CN108098359B - Automatic press-fitting equipment and processing method - Google Patents
Automatic press-fitting equipment and processing method Download PDFInfo
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- CN108098359B CN108098359B CN201810077460.2A CN201810077460A CN108098359B CN 108098359 B CN108098359 B CN 108098359B CN 201810077460 A CN201810077460 A CN 201810077460A CN 108098359 B CN108098359 B CN 108098359B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
Abstract
The invention discloses automatic press mounting equipment which comprises a front section assembly line, a middle section assembly line and a rear section assembly line, wherein the middle section assembly line is sequentially provided with an inlet feeding mechanism, a locking plate taking mechanism, a locking plate press mounting mechanism, a visual detection mechanism, a height detection mechanism, a laser coding mechanism, a smoking fog mechanism and an outlet partition mechanism. The front section assembly line is connected with the inlet feeding mechanism, and the outlet partition mechanism is connected with the rear section assembly line. The middle section assembly line also comprises a lock plate dislocation distributing mechanism and a lock plate discharging mechanism, and the lock plate discharging mechanism is connected with the lock plate taking mechanism through the lock plate dislocation distributing mechanism. The invention has the advantages of pipeline operation, less number of people, high efficiency and low error rate, and realizes intelligent manufacture.
Description
Technical Field
The invention belongs to the field of mechanical equipment, and particularly relates to automatic press-fitting equipment and a processing method of an automobile fuse box.
Background
The variety and the quantity of locking plates on the automobile safety box are more, the locking plates are all placed on the safety box after being screened by manpower in the positive and negative directions, then the locking plates are pressed into the safety box 1 grade by using an air cylinder on a hand press, the packaging shipment is carried out after the manual inspection, 15 persons are required to operate simultaneously in the whole process, operators are more, the efficiency is particularly low, the fastest period of producing 1 product is 13.5 seconds, sometimes even slower, the long-time operation leads to the staff to often reflect arm ache, moreover, the quality requirement on the inspector is particularly high, otherwise, the shipment of defective products which are missed to be detected can occur, customer complaints are caused, and the production information can not be stored in time.
Disclosure of Invention
In view of the above, the present invention provides an automatic press-fitting apparatus with less operators, high productivity, high detection rate, and low error rate by using an intelligent device.
An automatic press-fitting device comprises a front-section assembly line, a middle-section assembly line and a rear-section assembly line. The middle section assembly line is provided with an inlet feeding mechanism, a locking plate taking mechanism, a locking plate press fitting mechanism, a visual detection mechanism, a height detection mechanism, a laser coding mechanism, a smoking fog mechanism and an outlet partition mechanism in sequence. The front section assembly line is connected with the inlet feeding mechanism, and the outlet partition mechanism is connected with the rear section assembly line. The middle section assembly line also comprises a lock plate dislocation distributing mechanism and a lock plate discharging mechanism, and the lock plate discharging mechanism is connected with the lock plate taking mechanism through the lock plate dislocation distributing mechanism.
Preferably, the four locking plate taking mechanisms are divided into a first H-shaped locking plate taking mechanism, a square locking plate taking mechanism, a large locking plate taking mechanism and a second H-shaped locking plate taking mechanism. The first H-shaped locking plate taking mechanism is located at the next station of the inlet feeding mechanism, the square-shaped locking plate taking mechanism is located at the next station of the first H-shaped locking plate taking mechanism, the large-scale locking plate taking mechanism is located at the next station of the large-scale locking plate taking mechanism, and the second H-shaped locking plate taking mechanism is located at the next station of the large-scale locking plate taking mechanism.
Preferably, the first H-shaped locking plate taking mechanism is provided with a first H-shaped locking plate taking robot, and the first H-shaped locking plate taking robot is provided with three clamping jaws; the square locking plate taking mechanism is provided with a square locking plate taking robot, and the square locking plate taking robot is provided with two clamping jaws; the large-scale locking plate taking mechanism is provided with a large-scale locking plate taking robot, and the large-scale locking plate taking robot is provided with a clamping jaw; the second H-shaped locking plate taking mechanism is provided with a second H-shaped locking plate taking robot, and the second H-shaped locking plate taking robot is provided with three clamping jaws.
