CN108072831A - Complete machine detection device and detection method - Google Patents
Complete machine detection device and detection method Download PDFInfo
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- CN108072831A CN108072831A CN201810035408.0A CN201810035408A CN108072831A CN 108072831 A CN108072831 A CN 108072831A CN 201810035408 A CN201810035408 A CN 201810035408A CN 108072831 A CN108072831 A CN 108072831A
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- 238000001514 detection method Methods 0.000 title claims abstract description 89
- 238000012360 testing method Methods 0.000 claims abstract description 123
- 238000004891 communication Methods 0.000 claims abstract description 13
- 230000007723 transport mechanism Effects 0.000 claims description 28
- 230000005540 biological transmission Effects 0.000 claims description 18
- 238000000034 method Methods 0.000 claims description 14
- 230000001939 inductive effect Effects 0.000 claims description 13
- 230000008569 process Effects 0.000 claims description 13
- 239000000523 sample Substances 0.000 claims description 12
- 230000000694 effects Effects 0.000 claims description 8
- 235000013399 edible fruits Nutrition 0.000 claims 1
- 230000006641 stabilisation Effects 0.000 abstract description 3
- 238000011105 stabilization Methods 0.000 abstract description 3
- 230000007246 mechanism Effects 0.000 description 25
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 14
- 238000012790 confirmation Methods 0.000 description 9
- 238000012956 testing procedure Methods 0.000 description 9
- 239000002699 waste material Substances 0.000 description 7
- 230000006872 improvement Effects 0.000 description 6
- 230000009471 action Effects 0.000 description 5
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- 230000005611 electricity Effects 0.000 description 4
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- 238000013519 translation Methods 0.000 description 4
- RVCKCEDKBVEEHL-UHFFFAOYSA-N 2,3,4,5,6-pentachlorobenzyl alcohol Chemical compound OCC1=C(Cl)C(Cl)=C(Cl)C(Cl)=C1Cl RVCKCEDKBVEEHL-UHFFFAOYSA-N 0.000 description 3
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/28—Testing of electronic circuits, e.g. by signal tracer
- G01R31/2832—Specific tests of electronic circuits not provided for elsewhere
- G01R31/2834—Automated test systems [ATE]; using microprocessors or computers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K7/00—Methods or arrangements for sensing record carriers, e.g. for reading patterns
- G06K7/10—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04B—TRANSMISSION
- H04B17/00—Monitoring; Testing
- H04B17/0082—Monitoring; Testing using service channels; using auxiliary channels
Abstract
The invention discloses a kind of complete machine detection device and detection methods, and automatic detection is carried out for the complete electronic set of the communication apparatus to multi-link port.The complete machine detection device includes：Monitor station, test system, electric control system；The monitor station includes an at least socketing tool equipment, including Three-axis drive portion, the plug division being arranged in the Three-axis drive portion and the buffer part being arranged on the plug division；The plug division includes at least one fast plug, and plug can be corresponded in the connectivity port of the complete electronic set by means of the Three-axis drive portion.The complete machine detection device realizes complete electronic set automatic detection, improves testing efficiency, improves the service life of detection device；Using automatic flexible plug port mode, i.e., buffer part is added on socketing tool equipment and ensures port stabilization, reliable, safely grafting, to solve the technical bottleneck that homogeneity of product difference causes automation to be difficult to realize.
Description
Technical field
The present invention relates to the technical field of complete machine detection, more particularly, to the electronics of the communication apparatus with multi-link port
The detection device and detection method of complete machine.
Background technology
It is scheduling job that the detection of the complete electronic set of the communication apparatus of multi-link port, which is tested in communications industry Normal practice,
Member is tested by hand.By taking channel device as an example, its workflow of system test is：
1. prepare：Operator is according to product information configuration software and gets out connection cables；
2. socket, connector：Product is moved to testboard from turnover materials vehicle, be plugged testing backboard, emission port（TX）, SMA connections
The channel interface B of channel interface B, MCX connectivity ports of port；
3. test 1（B-B）：Manually start test system, test system starts to test and outputs test result 1；
4. replace port：MCX cables from the channel interface B of MCX connectivity ports are extracted, are connected to channel interface A；
5. test 2 (B-A)：Manual confirmation prepares OK, and test system starts testing procedure 2 and exports result；
6. replace port：MCX cables from the channel interface A of MCX connectivity ports are extracted, are connected to channel interface C；
7. test 3 (B-C)：Manual confirmation prepares OK, and test system starts testing procedure 3 and exports result；
8. replace port：SMA wire cable from the channel interface B of SMA connectivity ports is extracted, channel interface A is connected to, by MCX cables
It is extracted from the channel interface C of MCX connectivity ports, is connected to channel interface B；
9. test 4 (A-B)：Manual confirmation prepares OK, and test system starts testing procedure 4 and exports result；
10. replace port：MCX cables from the channel interface B of MCX connectivity ports are extracted, are connected to channel interface A；
11. test 5 (A-A)：Manual confirmation prepares OK, and test system starts testing procedure 5 and exports result；
12. replace port：MCX cables from the channel interface A of MCX connectivity ports are extracted, are connected to channel interface C；
13. test 6 (A-C)：Manual confirmation prepares OK, and test system starts testing procedure 6 and exports result；
14. replace port：SMA wire cable from the channel interface A of SMA connectivity ports is extracted, channel interface C is connected to, by MCX lines
Cable is extracted from the channel interface C of MCX connectivity ports, is connected to channel interface B；
15. test 7 (C-B)：Manual confirmation prepares OK, and test system starts testing procedure 7 and exports result；
16. replace port：MCX cables from the channel interface B of MCX connectivity ports are extracted, are connected to channel interface A；
17. test 8 (C-A)：Manual confirmation prepares OK, and test system starts testing procedure 8 and exports result；
18. replace port：MCX cables from the channel interface A of MCX connectivity ports are extracted, are connected to channel interface C；
19. test 9 (C-C)：Manual confirmation prepares OK, and test system starts testing procedure 9 and exports result；
20. replace port：SMA wire cable from the channel interface C of SMA connectivity ports is extracted, is connected to channel interface B, by cable from
The channel interface C of MCX connectivity ports is extracted, and replaces double socket MCX cables connection channel interface B and another piece of PCBA board passage connects
Mouth B’；
21. test 10 (B-B-B’)：Manual confirmation prepares OK, and test system starts testing procedure 9 and exports result；
22. blanking：All connectivity ports are pulled out, non-defective unit is carried out into mark and puts back to tote cart；
23. defective products is rejected：The defective products that any one link occurs during the test, interrupt test, defective products carry out mark
Know, isolation is placed.
