CN202816252U - Modularized flexible production line training device - Google Patents
Modularized flexible production line training device Download PDFInfo
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- CN202816252U CN202816252U CN 201220236106 CN201220236106U CN202816252U CN 202816252 U CN202816252 U CN 202816252U CN 201220236106 CN201220236106 CN 201220236106 CN 201220236106 U CN201220236106 U CN 201220236106U CN 202816252 U CN202816252 U CN 202816252U
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Abstract
The utility model discloses a modularized flexible production line training device. The device comprises a capturing platform, a stamping station, an assembling station, a double-shaft moving manipulator station, a sorting and storing station, a substrate, a logic simulation box, a PLC control box (capable of selecting different types of programmable controllers), an operation panel, a touch screen mounting box, a control cabinet, and an I/O adapter board. The flexible production line can accomplish a series of actions of capturing, stamping, assembling, transporting by the double-shaft moving manipulator and sorting and storing of three material blocks, the flexible production line can exercise the capability of systematic thinking of students, strengthen the using of hands and brain of the students, and allow them to actually accomplish the application of various technologies of mechanical assembling of the stations, assembling of pneumatic elements, installation of electrical components, circuit connection, adjustment of electric cylinder positions, setting of technical parameters of a stepping motor, PLC programming technology, sensor technology, and electronic technology in the professional field.
Description
Technical field
The utility model relates to a kind of Modular Flexible manufacturing system actual training device, specifically, relates to the actual training device of the flexible manufacturing system in electromechanical integration, industrial automatic control field.It comprises crawl platform, stamping station, station, biaxial movement mechanical arm station, classification storage sites, substrate, logical simulation box, PLC control enclosure (can select dissimilar Programmable Logic Controllers), guidance panel, touch-screen mounting box, switch board, I/O card extender.Modular flexible production lines can be finished the crawl, punching press, assembling, biaxial movement Manipulator Transportation of three kinds of material pieces, the more a series of action such as classified storage, the ability of this flexible production line energy exercise student ' system thinking, the lively hand of extensive chemical, beat one's brains, assembling, the installation of electric elements, circuit connection, each position of electric cylinder of finishing each station machinery assembling, pneumatic element adjusted " the real thing ", every technology of the setting of stepper motor technical parameter, PLC programming technique, sensor technology, electronic technology is in the application of professional domain.
Background technology
Traditional automated teaching system mostly monitors take single module device as core and controls, this module can be finished some simple execution actions, but lack complicated connection and information communication between each module, and guide the operation of every equipment also to have certain difficulty if understand when the teacher thinks of, so form easily " island of automation effect " between each module device.Along with the development of infotech, systematized teaching equipment has become developing direction.Equally, various production equipments and the detection system in industry spot all formed networked communication and management and dispatching.Therefore, the study of Automatic System Inteqration become the very important ingredient of automated teaching.Modular flexible production lines is just take the Automatic System Inteqration real training as main body, and every real training contents such as the assembling of electrician, Electric Traction, sensing technology, pneumatics, mechanical arm assembling, PLC, stepper drive technology, electric cylinder Driving technique, automatic production line and debugging have organically been merged, realize the examination to students'comprehensive ability, improved quality of instruction and to the expansion capability of knowledge.
Summary of the invention
The technical matters that the utility model mainly solves provides and a kind ofly forms based on exploitation on the basis of industrial automation PLC control system.This modular flexible production lines, it is for higher education and scientific research institution and the comprehensive training platform of developing, be applicable to all kinds of institution of higher learning the specialty such as electromechanical integration, robotization, systematization, advanced manufacturing industry teaching and be engaged in person skilled in the relevant art's integrated application, industrial field device is refined and concentrates, and carry out specialized designs for the practice-training teaching activity, organically melted entirely light, mechanical, electrical, gas, managed in one.This system not only can be used as the teaching training system of Automatic System Inteqration, can also match with subsystem to form module through training platform, and therefrom use as expanding.