Preferably, the lock plate dislocation feed mechanism has four in total, divide into first H type lock plate dislocation feed mechanism, square type lock plate dislocation feed mechanism, large-scale lock plate dislocation feed mechanism, second H type lock plate dislocation feed mechanism. The first H-shaped locking plate dislocation feed mechanism is connected with the first H-shaped locking plate material taking mechanism, the square-shaped locking plate dislocation feed mechanism is connected with the square-shaped locking plate material taking mechanism, the large-sized locking plate dislocation feed mechanism is connected with the large-sized locking plate material taking mechanism, and the second H-shaped locking plate dislocation feed mechanism is connected with the second H-shaped locking plate material taking mechanism.
Preferably, the locking plate discharging mechanisms are divided into four in total and are divided into a first H-shaped locking plate discharging mechanism, a square locking plate discharging mechanism, a large locking plate discharging mechanism and a second H-shaped locking plate discharging mechanism. The first H-shaped locking plate discharging mechanism is connected with the first H-shaped locking plate dislocation distributing mechanism; the square locking plate discharging mechanism is connected with the square locking plate dislocation distributing mechanism; the large-scale locking plate discharging mechanism is connected with the large-scale locking plate dislocation distributing mechanism; the second H-shaped locking plate discharging mechanism is connected with the second H-shaped locking plate dislocation distributing mechanism.
Preferably, the square lock plate discharging mechanism is provided with a square lock plate feed bin, a square lock plate vibrating plate and a square lock plate feeding track, the square lock plate feed bin is connected with the square lock plate vibrating plate, the square lock plate vibrating plate is connected with the square lock plate feeding track, the square lock plate feeding track is connected with the square lock plate dislocation distributing mechanism,
preferably, the square locking plate vibration plate adopts a one-out-two track.
Preferably, the inlet feeding mechanism is provided with a detection device and a grabbing device, the workpiece is positively and negatively identified through the detection device, and the workpiece is grabbed and overturned through the grabbing device.
Preferably, the middle section assembly line is also provided with a stirring mechanism, the stirring mechanism is divided into a front section stirring mechanism and a rear section stirring mechanism, the front section stirring mechanism and the rear section stirring mechanism are respectively provided with a stirring claw device, and the workpiece enters the corresponding area through the stirring claw devices.
Preferably, the smoking fog mechanism is positioned beside the laser coding mechanism, and can absorb the fog generated during laser coding as soon as possible.
Preferably, the real-time production information of the visual detection mechanism, the height detection mechanism and the laser coding mechanism can be automatically recorded on a computer for storage.
A processing method for press-fitting a workpiece by using the press-fitting device comprises the steps of: the work piece is assembled on the anterior segment assembly line and the locking plate on the little module, then the work piece is followed anterior segment assembly line conveys gets into the middle section assembly line, B: the locking plate is followed discharge mechanism arrives dislocation feed divider constructs, then arrives the area is placed in getting the material of getting the material robot, the work piece loops through four robot blowing areas, get the material robot and put into in proper order the locking plate, C: then the work piece arrives locking plate pressure equipment mechanism will all locking plates on the work piece wholly impress to normal position, then the work piece gets into visual detection mechanism with high detection mechanism detects whether position and the degree of depth of work piece assembly are qualified, D: and if the workpiece is qualified, the workpiece enters a finished product area through the pusher dog device, and if the workpiece is unqualified, the workpiece enters an NG area through the pusher dog device.
Drawings
Fig. 1 is a schematic diagram of a final assembly according to a preferred embodiment of the present invention.
Fig. 2 is a schematic diagram of a front-end pipeline structure in the present invention.
Fig. 3 is a schematic diagram of a back-end pipeline structure in the present invention.
Fig. 4 is a schematic diagram of a middle assembly line structure according to the present invention.
Fig. 5 is a schematic structural diagram of an inlet feeding mechanism of a middle assembly line in the invention.
Fig. 6 is a schematic structural view of a locking plate discharging mechanism of a middle assembly line in the invention.
Fig. 7 is a schematic structural view of a middle assembly line locking plate dislocation distributing mechanism in the invention.
