CN108135244A - 制备用于可食用组合物的包封组合物的方法 - Google Patents
制备用于可食用组合物的包封组合物的方法 Download PDFInfo
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- CN108135244A CN108135244A CN201680060522.8A CN201680060522A CN108135244A CN 108135244 A CN108135244 A CN 108135244A CN 201680060522 A CN201680060522 A CN 201680060522A CN 108135244 A CN108135244 A CN 108135244A
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G4/00—Chewing gum
- A23G4/06—Chewing gum characterised by the composition containing organic or inorganic compounds
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G4/00—Chewing gum
- A23G4/06—Chewing gum characterised by the composition containing organic or inorganic compounds
- A23G4/10—Chewing gum characterised by the composition containing organic or inorganic compounds characterised by the carbohydrates used, e.g. polysaccharides
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G4/00—Chewing gum
- A23G4/02—Apparatus specially adapted for manufacture or treatment of chewing gum
-
- A—HUMAN NECESSITIES
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Abstract
本发明提供了制备可食用组合物的至少第一组分的方法,该方法包括,将包封成分的颗粒提供给混合机,该包封成分的颗粒具有小于1000微米的平均最长尺寸。将活性成分的颗粒也提供给所述混合机,该活性成分的颗粒具有小于1000微米的平均最长尺寸。形成所述包封成分和所述活性成分的组合物。
Description
技术领域
本发明整体涉及制造可食用组合物的系统和方法,更具体地讲,涉及制造用作可食用组合物成分中第一组分的系统和方法。
背景技术
用于制备在可食用食物中使用的一种或多种活性成分的常规方法包括形成其中包封有活性成分的挤出物。然后将挤出物对流冷却至一定温度,使得挤出物可以先破碎成多个碎片,再粉碎成粉末。通常,在形成挤出物期间,先将作为大丸粒而提供给挤出机的包封成分熔融,再将其与作为粉末供应的一种或多种活性成分混合。这种熔融和混合需要能量及热量两者的产生,这在活性成分对热敏感的应用中可带来问题。
由此,需要能够连续且高效地制备用于可食用食物中的活性成分的系统和方法。
发明内容
根据本发明的一个实施方案,制备可食用组合物的至少第一组分的方法包括,将包封成分的颗粒提供给混合机,该包封成分的颗粒具有小于1000微米的平均最长尺寸。将活性成分的颗粒也提供给所述混合机,该活性成分的颗粒具有小于1000微米的平均最长尺寸。形成所述包封成分和所述活性成分的组合物。