Existing testing process is cumbersome, and all links are required for manual operation.This production method the degree of automation is low, wastes people
Power；Easily appearance manually misplugs port and causes to judge by accident；Port cannot manually be replaced in time by, which often occurring, causes test to wait, and causes work
When waste.
The content of the invention
It is an object of the invention to provide complete machine detection device, to solve all detections in the prior art all
Manual operation is needed, waste of manpower, being susceptible to the artificial port that misplugs causes erroneous judgement and artificial port of replacing to cause not in time
The technical issues of waste of time.Using automatic flexible plug port mode, i.e., buffer part is added on socketing tool equipment and ensures port
Stablize, reliable, safely grafting, to solve the technical bottleneck that homogeneity of product difference causes automation to be difficult to realize.
In order to realize above-mentioned purpose, the present invention specifically adopts the following technical scheme that：
A kind of complete machine detection device carries out automatic detection for the complete electronic set of the communication apparatus to multi-link port, described
Complete machine detection device includes：
Monitor station, for complete electronic set to be detected is positioned and grafting complete electronic set on all connecting pins to be detected
Mouthful；
Test system is connected with the monitor station and realizes test system and the connection of connectivity port to be detected, for all institutes
Connectivity port to be detected is stated progressively to be detected and export testing result；
Electric control system is connected respectively with monitor station and test system bus, for controlling the automation of entire detection device
Detection process；Wherein,
The monitor station includes an at least socketing tool equipment, including Three-axis drive portion, is arranged on inserting in the Three-axis drive portion
Socket part and the buffer part being arranged on the plug division；The plug division includes at least one fast plug, by means of described three
Axis driving portion can correspond to plug in the connectivity port of the complete electronic set.
As a kind of improvement of complete machine detection device provided by the invention, the monitor station further includes to transmit the electricity
The transmission frock of sub- complete machine, for the complete electronic set is accurately located to detection zone positioning tool, for detecting when to
The power supply frock of complete electronic set power supply, wherein, the transmission frock, positioning tool, power supply frock and socketing tool equipment with
Electric control system bus connection, the conducting probe of the power supply frock and the fast plug of socketing tool equipment with the test
System bus connects.
As a kind of improvement of complete machine detection device provided by the invention, it is described transmission frock 22 include transport mechanism,
RFID read heads, in place inductive switch and locating part；The transport mechanism is used to transmit the complete electronic set under power source effect
To enter into and exit from the detection zone；The RFID read heads are arranged on the front end of the transport mechanism, and the sensing in place is opened
Close the end that the transport mechanism is arranged on locating part.
As a kind of improvement of complete machine detection device provided by the invention, the positioning tool include pallet positioning component and
Product orientation component, the pallet positioning component are smart for that will carry the pallet of the complete electronic set on tri- directions of X, Y, Z
It is really fixed in the detection zone；The product orientation component is used to consolidate the complete electronic set on tri- directions of X, Y, Z
It is scheduled in the product area on the pallet.
As a kind of improvement of complete machine detection device provided by the invention, surrounding is provided with baffle, surrounding on the pallet
The baffle surround the product area, for carrying and limiting the complete electronic set.
As a kind of improvement of complete machine detection device provided by the invention, one is respectively provided on the pallet has the electricity
The RFID card of sub- complete machine information, it is corresponding with the RFID read heads.
As a kind of improvement of complete machine detection device provided by the invention, RF switch is further included, the fast plug is through penetrating
Frequency switch is connected with test system.
A kind of complete machine detection method, comprises the following steps：
Charging：Complete machine to be detected is delivered in detection zone；
Matching test scheme：Test system obtains the S/N information and Corresponding matching testing scheme of the complete machine；
Product orientation：Tri- directions of X, Y, Z are carried out to the complete machine to be accurately positioned；
Automatic spigot mouth：After product orientation, all connectivity ports to be detected described in grafting in complete machine realize test system with treating
Detect the connection of connectivity port；
Test：Test system is progressively tested and outputed test result to all connectivity ports to be detected according to testing scheme.
Compared with prior art, the present invention has the advantages that：
The complete machine detection device realizes complete electronic set by by hand to the transformation of full-automatic testing, by cumbersome testing process letter
Dan Hua improves testing efficiency, and disposable all connectivity ports to be detected of grafting, and avoiding fast plug, plug is treated in multiple back and forth
Trouble and the error of connectivity port are detected, improves the service life of detection device；It also solves simultaneously and manually misplugs port and cause
The technical issues of erroneous judgement and artificial replacement port cause waste of time not in time.Using automatic flexible plug port mode, i.e.,
Buffer part is added on socketing tool equipment and ensures port stabilization, reliable, safely grafting, is caused automatically with solving homogeneity of product difference
Change the technical bottleneck being difficult to realize.
Description of the drawings
It, below will be to specific in order to illustrate more clearly of the specific embodiment of the invention or technical solution of the prior art
Embodiment or attached drawing needed to be used in the description of the prior art are briefly described, it should be apparent that, in describing below
Attached drawing is some embodiments of the present invention, for those of ordinary skill in the art, before not making the creative labor
It puts, can also be obtained according to these attached drawings other attached drawings.