A kind of modular flexible production lines comprises substrate, guidance panel and touch panel, PLC control enclosure, logical simulation box, electrical control cubicles, crawl station, stamping station, station, Twin-shaft machinery hand station and classified access station.It is characterized in that: be provided with the I/O interconnecting module on the described practical traning platform, air-source treater, wire casing, castor, dragon row terminal, all kinds of section bars, various kinds of sensors is installed L bracket, the mechanical erection L bracket, the solenoid valve group, various kinds of sensors, auxiliary reclay, all kinds of cylinders, the electricity cylinder, the stepmoter and stepdriver device, the electric elements installing plate, band conveyor, direct current generator, shaft coupling, all kinds of chutes, workpiece prestores and distinguishes and silver color, black, the red stain piece, the Tag module, lid.Each station of this device all is installed on the substrate, stand with the station between contiguous block link to each other, install from left to right first stop and be the crawl station, second station is stamping station, the 3rd station is station, the 4th station is biaxial movement mechanical arm station, the 5th station is the storage sites of classifying; Each station forms: the crawl station, comprise section bar, round barrel, hopper I, hopper II that electrical control cubicles, substrate, feed cylinder use, install electric cylinder with vertical section bars, vertical cylinder support, gas finger, solenoid valve group, parallel wire casing, I/O interconnecting module, air-source treater, guide rail, stand and the station between connection bracket, guidance panel, sensor mounting bracket, auxiliary reclay, send and receive sensor, electric cylinder driver installation appliance, PLC control enclosure; Stamping station, comprise all external members, acrylic plate finalization area on electrical control cubicles, substrate, band conveyor, band conveyor mounting bracket, the stamping cylinder device, push away Tag cylinder contiguous block, inflatable gas cylinder component, correlation optical fiber mounting bracket, solenoid valve group, parallel wire casing, I/O interconnecting module, air-source treater, guide rail, stand and the station between connection bracket, the mounting bracket of sensor, shelves bin, Tag orienting lug, auxiliary reclay, transmitter-receiver, PLC control enclosure; Station comprises electrical control cubicles, substrate, all external members of band conveyor I, all external members of band conveyor II, all external members of band conveyor III, band conveyor mounting bracket and lid guiding camber piece, the capacitive transducer mounting bracket, the photoelectric sensor mounting bracket, the inductance sensor mounting bracket, the Fibre Optical Sensor mounting bracket, the solenoid valve group, the straight line wire casing, the I/O interconnecting module, air-source treater, guide rail, connection bracket between standing and standing, auxiliary reclay, transmitter-receiver, the assembly unit section bar is installed, the vertical cylinder support, the vacuum generator sucker mouth, shelves material piece, the PLC control enclosure, the electrical equipment installing plate; Twin-shaft machinery hand carrying station and classification storage sites, comprise substrate, ramp bracket and slope chute, workpiece prestore mouth, biaxial movement support, tank chain contiguous block and support, twin shaft initial point and limit switch bracket, stepper motor shaft coupling, synchronous pulley and Timing Belt, vertical cylinder mounting blocks and gas finger, solenoid valve group, straight line wire casing, I/O interconnecting module, air-source treater, guide rail, stand and the station between connection bracket, auxiliary reclay, transmitter-receiver, installation step actuator acrylic plate, Workpiece storage district, touch-screen installing plate, the PLC control enclosure used; Other PLC control enclosure, comprise power supply bonding pad, PLC installing zone, spare area, input and output bonding pad, left side cover plate and GB supply socket district, right side cover plate, directly over cover plate and cable-through hole district, install and fix PLC control enclosure section bar, base plate and Switching Power Supply installing zone, input and output aperture area, K3 terminal aperture area; Guidance panel is characterized in that: comprise and installing with screw hole, button installation tapping, label title; The touch screen panel is characterized in that: comprise the touch-screen installing frame, be connected with cabinet with support, mounting screw hole; The logical simulation box is characterized in that: comprise panel title, DP25 seat aperture area, toggle switch aperture area, status display area, DC24V power supply bonding pad, panel network address, panel LOGO; Electrical control cubicles is characterized in that: comprise cabinet, arc cable-through hole district, both sides, castor, reinforcement isolated area, base plate, trailing flank arcuate segments.
As the further restriction to the technical program, described PLC control enclosure, comprise PLC mounting portion, operation control section, external power supply part, Switching Power Supply mounting portion and section bar erecting frame, utilize the outlet of K3 terminal, direct current DC24V power supply is provided, power supply is provided for each single station, also can be used as power supply and detect usefulness, power protection and the rocker type switch open circuit protection of OP520 are housed, as the duplicate protection of equipment; The input of PLC, output interface are convenient to the switching usefulness of being convenient to external NPN type and positive-negative-positive of drawing with the common port of being connected of the I/O plate at each station, PLC input/output terminal in addition, have the analog quantity translation field, use for PLC growth simulation amount; It is an independently module, namely can be used as the student and practises the usefulness of programming, and also can cooperate usefulness with each station, can also load dissimilar PLC.
As the technical program is further limited, described guidance panel, the operation that can carry out anxious stopping to crawl station, electric cylinder suspends, the operation of electric cylinder is indicated, electric cylinder enables, resets, starts, stops, when device fails, can stop by anxious, allow equipment stop immediately action, then unclamp anxious stopping, press reset button, system restart.
As the technical program is further limited, described touch panel has independently mounting bracket, can be contained in the dead ahead of electrical control cubicles, also can be contained on the substrate, and ATM formula profile has increased the visuality of touch screen operation, and meets the human visual custom.
As the technical program is further limited, described electrical control cubicles, good looking appearance is generous, and there is arc shaped opening both sides, namely can be used as to cross line usefulness between station and the station, also can be used as carrying usefulness; The cabinet rear end lower also has a camber perforate, namely can be used as ventilation mouth, also can be used as external power supply and uses; One isolation stiffening plate is arranged in the middle of in the cabinet, namely can be used as protection usefulness, also can hang installing plate; Cabinet footing wheel is convenient to carrying and stationary cabinet body and function.