Fig. 8 is a schematic structural view of a locking plate taking mechanism of a middle assembly line in the present invention.
Fig. 9 is a schematic structural view of a locking plate press-fitting mechanism of a middle assembly line in the present invention.
Fig. 10 is a schematic diagram of an assembly structure of the vision inspection mechanism for a middle assembly line in the present invention.
Fig. 11 is a schematic structural view of a middle assembly line height detection mechanism in the present invention.
Fig. 12 is a schematic structural diagram of a middle assembly line laser coding mechanism in the present invention.
Fig. 13 is a schematic structural view of a smoking fog mechanism of a middle assembly line in the present invention.
Fig. 14 is a schematic view of the structure of an assembled workpiece in accordance with the present invention.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
Referring to fig. 1 to 14, an automatic press-fitting apparatus according to an embodiment of the present invention includes a front-stage assembly line 200, a middle-stage assembly line 100, and a rear-stage assembly line 300. The middle assembly line 100 is provided with an inlet feeding mechanism 10, a locking plate taking mechanism 40, a locking plate press fitting mechanism 50, a visual detection mechanism 60, a height detection mechanism 70, a laser coding mechanism 80, a smoking fog mechanism 90 and an outlet partition mechanism 120 in sequence. The front stage pipeline 200 is connected to the inlet feeding mechanism 10, and the outlet partition mechanism 120 is connected to the rear stage pipeline 300. The middle assembly line 100 further includes a lock plate dislocation and separation mechanism 30 and a lock plate discharging mechanism 20, and the lock plate discharging mechanism 20 is connected with the lock plate taking mechanism 40 through the lock plate dislocation and separation mechanism 30.
Referring to fig. 2, the front-stage assembly line is used for manually assembling small modules and small module locking plates of the automobile fuse box. Comprises a ground leg 201, a frame 202, a conveyor belt 203, a locking plate seat riveting machine 204 and a material box 205. The anchor 201 is used for fixing and supporting the frame 202, is equipped with operation instruction book, lighting device on the frame 202, and the conveyer belt 203 is used for conveying the car fuse box, and the material case 205 is used for adorning small module, small module locking plate, makes things convenient for the workman to assemble, and the manual work takes out small module, small module locking plate from material case 205 and put on work piece 110, and the work piece flows to locking plate seat riveting machine 204 department from the assembly line, presses small module, small module locking plate into work piece 110 through locking plate seat riveting machine 204.
Referring to fig. 1-14, the middle assembly line 100 is provided with an inlet feeding mechanism 10, a lock plate discharging mechanism 20, a lock plate dislocation distributing mechanism 30, a lock plate taking mechanism 40, a lock plate press fitting mechanism 50, a visual detecting mechanism 60, a height detecting mechanism 70, a laser coding mechanism 80, a smoking fog mechanism 90, an outlet partitioning mechanism 120, a pusher dog rail 101, a frame 102, a foot 103, a sliding wheel 104, a control panel 105 and a pneumatic element 106. The number of the locking plate discharging mechanisms 20 is 4, namely a first H-shaped locking plate discharging mechanism, a square locking plate discharging mechanism, a large locking plate discharging mechanism and a second H-shaped locking plate dislocation distributing mechanism. The number of the locking plate dislocation feed mechanism 30 is 4, and the locking plate dislocation feed mechanism is a first H-shaped locking plate dislocation feed mechanism, a square locking plate dislocation feed mechanism, a large locking plate dislocation feed mechanism and a second H-shaped locking plate discharge mechanism respectively. The number of the locking plate taking mechanisms 40 is 4, namely a first H-shaped locking plate dislocation distributing mechanism, a square locking plate taking mechanism, a large locking plate taking mechanism and a second H-shaped locking plate taking mechanism. The frame 102 is internally provided with waterway elements, circuit elements and pneumatic elements 106, so that the space arrangement is reasonable and the structure is compact. A plurality of ground feet 103 and sliding wheels 104 are arranged under the frame 102, the ground feet 103 can support and fix the whole equipment, the whole press mounting equipment is more in stations, the relative overall weight is heavier, the sliding wheels 104 can move the whole equipment more easily, and the equipment movement and production planning are facilitated. The control panel 105 can integrally monitor the operation condition of the whole equipment, and can also see the working condition of each station in real time, so that the control panel is reasonable in design and convenient to operate.