Fig. 1 is the stereogram of complete machine detection device provided in an embodiment of the present invention；
Fig. 2 is the stereogram of monitor station provided in an embodiment of the present invention；
Fig. 3 is the stereogram of transmission frock 22 provided in an embodiment of the present invention；
Fig. 4 is the stereogram of positioning tool provided in an embodiment of the present invention；
Fig. 5 is another stereogram of positioning tool provided in an embodiment of the present invention, and wherein pallet and complete electronic set, which are in, decomposes shape
State；
Fig. 6 is the stereogram of pallet positioning component provided in an embodiment of the present invention；
Fig. 7 is the decomposition diagram of pallet provided in an embodiment of the present invention and complete electronic set；
Fig. 8 is the stereogram of power supply frock provided in an embodiment of the present invention and socketing tool equipment；
Fig. 9 is the stereogram of SMA plug-in connections provided in an embodiment of the present invention；
Figure 10 is the decomposition diagram of SMA plug divisions provided in an embodiment of the present invention and SMA buffer parts.
It should be noted that the complete electronic set or channel device in figure do not show whole, its casing part is only shown.
Specific embodiment
As shown in Figs. 1-2, a kind of complete machine detection device provided in this embodiment, for the communication apparatus to multi-link port
Complete electronic set 10 carry out automatic detection, wherein the communication apparatus of the multi-link port refer to be provided on complete electronic set it is more
A connectivity port for external connection, and the communication apparatus that the plurality of connectivity port after complete machine is required to detection is produced,
It is preferred that but do not limit ground, can be channel device, power supply unit complete machine (PSU), base station control unit (BSCU), splitter（DIU）、
Combiner（COM）Wait communication base station systems unit.Specifically, the complete machine detection device includes：
Monitor station, for complete electronic set 10 to be detected is positioned and grafting complete electronic set 10 on all connections to be detected
Port；
Test system is connected with the monitor station and realizes test system and the connection of connectivity port to be detected, for according to setting
Detection program all connectivity ports to be detected are progressively detected and export testing result；
Electric control system is connected respectively with monitor station and test system bus, for controlling the automation of entire detection device
Detection process etc.；Wherein,
As shown in Fig. 2, the monitor station includes transmitting the transmission frock 2 of the complete electronic set 10, for by the electronics
Complete machine 10 is accurately located at the positioning tool of detection zone, for detecting when the power supply frock 5 powered to the complete electronic set 10
And at least socketing tool equipment 6,7,8 for all connectivity ports to be detected of grafting, it sets on the socketing tool equipment 6,7,8
There is at least one fast plug that can realize a socketing tool equipment 6,7, the 8 multiple connectivity ports to be detected of grafting simultaneously, wherein, the transmission
Frock 2, positioning tool, power supply frock 5 and socketing tool equipment 6,7,8 are connected with the electric control system bus, the power supply
The conducting probe of frock 5 and the fast plug of socketing tool equipment 6,7,8 are connected with the test system bus.
The complete machine detection device realizes complete electronic set 10 by by hand to the transformation of full-automatic testing, by cumbersome test
Flow is simplified, and improves testing efficiency, and disposable all connectivity ports to be detected of grafting, avoid fast plug back and forth plug in
The trouble of multiple connectivity ports to be detected and error improve the service life of detection device；It also solves simultaneously and manually misplugs end
Mouth causes erroneous judgement and manually replaces the technical issues of port causes waste of time not in time.
Specifically,
The transmission frock 2 includes transport mechanism, in place RFID read heads, inductive switch and locating part.The transport mechanism is set
On the operation panel 11 of supporting rack 1, for transmitting the complete electronic set 10 in the case where power source acts on to enter into and exit from the inspection
Region is surveyed, it can be chain transfer mechanism, belt transmission agency or gear conveyer preferably but not limit the transport mechanism
Structure etc..The RFID read heads are arranged on the front end of the transport mechanism, and the inductive switch in place and locating part are arranged on institute
State the end of transport mechanism.During specific implementation, the transport mechanism transmits the complete electronic set 10 since front end, with the survey
The RFID read heads of test system connection read the id information of the complete electronic set 10（Carry the pallet of the complete electronic set 10
There is embedded with RFID card on 9, internal id information is unique）, obtain the product S/N with id information binding and be sent to institute
Test system is stated, after test system gets S/N, the good testing scheme of Auto-matching；The pallet 9 touches the locating part,
The inductive switch in place senses signal, and the transport mechanism stops transmission, and the complete electronic set 10 is located at the inspection at this time
It surveys in region, in waiting to be accurately positioned and state to be detected.It should be noted that the quantity of the locating part 10 can be one
It is a or multiple.When the tests are completed, the complete electronic set 10 reversely transports the detection zone by the transport mechanism again
Domain.
The positioning tool includes pallet positioning component 3 and product orientation component 4, the pallet positioning component 3 and described
Product orientation component 4 is arranged on support frame as described above 1, and the pallet positioning component 3 can be in orthogonal three directions
On the pallet 9 is accurately fixed in the detection zone；The product orientation component 4 is used in orthogonal three sides
The complete electronic set 10 is fixed in the product area on the pallet 9 upwards；Wherein, three directions refer to each other it
Between orthogonal tri- directions of X, Y, Z.During specific implementation, the pallet positioning component 3 is first passed through in three directions by institute
Pallet 9 is stated to be fixed in the detection zone, then by the product orientation component 4 in three directions by the complete electronic set
10 are fixed in the product area, two reorientation and in three directions realize be accurately positioned, it is ensured that the electronics
The accuracy of 10 position of complete machine ensures product orientation uniformity, and possibility and accuracy are provided for follow-up be automatically inserted into, i.e., described
Socketing tool equipment 6,7,8 and power supply frock 5 fast and easy and can be inserted into each connectivity port and the electricity of the complete electronic set 10 exactly
Gas port.
