CN108109457A - A kind of FMS logistic production lines experience system and its method based on PLC - Google Patents
A kind of FMS logistic production lines experience system and its method based on PLC Download PDFInfo
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- CN108109457A CN108109457A CN201711343751.3A CN201711343751A CN108109457A CN 108109457 A CN108109457 A CN 108109457A CN 201711343751 A CN201711343751 A CN 201711343751A CN 108109457 A CN108109457 A CN 108109457A
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- 239000002699 waste material Substances 0.000 claims description 7
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09B—EDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
- G09B9/00—Simulators for teaching or training purposes
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09B—EDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
- G09B25/00—Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes
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Abstract
The present invention provides a kind of FMS logistic production lines experience system and its method based on PLC, the present invention include controlling the control module of whole system, for push material feeding module, for transported material transportation module, for examine material detection module, for sort material sorting module, for storing the warehouse module of material, more than one pedestal and terminal；The system meets the basic need of FMS manufacturing logistics production lines, student and producers can be trained substantially, to solve traditional practice-training teaching predicament, input cost is high, treat the real training enthusiasm of start-up less than the shortcomings that, improve learning effect and economic benefit.
Description
Technical field
The present invention relates to technical field of electromechanical control, and in particular to a kind of FMS logistic production line experience systems based on PLC
And its method.
Background technology
FMS systems occupy top priority in the key technology of world's manufacture field.Automation, flexibility, collection
Have become the tide of technical modernization into change, this strand of technological progress tide is just sweeping across the technical market in China, facing
Later we are walked, slow in the research and development of FMS system aspects, people recognize deficiency to it, to accelerate development, it is necessary to will
It is popularized.
In overseas university, basic common configuration automated experiment equipment is provided for student by simple automatic metaplasia
Producing line makes student have better access to industrial production, is more preferably familiar with being suitable for market to the training platform of complicated flexible manufacturing system
Change the flexibility manufacture system of competition.
And at home few universities and colleges using independent research FMS for Teaching, and in this regard
Real training subject is also less, but improves with the continuous development of society, and market competition is more and more fierce, and enterprise is to FMS systematizations
Demand for talent it is increasing, many students learn professional knowwhy partially however lack practical application, the existing practice of student
Technical ability can not match with market actual demand, so causing the related practical skilled personnel of China's famine.
Therefore, the research of similar FMS for Teaching key technology is just particularly important with design.
The content of the invention
To solve the above problems, it is an object of the invention to provide a kind of FMS manufacturing logistics production line real trainings based on PLC
System, the system meet the basic need of FMS manufacturing logistics production lines, and student and producers can be trained substantially,
To solve traditional practice-training teaching predicament, input cost is high, treat the real training enthusiasm of start-up less than the shortcomings that.
Flexible manufacturing system abbreviation FMS, English full name are Flexible Manufacture System.
To achieve the above object, the present invention provides following technical solution：
FMS logistic production line experience systems based on PLC, including：
For control whole system control module, for push material feeding module, for transported material transportation module,
For examine material detection module, for sort material sorting module, for store the warehouse module of material, more than one
Pedestal, terminal；Be respectively equipped on one above pedestal control module, feeding module, transportation module, detection module,
Module, warehouse module and terminal are sorted, control module is equipped with PLC200, the frequency converter for adjusting belt conveyor speed, feeding mold
The range sensor that block is equipped with the telescopic mechanical arm of push material, whether detection material is sent, transportation module are passed equipped with belt
Machine I, corner machine are sent, detection module is equipped with sensor I, sensor II, sensor III, and sorting module, which is equipped with, transports material to be sorted
Belt conveyor II, for capturing material and material be placed into mechanical arm in rotary moving, the push waste material in different warehouses
Telescopic mechanical arm and for detecting the limit sensors whether material reaches designated position, warehouse module is equipped with more than one material
Material storehouse frequency converter is connected with PLC200, and telescopic mechanical arm, range sensor, sensor I, sensor II, sensor III, rotation move
Dynamic mechanical arm, telescopic mechanical arm and limit sensors are connected by terminal with PLC200, belt conveyor I, corner machine and belt
Conveyer II is connected with frequency converter.