As the technical program is further limited, described substrate, the mould die sinking of our company makes things convenient for the fixing of component of machine, wire casing, guide rail, dyad, I/O card extender and all training suites and installs, be convenient to learn repeatedly real training usefulness, and indeformable, damaged.
As the technical program is further limited, described castor through load-bearing test and other test of correlation, makes its integral experiment actual training device can have only people namely removable easily, has made things convenient for the transportation of experimental real-training apparatus and conversion local.
As the technical program is further limited, described crawl station, advanced technical conceive, new technology, new concept emerge in an endless stream, and electric cylinder stepping is controlled at the application on the modular flexible production lines, can carry out the control of 32 kinds of positions; Circular barrel can store multiple material piece; The I/O card extender is convenient to the collection of our station input and output, and to the nothing that is determined with of signal, can also allow Wiring technique more convenient simple.The application of bundling buckle is separated gas circuit and circuit fully; Unique gas finger structure can judge that namely workpiece has or not, and also can distinguish the color of distribution block.
As the technical program is further limited, described stamping station fully according to the stamping technology of industry spot, is presented on the training platform all actions are gentle with closing.New-type punching press external form, new technology, new technology are used in the perfection of our station, meet the needs of electromechanical integration industry.Workflow: grasp the signal that the station sends when receiving, the band conveyor entry into service, when our station has detected workpiece arrival, the backgauge cylinder stretches out, and after several seconds, band conveyor stops to carry, the Tag cylinder is released Tag, arrive the punching press position, stamping cylinder descends, and Tag is carried out the punch die typing, then the lower end material ejection cylinder of punching press position ejects Tag, the cylinder that blows Tag blows to Tag in the material piece, backgauge cylinders retract then, band conveyor entry into service, when the material piece is transported to the outlet position, our station sends a signal to the enabling signal of the next stop to station, and the our station action is finished, the then above action of circulation.
As the technical program is further limited, described station, conventional twin shaft cylinder and vacuum generator technology use for the control mode of our station and technology in the application of our station, increase certain difficulty; Run-in index band transmission mode and lid guiding arc angle has increased technology gold content for installation and design in addition, the combination of the detection signal by photoelectricity, inductance, electric capacity, declare material, the color of material cutting block, by arriving the material piece of unlike material, color, assembling and the lid of expecting the identical material of piece, color.
As the technical program is further limited, described Twin-shaft machinery hand carrying station and classification storage sites, adopt hundred lattice pull-up structure and direct current generator to drive the combination of leading screw or conveyer mechanism, move by the step motor control twin shaft, by sending out pulsed quantity different, the material piece that the assembling of a upper station is finished is transported on the classification storage sites.The storage sites of classifying in addition is divided into two kinds of shelf that height is different, the application of our station touch-screen, increased the difficulty of technology, on touch-screen, can freely define which shelf the material piece is arranged, which shelf is not expected piece, have or not information according to what shelf provided, just can avoid memory conflict and whether distinguishing of material piece is arranged.
As the technical program is further limited, described logical simulation box, its special footpath is to contain 16 toggle switchs, 16 K2 connection terminal outlets, convenient Simulation Control to modular flexible production lines, whether the installation that can detect each station in the situation that does not have control is correct, allows the requirement in accordance with regulations of mechanical drive and all kinds of solenoid valve move.
Compared with prior art, the advantage that this use is novel and good effect are: this device comprises the independently independent operation of PLC control enclosure, power supply, independent button operation box, independent touch screen operation panel, substrate and electrical control cubicles form, substrate can be installed different modular mechanical components, I/O card extender, Pneumatic assembly, solenoid valve group, various kinds of sensors, air-source treater, Belt Conveying thermomechanical components, electric elements installing plate, requires the different different parts of installing according to different station control simultaneously.
Description of drawings
Fig. 1 is the structural representation of module-type flexible production line.
Fig. 2 is crawl station structure synoptic diagram.
Fig. 3 is the structural representation of stamping station.
Fig. 4 is the station structural representation.
Fig. 5 is biaxial movement mechanical arm station and classification storage sites structural representation.
Fig. 6 electric control cabinet structure synoptic diagram.
Fig. 7 operating board structure synoptic diagram.
Fig. 8 touch-screen mounting plates structure synoptic diagram.
Fig. 9 board structure synoptic diagram.
Figure 10 I II flume structure synoptic diagram.
Figure 11 air-source treater structural representation.
Figure 12 feed cylinder assembly structural representation.
Figure 13 backgauge cylinder assembly structural representation.
Figure 14 electricity cylinder component structural representation.
Figure 15 transmitter-receiver modular construction synoptic diagram.
Figure 16 solenoid valve group structural representation.
Figure 17 band conveyor structural representation.
The parallel conveyor of Figure 18 and modular construction synoptic diagram.
Figure 19 decompressor modular construction synoptic diagram.