It should be noted that surrounding is provided with baffle on the pallet 9, the baffle of surrounding surrounds product area, uses
In carrying and limiting the complete electronic set 10, the baffle can only limit the scope of activities of the complete electronic set 10, and endless
The complete electronic set 10 is blocked entirely, and the product area in the pallet 9 can be arranged to the general sample in the sector
Formula so that the pallet 9 can adapt to the different complete electronic set 10 of several moneys, and is all provided with described in per money on pallet 9
A RFID card with 10 information of complete electronic set is put, it is corresponding with the RFID read heads.
It is worth noting that, the baffle on the pallet 9 can also block the complete electronic set 10, i.e., described pallet completely
9 are fixedly connected with complete electronic set 10, and the two is not slided mutually.It is when the pallet 9 blocks the complete electronic set 10 completely, then described
Positioning tool can only be the pallet positioning component 3, can also only be the product orientation component 4.
The power supply frock 5 and socketing tool equipment 6,7,8 include Three-axis drive portion, facilitate power supply when debugging for the first time
Frock 5 and socketing tool equipment 6,7,8 align respectively with the electrical port of the complete electronic set 10 and each connectivity port, after contraposition is good
Fixed two of which direction, only stay a direction can forward-reverse with plug port.Further, the power supply frock 5 is also wrapped
At least conducting probe being arranged in the Three-axis drive portion is included, plug can be corresponded in institute by means of the Three-axis drive portion
State the electrical port of complete electronic set 10.The socketing tool equipment 6,7,8, which further comprises, to be arranged in the Three-axis drive portion
Plug division and the buffer part being arranged on the plug division；The plug division includes at least one fast plug, by means of described
Three-axis drive portion can correspond to plug in the connectivity port of the complete electronic set 10.In view of the connectivity port of the complete electronic set 10
The position of related features of itself（Port and PCBA board stitch hole position and gap, arrive Reflow Soldering by SMT plug-in units, are present with certainly partially again
Difference）, therefore the socketing tool equipment 6,7,8, that is, by adding the buffer part, can be carried out voluntarily slightly using flexible inserted mode
The beat of degree absorbs product offset, ensures grafting success as far as possible.Pass through the conduction of the buffer part so that insertion force<Bullet
Power<Product destructive power, i.e., deviate it is excessive can not inject when ensure product be not damaged.
Using the above structure, the present invention not only realizes the automatic test of complete electronic set 10, also solves and manually misplugs end
Mouth causes erroneous judgement and manually replaces the technical issues of port causes waste of time not in time.Further, the pallet is passed through
In three directions, the pallet 9 is fixed in detection zone for positioning component 3, by the product orientation component 4 at three
The complete electronic set 10 is fixed on product area on direction, it is accurate fixed to realize in three directions by two reorientations and
Position, it is ensured that the accuracy of 10 position of complete electronic set is automatically inserted into for subsequent port and provides possibility, accuracy and convenient
Property；Using automatic flexible plug port mode, that is, add buffer part and ensure port stabilization, reliable, safely grafting, to solve to produce
Product uniformity difference causes the technical bottleneck that automation is difficult to realize.
It should be noted that the electric control system includes PLC power control cabinets, touch-screen, button etc.；The test system
Including test software, industrial personal computer, test equipment, control circuit（Control RF switch switching）Deng；Wherein, test software can define
Testing scheme, such as testing process, test condition and parameter etc. are programmed for specific a certain test event, and automatic by setting process
Test can also realize multiple test event combinations, and be performed by batch；After test, test software can show test automatically
As a result, and generate test report.Industrial personal computer, for controlling test equipment, test software and control circuit etc., to complete basis
The testing scheme being fitted on is tested and outputed test result automatically；Control circuit coordinates RF switch, each for control system
Item tests the on off operating mode of link, i.e., all companies to be detected of entire complete electronic set can be realized in disposable each connectivity port of plug
Connect the full-automatic detection of port.The automatically controlled rule each mechanism coordinations of control device of PLC realize more with the mutual cooperation of test system
The full-automatic detection of the complete electronic set of the communication apparatus of connectivity port.
In order to express easily, the complete machine detection device of the present invention is described in detail by taking channel device 10 as an example below,
But it should be recognized that be not illustrate this detection device be simply possible to use in channel device 10 complete machine detection, that is, be directed to have connect more
The complete electronic set of the communication apparatus of port is connect, complete machine detection device of the invention is applicable.Certainly, those skilled in the art can
It is different according to the structure model of actual complete electronic set to be detected, and make appropriate adjustment.
It please refers to Fig.1 to 10, by taking the detection of channel device 10 as an example, the transmission channel interface of TX connectivity ports, SMA connecting pins
The A-B-C threeways pipeline joint of mouth and A-B-C-B ' the four-way pipeline joints of MCX connectivity ports are required to detection and pass through, and a detection is not
By being then defective products.Specifically, 10 detection device of channel device includes：Monitor station, test system and electric control system, it is described
Monitor station is connected with test system, and the monitor station, test system are connected with the electric control system bus.Preferably,
The complete machine detection device further includes the display device being connected with the test system, specifically include mouse 18, keyboard 17 and
Display 16 etc..
As shown in Fig. 2, the monitor station, for the channel device 10 is accurately positioned and grafting described in channel device 10
On TX connectivity ports, all channel interfaces on SMA connectivity ports and MCX connectivity ports.Specifically, the monitor station is set
On supporting rack 1, which includes transmission frock 2, positioning tool, power supply frock 5 and socketing tool equipment, wherein, the transmission
Frock 2, positioning tool, power supply frock 5 and socketing tool equipment are connected with the electric control system bus, the power supply frock 5
Conducting probe 52 and socketing tool equipment fast plug with it is described test system bus be connected.