Referring to fig. 5, the inlet feeding mechanism 10 includes a power device, a detecting device, a fixing device, a transmission device, a grabbing device, and a moving device. The power device comprises a cylinder 11, a rodless cylinder 12, a rotary cylinder 13, a stepping motor 19, the grabbing device comprises an air claw 14, the detecting device comprises a photoelectric switch 17, the fixing device comprises a first fixing plate 15 and a second fixing plate 16, and the transmission device comprises a flat belt 18. Fig. 5 is a schematic diagram of the inlet feeding mechanism divided into an upper part and a lower part, wherein the first fixing plate 15 and the second fixing plate 16 are fixed by screw connection, and the upper part and the lower part are assembled into a whole. The workpiece 110 which is preliminarily installed on the front-stage assembly line 100 flows into the middle-stage assembly line 100 through the inlet feeding mechanism 10, when the workpiece 110 passes through the inlet feeding mechanism 10, the sensor photoelectric switch 17 detects the workpiece 110, and after the front direction and the back direction of the workpiece are distinguished, the power device is started, the cylinder 11 can enable the workpiece to move up and down, the rodless cylinder 12 can enable the workpiece to move left and right in the sliding rail area, and the rotary cylinder 13 can rotationally change the workpiece when the direction of the workpiece is wrong. The air jaw 14 clamps the workpiece, rises, rotates, translates and feeds into the finger rail 101, and the workpiece 110 enters a corresponding next station on the middle section assembly line 100 through the material poking mechanism.
Referring to fig. 6, the lock plate discharging mechanism 20 comprises a bin 21, a discharging channel 22, a vibrating plate 23, a material running track 24 and a base 25, wherein the lock plates reach the vibrating plate 23 from the bin 21 through the discharging channel 22, are orderly arranged in the material running track 24 through the vibration of the vibrating plate 23, and are conveyed to corresponding areas through the material running track. The locking plate discharging machine 20 is divided into a first H-shaped locking plate discharging mechanism, a square locking plate discharging mechanism, a large locking plate discharging mechanism and a second H-shaped locking plate dislocation distributing mechanism. The first H-shaped lock plate discharging mechanism is provided with a first H-shaped lock plate storage bin, a first H-shaped lock plate vibrating plate and a first H-shaped lock plate feeding track, the first H-shaped lock plate storage bin is connected with the first H-shaped lock plate vibrating plate, the first H-shaped lock plate vibrating plate is connected with the first H-shaped lock plate feeding track, and the first H-shaped lock plate feeding track is connected with the first H-shaped lock plate dislocation distributing mechanism. Square locking plate discharging mechanism is provided with square locking plate feed bin, square locking plate vibration dish, square locking plate feeding track, square locking plate feed bin connects square locking plate vibration dish, square locking plate vibration dish connects square locking plate feeding track, square locking plate feeding track connects square locking plate dislocation feed distributing mechanism. The large-scale lock plate discharging mechanism is provided with a large-scale lock plate storage bin, a large-scale lock plate vibrating plate and a large-scale lock plate feeding track, the large-scale lock plate storage bin is connected with the large-scale lock plate vibrating plate, the large-scale lock plate vibrating plate is connected with the large-scale lock plate feeding track, and the large-scale lock plate feeding track is connected with the large-scale lock plate dislocation distributing mechanism; the second H-shaped lock plate dislocation feed mechanism is provided with a second H-shaped lock plate storage bin, a second H-shaped lock plate vibration plate and a second H-shaped lock plate dislocation feed rail, the second H-shaped lock plate storage bin is connected with the second H-shaped lock plate vibration plate, the second H-shaped lock plate vibration plate is connected with the second H-shaped lock plate feed rail, and the second H-shaped lock plate feed rail is connected with the second H-shaped lock plate dislocation feed mechanism. The bottom of the base 25 is provided with a foot and a sliding wheel, the foot can fix the whole locking plate discharging mechanism 20, and when the whole assembly line or the mechanism needs to be carried, the sliding wheel can move the whole locking plate discharging mechanism 20 more easily.