Figure 20 biaxial device modular construction synoptic diagram.
Figure 21 hundred lattice draw the modular construction synoptic diagram.
Figure 22 slide assembly structural representation.
Figure 23 stacking rack structural representation.
Figure 24 PLC box-shaped structure synoptic diagram.
Figure 25 logical simulation box structural representation.
Figure 26 patch panel I structural representation.
Figure 27 patch panel II structural representation.
Embodiment
Below in conjunction with accompanying drawing and preferred embodiment the utility model is done further to describe in detail.
Among the figure, 1, the crawl station, 2, stamping station, 3, station, 4 biaxial movement mechanical arm stations, 5, the classified access station, 6, substrate, 7, arc port, 8, electrical control cubicles, 9, guidance panel, 10, the solenoid valve group, 11, I II skewed slot, 12, electric cylinder section bar is installed, 13 electric cylinder mechanisms, 14, feed cylinder and assembly, 15, gas finger assembly is installed, 16, the substrate cable-through hole, 17, castor, 18 push away Tag device, 19, the air-source treater support, 20, the band conveyor mounting bracket, 21 decompressors, 22 band conveyors, 23, the backgauge cylinder, 24, transmitter and support, 25, contiguous block between standing and standing, 26, the PLC control enclosure, 27, electric mounting board, 28, the section bar sealing, 29, the various kinds of sensors mounting bracket, 30, receiver and support.31, twin shaft cylinder section bar, 32, the twin shaft cylinder, 33, vacuum cup, 34, electric motor stand seat, 35, parallel conveyor and assembly, 36, the pull-up material of hundred lattice is installed, 37, gas finger, 38, dual cylinder assembly, 39, the microswitch support, 40, tank chain and key way, 41, material piece stacking rack, 42, hundred lattice connection mechanisms, 43, stepper motor mount pad and assembly, 44, the touch-screen support, 45, the workpiece district that prestores, 46, chute, 47, wire casing, 48, touch-screen.
Below in conjunction with accompanying drawing and preferred enforcement the utility model is done further to describe in detail.
Referring to Fig. 1, crawl station 1, stamping station 2, station 3, biaxial movement Manipulator Transportation station 4, classification storage sites 5.
Referring to Fig. 2, crawl station 1 comprises substrate 6, is used for installing all mechanical component and the electrical equipment external members of our station; Electrical control cubicles 8 is used for placing substrate, PLC extension case, fitting operation panel; Arc port 7 was connected line between being used for the station and standing and used; Solenoid valve group 10 is used for the action of all kinds of cylinders of control our station; Guidance panel 9, be used for to our station startup, stop, electric cylinder operation operation, reporting to the police; I II skewed slot 11 be used for to be placed our station black material piece; Electric cylinder section bar 12 is installed, is used for installing electric cylinder and position adjustment usefulness; Electricity cylinder mechanism 13, the stop that is used for each location point is used; Feed cylinder and assembly 14 are used for the material piece release that is placed on barrel is put in place, actuating signal are provided for electric cylinder; Gas finger assembly 15 is installed, is used for clamping the material piece; Substrate cable-through hole 16 is used for the line of I/O card extender on the our station and PLC control enclosure; Castor 17 is used for fixedly our station usefulness, avoids our station fortuitous event to occur, simultaneously also as the adjustment usefulness with other station, can also use as carrying.
Referring to Fig. 3, stamping station 2 comprises and pushes away Tag device 18, is used for Tag released putting in place; Air-source treater support 19 is used for installing the air-source treater of respectively standing; Band conveyor mounting bracket 20 is used for the installation of the Belt Conveying at our station and other station; Decompressor 21 is used for after the Tag impact briquetting, then Tag is delivered in the corresponding material piece; Band conveyor 22 is used for grasping the workpiece of sending here at the station and is transported to the punching press position, install Tag after, the material piece that Tag is housed is delivered to station; Backgauge cylinder 23 is used for the location to all kinds of material pieces; Transmitter and support 24 are used for the installation of transmitter, are convenient to the stable propagation of each signal; Contiguous block 25 between standing and standing, and are used for connecting each station, make it in the same level face, are convenient to the co-ordination at each station; PLC control enclosure 26 is used for each station of control, makes its action operation in accordance with regulations.
Referring to Fig. 4, station 3 comprises electric mounting board 27, is used for the installation of our station auxiliary reclay and I/O card extender; Section bar sealing 28 is used for the protection to the section bar exposed port, in order to avoid be bruised; Various kinds of sensors mounting bracket 29, the installation that is used for installing inductance type, photo-electric, capacitance type sensor; Receiver and support 30 are used for the reception to upper station signal, and fixing to receiver, make signal stabilization; Twin shaft cylinder section bar 31 is used for installing twin shaft cylinder usefulness, makes having stable behavior reliable; Twin shaft cylinder 32 is used for cylinder and stretches out, and is convenient to next step action; Vacuum cup 33 is used for adsorbing various lids and uses; Electric motor stand seat 34 is used for fixedly direct current generator usefulness; Parallel conveyor and assembly 35 for delivery of all kinds of lids, make lid arrive corresponding act bit, and the detection of being convenient to various kinds of sensors is used.