As shown in figure 3, the transmission frock 2 specifically includes transport mechanism 21, in place RFID read heads 22,23 and of inductive switch
Locating part 24.The transport mechanism 21 is arranged on the operation panel 11 of supporting rack 1, for transmitting the electricity in the case where power source acts on
Sub- complete machine is to enter into and exit from the detection zone.The RFID read heads 22 are arranged on the front end of the transport mechanism 21, described
Inductive switch 23 and locating part 24 are arranged on the end of the transport mechanism 21 in place.During specific implementation, the transport mechanism 21
The channel device 10 is transmitted since front end, it is whole that the RFID read heads 22 being connected with the test system read the electronics
The id information of machine obtains the product S/N with id information binding and is sent to the test system, after test system gets S/N,
The good testing scheme of Auto-matching；The pallet 9 for carrying the channel device 10 touches the locating part 24, the inductive switch in place
23 sense signal, and the transport mechanism 21 stops transmission, and the channel device 10 is located in the detection zone at this time, in treating
It is accurately positioned and state to be detected.When the tests are completed, the complete electronic set reversely transports institute by the transport mechanism 21 again
State detection zone.The transmission frock 2, which further comprises, exits inductive switch 25, before being arranged on the transport mechanism
End preferably but does not limit and is set close to the RFID read heads 22.The pallet 9 has been confirmed by the inductive switch 25 that exits
Monitor station is left, then the transport mechanism 21 is stopped；Specifically, the inductive signal of inductive switch 25 is exited described in this to survey
Test system enters the advance signal of test next time, receives signal i.e. into be launched, the entrance of the RFID read heads 22 card seeking state.
As shown in Figs. 4-6, the positioning tool includes pallet positioning component 3 and product orientation component 4, and the pallet is determined
Hyte part 3 and the product orientation component 4 are arranged on support frame as described above 1, and the pallet positioning component 3 can mutually hang down
The pallet 9 is accurately fixed in the detection zone on three straight directions；The product orientation component 4 is used for mutual
The channel device 10 is fixed in the product area on the pallet 9 on three vertical directions；Wherein, three directions refer to
It is, each other orthogonal tri- directions of X, Y, Z.As shown in fig. 7, surrounding is provided with baffle 91 on the pallet 9, preferably
Ground, the baffle 91 are L-type baffle 91, and the baffle 91 of surrounding surrounds product area, for carrying and limiting the electronics
Complete machine, that is, limit the scope of activities of the channel device 10, and not exclusively blocks the channel device 10.Further, described in per money
A RFID card 92 with 10 information of channel device is respectively provided on pallet 9, it is corresponding with the RFID read heads 22.
Specifically, as shown in fig. 6, the pallet positioning component 3 includes pallet coarse positioning mechanism 31, pallet XY to localization machine
Structure 32 and pallet Z-direction detent mechanism 33.
The pallet coarse positioning mechanism 31 in place afterwards compresses the pallet 9 against the locating part for the pallet 9
24 carry out coarse positioning；It is preferred that but do not limit, the pallet coarse positioning mechanism 31 includes the first base being fixed on support frame as described above 1
Seat 311, the overturning driving portion 312 on first pedestal 311, the coarse positioning being connected with the overturning driving portion 312
Plate 313 and it is rotatably arranged on the coarse positioning wheel 314 on the coarse positioning plate 313 through shaft.During specific implementation, when the pallet 9
After in place, after the inductive switch in place 23 senses signal, the overturning driving portion 312 drives institute under the action of power source
Coarse positioning plate 313 is stated to overturn so that the coarse positioning wheel 314 is contradicted to 9 side of pallet and compressed against the /V
Part 24 realizes the coarse positioning of the pallet 9.
The pallet XY is to detent mechanism 32, for carrying out X-direction and Y-direction simultaneously to the pallet 9 after coarse positioning
Positioning；The pallet Z-direction detent mechanism 33, for the positioning to the pallet 9Z directions, specifically, when the pallet 9XY side
Continue to move upwardly until that conflict to the pallet Z-direction detent mechanism 33, that is, completes the pallet 9 in X, Y, Z after being positioned
Three directions are accurately positioned.It is preferred that but do not limit, the pallet XY is arranged on the lower section of the detection zone to detent mechanism 32,
The pallet XY includes the second pedestal 321 being fixed on support frame as described above 1, mounted on second pedestal to detent mechanism 32
Pallet lift driving portion 322 on 321, the lifter plate 323 being connected with the pallet lift driving portion 322 and it is fixed on the liter
Positioning guide column 324 on plate 323 drops, and the positioning guide column 324 is corresponding with the location hole 93 on the pallet 9；The pallet Z
To detent mechanism 33 including being located at multiple pallet 9Z above the detection zone to positioning region, each pallet 9Z is wrapped to positioning region
It includes the 3rd pedestal 331 being fixed on support frame as described above 1, through shaft be rotatably arranged on the pallet Z-direction on the 3rd pedestal 331
Locating wheel 332, multiple Z positioning regions are circumferentially uniformly distributed around the pallet 91, preferably in described 9 four corners of pallet
The one pallet 9Z is set respectively to positioning region.The pallet lift driving portion 322 is in power source after 9 coarse positioning of pallet
Under the action of the lifter plate 323 is driven to rise so that the positioning guide column 324 into the location hole 93 in X-direction and Y
Direction simultaneously positions the pallet 9；After the pallet 9XY directions positioning, the lifter plate 323 promotes the pallet 9
It continues to move up so that the conflict of the pallet 9 completes the pallet 9 in X, Y, Z tri- to the pallet Z-direction locating wheel 332
A direction is accurately positioned.
As shown in Figure 4,5, the product orientation component 4 includes product X to detent mechanism 41, product Y-direction detent mechanism 42
With product Z-direction detent mechanism 43, positioned by the product X to detent mechanism 41, product Y-direction detent mechanism 42 and product Z-direction
The channel device 10 is accurately located in the product area by mechanism 43 in three directions.
The product X includes the 4th pedestal 411 being fixed on support frame as described above 1, mounted on described to detent mechanism 41
Product X on 4th pedestal 411 is to driving portion 412, with the product X to the product X that driving portion 412 is connected to connecting plate 413
And product Xs of the product X on connecting plate 413 is rotatably arranged on to locating wheel 414 through shaft, and during specific implementation, the support
After disk 9 is accurately positioned, the product X drives the product X to locating wheel 414X side to driving portion 412 under the action of power source
To mobile to abut to the channel device 10 and be pushed to the baffle 91 on the pallet 9X directions, production is realized
The positioning of product in the X direction.For the channel device 10 for better adapting to different model and convenient for adjusting, the 4th pedestal
The lift drive mechanism 415 that the product X can be driven to be moved up and down to driving portion 412 is also equipped on 411.