根据另一个实施方案,制备可食用组合物的至少第一组分的方法包括,将包封成分的颗粒和活性成分的颗粒提供给混合机。形成所述包封成分和所述活性成分的组合物。所述包封成分的颗粒的平均最长尺寸与所述活性成分的颗粒的平均最长尺寸的比小于约20:1。
附图说明
被并入本说明书中并构成本说明书的一部分的附图体现了本发明的几个方面,并且连同具体实施方式一起用以解释本发明的原理。在附图中:
图1是根据本发明一个实施方案的被构造用于形成挤出物的挤出机的示意图;
图2是根据本发明一个实施方案的图1中挤出机的螺杆的剖视图;
图3是用于制造可食用食物的系统的一部分的示意图;并且
图4是根据本文所述的方法形成的挤出物和使用常规方法形成的挤出物的释放属性的比较图。
具体实施方式参考附图以举例的方式阐释本发明的实施方案以及优点和特征。
具体实施方式
下文的公开内容将详述根据本发明的具体实施方案,这些具体实施方案提供了用于制造包封组合物(尤其是在咀嚼型胶基糖和其他此类糖食中使用的包封组合物)的方法和系统。
包括在本文所述的可食用挤出物、料团和片材中的可食用食物包括任何类型的可食用产品,例如但不限于咀嚼型胶基糖(处于任何阶段的,包括弹性体、半成品基础剂、成品咀嚼型胶基糖基础剂和成品咀嚼型胶基糖)、糖食(可与咀嚼型胶基糖和糖果同义)、甜味饼干和咸味饼干、蛋糕、坚果和谷物等。为便于描述,在说明书的剩余部分,可食用食物将被称为咀嚼型胶基糖。咀嚼型胶基糖的某些组成可具有不均匀的质构和/或含有多层组成。
如本文所用,被称为“咀嚼型胶基糖”或“胶基糖”的产品包括但不限于从复合弹性体到成品胶基糖的组合物(包括复合弹性体和成品胶基糖在内),所述组合物可包括复合弹性体加上一些复合助剂、胶基糖基础剂母料、复合弹性体加上一些后续的胶基糖成分、胶基糖基础剂、胶基糖基础剂加上一些后续的胶基糖成分、成品胶基糖母料以及成品胶基糖。
在阐释根据本发明的各种系统和方法之前,讨论其中可使用包封物的咀嚼型胶基糖(即成品胶基糖)制造的若干典型阶段的基本组成是有帮助的。
本文使用的“成品咀嚼型胶基糖”或“成品胶基糖”指的是大体上准备好预备将产品分发给消费者的咀嚼型胶基糖。故此,成品胶基糖可能仍需要进行温度调理、形成、成型、包装以及包衣。然而,从组成的观点来看,咀嚼型胶基糖本身通常是成品。并不是所有成品胶基糖都具有相同的成分或相同量的各种成分。通过改变成分和成分的量,可改变质构、风味物和感觉等以提供不同的特性,从而满足消费者的需要。
众所周知,成品胶基糖通常包括水溶性的增量部分、水不溶性的胶基糖基础剂部分,以及一种或多种调味剂。水溶性部分在咀嚼过程中经一段时间消散。在整个咀嚼过程中,胶基糖基础剂部分都保留在口中。成品胶基糖被定义为准备好供消费者食用的咀嚼型胶基糖。
本文使用的“成品咀嚼型胶基糖基础剂”或“成品胶基糖基础剂”指的是包括胶基糖基础剂成分的足够的组合的咀嚼型胶基糖,所述胶基糖基础剂成分仅需要与后续的胶基糖成分进行组合以形成成品胶基糖。成品胶基糖基础剂是粘弹性材料,这种粘弹性材料至少包括粘性组分、弹性组分和软化剂组分。举例来说,典型的胶基糖基础剂可包括弹性体,以及填充物、树脂和/或增塑剂、聚醋酸乙烯酯和软化剂(如油、脂肪或蜡)中的至少一些。例如,未添加任何软化剂、只配混过的弹性体不会是成品胶基糖基础剂,因为它难以咀嚼(如果不是不可能咀嚼的话),所以不认为它可用于成品胶基糖结构。在一个实施方案中,如下文进一步描述,成品胶基糖基础剂或从挤出机输出的挤出物的粘度介于约75Pa.s和约140,000Pa.s之间。
