CN100538775C - Experiment apparatus for flexible automation production line - Google Patents
Experiment apparatus for flexible automation production line Download PDFInfo
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- CN100538775C CN100538775C CNB2006100532282A CN200610053228A CN100538775C CN 100538775 C CN100538775 C CN 100538775C CN B2006100532282 A CNB2006100532282 A CN B2006100532282A CN 200610053228 A CN200610053228 A CN 200610053228A CN 100538775 C CN100538775 C CN 100538775C
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Abstract
The present invention relates to a kind of experiment apparatus for flexible automation production line, comprise main monitoring station, some slave stations, described slave station comprises production equipment, from station processor and communication module, the sensing module of described production equipment is connected with input interface from station processor, the execution module of described production equipment is connected with output interface from station processor, describedly is connected with main monitoring station through communication module from station processor.Can carry out many-sided trainings such as sensor technology, pneumatics, motor-driven and control technology able to programme by the present invention, have bigger practical value.
Description
(1) technical field
The present invention relates to a kind of experiment apparatus for flexible automation production line, belong to the instruments used for education field.
(2) background technology
Electrical Control Technology is the development trend of the industrial control technology that generally believes in the present industrial automation industry.The widespread use of Electrical Control Technology makes institution of higher learning to automated teaching systematic teaching experimental provision a large amount of demands arranged.The Electrical Control Technology system of practical application in the Industry Control is many owing to counting, distribution is wide, is not suitable for directly as experiment device for teaching.Though be applicable to that in the market the experiment device for teaching of automatic field is a lot, also do not have the experiment device for teaching of complete embodiment Electrical Control Technology characteristics.It is single that the product of many manufacturer production relates to subject, can only do the experiment of some illustrative, can not well cultivate students'ability for practice like this.
(3) summary of the invention
The object of the invention is to provide a kind of compact conformation, the wide experiment apparatus for flexible automation production line of scope of experiment.
Described experiment apparatus for flexible automation production line, comprise main monitoring station, some slave stations, described slave station comprises production equipment, from station processor and communication module, the sensing module of described production equipment is connected with input interface from station processor, the execution module of described production equipment is connected with output interface from station processor, describedly is connected with main monitoring station through communication module from station processor.
Further, described main monitoring station comprises upper programming monitoring equipment, master station processor, and described upper programming monitoring equipment and master station processor communicate to connect, and describedly is connected with master station processor through communication module from station processor.
Further again, described master station processor is connected with upper programming monitoring equipment through ethernet module.
Further again, described master station processor also is connected with touch-screen.
Further, described main monitoring station adopts upper programming monitoring equipment, and described upper programming monitoring equipment connects data collecting card, and described from station processor connection data collection plate, data collecting card is connected with data acquisition board.
The present invention can selectively adopt the field bus technique or the pci data acquisition technique of the network structure that is applied to experiment device for teaching, and it has, and the communication speed of key-course is adjustable within the specific limits, control accuracy is high, the actuator action is fast and can constitute the advantage in totally digitilized loop.Described field bus technique can be selected Siemens's industrial field bus network structure of commercial or Mitsubishi's industrial field bus network structure etc. for use.
Further again, described slave station is made up of material loading measuring station, carrying station, processing station, installation station, installation carrying station, classification station, and the production equipment of described slave station corresponds respectively to:
The material loading checkout equipment that is used for material loading and detection workpiece;
Be used for workpiece is removed haulage equipment to the next stop from last station;
The process equipment that is used for processing work;
Be used to install the erecting equipment of workpiece;
Be used at the installation haulage equipment that carrying workpiece in workpiece front and back is installed;
Be used for sorting device to the workpiece classification.
Experimental provision of the present invention has flexible preferably, and promptly every station has a cover PLC control system independently to control.Adopt some slave stations separately training can hold more student and learn simultaneously.After the basic unit module training is finished, again can be with two adjacent stations, three stations ... connect together control, programming, assembling and the debugging technique of study complication system until six stations.Can also learn by the present invention: the using and adjustment, technical skills, learning method etc. of the principle of work of material loading hopper, the use of various sensors, pneumatic element.In experimentation, by all right Training and Development student team spirit of this cover system, cooperative spirit and organizational capacity.Therefore, the present invention is to provide a comprehensive experimental situation, can carry out many-sided trainings such as sensor technology, pneumatics, motor-driven and control technology able to programme, have bigger practical value by the present invention.
(4) description of drawings
Fig. 1 is the structural representation of described experiment apparatus for flexible automation production line.
Fig. 2 adopts Siemens's industrial field bus structural drawing for the present invention.