The product Y-direction detent mechanism 42 includes the 5th pedestal 421 being fixed on support frame as described above 1, mounted on described
Product Y-direction driving portion 422 on 5th pedestal 421, the product Y-direction pushing block 423 being connected with the product Y-direction driving portion 422, tool
When body is realized, the product Y-direction driving portion 422 drives the product Y-direction pushing block 423 to abut the letter under the action of power source
Road machine 10 is simultaneously pushed to the baffle 91 on the pallet 9Y directions, realizes the positioning of product in the Y direction.Make
For a kind of preferred scheme, the cross section of the product Y-direction pushing block 423 is trapezoidal, and this structure meets the channel device 10
The requirement of surface structure makes it be contacted with the channel device 10 even closer, so that /V is more accurate.
The product Z-direction detent mechanism 43 includes the 6th pedestal 431 being fixed on support frame as described above 1, mounted on described
Product Z-direction driving portion 432 on 6th pedestal 431, the product Z-direction connecting plate 433 being connected with the product Z-direction driving portion 432
And it is rotatably arranged on the product Z-direction locating wheel 434 on the product Z-direction connecting plate 433 through shaft, during specific implementation, work as product
After positioning in the x, y direction, the product Z-direction driving portion 432 drives the product Z-direction locating wheel under the action of power source
434 downlinks abut to the channel device 10 and are pushed down and are close on the pallet 9, that is, complete the channel device 10 X, Y,
Being accurately positioned in Z-direction.Preferably, between the product Z-direction locating wheel 434 and product Z-direction connecting plate 433 also
Buffer spring 435 is provided with, the channel device 10 buffer spring 435 when Z-direction positions provides cushion effect and avoids positioning
When damage the channel device 10 by pressure.
10 detection device of channel device further comprises be sequentially sleeved at from bottom to top outside support frame as described above 1 under
Housing 15, middle casing 14 and upper shell 13, the middle part of support frame as described above 1 are provided with operation panel 11 and are fixed on the operation panel 11
On link 12, the transport mechanism 21 is arranged on the operation panel 11；It is preferred that it but does not limit, first pedestal 311
It can be integrated in the 6th pedestal 431 according to actual conditions on the operation panel 11 or link 12.
As shown in fig. 7, the socketing tool equipment includes TX plug-in connections 6, MCX plug-in connections 7 and SMA plug-in connections 8, with institute
It states power supply frock 5 and is disposed around the periphery of the pallet 9 together and form the detection zone, and the power supply frock 5 and TX grafting
Mechanism 6, MCX plug-in connections 7 and SMA plug-in connections 8 for respectively to the electrical port of the channel device 10, TX connectivity ports,
MCX connectivity ports and SMA connectivity ports carry out automatic plug, wherein, MCX connectivity ports and SMA connectivity ports have multiple lead to
Pipeline joint uses four channel interfaces of plug simultaneously, i.e., described MCX plug-in connections 7 while MCX connectivity ports described in plug,
The SMA plug-in connections 8 while three channel interfaces of SMA connectivity ports described in plug.
The power supply frock 5 includes the power supply Three-axis drive portion 51 being fixed on the operation panel 11 and the power supply three
At least conducting probe 52 that axis driving portion 51 connects, the power supply Three-axis drive portion 51 exist for providing the conducting probe 52
X, the power of tri- direction movements of Y, Z facilitates the electrical end of the conducting probe 52 and the channel device 10 when debugging for the first time
Mouthful contraposition, fixed Y, Z-direction after contraposition is good, only stay X-direction can forward-reverse with plug port.
As shown in Fig. 9,10, the SMA plug-in connections 8 include the SMA Three-axis drives portion being fixed on the operation panel 11
81st, the SMA plug divisions 82 being connected with the SMA Three-axis drives portion 81 and the SMA buffer parts being arranged on the SMA plug divisions 82
83。
The SMA Three-axis drives portion 81 is used to provide power of the SMA plug divisions 82 in tri- direction movements of X, Y, Z,
Facilitate and aligned when debugging for the first time with the SMA connectivity ports of the channel device 10, fixed Y, Z-direction after contraposition is good only stay X side
To can forward-reverse with plug port.It is preferred that but do not limit ground, the SMA Three-axis drives portion 81 includes being fixed on the operation panel
It X-axis driving portion 811 on 11, the Y-axis driving portion 812 being slidably arranged on the X-axis driving portion 811 and is slidably arranged in described
Z axis driving portion 813 on Y-axis driving portion 812, in specific debugging process, the Z axis driving portion 813 acts on lower band in power source
The SMA plug divisions 82Z directions movement is moved to be directed at the SMA connectivity ports in z-direction and lock the Z axis driving portion
813 so that the SMA plug divisions 82 are no longer moved in z-direction, and the Y-axis driving portion 812 drives institute under power source effect
State the movement of Z axis driving portion 813Y directions drives the SMA plug divisions 82 to be directed at the SMA connectivity ports in the Y direction simultaneously indirectly
The Y-axis driving portion 812 is locked so that the SMA plug divisions 82 are no longer moved in the Y direction；The X-axis driving portion 811 is dynamic
The effect of power source is lower drive the Y-axis driving portion 812X directions movement that the SMA plug divisions 82 is driven to move in the X direction indirectly with
Realize the plug of the relatively described SMA connectivity ports in the SMA plug divisions 82.