本文使用的“半成品咀嚼型胶基糖基础剂”或“半成品胶基糖基础剂”指的是包括如下成分的咀嚼型胶基糖:胶基糖基础剂成分、以及需要与另外的胶基糖基础剂及后续非胶基糖基础剂成分相组合以形成成品胶基糖的胶基糖基础剂成分的组合。半成品胶基糖基础剂包括至少一种弹性组分,并且需要添加至少一种粘性和/或软化组分,以形成成品胶基糖基础剂。
咀嚼型胶基糖可包括分属各种类别的多种成分。下述系统和方法可用来混合任何和所有已知的成分,包括但不限于以下成分类别的成分:弹性体、增量剂、弹性体增塑剂(其包括树脂)、弹性体溶剂、增塑剂、脂肪、蜡、填充剂、抗氧化剂、甜味剂(例如填充型甜味剂和高强度甜味剂)、糖浆/流体、风味物、感知物、增强剂、酸类、乳化剂、色素和功能成分。
成品胶基糖基础剂形式的不溶性胶基糖基础剂通常包括归入以下类别的成分:弹性体、弹性体增塑剂(树脂或溶剂)、增塑剂、脂肪、油、蜡、软化剂和填充剂。稍后将提供对每个类别内的代表性成分的进一步讨论。胶基糖基础剂可占成品胶基糖的5至95重量%,更典型地占成品胶基糖的10至50重量%,并且最常见地占成品胶基糖的20至30重量%。
成品胶基糖的水溶性部分在本公开中将被称为后续成分(因为它们在制造成品胶基糖基础剂后加入),并且可包括归入以下类别的后续胶基糖成分:软化剂、增量甜味剂、高强度甜味剂、调味剂、酸、额外的填充剂、功能性成分及其组合。为了优化胶基糖的咀嚼性和口感,将软化剂添加到胶基糖。软化剂,也称塑化剂、增塑剂或乳化剂,通常占成品胶基糖的0.5至15重量%。填充型甜味剂占成品胶基糖的5至95重量%,更典型地占成品胶基糖的20至80重量%,且最常见地占成品胶基糖的30至60重量%。高强度甜味料也可存在,并且常见地与无糖甜味料一起使用。当使用高强度甜味剂时,其典型地占成品胶基糖的0.001至5重量%,优选地占成品胶基糖的0.01至3重量%。典型地,高强度甜味料比蔗糖甜至少20倍。
风味物通常应以占成品胶基糖的约0.1重量%至15重量%范围内、优选地介于成品胶基糖的约0.2重量%至5重量%、最优选地介于成品胶基糖的约0.5重量%至3重量%的量存在于胶基糖中。可以使用天然的和人工的风味剂,并且以任何感觉上可接受的方式将其进行组合。当包括酸时,其典型地占成品胶基糖的约0.001至5重量%。可选的成分如色素、功能性成分以及附加的风味剂也可包括在胶基糖中。
现在参考附图,在形成胶基糖或其他可食用食物的过程中,可在诸如胶基糖制造系统中,将第一组分与一种或多种其他成分混合,以形成成品胶基糖产品。第一组分可以包括含有“活性成分”和“包封成分”的组合物,该活性成分被包封成分围绕或包封。在一些实施方案中,该活性成分可能对高能量混合环境(诸如可能与某些类型的混合相关的热和剪切力)相当敏感。通常用于可食用食物中的任何活性成分,诸如但不限于高强度甜味剂(包括天然甜味剂和合成甜味剂)、食品酸度剂和混杂成分(包括质构改性剂、着色剂、盐、口腔护理成分和其他成分)均在本公开的范围内。通常用于可食用食物的任何包封成分,诸如但不限于聚合物或树脂,也可设想用于形成第一组分。包封成分可以但不一定不溶于水。
例如,活性成分可包括但不限于甜味料和食品酸度剂。所用的甜味料可选自广泛范围的材料,包括水溶性甜味料、水溶性人工甜味料、源自天然存在的水溶性甜味料的水溶性甜味料、基于二肽的甜味料、以及基于蛋白质的甜味料,包括它们的混合物在内。