The control module is equipped with control button, host computer, indicator light I, indicator light II and indicator light III, control button bag
More than one button is included, control button, host computer, indicator light I, indicator light II and indicator light III pass through terminal and PLC200
Connection.
More than one button in control button in the control module can set its function according to demand.
Three indicator lights in the control module can set its function according to demand, and it is normal work that can set indicator light I
Make indicator light, indicator light II is standby indicating lamp, and indicator light III is alarm lamp.
The feeding module is equipped with to store the raw material storage of initial material.
The quantity of the feeding module is more than one, and the quantity of belt conveyor and corner machine is in the transportation module
More than one.
The sorting module is equipped with dismountable salvage stores I and salvage stores II, can be gone according to demand in actual real training
It uses using one of them or simultaneously.
The warehouse module is equipped with materials A storehouse, material B storehouses, material C storehouse and material D storehouses, is set in the warehouse module
Four warehouses can be increased and decreased according to the demand of real training.
One above pedestal is stitched together.
The sensor I is inductance sensor, and sensor II is capacitance sensor, and sensor III is fibre optical sensor.
The method of FMS logistic production line experience systems based on PLC, is as follows：
The instruction that the host computer in control module writes is downloaded in core controller PLC200 first, frequency converter is carried out
Then the start button activation system of control button is pressed in the setting of rotating speed, range sensor can detect raw material after activation system
Material is whether there is in storehouse, if without material, is alarmed, range sensor detects material, PLC200 control indicator lights after adding materials
Bright, PLC200 controls telescopic mechanical arm send material to the belt conveyor of transportation module, and the rotating speed of belt conveyor is by becoming
Frequency device is controlled, and sensor I, sensor II, the sensor III of detection module carry out integrality, material and color to material
Detection, for belt conveyor I by material transportation to corner machine, corner machine passes material transportation to the belt for sorting module after detection
It sending on machine, the sensor of detection module feeds back to result in PLC200, if material is undesirable, PLC200 control push
The telescopic mechanical arm and belt conveyor II of waste material are by material transportation into salvage stores, if material meets the requirements, PLC200 is controlled
Mechanical arm in rotary moving transports qualified material into the material depot of warehouse module, and whether limit sensors detection material, which reaches, refers to
Positioning is put and by data feedback to PLC200, after transported material, is pressed close button, is closed system.
The present invention has the following advantages：
1st, the present invention uses modularized design, provides the production module at multiple analog flexible production line scene；Each module is mutual
It is independent, easy disassembly；And the simulated program consistent with real machine is provided, and then can be operated in simulated environment.
2nd, the present invention is directed to the teaching characteristic of universities and colleges of China, and the equipment for selecting function admirable using automatic technology, uses
Modular design method accomplishes summary, can fully learn the application technology of flexible production line, grasps related practical operation technical ability, to the greatest extent
The content under true production circumstances may be remained.
3rd, the present invention can not only carry out students real training study, while relevant enterprise employee can also be carried out real
Instruction study.
Description of the drawings
Fig. 1 is module diagram contained by experience system of the present invention；
Fig. 2 is experience system module of the present invention composition figure；
Fig. 3 is experience system connection relationship diagram of the present invention；
Fig. 4 is 1 overall layout chart of the embodiment of the present invention；
Fig. 5 is 1 work flow diagram of the embodiment of the present invention；
Fig. 6 is 2 overall layout chart of the embodiment of the present invention；
Fig. 7 is 2 work flow diagram of the embodiment of the present invention；
In Fig. 1：1- control modules, 1-1- control buttons, 1-2- host computers, 1-3-PLC3002,1-4- frequency converters, 1-5- instructions
Lamp I, 1-6- indicator lights II, 1-7- indicator lights III, 2- feeding modules, 2-1- telescopic mechanical arms, 2-2- raw material storages, 2-3- distances pass
Sensor, 3- transportation modules, 3-1- belt conveyors I, 3-2- corner machines, 4- detection modules, 4-1 sensors I, 4-2 sensors II,
4-3 sensors III, 5- sorting modules, 5-1- belt conveyors II, 5-2- mechanical arms in rotary moving, 5-3- telescopic mechanical arms, 5-
4- limit sensors, 5-5- salvage stores I, 5-6- salvage stores II, 6- warehouses module, 6-1- materials As storehouse, 6-2- material B storehouses, 6-3-
Material C storehouse, 6-4- material D storehouses, 7- pedestals, 8- terminals.