Referring to Fig. 5, biaxial movement Manipulator Transportation station 4 and classification storage sites 5 comprise installs the pull-up material 36 of hundred lattice, is used for the installation to hundred lattice drawing mechanisms; Gas finger 37 is used for the material piece that folder has installed; Dual cylinder assembly 38 according to being same working depth, is made corresponding action; Microswitch support 39 is used for installing the limit switch of biaxial movement mechanism; Tank chain and key way 40 are used for each limit switch wiring and tracheae and walk gas circuit usefulness; Material piece stacking rack 41 is used for depositing different material pieces; Hundred lattice connection mechanisms 42 are used for carrying material piece, and X-axis, Y-axis motion control can be moved in phase; Stepper motor mount pad and assembly 43 are used for installing stepper motor; Touch-screen support 44 is used for the installation of touch-screen; Workpiece prestores and distinguishes 45, and the material piece that station is come is pre-stored in this locality, is convenient to hundred lattice connection mechanisms and carries accordingly work; Chute 46 for delivery of assembling the material piece usefulness of finishing, makes the material piece slide into the workpiece district that prestores; Wire casing 47 was used for line and used; Touch-screen 48 as the core at classified access station, can be controlled stacking rack and whether have the material piece.
Referring to Fig. 6, electrical control cubicles partly is to adopt plate muscle structure, and good looking appearance is generous, and isolated area, reinforcement district are provided with cable-through hole 16, and the line of being convenient on the substrate links to each other with the PLC box; Mounting hole 49 is convenient to be connected with the organic of substrate; Arc port 7; Lower margin 17, high strength load-bearing material are made, and can bear the gravity of many times of stage bodies, experimental real-training equipment, and convenient mobile, and single is removable Practical training equipment, need not many people and lifts equipment.
Referring to Fig. 7, guidance panel partly is aluminium sheet 50, adopts the aluminium sheet engraving of δ 2 to form, again through oxidation processes, and silk-screen then; Mounting screw 51 is convenient to combine closely with electric control; Side plate 52 is strengthened using to aluminium sheet; Band lamp start button 53 starts operation to our station and uses; After stop button 54, equipment are not worked, stop to use; Electricity cylinder enable button 55, the condition precedent of electric cylinder working; Electricity cylinder pause button 56 when electric cylinder occurs provisionally when stopping to move, is pressed this button; Reset button 57 need to be restarted when equipment, presses this button by system reset, and all devices are all got back to original state; Electricity cylinder running indicator 58, during electric cylinder normal operation, this lamp Chang Liang; Emergency stop push button 59 when equipment occurs unexpectedly, is pressed this button, and equipment quits work, or equipment opens when powering on again, presses this button, then unclamps.
Referring to Fig. 8, touch screen portion is comprised of plate muscle structure, and touch-screen is pressed cartridge screw 60, is convenient to the installation of touch-screen; ATM type installing plate 61, the profile of tilting meets the human visual custom; Touch-screen 48 can be installed the touch-screen of different brands; Mounting hole 49; Be convenient to and being connected of switch board.
Referring to Fig. 9, substrate portion 6 is aluminium section bars, adopts the mould extruding to form, and cooperates with the T-shape nut, and various experimental real-training equipment can conveniently be installed.Substrate cable-through hole 16, all kinds of device lines of being convenient to above the substrate are used; The protection of equipment is convenient in section bar sealing 28.
Referring to Figure 10, I II skewed slot 11 is placed on the crawl station, and the product that underproof product is maybe needed to classify is placed in this skewed slot; T-shape screw 62 is installed in the assembly device on the substrate with this, is convenient to fix; Mounting screw 51 is convenient to fixing using; Skewed slot side plate 63, the preservative piece is used; Skewed slot mounting bracket 64 is convenient to skewed slot and is installed on the substrate; Striker plate 65 is used for blocking the material piece.
Referring to Figure 11, the air-source treater part, pressure speed governing joint 66 is convenient to regulate pressure; Air intake opening 67 is convenient to connect external air source and is used; Air-source treater 68 is regulated airshed to equipment and is used; Hand valve 69 opens or cuts out source of the gas; Gas outlet 70 is connected usefulness with cylinder manifold; Bracket adjustment petioliform knob 71 can change the setting angle of air-source treater.
With reference to Figure 12, feed cylinder assembly part, feed cylinder 73 is used for that crawl station material piece is released the material piece and uses; " L " type support 74 is used for fixedly feed cylinder section bar; Optical fiber cable 75 has or not the material piece for detection of barrel; Material piece 76, the first piece of expecting of undressed assembling; Cut somebody's hair 77, be used for releasing the material piece; Speed governing joint 78 is for the flow of adjusting cylinders; Material block protection plate 79, after expecting that piece is shifted the position onto, Anti-fall.