不限于特定甜味剂,代表性的类别和示例包括:(a)水溶性甜味剂,诸如二氢查尔酮、应乐果甜蛋白、蛇菊苷、甘草素、糖精盐即糖精钠盐或钙盐、环磺酸盐、丁磺氨盐如3,4-二氢-6-甲基-1,2,3-噁噻嗪-4-酮-2,2-二氧化物的钠盐、铵盐或钙盐、3,4-二氢-6-甲基-1,2,3-噁噻嗪-4-酮-2,2-二氧化物的钾盐(乙酰磺胺酸钾,丁磺氨-K)、糖精的游离酸形式,以及莫纳甜(monatin);(b)基于二肽的甜味剂,诸如源自L-天冬氨酸的甜味剂,如L-天冬氨酰-L-苯丙氨酸甲酯(阿斯巴甜)和L-α天冬氨酰-N-(2,2,4,4-四甲基-3-硫化三亚甲基)-D-丙氨酸酰胺水合物(阿力甜(Alitame))、L-天冬氨酰-L-苯基甘油和L-天冬氨酰-L-2,5-二氢苯基-甘氨酸的甲酯、L-天冬氨酰-2,5-二氢-L-苯丙氨酸;L-天冬氨酰-L-(1-环己烯)-丙氨酸、纽甜和爱德万甜;(c)源自天然存在的水溶性甜味料的水溶性甜味料,诸如Reb-A、普通食糖(蔗糖)的氯化衍生物,例如氯化脱氧糖衍生物(诸如氯化脱氧蔗糖或氯化脱氧半乳蔗糖的衍生物,例如以三氯蔗糖的产品名称为人所知);氯化脱氧蔗糖和氯化脱氧半乳蔗糖衍生物的示例包括但不限于:1-氯-1'-脱氧蔗糖;4-氯-4-脱氧-α-D-半乳吡喃糖基-α-D-呋喃果糖苷,或4-氯-4-脱氧半乳蔗糖;4-氯-4-脱氧-α-D-半乳吡喃糖基-1-氯-1-脱氧-β-D-果糖-呋喃糖苷,或4,1'-二氯-4,1'-二脱氧半乳蔗糖;1',6'-二氯-1',6'-二脱氧蔗糖;4-氯-4-脱氧-α-D-半乳吡喃糖基-1,6-二氯-1,6-二脱氧-β-D-呋喃果糖苷,或4,1',6'-三氯-4,1',6'-三脱氧半乳蔗糖;4,6-二氯-4,6-二脱氧-α-D-半乳吡喃糖基-6-氯-6-脱氧-β-D-呋喃果糖苷,或4,6,6'-三氯-4,6,6'-三脱氧半乳蔗糖;6,1',6'-三氯-6,1',6'-三脱氧蔗糖;4,6-二氯-4,6-二脱氧-α-D-半乳-吡喃糖基-1,6-二氯-1,6-二脱氧-β-D-呋喃果糖苷,或4,6,1',6'-四氯-4,6,1',6'-四脱氧半乳糖-蔗糖;以及4,6,1',6'-四脱氧蔗糖,及其混合物;或(d)其他基于蛋白质的甜味料,诸如非洲竹芋甜素(thaumaoccous denielli)(索马甜I和II)和塔林(talin)。食品酸度剂可包括柠檬酸、苹果酸、富马酸、酒石酸、乳酸和己二酸。
包封活性成分将保护活性成分不因与水或唾液接触而溶解,从而延长了成品胶基糖产品中活性成分的相对寿命。此外,活性成分的包封还可以在生产过程的剩余时间内保护活性成分。由于待包封的可食用食物的组分可能对温度、混合、挤出或其他因素敏感,因此包封使得能够在生产过程中对这些敏感组分进行高效处理和保护。如上所述对活性成分的保护是通过将一种或多种活性成分与一种或多种包封成分混合起来而实现的。实际上,如本文所定义的至少一种包封活性成分的组合物包括如上所讨论的一种或多种活性成分,其被混合用于与一种或多种包封成分(诸如下文紧接着讨论的那种)一起生产或挤出。
包封材料/成分的示例包括聚合物或树脂,其中聚合物或树脂成分的特性控制了释放属性及待包封的活性成分的保护情况。在一些实施方案中,包封材料可以是聚乙酸乙烯酯、聚乙烯、交联聚乙烯吡咯烷酮、聚甲基丙烯酸甲酯、聚交酯酸、聚羟基烷酸酯、乙基纤维素、聚乙烯乙酸邻苯二甲酸酯、聚乙二醇酯、甲基丙烯酸共聚甲基丙烯酸甲酯、聚乙酸乙烯酯-乙炔醇共聚物,或适用于聚合物基质型包封的任何其他成分。
如上所述,可能期望的是包封药物或可食用食物(例如,诸如咀嚼型胶基糖)中的某些成分或组分。本文所述的此类组合物包括至少一种待保护并以特定释放属性进行释放的活性成分或组分,以及至少一种另外的包封成分,诸如但不限于例如聚合物或树脂。
通常活性成分(例如风味剂、甜味剂等)的包封,将使得在食用可食用食物(诸如包括包封的活性成分的胶基糖结构可食用食物)期间,主要量的活性成分的释放延迟。活性成分自第一组分的包封材料(例如当将第一组分用作胶基糖中的成分时)的初始释放,允许了一部分活性成分被消化。这种初始释放通常响应于释放触发事件而发生,诸如因咀嚼而使包封的活性成分的颗粒破裂,或者凭借唾液或溶剂将包封的成分溶解在消化道中。然而,在药物应用中,可以配置化学催化剂,诸如胃酸,以分解包封材料并暴露出其中含有的活性成分。