In Fig. 4：4-11 is inductance sensor, and 4-12 is capacitance sensor, and 4-13 is fibre optical sensor.
In Fig. 6：20- be feeding module I, 20-1- telescopic mechanical arms I, 20-2- raw material storages I, 20-3- range sensors I,
21- feeding modules II, 21-1 are telescopic mechanical arm II, and 21-2 is raw material storage II, and 21-3 is range sensor II, and 3-11 is belt
Conveyer III, 3-12 are corner machine III, and 3-13 is belt conveyor IV, and 3-14 is corner machine IV.
Specific embodiment
The present invention is described in further detail below by drawings and examples, but protection scope of the present invention is not limited to
In the content.
Embodiment 1：It, can be to all block combiners described in Fig. 1 for shown in Fig. 4 according to Fig. 2 and Fig. 3 as shown in Fig. 1 ~ 5
Total arrangement；
FMS logistic production lines experience system based on PLC includes controlling the control module 1 of whole system, for pushing object
The feeding module 2 of material, for transported material transportation module 3, for examine material detection module 4, for sorting material
Sort module 5, warehouse module 6,6 pedestals 7, terminals 8 for storing material；Control mould is respectively equipped on 6 pedestals 7
8,6 block 1, feeding module 2, transportation module 3, detection module 4, sorting module 5, warehouse module 6 and terminal pedestals 7 are connected to one
It rises and is pressed for pedestal 7-1, frequency converter 1-4 of the control module 1 equipped with PLC200 types 1-3, adjusting belt conveyor speed equipped with control
Button 1-1, host computer 1-2, I 1-5 of normal work indicator light, III 1-7 of II 1-6 of standby indicating lamp indicator light and alarm lamp, control
Button 1-1 processed includes switch button, close button and releases alarm button, and control button 1-1, host computer 1-2, normal work refer to
Show that I 1-5 of lamp, II 1-6 of standby indicating lamp indicator light and III 1-7 of alarm lamp are connected by terminal 8 with PLC200 types 1-3,
Feeding module 2 is equipped with telescopic mechanical arm 2-1, the raw material storage 2-2 for storing initial material of push material, and whether detection material
The range sensor 2-3 being sent, transportation module 3 are equipped with I 3-1 of belt conveyor, corner machine 3-2, and detection module 4 is equipped with inductance
I 4-11 of sensor, II 4-12 of capacitance sensor, III 4-13 of fibre optical sensor, sorting module 5 are equipped with the skin for transporting material to be sorted
II 5-1 of belt conveyor, for capture material and by material be placed into different warehouses mechanical arm 5-2 in rotary moving, push waste material
Telescopic mechanical arm 5-3, for detecting the limit sensors 5-4 whether material reaches designated position, be additionally provided with I 5-5 of salvage stores,
Warehouse module 6 is equipped with materials A storehouse 6-1, material B storehouse 6-2, material C storehouse 6-3 and material D storehouse 6-4, frequency converter 1-4 and passes through terminal 8
It is connected with PLC200 types 1-3, telescopic mechanical arm 2-1, range sensor 2-3, I 4-11 of inductance sensor, II 4- of capacitance sensor
12nd, III 4-13 of fibre optical sensor, mechanical arm 5-2 in rotary moving, telescopic mechanical arm 5-3 and limit sensors 5-4 by terminal 8 with
The 1-3 connections of PLC200 types, I 3-1 of belt conveyor, corner machine 3-2 and II 5-1 of belt conveyor are connected with frequency converter 1-4.