With reference to Figure 13, the backgauge cylinder portion, feed cylinder 83 after the arrival of material piece, stops the module that moves ahead; Angle type material blocking block 80 is installed on the backgauge cylinder, blocks the material piece usefulness that moves ahead; Backgauge web joint 82 connects cylinder and angle type material blocking block; Solenoid valve connects gas tube orifice 84, is connected usefulness by tracheae with the hand valve.
With reference to Figure 14, electric cylinder component part, electric cylinder bar 85 is as the slideway of electric cylinder stroke; Vertical cylinder 86 is used for grabbing material taking piece and descends; Cylinder and electric cylinder connection bracket 87 are used for being connected of cylinder and electric cylinder; Section bar mounting base 88 is connected to section bar on the substrate, is convenient to install.
With reference to Figure 15, the transmitter-receiver part, transmitter or receiver 89 are used for each station transmission of information and use; Support mounting hole 90 is used for connection bracket and substrate; Send out (connecing) and send device mounting hole 91, be used for installing (connecing) and send device and installing plate.
With reference to Figure 16, solenoid valve group part, solenoid valve 92 is controlled each cylinder and is used; Valve body tracheal orifice 93, this mouthful can raise the quick coupling mouth with cylinder and link to each other; Cylinder manifold 94 all is contained in all solenoid valves on this plate, and links to each other with air-source treater by tracheae; Cylinder manifold mounting screw 95 is used for cylinder manifold is connected to substrate.
With reference to Figure 17, the band conveyor part, conveying belt 96, the material conveying piece is used; Stiffening plate 97 is used for the belt two ends; Correlation optical fiber mounting bracket 98 is used for the optical fiber cable joint is fixed; Two side guard plates 99 to the protection of conveying device, prevent from expecting that piece drops; Direct current generator 100 is used for driving belt, makes the fixed direction operation of its safety.
With reference to Figure 18, parallel conveyor section, parallel conveying belt 101 forms with two conveying belt, is convenient to carry lid; Arcuate guide mechanism 102 is used for the lid on two travelling belts is transmitted mutually, consists of " closed loop "; Combination sensor support 103 can be installed two optical fiber cables, a round end inductance type transducer; Lid 104 has three kinds, silver color, redness, black; Detect lid arriving signal support 105, after the lid that is used for having identified arrives, the mounting bracket of stop signal; Parallel conveying mechanism assembly 106, this mechanism principle is simple, is easy to install, and is convenient to safeguard.
With reference to Figure 19, the decompressor components, Tag workpiece 107 is put in the different material pieces; Tag protection 108 shields; Acrylic block 109 to decompressor protection usefulness, prevents that device from flying; Top Tag cylinder is used for the Tag of drawing is ejected punching press mouth position; Stamping cylinder 110 is used for the Tag drawing; The Tag guide pole is installed, is used for when placing Tag being convenient to only push away a Tag in same direction at every turn.
With reference to Figure 20, the biaxial device part, section bar 112 is used for installing the twin shaft air cylinder device; Twin shaft cylinder 113 is used for cylinder and advances or retract; Vertical cylinder 114 is used for this device and descends or rise; Twin shaft gas axle mounting bracket 115 is used for the twin shaft cylinder is installed in substrate; Section bar mounting screw 116 is used for fixedly section bar.
With reference to Figure 21, biaxial movement mechanical arm part, hundred lattice connect section bar 36, are used for installing hundred lattice and draw; Stepper motor 117 is used for driving hundred lattice connection mechanisms; Gear transport sector 118 is used for connecting the stepper motor end.
With reference to Figure 22, the chute part, workpiece prestores and distinguishes 119, with the workpiece that station is brought, is pre-stored in this position, and the gas of being convenient on the hundred lattice connection mechanisms is pointed to grasp; The material piece 120 that assembling is finished should comprise Tag and lid on this material piece; Chute 121, the intermediate member that be used for being linked and packed station and workpiece prestore and distinguish; Chute two side shields 122 are used as protection; Section bar mounting screw 123 is used for connecting protective shield and section bar.
With reference to Figure 23, the stacking rack part, stacking rack 124 is used for placing various material piece; Other same section no longer repeats.
With reference to Figure 24, the PLC cassette portion, PLC installation region 125, different PLC can be installed in this zone; Square cable-through hole 126 passes all wires on the PLC, blocks with acrylic plate for no mouthful; " D " type socket 127 is used for connecting GB power lead usefulness, in order to power to PLC; PLC box body section bar 128 is installed, is used for box body is fixed on this section bar, be convenient to be placed in the electrical control cubicles; Patch panel 129 provides the DC24V power outlet, and DP25 seat converting interface is provided, and the spare part plate is provided; Upper cover 130, the installing plate of connection panel and PLC, and biside plate is used; Side plate 131, the both sides protection of box body is used.