在一个实施方案中,第一组分通过将包封成分和活性成分供应到挤出机而形成。然而,适用于形成包封组合物的其他装置,例如分批式混合机,也在本公开的范围内。现在参考图1,图中示出了挤出机20的一个示例。挤出机20是双螺杆挤出机,其包括基本上中空的筒体22,该筒体内安装有第一螺杆24a和第二螺杆24b。然而,其他类型的挤出机例如,诸如行星螺杆挤出机和单螺杆挤出机也在本发明的范围内。
如图所示,第一螺杆和第二螺杆24a、24b中的每一者通常从筒体22的入口或进料端26延伸到出口或挤出端28,并且分别包括中心纵向轴线A、B。
现在更详细地参考螺杆24a、24b,在一个实施方案中,每个螺杆24a、24b的直径可以在其整个长度上保持不变。然而,由于挤出机20的不同部分可被构造用于执行不同功能,例如混合和熔融,因此每个螺杆24a、24b在挤出机20整个长度上的不同位置处可以具有不同的构造。例如,布置在挤出机20的进料端26附近的螺杆24a、24b的第一部分30可以具有第一构造,并且螺杆24a、24b的下游中心部分32可以具有第二构造。第一部分30可以被构造用于混合筒体22的相应部分内的成分,并且中心部分32可以被构造成主要用于熔融挤出机筒体22的中心部分内的成分。螺杆24a、24b包括对应的或相互啮合的沟槽或螺纹34。这些螺纹34有助于有效地移动并混合流过挤出机20的第一成分,同时剩余的空间35用于使第一成分在螺杆24a、24b的螺纹34之间流动。螺纹34可具有任何期望的构造,包括但不限于例如,相邻螺纹之间的间距或间隙、螺纹形状和螺纹长度存在差异。
每个螺杆24a、24b包括其上以特定构造安装有多个元件的轴,以实现挤出机的期望操作。这些元件可以选自进料元件、分配元件、泵送元件和分散元件。在一个实施方案中,挤出机20内的螺杆24a、24b中的至少一者包括一个或多个分散元件,该分散元件被构造用于提供比通常用于可食用食物生产中的螺杆24a、24b更有效的混合水平。此类螺杆的一个示例在图2中示出。添加至少一种具有如本文所述构造的螺杆可更有效地在挤出机20内混合成分,从而形成更均匀的混合物。
再次参见图1,挤出机20包括至少一个入口点36以便成分进入挤出机20,诸如位于筒体22的进料端26附近的入口点或位于进料端26下游的入口点。这些入口点36中每个入口点的位置是能够根据所选应用、添加的成分以及所添加成分的形式选择的。可在入口点36处使用各种类型的进料口38,从而向挤出机20的内部容积供应成分。在一个实施方案中,进料入口38是重力驱动料斗/进料器。作为另外一种选择,进料入口38可以是被构造为将成分的供应侧向提供给挤出机20的侧面的侧进料入口。
被布置在筒体22的挤出端28的出口处的挤出点40包括开口,流过挤出机20的组合物最终将通过该开口被挤出。值得注意的是,螺杆24a、24b的下游端通常位于挤出机20的挤出点40附近。事实上,螺杆24a、24b的下游端可以终止于挤出点处,使得其端部与挤出点40齐平。如本领域中已知,挤出点40流体耦合至安装在筒体22的挤出端28处的挤出机模头42。例如,挤出机模头42被构造为以一种或多种期望的形状挤出第一组分,诸如料绳或连续的矩形片材。在一个实施方案中,熔体泵或齿轮泵可设置在筒体22的挤出端28和下游挤出模头42之间。在这种情况下,熔体泵经由挤出点40从挤出机20接收包封物组合物的未成形料团,并且将包封物组合物提供给挤出机模头42,在该模头处将组合物挤出成所需的形状。
另外,挤出机20可以对混合在其中并从中挤出的第一成分具有有效的温度控制。在一个实施方案中,挤出机20包括温度控制系统44,诸如但不限于周向地安置在筒体22的一部分周围的冷却夹套和/或加热夹套46。本文示出和描述的挤出机20旨在作为示例,并且其他已知挤出机20(诸如行星螺杆挤出机)在本发明的范围内。
