CN108103664A - 一种立体水刺非织造布及其制备方法 - Google Patents

一种立体水刺非织造布及其制备方法 Download PDF

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CN108103664A
CN108103664A CN201810123122.8A CN201810123122A CN108103664A CN 108103664 A CN108103664 A CN 108103664A CN 201810123122 A CN201810123122 A CN 201810123122A CN 108103664 A CN108103664 A CN 108103664A
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spunlace non
woven cloth
thin area
tridimensional
tridimensional spunlace
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杨晓伟
唐模秋
贾耀芳
赵祥
王中荣
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XINLONG HOLDING (GROUP) CO Ltd
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Abstract

本发明涉及一种立体水刺非织造布，包括多个大凸点(2)，相邻的所述大凸点(2)之间分别固设有第一薄区(3)及第二薄区(4)，相邻的第二薄区(3)之间开设有小孔(5)，且所述小孔(5)位于相邻的第二薄区(4)之间。本发明还提供了上述立体水刺非织造布的制备方法。本发明所述的立体水刺非织造布具有大凸点、三个梯度凹凸不平的结构以及网孔，使用手感丰满，擦拭效果好，是理想的洁净材料。

Description

一种立体水刺非织造布及其制备方法
技术领域
本发明涉及一种立体水刺非织造布及其制备方法，属于水刺非织造布领域。
背景技术
水刺非织造布良好的吸水性，以及优越的物理性能，被广泛应用于擦布领域。随着国内生活水平和对擦布要求的提高，传统擦布手感不丰满、擦拭效果不理想、布面较为平整等缺点被提出。
发明内容
为了解决上述技术问题，本发明的目的是提供一种立体水刺非织造布及其制备方法。
本发明提供了一种立体水刺非织造布，包括多个大凸点，相邻的所述大凸点之间分别固设有第一薄区及第二薄区，相邻的第二薄区之间开设有小孔，且所述小孔位于相邻的第二薄区之间。
进一步地，其中纵向相邻的所述大凸点之间设有第一薄区；横向相邻的所述大凸点之间设有第二薄区。
进一步地，其中所述小孔的四周分别与所述第二薄区及第二薄区相连。
进一步地，其中所述大凸点及第一薄区分别呈长方形、菱形、梯形或圆形，但不仅限于上述形状。
进一步地，其中所述小孔为椭圆形、圆形或长方形的通孔，但不仅限于上述形状的通孔。
进一步地，其中所述小孔的打孔率为5-15目。
进一步地，其中所述立体水刺非织造布的厚度大于0.8mm。
进一步地，其中所述立体水刺非织造布的原料为粘胶纤维、涤纶纤维、丙纶纤维、莫代尔纤维或ES纤维中的一种或其组合。
进一步地，其中所述立体水刺非织造布的定量克重为40-200g/m2；纵向断裂强力大于70N/(5cm×10cm)；横向断裂强力大于14N/(5cm×10cm)。
本发明还提供了上述立体水刺非织造布的制备方法，包括如下步骤：
(1)将各组合纤维进行喂入、开松、混合、梳理成网；
(2)将纤维网进行水刺立体打孔加固；
(3)将水刺加固纤维网用整理剂进行浸胶整理；
(4)烘干、卷绕、分切、包装。
进一步地，其中所述组合纤维为涤纶纤维、粘胶纤维、丙纶纤维、莫代尔纤维、ES纤维中的一种或其组合。
进一步地，其中所述水刺为平网水刺，水刺道数为八道，第一道水刺头的压力为10-50bar，第二道水刺头的压力为30-110bar，第三道水刺头的压力为30-130bar，第四道水刺头的压力为35-120bar，第五道平网水刺头的压力为40-130bar，第六道平网水刺头的压力为40-150bar；第七道平网水刺头的压力为40-150bar；第八道平网水刺头的压力为50-150bar。
进一步地，其中所述打孔的打孔率为5-15目。
进一步地，其中所述浸胶整理为：将整理剂使用泡沫发生装置产生泡沫，将水刺出来的基布进行泡沫浸胶整理，其中出液量控制在60～400L/h。
进一步地，其中所述整理剂的成分及其质量百分比如下：
其中上述各成分重量百分比之和为100％。
此外，所述浸胶整理可以添加颜料，进行浸胶染色整理，颜色为白色、红色、黄色、蓝色、紫色等。
进一步地，其中所述烘干的方式为：采用热风穿透式烘干方式，温度控制在100-170℃。
本发明能够达到如下技术效果：
本发明所述方法制备的立体水刺非织造布利用其大凸点、三个梯度凹凸不平的结构以及网孔等特点，增大了与被擦拭物的面积和摩擦，具有手感丰满、容尘量大、擦拭效果好等特点，是理想的洁净材料。