With reference to Figure 25, logical simulation box part, the model 132 of simulation box; Simulation box title 133; K3 power supply 24V interface 134 provides DC24V forward power supply, is convenient to measure use; K3 power supply 0V interface 135 provides DC24V negative sense power supply, is convenient to measure use; DP25 seat converting interface 136 is characterized in that connecting the ferry of crossing of I/O card extender on PLC box and the substrate; Turn round sub-switch 137, control each signal and use; Output type K3 terminal mouth 138, output is used as signal; Network address 139, the herein network address of silk-screen company.Company " LOGO " 140, the herein trade mark of silk-screen company.
With reference to Figure 26, patch panel I part, DP15 pin converting interface 141 is for the spare part mouth of analog quantity; Erecting of panel hole 142, for the shape of the mouth as one speaks box that panel is fixed on PLC, rocker type switch 143, the Power supply that can cut off PLC herein is as the elementary protection to PLC; The OP520 Insurance Block is installed in OP520 Insurance Block perforate 144 herein, also can be used as simultaneously the disconnected protection usefulness of the weak point of DC24V power supply; Relay-type PLC inputs common port 145, as the definition to PLC input end common interface; Relay-type PLC exports common port 146, as the definition to PLC output terminal common interface.
With reference to Figure 27, patch panel II part, transistor-type PLC inputs common port 147, as the definition to PLC input end common interface; Transistor-type PLC exports common port 148, as the definition to PLC output terminal common interface.
Claims (10)
1. modular flexible production lines actual training device is characterized in that: described equipment comprises crawl station, stamping station, station, biaxial movement mechanical arm station, classification storage sites, logical simulation box, PLC control enclosure, guidance panel, touch-screen mounting box; Each station of device all is installed on the substrate, stand with the station between contiguous block link to each other, device from left to right: first stop is crawl station, and second station is stamping station, and the 3rd station is station, and the 4th station is biaxial movement mechanical arm station, and the 5th station is the storage sites of classifying; Electric cylinder stepping in the crawl station is controlled at the application on the modular flexible production lines, can carry out the control of 32 kinds of positions, and circular barrel can store multiple material piece, and the I/O card extender is convenient to the collection of our station input and output, and to the nothing that is determined with of signal; When stamping station receives the signal that the crawl station sends, the band conveyor entry into service, when our station has detected workpiece arrival, the backgauge cylinder stretches out, after several seconds, band conveyor stops to carry, and the Tag cylinder is released Tag, arrives the punching press position, stamping cylinder descends, Tag is carried out the punch die typing, and then the lower end material ejection cylinder of punching press position ejects Tag, and the cylinder that blows Tag blows to Tag in the material piece, then backgauge cylinders retract, the band conveyor entry into service when the material piece is transported to the outlet position, sends enabling signal to the next stop; The carrying of Twin-shaft machinery hand is stood in addition and the classification storage sites, adopt hundred lattice pull-up structure and direct current generator to drive the combination of leading screw or conveyer mechanism, move by the step motor control twin shaft, by sending out pulsed quantity different, the material piece that the assembling of a upper station is finished is transported on the classification storage sites, and the storage sites of classifying in addition is divided into two kinds of shelf that height is different.
2. described actual training device according to claim 1, it is characterized in that: described crawl station, comprise the section bar that electrical control cubicles, substrate, feed cylinder use, round barrel, hopper I, hopper II, install electric cylinder with vertical section bars, vertical cylinder support, gas finger, solenoid valve group, parallel wire casing, I/O interconnecting module, air-source treater, guide rail, stand and the station between connection bracket, guidance panel, sensor mounting bracket, auxiliary reclay, send and receive sensor, electric cylinder driver installation appliance, PLC control enclosure.
3. described actual training device according to claim 1, it is characterized in that: described stamping station, comprise all external members, acrylic plate finalization area on electrical control cubicles, substrate, band conveyor, band conveyor mounting bracket, the stamping cylinder device, push away Tag cylinder contiguous block, inflatable gas cylinder component, correlation optical fiber mounting bracket, solenoid valve group, parallel wire casing, I/O interconnecting module, air-source treater, guide rail, stand and the station between connection bracket, the mounting bracket of sensor, shelves bin, Tag orienting lug, auxiliary reclay, transmitter-receiver, PLC control enclosure.
4. described actual training device according to claim 1, it is characterized in that: described station comprises electrical control cubicles, substrate, all external members of band conveyor I, all external members of band conveyor II, all external members of band conveyor III, band conveyor mounting bracket and lid guiding camber piece, the capacitive transducer mounting bracket, the photoelectric sensor mounting bracket, the inductance sensor mounting bracket, the Fibre Optical Sensor mounting bracket, the solenoid valve group, the straight line wire casing, the I/O interconnecting module, air-source treater, guide rail, connection bracket between standing and standing, auxiliary reclay, transmitter-receiver, the assembly unit section bar is installed, the vertical cylinder support, the vacuum generator sucker mouth, shelves material piece, the PLC control enclosure, the electrical equipment installing plate.