至少一个马达50可操作地耦合到挤出机20的螺杆24并且被构造为使螺杆24围绕它们各自的纵向轴线A、B旋转。螺杆24可被构造为同步旋转,或者可被构造为反向旋转。在成分进入挤出机20时,螺杆24a、24b的旋转使得成分朝向挤出机20的挤出端28发生定向流动。随着成分远离挤出机20的进料端26移动,旋转的螺杆24a、24b经由流过旋转杆24a、24b的螺纹34之间界定的空间35的移动而混合流中的成分。随着成分被输送和混合,所述成分形成第一组分。第一组分的挤出物12以与挤出机模头42互补的所需形状从挤出机20排出。
包封组合物的性质主要是由挤出机20操作期间输入到材料的单位机械能(SME)决定的。活性成分和包封成分之间的相互作用、进料位置、螺杆设计以及其他操作变量均被捕获在SME参数内,因此可以用于管理挤出过程以及在挤出机20中形成的包封组合物的性质。在一个实施方案中,通过在与常规操作温度(例如约20℃)相比而言降低的筒体温度下操作挤出机20来增加SME。然而,应当理解,可以通过改变挤出机20的其他操作参数来增加SME。为了改善活性成分在包封成分内的分散情况,从而在包封活性成分暴露于溶解剂时减缓该成分随时间的释放情况,因此与常规挤出工艺相比,输入到材料的单位机械能增加。
参照图3,来自挤出机20或其他装置的挤出物输出可得到进一步处理,而后作为成分添加到可食用食物之中。在一个实施方案中,在冷却之后,将挤出物提供至铣床60或其他类似的装置,该装置被构造为将挤出物研磨成包含期望尺寸的颗粒的粉末。挤出物在铣床60内的停留时间可以是实现该期望颗粒尺寸所需的任何合适的时间段。然后可以将经研磨的第一组分从铣床60提供给可食用食物制造系统的混合机(未示出),其中第一组分被用作本领域已知的可食用组合物的成分。
在包封过程中,从活性成分源向挤出机20提供一种或多种活性成分,并且从包封成分源向挤出机20添加一种或多种包封成分。作为另外一种选择,活性成分和包封成分可分别从活性成分进料口38和包封成分进料口38处的共用来源进入挤出机20。在一个实施方案中,活性成分和包封成分可以在经由单个入口38供应到挤出机20之前得到混合。活性成分和包封成分可设置在挤出机20的相同入口点36或不同入口点36处,从而允许活性成分和包封成分的混合持续时间发生变化。活性成分和包封成分可按丸粒或原料的形式(诸如但不限于粉末或薄片材料)加入。
在一个实施方案中,在包封成分发生任何熔融之前,将包封成分与活性成分混合。当包封成分从粉末状变成粘度可测的可流动料团时,发生包封成分的熔融。包封成分和活性成分可以在挤出机20的一部分(诸如位于挤出机20中发生熔融的那部分的上游的第一筒体)内混合,或者二者可以先混合在一起,再提供给挤出机20。另外,所供应的包封成分和活性成分都可以具有类似的原料形式,例如颗粒形式。此外,用于形成第一组分的包封成分的颗粒和活性成分的颗粒的尺寸,可比二者在传统可食用食物中的尺寸更为相近。例如,包封成分的颗粒的平均最长尺寸与活性成分的颗粒的平均最长尺寸的比小于或等于约20:1。为了实现这种减小的尺寸比,可以减小提供给挤出机20的包封成分的颗粒尺寸。在一个实施方案中,包封成分的颗粒的平均最长尺寸小于1000微米,例如小于700微米。类似地,活性成分的颗粒的平均最长尺寸小于1000微米。包封成分的颗粒的这种尺寸减小可以通过在将包封成分提供到挤出机20之前,研磨、研磨或以其他合适形式破碎包封成分的颗粒来进行。