The method of FMS logistic production line experience systems based on PLC, workflow is as shown in figure 5, be as follows：
The instructions write of the host computer 1-2 in control module 1 are downloaded in core controller PLC200 types 1-3 first, it is right
Frequency converter 1-4 carries out the setting of rotating speed, then presses the start button activation system of control button 1-1, distance after activation system
Sensor 2-3 can detect in raw material storage 2-2 whether there is material, if without material, alarm lamp 1-7 is bright, distance after adding materials
Sensor 2-3 detects material, and PLC200 types 1-3 control work lights 1-5 is bright, PLC200 types 1-3 control telescopic mechanical arms
2-1 send material to the belt conveyor 3-1 of transportation module 3, and the rotating speed of belt conveyor 3-1 is controlled by frequency converter 1-4
System, capacitance sensor 4-11, inductance sensor 4-12 and the fibre optical sensor 4-13 of detection module 4 detect the complete of material respectively
Degree, material and color, I 3-1 of belt conveyor is by material transportation to corner machine 3-2 after detection, and corner machine 3-2 is by material transportation
To the belt conveyor 5-1 of sorting module 5, the sensor of detection module 4 feeds back to result in PLC200 types 1-3, is not inconsistent
The material of requirement is closed, the telescopic mechanical arm 5-3 and II 5-1 of belt conveyor of PLC200 types 1-3 control push waste materials transport material
It transports in salvage stores 5-5, satisfactory material, PLC200 types 1-3 controls mechanical arm 5-2 in rotary moving to transport qualified material
Into the materials A storehouse 6-1 of warehouse module 6, material B storehouse 6-2, material C storehouse 6-3 and material D storehouse 6-4, limit sensors 5-4 detections
Whether material reaches designated position and gives data feedback to PLC200 type 1-3, after transported material, presses close button, closes
System is closed, completes transport.
Embodiment 2：It as shown in fig. 6, can be to all block combiners described in Fig. 1 for shown in Fig. 6 according to Fig. 2 and Fig. 3
Overall layout chart, Fig. 7 are the work flow diagram of the present embodiment, and the present embodiment structure is with embodiment 1, the difference is that including two
A feeding module, i.e. feeding module I 20 and feeding module II 21, and feeding module I 20 and feeding module II 21 can work independently
Also it is simultaneously operable, four buttons is provided in control button 1-1, the function of four buttons is respectively in order to control only with feeding module
20 work come activation system, control and only come activation system, closing system with the work of feeding module 21 and release four kinds of alarm, and only
Having when system is in holding state, press close button, feeding module I 20 and feeding module II 21 work at the same time, then by pass
It closes button to be stopped, if only needing a feeding module job, presses the button of control corresponding module work, close at this time
It closes button and only serves closing function, when only feeding module I 20 works, I 1-5 of indicator light is bright, and only feeding module II 21 works
When, II 1-6 of indicator light is bright, and feeding module I 20 and feeding module II 21 work at the same time, and III 1-7 of indicator light is bright, no material, instruction
I 1-5 of lamp and II 1-6 of indicator light alternately flickers, and transportation module 3 is set there are two belt conveyor, is respectively III 3- of belt conveyor
11 and IV 3-13 of belt conveyor, two corner machines are respectively IV 3-14 of III 3-12 of corner machine and corner machine, and pass through conducting wire
Terminal 8 is connected to, terminal 8 is connected to PLC200 type 1-3 by conducting wire, and I 5-5 of salvage stores sorted in module 5 is removed, is only used
II 5-6 of salvage stores.