Referring to fig. 7, the lock plate dislocation and distributing mechanism 30 includes a power device 31 and a dislocation and distributing device 32, and when the lock plate reaches the dislocation and distributing device 32 from the feeding track 24, the power device 31 is started, so that the lock plate is dislocation and distributed to the assembling area. The lock plate dislocation feed mechanism 30 has four in total, and is divided into a first H-shaped lock plate dislocation feed mechanism, a square-shaped lock plate dislocation feed mechanism, a large-sized lock plate dislocation feed mechanism and a second H-shaped lock plate discharge mechanism.
Referring to fig. 8, the locking plate picking mechanism 40 includes a base 43, a robot 41 and a picking device 42, wherein when the locking plate reaches a corresponding position, the picking robot 41 is started to control the picking device 42 to pick the workpiece and mount the workpiece on a corresponding area on the workpiece 110. The four locking plate taking mechanisms 40 are divided into a first H-shaped locking plate dislocation distributing mechanism, a square locking plate taking mechanism, a large locking plate taking mechanism and a second H-shaped locking plate taking mechanism, and the four taking mechanisms are respectively provided with a first H-shaped locking plate taking robot, a square locking plate taking robot, a large locking plate taking robot and a second H-shaped locking plate taking robot. Four material taking robots are respectively positioned on four stations, three clamping jaws are arranged on the first H-shaped locking plate material taking robot, two clamping jaws are arranged on the square locking plate material taking robot, one clamping jaw is arranged on the large locking plate material taking robot, three clamping jaws are arranged on the second H-shaped locking plate material taking robot, the assembly quantity of the locking plates can be flexibly controlled by controlling different clamping jaws, and a robot program can flexibly switch different coordinates so as to meet the assembly function of the locking plates on multiple workpieces 110.
Referring to fig. 9, the locking plate press-fitting mechanism 50 includes a lifting cylinder 51, a locking plate pressing die 52 and a limiting post 53, when the arrival of the workpiece 110 is detected, the lifting cylinder 51 controls the locking plate pressing die 52 to move up and down, so that the locking plate on the workpiece 110 is integrally pressed into the normal position required by the workpiece 110, and the limiting post 53 limits the depth of the locking plate pressing die 52 when the workpiece 110 is pressed, so that the pressing depth of the workpiece 110 is just not too deep or too shallow.
Referring to fig. 10, the visual inspection mechanism 60 includes a connecting rod 61, a visual device 62, and a protective cover 63, when the workpiece 110 is pressed, the workpiece enters a visual inspection station, the visual device 62 detects whether the position of the locking plate on the workpiece 110 is assembled correctly, whether the locking plate is reversely assembled, and the real-time detection result is automatically stored in a computer, so that the protective cover 63 can play a role in protection.
Referring to fig. 11, the height detecting mechanism 70 includes a base 71, an air cylinder 72, and a probe 73, the height detecting mechanism 70 is fixed by the base 71, the air cylinder 72 controls the up-and-down movement of the height detecting mechanism 70, the detecting device is provided with a plurality of probes 73, whether the height of the locking plate mounted on the workpiece 110 is qualified can be effectively detected by the up-and-down movement controlled by the air cylinder, and the real-time detection result is automatically stored in a computer.
Referring to fig. 12, a laser coding mechanism 80 includes a fixing seat 81, a laser device 82, a front and rear focusing module 83, a switch 84, and an adjusting device 85, wherein the front and rear focusing module 83 is moved to a predetermined position by the adjusting device 85 when the front and rear focusing module 83 detects a qualified workpiece 110 in the first two steps, and when the positions of the workpiece 110 and the laser device 82 are correct, the switch 84 is started, and the laser device 82 codes on the workpiece 110.
Referring to fig. 13, the smoke absorbing mechanism 90 is located beside the laser coding mechanism 80 to absorb smoke generated by laser coding more quickly. Including inhaling smog device 91, connecting pipe 92, smoke purifier 93, connect smoking fog device 91 and smoke purifier 93 through connecting pipe 92, smoke and dust absorption that will produce the production process through inhaling smog device 91 reach smoke purifier 93 through connecting pipe 92, smoke and dust etc. that produce in the process before purifying the absorption through smoke purifier 93 for workman has a good operational environment, healthy environmental protection.