在引发包封材料的任何熔融之前,减小包封成分的颗粒的尺寸并将包封成分与活性成分混合,提供了改善包封组合物的包封功效这一意想不到的结果。例如,如图4所示,具有第一活性成分(例如Ace-K)的本文所述的包封组合物具有释放属性,使得在3分钟之后少于或等于约30%的所述活性成分发生溶解。然而,具有相同组成、但通过将活性成分混入熔融的包封成分这一常规方法所形成的包封的第一活性成分,在相同时间长短之后具有大于50%的释放属性。因此,当通过混合包封成分和活性成分而后再熔融包封材料所形成的包封组合物暴露于溶解剂时,在第一分钟内发生的溶解量小于通过常规方法形成的相同包封组合物的活性溶解量的一半。将包封成分和活性成分进行初始混合能在包封成分软化之前使活性成分更好地分散在包封成分内。
本文引用的所有参考文献,包括出版物、专利申请和专利在内,都以引用方式并入本文,犹如每个参考文献都单独地和具体地被指明以引用方式并入且在本文中整体阐述。
在描述本发明的情形下(尤其在所附权利要求书的情形下),除非本文中另有说明或上下文明显抵触,否则术语“一”、“一种”、“所述”以及类似指示物的使用应被理解为涵盖单数和复数含义两者。除非另有指明,否则术语“包含”、“具有”、“包括”和“含有”应被解释为开放式术语(即,意为“包括但不限于”)。除非本文另有说明,否则本文对数值范围的叙述仅仅意图作为单独地提及落入该范围内的每个单独数值的简略方法,并且每个单独数值被并入本说明书中,犹如它被单独地在本文中叙述。除非本文中另有说明或上下文明显抵触,否则本文描述的所有方法都可按任何合适的顺序执行。除非另有声明,否则本文提供的任何和所有示例或示例性语言(例如,“如”)的使用都意图仅仅为了更好地阐明本发明,而非对本发明的范围加以限制。本说明书中没有任何语言应被解释为表明任何非要求权利保护的要素对于本发明的实施是必要的。
本文中描述了本发明的示例性实施方案,包括发明人已知的实施本发明的最佳方式。对本领域的技术人员来说,在阅读前面的描述后,那些实施方案的变型形式可变得显而易见。发明人预期本领域的技术人员会适当采用这些变型形式,并且发明人意图本发明由除本文所描述的具体方式之外的其他方式来进行实施。相应地,在得到适用的法律允许的前提下,本发明包括所附的权利要求书中所陈述的主题的所有修改形式和等同形式。此外,除非本文中另有说明或上下文明显抵触,否则本发明涵盖以上描述的要素的所有可能的变型形式的任何组合。
Claims (25)
1.一种用于制备可食用组合物的至少第一组分的方法,包括:
将包封成分的颗粒提供给混合机,所述包封成分的颗粒具有小于1000微米的平均最长尺寸;
将活性成分的颗粒提供给所述混合机,所述活性成分的颗粒具有小于1000微米的平均最长尺寸;以及
形成所述包封成分和所述活性成分的组合物。
2.根据权利要求1所述的方法,其中所述包封成分的所述颗粒具有小于700微米的平均最长尺寸。
3.根据权利要求1所述的方法,其中所述活性成分的所述颗粒具有小于700微米的平均最长尺寸。
4.根据权利要求1所述的方法,其中所述包封成分的颗粒的所述平均最长尺寸与所述活性成分的颗粒的所述平均最长尺寸的比小于约20:1。
5.根据权利要求1所述的方法,其中形成所述组合物还包括:
混合所述包封成分的颗粒和所述活性成分的颗粒;以及
熔融所述包封成分的颗粒。
6.根据权利要求5所述的方法,其中所述包封成分的颗粒和所述活性成分的所述混合发生在所述包封成分的颗粒的所述熔融之前和所述熔融期间中的至少一者。
7.根据权利要求5所述的方法,其中当所述组合物包括释放属性使得当所述组合物暴露于溶解剂时,在一分钟内溶解的所述活性成分的量小于将从暴露于所述溶解剂的另一种基本上相同的组合物中溶解的活性成分的量的一半,其中所述另一种组合物的活性成分和包封成分在所述包封成分的颗粒的所述熔融之前未被混合。
8.根据权利要求7所述的方法,其中所述活性成分是Ace-K,并且其中少于约30%的所述活性成分在暴露于所述溶解剂三分钟内溶解。
9.根据权利要求1所述的方法,其中所述包封成分的所述颗粒在被提供到所述挤出机之前被研磨。