The method worked at the same time using system realization feeding module I 20 and feeding module II 21, concrete operations are as follows：
The instructions write of the host computer 1-2 in control module 1 are downloaded in core controller PLC200 types 1-3 first,
System is under holding state, presses the close button feeding module I 20 of control button 1-1 and feeding module II 21 incites somebody to action work simultaneously
To make, range sensor 20-3 and 21-3 can detect in raw material storage 20-2 and 21-2 whether there is material after activation system, if without material,
I 1-5 of indicator light and II 1-6 of indicator light can alternately flicker, and range sensor 20-3 and 21-3 detect material after adding materials,
PLC200 types 1-3 control indicator lights I 1-5 and II 1-6 of indicator light is bright, PLC200 types 1-3 control telescopic mechanical arms 20-1 and 21-1
Material is sent to the belt conveyor 3-11 and 3-13 of transportation module 3, III 3-13 of III 3-11 of belt conveyor and belt conveyor
Rotating speed controlled by frequency converter 1-4, capacitance sensor 4-11, inductance sensor 4-12 and the Fibre Optical Sensor of detection module 4
Device 4-13 detects the integrity degree of material, material and color respectively, IV 3- of III 3-11 of belt conveyor and belt conveyor after detection
13, material transportation to IV 3-14 of III 3-12 of corner machine and corner machine, III 3-12 of corner machine and IV 3-14 of corner machine is transported material
It transports on the belt conveyor 5-1 of sorting module 5, the sensor of detection module 4 feeds back to result in PLC200 types 1-3, no
Satisfactory material, the telescopic mechanical arm 5-3 and II 5-1 of belt conveyor of PLC200 types 1-3 control push waste materials are by material
Transport is into salvage stores 5-6, satisfactory material, and PLC200 types 1-3 controls mechanical arm 5-2 in rotary moving to transport qualified material
It transports in materials A storehouse 6-1, material B storehouse 6-2, material C storehouse 6-3 and the material D storehouse 6-4 of warehouse module 6, limit sensors 5-4 inspections
It surveys whether material reaches designated position and give data feedback to PLC200 type 1-3, after transported material, presses close button,
Closing system completes transport.
It is realized using the system and is only worked with feeding module I 20, step is as follows：
Control I 20 play button of feeding module in control button 1-1 is pressed, PLC200 types 1-3 controls instruction when detecting material
I 1-5 of lamp is bright, and when closing presses close button, the step that remaining operation is worked at the same time with feeding module I 20 and feeding module II 21
Suddenly.
It is realized using the system and is only worked with feeding module II 21, step is as follows：It presses in control button 1-1 and controls feeding
II 21 play button of module, PLC200 types 1-3 controls indicator light II 1-6 bright when detecting material, and when closing presses close button,
The step of remaining operation is worked at the same time with feeding module I 20 and feeding module II 21.
Embodiment 3：The present embodiment structure is with embodiment 2, the difference is that sorting module 5 is set, there are two I 5-5 of salvage stores
With II 5-6 of salvage stores.
Claims (10)
- A kind of 1. FMS logistic production line experience systems based on PLC, which is characterized in that the control including being used to control whole system Molding block（1）, feeding module for pushing material（2）, for the transportation module of transported material（3）, for examining material Detection module（4）, sorting module for sorting material（5）, warehouse module for storing material（6）, more than one bottom Seat（7）, terminal（8）；One above pedestal（7）On be respectively equipped with control module（1）, feeding module（2）, transportation module （3）, detection module（4）, sorting module（5）, warehouse module（6）And terminal（8）, control module（1）Equipped with PLC200（1-3）、 Adjust the frequency converter of belt conveyor speed（1-4）, feeding module（2）Telescopic mechanical arm equipped with push material（2-1）, detection The range sensor whether material is sent（2-3）, transportation module（3）Equipped with belt conveyor I（3-1）, corner machine（3-2）, Detection module（4）Equipped with sensor I（4-1）, sensor II（4-2）, sensor III（4-3）, sort module（5）It is treated equipped with transport Sort the belt conveyor II of material（5-1）, for capturing material and material be placed into the machinery in rotary moving in different warehouses Arm（5-2）, push waste material telescopic mechanical arm（5-3）With for detecting the limit sensors whether material reaches designated position （5-4）, warehouse module（6）Equipped with more than one material depot, frequency converter（1-4）Pass through terminal（8）With PLC200（1-3）Even It connects, telescopic mechanical arm（2-1）, range sensor（2-3）, sensor I（4-1）, sensor II（4-2）, sensor III（4-3）、 Mechanical arm in rotary moving（5-2）, telescopic mechanical arm（5-3）And limit sensors（5-4）Pass through terminal（8）With PLC200（1-3） Connection, belt conveyor I（3-1）, corner machine（3-2）With belt conveyor II（5-1）With frequency converter（1-4）Connection.