The shifting mechanism (not shown) enables the workpiece 110 to sequentially pass through the first H-shaped locking plate dislocation distributing mechanism, the square locking plate taking mechanism, the large locking plate taking mechanism, the second H-shaped locking plate taking mechanism, the locking plate press fitting mechanism 50, the visual detection mechanism 60, the height detection mechanism 70 and the laser coding mechanism 80. When the workpiece 110 passes through the visual detection mechanism 60, the qualified workpiece is detected to enter the next process through the material stirring mechanism, and the unqualified workpiece 110 is detected to enter the unqualified channel through the material stirring mechanism. When the workpiece 110 passes through the height detection mechanism 70, if the workpiece 110 is detected to be qualified, the workpiece is shifted to the next process by the pusher dog mechanism, and the unqualified workpiece 110 is detected to be directly entered into an unqualified channel by the pusher dog mechanism. When the workpiece 110 passes through the laser coding mechanism 80, the coding is finished and the next procedure is carried out through the pusher dog mechanism.
Referring to fig. 14, a workpiece 110 includes a small module and a small module lock 111 assembled in a front stage assembly line 200, an H-shaped lock 112 assembled in a first H-shaped lock pick, a square lock 113 assembled in a square lock pick, a large lock 114 assembled in a large lock pick, and an H-shaped lock 115 assembled in a second H-shaped lock pick.
Referring to fig. 3, the back-end assembly line 300 includes a foot 301, a frame 302, and a conveyor 303. After the workpiece 110 passes through the above stations, the workpiece is checked to be qualified and then flows into the back-end assembly line 300 to be packaged and taken out of the warehouse.
Referring to fig. 1-14, the material taking robot 41 in the locking plate material taking mechanism 40 can flexibly control the assembly quantity and the placement position of the locking plates by controlling different clamping jaws, and the material taking robot program can flexibly switch different coordinates, so that various product assembly functions can be met, the processing precision of equipment is improved, and the competitiveness of the equipment in the market is ensured. The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather to enable any modification, equivalent replacement, improvement or the like to be made within the spirit and principles of the invention.
Claims (5)
1. The utility model provides an automatic pressure equipment, includes anterior segment assembly line, middle section assembly line, back end assembly line, its characterized in that: the middle section assembly line is sequentially provided with an inlet feeding mechanism, a locking plate material taking mechanism, a locking plate press fitting mechanism, a visual detection mechanism, a height detection mechanism, a laser coding mechanism, a smoking fog mechanism and an outlet partition mechanism, wherein the front section assembly line is connected with the inlet feeding mechanism, the outlet partition mechanism is connected with the rear section assembly line, the middle section assembly line further comprises a locking plate dislocation material distributing mechanism and a locking plate discharging mechanism, the locking plate dislocation material distributing mechanism is used for connecting the locking plate discharging mechanism with the locking plate material taking mechanism, the middle section assembly line is further provided with a material stirring mechanism which is divided into a front section material stirring mechanism and a rear section material stirring mechanism, the front section material stirring mechanism and the rear section material stirring mechanism are respectively provided with a claw device, workpieces enter corresponding areas through the claw devices, the four locking plate taking mechanisms are divided into a first H-shaped locking plate taking mechanism, a square locking plate taking mechanism, a large locking plate taking mechanism and a second H-shaped locking plate taking mechanism, wherein the first H-shaped locking plate taking mechanism is positioned at the next station of the inlet feeding mechanism, the square locking plate taking mechanism is positioned at the next station of the first H-shaped locking plate taking mechanism, the large locking plate taking mechanism is positioned at the next station of the square locking plate taking mechanism, the second H-shaped locking plate taking mechanism is positioned at the next station of the large locking plate taking mechanism, the first H-shaped locking plate taking mechanism is provided with a first H-shaped locking plate taking robot, and three clamping jaws are arranged on the first H-shaped locking plate taking robot; the square locking plate taking mechanism is provided with a square locking plate taking robot, and the square locking plate taking robot is provided with two clamping jaws; the large-scale locking plate taking mechanism is provided with a large-scale locking plate taking robot, and