附图说明
图1为本发明一实施例所述的立体水刺非织造布的侧视图；
图2为本发明一实施例所述的立体水刺非织造布的俯视图。
具体实施方式
下面结合具体实施例和附图对本发明作进一步说明，以使本领域的技术人员可以更好的理解本发明并能予以实施，但所举实施例不作为对本发明的限定。
除非特别说明，以下材料或试剂均为市售。
实施例1
本实施例提供了一种立体水刺非织造布1的制备方法，包括如下步骤：
(1)将各组合纤维(选用粘胶纤维，规格1.5D×40mm，质量百分比为30％；涤纶纤维，规格1.4D×40mm，质量百分比为70％)进行喂入、开松、混合、梳理成网；
(2)将纤维网进行水刺立体打孔加固；
(3)将水刺加固纤维网用粘合剂进行浸胶整理；
(4)烘干、卷绕、分切、包装。
原料：选用粘胶纤维，规格1.5D×40mm，质量百分比为50％；涤纶纤维，规格1.4D×40mm，质量百分比为50％。
喂入、开松、混合：由人工按照比例将粘胶纤维和涤纶纤维分别喂入，之后送到开松机进行开松，使纤维块和大棉团散离、混合、充分开松。经过粗开松后的混合纤维经气流输送到混棉箱，利用风机的风力作用将混合纤维进行第二次开松和混合。
梳理成网：将上述混棉箱中的混合纤维经气流输送到高速杂乱梳理机，对纤维进行梳理和打乱纤维排列，然后输送出纤维网，纤维网克重为66g/m2。
水刺：将梳理成网的纤维网采用正反平网方式水刺加固，共八道水刺头。反面平网托网为平纹网，水刺道数四道，第一道水刺头的压力为20bar，第二道水刺头的压力为50bar，第三道水刺头的压力为70bar，第四道水刺头的压力为90bar；正面平网托网为8目立体网，水刺道数四道，第五道水刺头的压力为80bar，第六道水刺头的压力为100bar；第七道平网水刺头的压力为110bar；第八道平网水刺头的压力为110bar。
浸胶整理：
整理剂的成分及其质量百分比如下：
将上述整理剂的各成分按比例混合后，充分搅拌，使用泡沫发生装置产生泡沫；之后将水刺出来的基布进行泡沫浸胶整理，出液量控制在100L/h。
烘干：本过程采用热风穿透式烘干机对水刺过程中存留的水分进行干燥去除，使立体水刺非织造布1更方便使用，烘干温度为165℃，烘干速度为38m/min。
卷绕：使用卷取机对烘干之后的立体水刺非织造布1进行卷绕；
分切：按照客户的要求规格对立体水刺非织造布1进行分切；
包装：将分切好的立体水刺非织造布1进行包装。
如图1-图2所示，上述立体水刺非织造布1，包括多个大凸点2，相邻的所述大凸点2之间分别固设有第一薄区3及第二薄区4，相邻的第二薄区3之间开设有小孔5，且所述小孔5位于相邻的第二薄区4之间。且纵向相邻的所述大凸点2之间设有第一薄区3；横向相邻的所述大凸点2之间设有第二薄区4。所述小孔5的四周分别与所述第二薄区3及第二薄区4相连，这样设计一是凸显出大凸点，这样大凸点的周围就是孔洞和薄区，起到立体效果；这样的立体效果擦拭物体时起到增大摩擦的作用，同时增加容尘量。所述大凸点2及第一薄区3可以呈长方形、菱形、梯形或圆形，但不仅限于上述形状。所述小孔5可以设计为椭圆形、圆形或长方形的通孔，但不仅限于上述形状的通孔，这样设计的目的是为了增加容尘量和摩擦力。所述小孔5的打孔率介于5-15目之间，这样既使试样具有较好的物性条件，又使立体水刺非织造布具有良好的擦拭效果；若打孔率小于5目，则立体水刺非织造布的的孔洞太大，强力不好；若打孔率大于15目，则立体水刺非织造布的擦拭效果不理想，容尘量也受到限制。所述立体水刺非织造布的厚度大于0.8mm，若厚度小于0.8mm，则该立体水刺非织造布的立体感不易体现，凹凸效果不明显，摩擦力容尘量都受到影响。
实施例2
以下对上述实施例制备的立体水刺非织造布1进行了产品性能测试。
测试过程及结果如下：
(1)定量克重测试
测试仪器：电子天平，测试方法：GB/T24218.1-2009，测试结果如表1所示。
表1一种立体水刺非织造布的定量克重测试结果
试样 定量克重(g/m2)
一种立体水刺非织造布 70
(2)厚度测试
测试仪器：YG141织物厚度测试仪，测试方法：GB/T24218.2-2009，测试结果如表2所示。
表2一种立体水刺非织造布的厚度测试结果
试样 厚度(mm)
一种立体水刺非织造布 1.27
(3)强力及伸长测试
测试仪器：电子强力仪，测试方法：GB/T24218.3-2010，测试结果如表3所示。
表3一种立体水刺非织造布的强力及伸长测试结果
(4)擦拭性测试
将上述实施例1制备的粘尘水刺非织造材料裁剪成25cm×25cm试样，提供给家庭人员进行试用评估。试用人员反馈信息为：手感丰满，擦拭灰尘效果良好。
通过以上实施例及测试可以发现，本发明中的立体水刺非织造布制作简单，成本较低，并且具有具有手感丰满、使用方便、容尘量大、擦拭效果好等特点，是理想的洁净材料。
以上所述实施例仅是为充分说明本发明而所举的实施例，本发明的保护范围不限于此。本技术领域的技术人员在本发明基础上所作的等同替代或变换，均在本发明的保护范围之内。本发明的保护范围以权利要求书为准。