10.根据权利要求1所述的方法,其中所述可食用组合物是咀嚼型胶基糖。
11.根据权利要求1所述的方法,其中所述混合机为挤出机。
12.根据权利要求1所述的方法,其中所述混合机为分批式混合机。
13.一种用于制备可食用组合物的至少第一组分的方法,包括:
将包封成分的颗粒提供给混合机;
将活性成分的颗粒提供给所述混合机;以及
形成所述包封成分和所述活性成分的组合物;
其中所述包封成分的颗粒的平均最长尺寸与所述活性成分的颗粒的平均最长尺寸的比小于约20:1。
14.根据权利要求13所述的方法,其中在将所述包封成分的所述颗粒提供给所述挤出机之前,将所述包封成分的所述颗粒研磨以降低所述包封成分的所述颗粒的所述平均最长尺寸。
15.根据权利要求13所述的方法,其中提供给所述挤出机的所述包封成分的所述颗粒的所述平均最长尺寸小于1000微米。
16.根据权利要求15所述的方法,其中提供给所述挤出机的所述包封成分的颗粒的所述平均最长尺寸小于700微米。
17.根据权利要求13所述的方法,其中提供给所述挤出机的所述活性成分的所述颗粒的所述平均最长尺寸小于1000微米。
18.根据权利要求17所述的方法,其中提供给所述挤出机的所述活性成分的所述颗粒的所述平均最长尺寸小于700微米。
19.根据权利要求13所述的方法,其中形成所述组合物还包括:
混合所述包封成分的所述颗粒和所述活性成分的所述颗粒;以及
熔融所述包封成分的所述颗粒。
20.根据权利要求19所述的方法,其中所述包封成分的颗粒和所述活性成分的颗粒的所述混合发生在所述包封成分的颗粒的所述熔融之前和所述熔融期间中的至少一者。
21.根据权利要求19所述的方法,其中当所述组合物包括释放属性使得当所述组合物暴露于溶解剂时,在一分钟内溶解的所述活性成分的量小于将从暴露于所述溶解剂的另一种基本上相同的组合物中溶解的活性成分的量的一半,其中所述另一种组合物的活性成分和包封成分在所述包封成分的颗粒的所述熔融之前未被混合。
22.根据权利要求21所述的方法,其中所述活性成分是Ace-K,并且其中少于约30%的所述活性成分在暴露于所述溶解剂三分钟内溶解。
23.根据权利要求13所述的方法,其中所述可食用组合物是咀嚼型胶基糖。
24.根据权利要求13所述的方法,其中所述混合机为挤出机。
25.根据权利要求13所述的方法,其中所述混合机为分批式混合机。
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Also Published As
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MX2018004801A (es) | 2018-06-13 |
JP2020150957A (ja) | 2020-09-24 |
JP2018529360A (ja) | 2018-10-11 |
WO2017075357A1 (en) | 2017-05-04 |
BR112018007861A2 (pt) | 2018-10-30 |
EP3367821A1 (en) | 2018-09-05 |
US20180310588A1 (en) | 2018-11-01 |
RU2018114117A (ru) | 2019-12-02 |
RU2018114117A3 (zh) | 2019-12-02 |
BR112018007861B1 (pt) | 2022-11-01 |
JP7321978B2 (ja) | 2023-08-07 |
RU2708832C2 (ru) | 2019-12-11 |
JP2022093687A (ja) | 2022-06-23 |
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