- 2. the FMS logistic production line experience systems according to claim 1 based on PLC, it is characterised in that：The control mould Block（1）Equipped with control button（1-1）, host computer（1-2）, indicator light I（1-5）, indicator light II（1-6）With indicator light III（1-7）, Control button（1-1）Including more than one button, control button（1-1）, host computer（1-2）, indicator light I（1-5）, indicator light Ⅱ（1-6）With indicator light III（1-7）Pass through terminal（8）With PLC200（1-3）Connection.
- 3. the FMS logistic production line experience systems according to claim 2 based on PLC, it is characterised in that：The indicator light Ⅰ（1-5）To work normally indicator light, indicator light II（1-6）For standby indicating lamp, indicator light III（1-7）For alarm lamp.
- 4. the FMS logistic production line experience systems according to claim 1 based on PLC, it is characterised in that：The feeding mold Block（2）Equipped with for storing the raw material storage of initial material（2-2）.
- 5. the FMS logistic production line experience systems according to claim 1 based on PLC, it is characterised in that：The feeding mold Block（2）Quantity for more than one, the transportation module（3）Middle belt conveyor（3-1）With corner machine（3-2）Quantity be one More than a.
- 6. the FMS logistic production line experience systems according to claim 1 based on PLC, it is characterised in that：The sorting mould Block（5）Equipped with dismountable salvage stores I（5-5）With salvage stores II（5-6）.
- 7. the FMS logistic production line experience systems according to claim 1 based on PLC, it is characterised in that：The warehouse mould Block（6）Equipped with materials A storehouse（6-1）, material B storehouses（6-2）, material C storehouse（6-3）With material D storehouses（6-4）.
- 8. the FMS logistic production line experience systems according to claim 1 based on PLC, it is characterised in that：It is one with On pedestal（7）It is stitched together.
- 9. the FMS logistic production line experience systems according to claim 1 based on PLC, it is characterised in that：The sensor Ⅰ（4-1）For inductance sensor, sensor II（4-2）For capacitance sensor, sensor III（4-3）For fibre optical sensor.
- 10. the method for the FMS logistic production line experience systems described in claim 1 based on PLC, which is characterized in that specific step It is rapid as follows：First by control module（1）In host computer（1-2）The instruction write downloads to core controller PLC200（1-3） In, to frequency converter（1-4）The setting of rotating speed is carried out, then presses control button（1-1）Start button activation system, start system Range sensor after system（2-3）Raw material storage can be detected（2-2）Material is inside whether there is, if without material, is alarmed, distance after adding materials Sensor（2-3）Detect material, PLC200（1-3）Control indicator light bright, PLC200（1-3）Control telescopic mechanical arm（2-1） Material is sent to transportation module（3）Belt conveyor（3-1）On, belt conveyor（3-1）Rotating speed by frequency converter（1-4）Into Row control, detection module（4）Sensor I（4-1）, sensor II（4-2）, sensor III（4-3）To material carry out integrality, The detection of material and color, belt conveyor I after detection（3-1）By material transportation to corner machine（3-2）On, corner machine（3-2） By material transportation to sorting module（5）Belt conveyor（5-1）On, detection module（4）Sensor result is fed back to PLC200（1-3）In, if material is undesirable, PLC200（1-3）The telescopic mechanical arm of control push waste material（5-3）And skin Belt conveyor II（5-1）By material transportation to salvage stores（5-6）In, if material meets the requirements, PLC200（1-3）Control rotation moves Dynamic mechanical arm（5-2）Qualified material is transported to warehouse module（6）Material depot in, limit sensors（5-4）Detecting material is It is no arrival designated position and by data feedback to PLC200（1-3）, after transported material, close button is pressed, closes system.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110385271A (en) * | 2019-08-06 | 2019-10-29 | 兰州理工大学 | The plane rack and automated control experimental apparatus of automated control experimental apparatus |
| CN114558787A (en) * | 2022-01-17 | 2022-05-31 | 成都工业学院 | Mechanical arm operating system suitable for operation of stacking mechanical arm |
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