the large-scale locking plate taking robot is provided with a clamping jaw; the second H-shaped lock plate material taking mechanism is provided with a second H-shaped lock plate material taking robot, three clamping jaws are arranged on the second H-shaped lock plate material taking robot, the total number of the lock plate dislocation material dividing mechanisms is four, the first H-shaped lock plate dislocation material dividing mechanisms are divided into square lock plate dislocation material dividing mechanisms, large-sized lock plate dislocation material dividing mechanisms, second H-shaped lock plate dislocation material dividing mechanisms, the first H-shaped lock plate dislocation material dividing mechanisms are connected with the first H-shaped lock plate material taking mechanisms, the square lock plate dislocation material dividing mechanisms are connected with the large-sized lock plate material taking mechanisms, the total number of the second H-shaped lock plate dislocation material dividing mechanisms is four, and the first H-shaped lock plate dislocation material dividing mechanisms, the square lock plate material discharging mechanisms, the large-sized lock plate discharging mechanisms, the second H-shaped lock plate discharging mechanisms, and the first H-shaped lock plate discharging mechanisms are connected with the first H-shaped lock plate dislocation material dividing mechanisms; the square locking plate discharging mechanism is connected with the square locking plate dislocation distributing mechanism; the large-scale locking plate discharging mechanism is connected with the large-scale locking plate dislocation distributing mechanism; the second H-shaped lock plate discharging mechanism is connected with the second H-shaped lock plate dislocation distributing mechanism, the square lock plate discharging mechanism is provided with a square lock plate storage bin, a square lock plate vibrating plate and a square lock plate feeding track, the square lock plate storage bin is connected with the square lock plate vibrating plate, the square lock plate vibrating plate is connected with the square lock plate feeding track, the square lock plate feeding track is connected with the square lock plate dislocation distributing mechanism, and the square lock plate vibrating plate adopts a second discharging track.
2. An automatic press-fitting apparatus as claimed in claim 1, wherein: the inlet feeding mechanism is provided with a detection device and a grabbing device, the workpiece is positively and negatively identified through the detection device, and the workpiece is grabbed and overturned through the grabbing device.
3. An automatic press-fitting apparatus as claimed in claim 1, wherein: the smoke absorbing device absorbs smoke and dust and reaches the smoke purifier for purification through the connecting pipe.
4. An automatic press-fitting apparatus as claimed in claim 1, wherein: the real-time production information of the visual detection mechanism, the height detection mechanism and the laser coding mechanism can be automatically recorded to a computer for storage.
5. A processing method using the automatic press-fitting apparatus according to claim 1, the processing method characterized in that: a: the work piece is assembled on the anterior segment assembly line and the locking plate on the little module, then the work piece is followed anterior segment assembly line conveys gets into the middle section assembly line, B: the locking plate is followed locking plate discharge mechanism arrives locking plate dislocation feed mechanism, then reachs the area is placed in getting material of getting robot, the work piece loops through four robot blowing areas, getting material robot is put into in proper order the locking plate, C: then the work piece arrives locking plate pressure equipment mechanism will all locking plates on the work piece wholly impress to normal position, then the work piece gets into visual detection mechanism with high detection mechanism detects whether position and the degree of depth of work piece assembly are qualified, D: and if the workpiece is qualified, the workpiece enters a finished product area through the pusher dog device, and if the workpiece is unqualified, the workpiece enters an NG area through the pusher dog device.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810077460.2A CN108098359B (en) | 2018-01-26 | 2018-01-26 | Automatic press-fitting equipment and processing method |
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| CN201810077460.2A CN108098359B (en) | 2018-01-26 | 2018-01-26 | Automatic press-fitting equipment and processing method |
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| CN108098359A CN108098359A (en) | 2018-06-01 |
| CN108098359B true CN108098359B (en) | 2023-07-14 |
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| CN113571381A (en) * | 2021-08-23 | 2021-10-29 | 东莞市沃德精密机械有限公司 | Iron stand and hook twisting equipment |
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| CN205950198U (en) * | 2016-07-15 | 2017-02-15 | 上海大众动力总成有限公司 | Engine valve key pressure equipment device |
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