Claims (10)

1.一种立体水刺非织造布，其特征在于，包括多个大凸点(2)，相邻的所述大凸点(2)之间分别固设有第一薄区(3)及第二薄区(4)，相邻的第二薄区(3)之间开设有小孔(5)，且所述小孔(5)位于相邻的第二薄区(4)之间。
2.如权利要求1所述的立体水刺非织造布，其特征在于，纵向相邻的所述大凸点(2)之间设有第一薄区(3)；横向相邻的所述大凸点(2)之间设有第二薄区(4)。
3.如权利要求1所述的立体水刺非织造布，其特征在于，所述小孔(5)的四周分别与所述第二薄区(3)及第二薄区(4)相连。
4.如权利要求1所述的立体水刺非织造布，其特征在于，所述大凸点(2)及第一薄区(3)分别呈长方形、菱形、梯形或圆形。
5.如权利要求1所述的立体水刺非织造布，其特征在于，所述小孔(5)为椭圆形、圆形或长方形的通孔。
6.如权利要求5所述的立体水刺非织造布，其特征在于，所述小孔(5)的打孔率为5-15目。
7.如权利要求1所述的立体水刺非织造布，其特征在于，所述立体水刺非织造布的厚度大于0.8mm；所述立体水刺非织造布的原料为粘胶纤维、涤纶纤维、丙纶纤维、莫代尔纤维或ES纤维中的一种或其组合。
8.如权利要求1-7任一项所述的立体水刺非织造布，其特征在于，所述立体水刺非织造布的定量克重为40-200g/m2；纵向断裂强力大于70N/(5cm×10cm)；横向断裂强力大于14N/(5cm×10cm)。
9.一种权利要求8所述的立体水刺非织造布的制备方法，其特征在于，包括如下步骤：
(1)将各组合纤维进行喂入、开松、混合、梳理成网；
(2)将纤维网进行水刺立体打孔加固；
(3)将水刺加固纤维网用粘合剂进行整理；
(4)烘干、卷绕、分切、包装；
其中，所述组合纤维为涤纶纤维、粘胶纤维、丙纶纤维、莫代尔纤维、ES纤维中的一种或其组合。
10.如权利要求9所述的制备方法，其特征在于，所述整理剂的成分及其质量百分比如下：
其中上述各成分重量百分比之和为100％。
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