It should be noted that for the X-axis driving portion 811, Y-axis driving portion 812 and Z axis driving portion 813, the present invention does not have
There is special limitation, meet and movement of the SMA plug divisions 82 in tri- directions of X, Y, Z is driven to cause the SMA plug divisions 82
The test port of the channel device 10 can be directed at.Specifically, appropriate driving can be selected according to the distance of required movement
Driving portion of the device as the present invention, in the present embodiment, movement needed for the Y-axis driving portion 812 and Z axis driving portion 813 away from
From small, it is preferred to use fine tuning translation stage uniaxially, it is highly preferred that finely tuning translation stage, Neng Gougeng using the micrometer with self-locking
It is good to realize accurate adjustment.The Y-axis driving portion 812 and Z axis driving portion 813 can also integrate, i.e., using Y-Z twin shafts
Finely tune translation stage.It is worth noting that, the fine tuning translation stage is existing conventional device, details are not described herein.
The SMA buffer parts 83 are for absorbing grafting offset, and specifically, the SMA buffer parts 83 include and the SMA
Buffering fixed plate 831 that Three-axis drive portion 81 is fixedly connected, at least briquetting 832 being fixed in the buffering fixed plate 831,
The briquetting 832 is hollow structure, encloses to set to form accommodation space with the buffering fixed plate 831, in the accommodation space
Inside further include be arranged between the buffering fixed plate 831 and each briquetting 832 multiple leads 833, along the lead
The 833 opposite flange adapters 834 slided, the spring 835 being set on each lead 833, preferably but do not limit institute
Spring 835 is stated to be fixedly connected with the flange adapter 834；The SMA plug divisions 82 include connecting with the flange adapter 834
The plug connecting rod 821 connect and the fast plugs 822 of 3 SMA being fixed in the plug connecting rod 821.During specific implementation, due to
The offset of position of the SMA connectivity ports of the channel device 10 itself, the fast plugs 822 of SMA are inserted into the SMA connectivity ports
It can be subject to resistance during 3 channel interfaces, drag decomposition is described under responsive to axial force into axial force and radial load both direction
834 stress of flange adapter is prolonged the lead 833 and is retreated, at this point, spring 835 is compressed；Under radial load effect, the method
Blue adapter 834 can be by radial load into line displacement, until the fast plugs 822 of the SMA and the channel interface of the SMA connectivity ports
Axis overlaps, and SMA is fast, and plug 822 can be smoothly inserted into.The compressible length of the spring 835 is more than under normal condition simultaneously
The fast plugs 822 of SMA are inserted into the length of channel interface, there will not be when making the fast plugs 822 of the SMA that cannot be inserted into completely just
Property contact, and elastic force is not enough to destroy product when being compressed to the limit, ensures stable, reliable, safety the grafting in port.It is furthermore logical
Cross the conduction that spring 835 carries out power, insertion force<Elastic force<Product destructive power, deviate it is excessive can not inject when ensure product not by
Damage.
It should be noted that other plug-in connections：The MCX plug-in connections 7 and the TX plug-in connections 6, also have respectively
There are corresponding MCX Three-axis drives portion, MCX plug divisions and a MCX buffer parts, TX Three-axis drives portion, TX plug divisions and tx buffering portion, and
The concrete structure in each portion of each plug-in connection can be identical with each portion's structure of the SMA plug-in connections 8, can not also be same, only
It can realize corresponding function.In order to facilitate description, it is described in detail above by taking the SMA plug-in connections 8 as an example,
The MCX plug-in connections 7 and the TX plug-in connections 6 are similarly applicable, and this will not be repeated here.
It is worth noting that, the power supply frock 5, the MCX plug-in connections 7, the SMA plug-in connections 8 and the TX
Plug-in connection 6 can not also all meet the movement in tri- directions of X, Y, Z, can select to meet at least one according to actual conditions
The movement in direction.The power supply frock 5, the MCX plug-in connections 7, the SMA plug-in connections 8 and the TX plug-in connections 6 are also
Flexible inserted mode or rigid inserted mode can not can be selected, such as this according to actual conditions all using flexible inserted mode
The power supply frock 5 in embodiment uses rigid inserted mode, but not limited to this.
It should be noted that the power supply frock 5, the MCX plug-in connections 7, the SMA plug-in connections 8 and the TX
Conducting probe 52 and fast plug number on plug-in connection 6 can be set according to actual conditions, in the present embodiment, the conductive spy
There are two pins 52, can be inserted into two electrical ports simultaneously；There are three fast plugs on the SMA plug-in connections 8, can be simultaneously
It is inserted into three channel interfaces；There are four fast plugs on the MCX plug-in connections 7, can be inserted into four channel interfaces simultaneously；Institute
It states there are one the fast plugs on TX plug-in connections 6；But not limited to this, it needs suitably to adjust according to specific product model and detection
It is whole.
On the basis of above-described embodiment, specifically, 10 detection device of channel device further includes RF switch, is used for
Switch channel interface to be detected, specifically, the fast plug of the MCX plug-in connections 7 and SMA plug-in connections 8 is through the radio frequency
Switch is connected with the test system.Specifically, when the fast plug of all plug-in connections is inserted into all connections to be detected
Behind port, test process is opened, and is only needed in entire test process through connectivity port needed for RF switch calling
Channel interface, without toggling channel interface, improve testing efficiency and port service life.
It is worth noting that, each driving portion can be that motor driver can also be cylinder actuator etc. in the present invention, it can
It is selected according to actual conditions.
It is that all directions carry out successively, the direction of front is determined it should be noted that during the positioning tool specific works
After the completion of position, the pallet or product can be opposite with the contact surface for the detent mechanism having had good positioning sliding when repositioning direction below
It is dynamic, therefore preferably, positioning tool of the invention, as locating wheel, can become sliding friction using idler wheel using idler wheel
Into rolling friction, the pallet, product and each detent mechanism are further protected.