5. described actual training device according to claim 1, it is characterized in that: described Twin-shaft machinery hand carrying station and classification storage sites comprise substrate, ramp bracket and slope chute, the workpiece mouth that prestores, the biaxial movement support, tank chain contiguous block and support, twin shaft initial point and limit switch bracket, the stepper motor shaft coupling, synchronous pulley and Timing Belt, vertical cylinder mounting blocks and gas finger, the solenoid valve group, the straight line wire casing, the I/O interconnecting module, air-source treater, guide rail, connection bracket between standing and standing, auxiliary reclay, transmitter-receiver, the acrylic plate that step actuator is used is installed, the Workpiece storage district, the touch-screen installing plate, the PLC control enclosure.
6. described actual training device according to claim 1, it is characterized in that: described PLC control enclosure, comprise power supply bonding pad, PLC installing zone, spare area, input and output bonding pad, left side cover plate and GB supply socket district, right side cover plate, directly over cover plate and cable-through hole district, install and fix PLC control enclosure section bar, base plate and Switching Power Supply installing zone, input and output aperture area, K3 terminal aperture area.
7. described actual training device according to claim 1, it is characterized in that: described guidance panel comprises and installing with screw hole, button installation tapping, label title.
8. described actual training device according to claim 1, it is characterized in that: described touch screen panel comprises the touch-screen installing frame, is connected with cabinet with support, mounting screw hole.
9. described actual training device according to claim 1, it is characterized in that: described logical simulation box comprises panel title, DP25 seat aperture area, toggle switch aperture area, status display area, DC24V power supply bonding pad, panel network address, panel LOGO.
10. described actual training device according to claim 1, it is characterized in that: described electrical control cubicles comprises cabinet, arc cable-through hole district, both sides, castor, reinforcement isolated area, base plate, trailing flank arcuate segments.
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| CN 201220236106 CN202816252U (en) | 2012-05-24 | 2012-05-24 | Modularized flexible production line training device |
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| CN 201220236106 CN202816252U (en) | 2012-05-24 | 2012-05-24 | Modularized flexible production line training device |
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| CN103280148A (en) * | 2013-05-28 | 2013-09-04 | 苏州大学 | Pneumatic control technology experiment table |
| CN103632602A (en) * | 2013-04-26 | 2014-03-12 | 苏州博实机器人技术有限公司 | Photo-electro-mechanical gas-liquid integration flexible manufacturing system |
| CN104882059A (en) * | 2015-04-30 | 2015-09-02 | 广西职业技术学院 | Simulation control teaching experiment apparatus of aluminium section extruding machining process, and working method |
| CN105479449A (en) * | 2016-02-15 | 2016-04-13 | 苏州哈工海渡工业机器人有限公司 | Modularized five-bar parallel robot practical training table |
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| CN107633759A (en) * | 2017-10-26 | 2018-01-26 | 江苏省交通技师学院 | A kind of PLC actual training devices towards factory application |
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| CN103632602A (en) * | 2013-04-26 | 2014-03-12 | 苏州博实机器人技术有限公司 | Photo-electro-mechanical gas-liquid integration flexible manufacturing system |
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| CN103280148A (en) * | 2013-05-28 | 2013-09-04 | 苏州大学 | Pneumatic control technology experiment table |
| CN103280148B (en) * | 2013-05-28 | 2015-07-15 | 苏州大学 | Pneumatic control technology experiment table |
| CN104882059A (en) * | 2015-04-30 | 2015-09-02 | 广西职业技术学院 | Simulation control teaching experiment apparatus of aluminium section extruding machining process, and working method |
| CN105479449A (en) * | 2016-02-15 | 2016-04-13 | 苏州哈工海渡工业机器人有限公司 | Modularized five-bar parallel robot practical training table |
| CN107160343A (en) * | 2017-06-15 | 2017-09-15 | 山东科技大学 | A kind of intelligent taking device of workpiece and its application |
| CN107160343B (en) * | 2017-06-15 | 2023-09-12 | 山东科技大学 | Device for intelligently taking workpieces and application thereof |
| CN107240325A (en) * | 2017-07-19 | 2017-10-10 | 广东省机械研究所 | It is a kind of can fast free combination automation vocational education platform |
| CN107633759A (en) * | 2017-10-26 | 2018-01-26 | 江苏省交通技师学院 | A kind of PLC actual training devices towards factory application |
| CN108109457A (en) * | 2017-12-15 | 2018-06-01 | 昆明理工大学 | A kind of FMS logistic production lines experience system and its method based on PLC |
| CN108844476A (en) * | 2018-04-24 | 2018-11-20 | 温州大学激光与光电智能制造研究院 | A kind of aperture size tolerance detection method based on machine vision |
| CN108942216A (en) * | 2018-08-08 | 2018-12-07 | 山东栋梁科技设备有限公司 | A kind of mouse assembly equipment and method |
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| CN112401405A (en) * | 2020-11-19 | 2021-02-26 | 方成发 | Automatic carving device for multi-station anti-skid lines on soles of leather shoes |
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