Fig. 3 adopts Mitsubishi's industrial field bus structural drawing (Ethernet---CC-Link structure) for the present invention.
Fig. 4 adopts Mitsubishi's industrial field bus structural drawing (RS-485 structure) for the present invention.
Fig. 5 gathers structural drawing for the present invention adopts the industry spot pci data.
(5) embodiment
Below by embodiment, and in conjunction with the accompanying drawings, organization plan of the present invention is described in further detail.(unless stated otherwise, Figure of description and " CPU in master station " hereinafter mentioned refer to master station processor, and " slave station CPU " refers to from station processor.)
Embodiment 1
See figures.1.and.2, a kind of described experiment apparatus for flexible automation production line, comprise main monitoring station, some slave stations, described slave station comprises production equipment, from station processor and communication module, the sensing module of described production equipment is connected with input interface from station processor, the execution module of described production equipment is connected with output interface from station processor, describedly is connected with main monitoring station through communication module from station processor.Described main monitoring station comprises upper programming monitoring equipment, master station processor, and described master station processor is connected with upper programming monitoring equipment through ethernet module.Describedly be connected with master station processor through communication module from station processor.Described master station processor also is connected with touch-screen.
Present embodiment adopts Siemens's industrial field bus structure, between " CPU in master station " and six " slave station CPU ", go up the SIEMENS PROFIBUS-DP communication network of " PROFIBUS-DP module " composition data monitoring of integrated PROFIBUS-DP interface and the configuration of each slave station by Siemens's " CPU in master station ".
The running state data of six slave stations (digital I/O amount) is delivered in each " slave station CPU " by sensing module, each " slave station CPU " is passed to these running state data in " CPU in master station " by the PROFIBUS-DP communication network, and " CPU in master station " is passed to these data in the upper programming monitoring equipment by Industrial Ethernet.So just finished of the transmission of field apparatus running state data to upper monitoring.In addition, be connected with touch-screen on " CPU in master station ", can monitor the running status of total system.
Otherwise, upper programming monitoring equipment is passed to control data in " CPU in master station " by Industrial Ethernet, " CPU in master station " is passed to these control datas in each " slave station CPU " by the PROFIBUS-DP communication network, and " slave station CPU " is passed to each execution module to control data by output interface.So just finished of the transmission of upper control data to the field apparatus actuator.
Described slave station is made up of material loading measuring station, carrying station, processing station, installation station, installation carrying station, classification station, and the production equipment of described slave station corresponds respectively to:
The material loading checkout equipment that is used for material loading and detection workpiece;
Be used for workpiece is removed haulage equipment to the next stop from last station;
The process equipment that is used for processing work;
Be used to install the erecting equipment of workpiece;
Be used at the installation haulage equipment that carrying workpiece in workpiece front and back is installed;
Be used for sorting device to the workpiece classification.
The logistics transmittance process of workpiece from a station to another station is in the system: the material loading checkout equipment promotes after with big workpiece sequence and sends.Haulage equipment is removed big workpiece to processing station from the material loading measuring station.Process equipment is sent station after with big workpiece processing.The installation haulage equipment is removed big workpiece to station is installed and is put down.Erecting equipment is packed the small workpiece of correspondence in the big workpiece again.Then, haulage equipment is installed is sent sorting device with mounted workpiece again, corresponding feed bin sent into workpiece again by sorting device.Each slave station of the present invention all has and overlaps independently control system (sensing module, execution module, processor and communication module), therefore, the detachable study of coming of this system, to guarantee that the beginner crosses the threshold and enough study stations easily, and with each station be associated in be integrated into system together after, the learning platform of the complicated and large-scale control system of study can be provided for the student.
Embodiment 2
With reference to Fig. 1 and Fig. 3, the difference of present embodiment and embodiment 1 be to adopt Mitsubishi's industrial field bus structure (Industrial Ethernet---CC-Link).
Between " CPU in master station " and six " slave station CPU ", go up " CC-Link " module of configuration and the CC-Link of the Mitsubishi communication network of " CC-Link module " composition data monitoring that each " slave station CPU " goes up configuration by Mitsubishi's " CPU in master station ".
The running state data of six slave stations (digital I/O amount) is delivered in each " slave station CPU " by sensing module, each " slave station CPU " is passed to these running state data in " CPU in master station " by the CC-Link communication network, and " CPU in master station " is passed to these data in the upper programming monitoring equipment by Industrial Ethernet.So just finished of the transmission of field apparatus running state data to upper monitoring.In addition, be connected with touch-screen on " CPU in master station ", can monitor the running status of total system.