The 10 detection device workflow of channel device is：
（1）Charging：The channel device 10 to be measured is transported to the detection zone with the pallet 9 by the transport mechanism 21；
（2）It identifies product S/N, calls test system schema：The RFID read heads 22 being connected with test system read setting
The id information on RFID card 92 on the pallet 9, and the product S/N with the binding of ID cards is obtained, test system gets S/N
Afterwards, the good testing scheme of Auto-matching；
（3）Product orientation：Start the pallet positioning component 3 and the product orientation component 4 respectively to the pallet 9 and to be measured
The channel device 10 carries out being accurately positioned for tri- directions of X, Y, Z；
（4）Automatic spigot mouth：Start the power supply frock 5, the MCX plug-in connections 7, the SMA plug-in connections 8 and the TX
Conducting probe 52 and fast plug are inserted into corresponding connectivity port, wherein the three of the SMA connectivity ports by plug-in connection 6 respectively
A channel interface is inserted into simultaneously, and described four channel interfaces of MCX interfaces are inserted into simultaneously；
（5）Test：Test system receives the test of electric control system PLC signal enablings, according to set testing scheme, radio frequency
Switching difference passage is progressively tested, and the specific test 1 as in background technology is to test 10, but in all test process
Without the channel interface for needing to change connectivity port；
（6）As a result feed back：By test result and S/N back to MES system, MES data storehouse preserves test system；
（7）Discharging：The conducting probe 52 and each fast plug exit each port, and the channel device 10 is with described in the pallet 9 warp
Transport mechanism 21 reversely flows out.
It should be noted that 10 detection device of this channel device is one of work of the intelligent transfer matic of whole channel device 10
Position, the different product of intelligent transfer matic mixes line production, the respective process route that each product is formulated according to MES is run, by upper
The logical operation of position machine software is scheduled, and each product is distributed into corresponding station by process route.
It should be noted that PCBA：Printed Circuit Board Assembly printed circuit board assemblies, MES：
Manufacturing Execution System manufacturing execution systems, SMA:Sub-Miniature-A wireless aerials connect
Mouthful, MCX:Push-in type connection structure, MCX low-profiles, the RF RF coaxial connectors of fast and easy connection.RFID: Radio
Frequency Identification technologies, also known as radio frequency identification, are a kind of communication technologys, can pass through radio signals
Identification specific objective simultaneously reads and writes related data, without establishing mechanical or optical contact between identifying system and specific objective.
Finally it should be noted that：The above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations；To the greatest extent
Pipe is described in detail the present invention with reference to foregoing embodiments, but it will be understood by those of ordinary skill in the art that：Its
It can still modify to the technical solution recorded in foregoing embodiments either to which part or all technical characteristic
Carry out equivalent substitution；And these modifications or replacement, the essence of appropriate technical solution is not made to depart from various embodiments of the present invention skill
The scope of art scheme.
Claims (8)
1. a kind of complete machine detection device carries out automatic detection for the complete electronic set of the communication apparatus to multi-link port,
It is characterized in that, the complete machine detection device includes：
Monitor station, for complete electronic set to be detected is positioned and grafting complete electronic set on all connecting pins to be detected
Mouthful；
Test system is connected with the monitor station and realizes test system and the connection of connectivity port to be detected, for all institutes
Connectivity port to be detected is stated progressively to be detected and export testing result；
Electric control system is connected respectively with monitor station and test system bus, for controlling the automation of entire detection device
Detection process；Wherein,
The monitor station includes an at least socketing tool equipment, including Three-axis drive portion, is arranged on inserting in the Three-axis drive portion
Socket part and the buffer part being arranged on the plug division；The plug division includes at least one fast plug, by means of described three
Axis driving portion can correspond to plug in the connectivity port of the complete electronic set.
2. complete machine detection device according to claim 1, which is characterized in that the monitor station further includes to transmit described
The transmission frock of complete electronic set, for the complete electronic set is accurately located to detection zone positioning tool, for detecting when
The power supply frock powered to the complete electronic set, wherein, the transmission frock, positioning tool, power supply frock and socketing tool equipment are equal
Be connected with the electric control system bus, it is described power supply frock conducting probe and socketing tool equipment fast plug with the survey
Test system bus connects.
3. complete machine detection device according to claim 2, which is characterized in that it is described transmission frock include transport mechanism,
RFID read heads, in place inductive switch and locating part；The transport mechanism is used to transmit the complete electronic set under power source effect
To enter into and exit from the detection zone；The RFID read heads are arranged on the front end of the transport mechanism, and the sensing in place is opened
Close the end that the transport mechanism is arranged on locating part.
4. complete machine detection device according to claim 2, which is characterized in that the positioning tool includes pallet positioning component
With product orientation component, the pallet positioning component is used to carry the pallet of the complete electronic set on tri- directions of X, Y, Z
It is accurately fixed in the detection zone；The product orientation component is used for the complete electronic set on tri- directions of X, Y, Z
It is fixed in the product area on the pallet.
5. complete machine detection device according to claim 4, which is characterized in that surrounding is provided with baffle on the pallet, and four
The baffle in week surrounds the product area, for carrying and limiting the complete electronic set.
6. complete machine detection device according to claim 5, which is characterized in that one is respectively provided on the pallet with described
The RFID card of complete electronic set information, it is corresponding with the RFID read heads.
7. complete machine detection device according to claim 1, which is characterized in that further include RF switch, the fast plug warp
RF switch is connected with test system.
8. a kind of complete machine detection method, comprises the following steps：
（1）Charging：Complete machine to be detected is delivered in detection zone；
（2）Matching test scheme：Test system obtains the S/N information and Corresponding matching testing scheme of the complete machine；
（3）Product orientation：Tri- directions of X, Y, Z are carried out to the complete machine to be accurately positioned；
（4）Automatic spigot mouth：After product orientation, all connectivity ports to be detected described in grafting in complete machine realize test systems with
The connection of connectivity port to be detected；
（5）Test：Test system progressively tests all connectivity ports to be detected according to testing scheme and exports test knot
Fruit.
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| CN201810035408.0A CN108072831B (en) | 2018-01-15 | 2018-01-15 | Complete machine detection device and detection method |
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| CN201810035408.0A CN108072831B (en) | 2018-01-15 | 2018-01-15 | Complete machine detection device and detection method |
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Also Published As
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