Otherwise, upper programming monitoring equipment is passed to control data in " CPU in master station " by Industrial Ethernet, " CPU in master station " is passed to these control datas in each " slave station CPU " by the CC-Link communication network, " slave station CPU " is passed to each execution module to control data by output interface, so just finished the transmission of upper control data to the field apparatus actuator.
Embodiment 3
With reference to Fig. 1 and Fig. 4, the difference of present embodiment and embodiment 1 is to adopt Mitsubishi's industrial field bus structure (RS485).
Between " CPU in master station " and six " slave station CPU ", go up the RS-485 of the Mitsubishi communication network of " the RS485 interface module " of configuration and " RS485 interface module " composition data monitoring that each slave station disposes by Mitsubishi's " CPU in master station ".
The running state data of six slave stations (digital I/O amount) is delivered in each " slave station CPU " by sensing module, each " slave station CPU " is passed to these running state data in " CPU in master station " by the RS-485 communication network, and " CPU in master station " is passed to these data in the upper programming monitoring equipment by integrated programming communication interface own.So just finished of the transmission of field apparatus running state data to upper monitoring.In addition, be connected with touch-screen on " CPU in master station ", can monitor the running status of total system.
Otherwise, upper programming monitoring equipment is passed to control data in " CPU in master station " by " CPU in master station " integrated programming communication interface own, " CPU in master station " is passed to these control datas in each " slave station CPU " by the RS-485 communication network, " slave station CPU " is passed to each execution module to control data by output interface, so just finished the transmission of upper control data to the field apparatus actuator.
Embodiment 4
With reference to Fig. 1 and Fig. 5, the difference of present embodiment and embodiment 1 is to adopt computer PCI data acquisition structure.Described main monitoring station adopts upper programming monitoring equipment, and described upper programming monitoring equipment connects data collecting card, and described from station processor connection data collection plate, data collecting card is connected with data acquisition board.
Between " upper programming monitoring equipment " and " slave station CPU ", " data acquisition board " formation industry spot pci data acquisition controlling network that is connected on the industry spot " data collecting card " that go up to connect by " upper programming monitoring equipment " and " the slave station CPU ".The running state data between " slave station CPU " and " upper programming monitoring equipment " and the transmission of control data are finished by industry spot pci data acquisition controlling network.
Claims (1)
1, a kind of experiment apparatus for flexible automation production line, it is characterized in that: comprise main monitoring station, some slave stations, described slave station comprises production equipment, from station processor and communication module, the sensing module of described production equipment is connected with input interface from station processor, the execution module of described production equipment is connected with output interface from station processor, describedly is connected with main monitoring station through communication module from station processor;
Described main monitoring station comprises upper programming monitoring equipment, master station processor, and described master station processor is connected with upper programming monitoring equipment through ethernet module, describedly is connected with master station processor through communication module from station processor;
Described master station processor also is connected with touch-screen;
Described slave station is made up of material loading measuring station, carrying station, processing station, installation station, installation carrying station, classification station, and the production equipment of described slave station corresponds respectively to:
The material loading checkout equipment that is used for material loading and detection workpiece;
Be used for workpiece is removed haulage equipment to the next stop from last station;
The process equipment that is used for processing work;
Be used to install the erecting equipment of workpiece;
Be used at the installation haulage equipment that carrying workpiece in workpiece front and back is installed;
Be used for sorting device to the workpiece classification.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100532282A CN100538775C (en) | 2006-08-31 | 2006-08-31 | Experiment apparatus for flexible automation production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100532282A CN100538775C (en) | 2006-08-31 | 2006-08-31 | Experiment apparatus for flexible automation production line |
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| CN1949300A CN1949300A (en) | 2007-04-18 |
| CN100538775C true CN100538775C (en) | 2009-09-09 |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101546490B (en) * | 2008-03-26 | 2012-01-11 | 亚龙科技集团有限公司 | Device for practically training and evaluating automatic processing-assembling production lines |
| CN101853590B (en) * | 2009-03-30 | 2014-10-22 | 无锡职业技术学院 | Automatic flexible comprehensive training system and method |
| CN101551955B (en) * | 2009-04-08 | 2014-10-22 | 无锡职业技术学院 | Practical training system and method for conveying uniform auxiliary materials |
| CN103543722A (en) * | 2013-10-21 | 2014-01-29 | 安徽工贸职业技术学院 | Bus-based electronic control system of automatic drug dispensing machine |
| CN105676769B (en) * | 2016-01-04 | 2018-07-13 | 武汉华星光电技术有限公司 | The method that producing line replaces product |
| CN111026014B (en) * | 2019-12-03 | 2021-06-01 | 格创东智(深圳)科技有限公司 | Automatic control system and method for field device |
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