CN207650354U - Complete machine detection device - Google Patents

Complete machine detection device Download PDF

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Publication number
CN207650354U
CN207650354U CN201820060563.3U CN201820060563U CN207650354U CN 207650354 U CN207650354 U CN 207650354U CN 201820060563 U CN201820060563 U CN 201820060563U CN 207650354 U CN207650354 U CN 207650354U
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China
Prior art keywords
plug
pallet
detection device
electronic set
complete
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CN201820060563.3U
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Chinese (zh)
Inventor
沈祖勇
喻锋
王向荣
曾福坤
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Sea Shenzhen Can Reach Communication Co Ltd
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Sea Shenzhen Can Reach Communication Co Ltd
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Priority to CN201820060563.3U priority Critical patent/CN207650354U/en
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Abstract

The utility model discloses a kind of complete machine detection device, it is used for carrying out automatic detection to the complete electronic set of the communication apparatus of multi-connection port.The complete machine detection device includes:Monitor station, test system, electric control system;The monitor station includes an at least socketing tool equipment comprising Three-axis drive portion, the plug division being arranged in the Three-axis drive portion and the buffer part being arranged on the plug division;The plug division includes at least one fast plug, and plug can be corresponded in the connectivity port of the complete electronic set by means of the Three-axis drive portion.The complete machine detection device realizes complete electronic set automatic detection, improves testing efficiency, improves the service life of detection device;Using automatic flexible plug port mode, i.e., buffer part is added on socketing tool equipment and ensures port stabilization, reliable, safely grafting, to solve the technical bottleneck that homogeneity of product difference causes automation to be difficult to realize.

Description

Complete machine detection device
Technical field
The utility model is related to the technical fields of complete machine detection, more particularly, to the communication apparatus with multi-connection port The detection device of complete electronic set.
Background technology
It is scheduling job that the detection of the complete electronic set of the communication apparatus of multi-connection port, which is tested in communications industry Normal practice, Member is tested by hand.By taking channel device as an example, its workflow of system test is:
1. preparing:Operator is according to product information configuration software and gets out connection cables;
2. socket, connector:Product is moved to testboard from turnover materials vehicle, be plugged testing backboard, emission port(TX)、SMA The channel interface B of the connectivity ports channel interface B, MCX of connectivity port;
3. test 1(B-B):Manually start test system, test system starts to test and output test result 1;
4. replacing port:MCX cables are extracted from the channel interface B of the connectivity ports MCX, are connected to channel interface A;
5. testing 2 (B-A):Manual confirmation prepares OK, and test system starts testing procedure 2 and exports result;
6. replacing port:MCX cables are extracted from the channel interface A of the connectivity ports MCX, are connected to channel interface C;
7. testing 3 (B-C):Manual confirmation prepares OK, and test system starts testing procedure 3 and exports result;
8. replacing port:SMA wire cable is extracted from the channel interface B of the connectivity ports SMA, channel interface A is connected to, by MCX Cable is extracted from the channel interface C of the connectivity ports MCX, is connected to channel interface B;
9. testing 4 (A-B):Manual confirmation prepares OK, and test system starts testing procedure 4 and exports result;
10. replacing port:MCX cables are extracted from the channel interface B of the connectivity ports MCX, are connected to channel interface A;
11. testing 5 (A-A):Manual confirmation prepares OK, and test system starts testing procedure 5 and exports result;
12. replacing port:MCX cables are extracted from the channel interface A of the connectivity ports MCX, are connected to channel interface C;
13. testing 6 (A-C):Manual confirmation prepares OK, and test system starts testing procedure 6 and exports result;
14. replacing port:SMA wire cable is extracted from the channel interface A of the connectivity ports SMA, is connected to channel interface C, it will MCX cables are extracted from the channel interface C of the connectivity ports MCX, are connected to channel interface B;
15. testing 7 (C-B):Manual confirmation prepares OK, and test system starts testing procedure 7 and exports result;
16. replacing port:MCX cables are extracted from the channel interface B of the connectivity ports MCX, are connected to channel interface A;
17. testing 8 (C-A):Manual confirmation prepares OK, and test system starts testing procedure 8 and exports result;
18. replacing port:MCX cables are extracted from the channel interface A of the connectivity ports MCX, are connected to channel interface C;
19. testing 9 (C-C):Manual confirmation prepares OK, and test system starts testing procedure 9 and exports result;
20. replacing port:SMA wire cable is extracted from the channel interface C of the connectivity ports SMA, channel interface B is connected to, by line Cable is extracted from the channel interface C of the connectivity ports MCX, replaces double socket MCX cables connection channel interface B and another piece of PCBA board is logical Pipeline joint B
21. testing 10 (B-B-B):Manual confirmation prepares OK, and test system starts testing procedure 9 and exports result;
22. blanking:All connectivity ports are pulled out, non-defective unit is carried out into mark and puts back to tote cart;
23. defective products is rejected:The defective products that any one link occurs during the test, interrupt test, defective products are done Good mark, isolation are placed.
Existing testing process is cumbersome, and all links are required for manual operation.This production method the degree of automation is low, wastes people Power;Easily appearance manually misplugs port and causes to judge by accident;Port cannot manually be replaced in time by, which often occurring, causes test to wait for, and causes work When waste.
Utility model content
The purpose of this utility model is to provide complete machine detection devices, to solve all detection rings existing in the prior art Section is required for manual operation, and waste of manpower, being susceptible to the artificial port that misplugs leads to erroneous judgement and artificial replacement port not in time The technical issues of leading to waste of time.Using automatic flexible plug port mode, i.e., buffer part guarantee is added on socketing tool equipment Port stabilization, reliable, safely grafting, to solve the technical bottleneck that homogeneity of product difference causes automation to be difficult to realize.
In order to achieve the above purpose, the utility model specifically adopts the following technical scheme that:
A kind of complete machine detection device is used for carrying out automatic detection to the complete electronic set of the communication apparatus of multi-connection port, The complete machine detection device includes:
Monitor station, for carrying out all connections to be detected in positioning and grafting complete electronic set to complete electronic set to be detected Port;
Test system connect the connection for realizing test system and connectivity port to be detected with the monitor station, for institute There is the connectivity port to be detected gradually to be detected and export testing result;
Electric control system, respectively with monitor station and test system bus connect, for control entire detection device oneself Dynamicization detection process;Wherein,
The monitor station includes an at least socketing tool equipment comprising Three-axis drive portion is arranged in the Three-axis drive portion Plug division and the buffer part that is arranged on the plug division;The plug division includes at least one fast plug, by means of institute Plug can be corresponded in the connectivity port of the complete electronic set by stating Three-axis drive portion.
As a kind of improvement of complete machine detection device provided by the utility model, the monitor station further includes for transmitting State the transmission tooling of complete electronic set, the positioning tool for the complete electronic set to be accurately located to detection zone, for detecting When the power supply tooling powered to the complete electronic set, wherein the transmission tooling, positioning tool, power tooling and socketing tool equipment Connect with the electric control system bus, it is described power supply tooling conducting probe and socketing tool equipment fast plug with it is described Test system bus connection.
As a kind of improvement of complete machine detection device provided by the utility model, the transmission tooling 22 includes conveyer Structure, RFID read heads, in place inductive switch and locating part;The transport mechanism is used to transmit the electronics under power source effect whole Machine is to enter into and exit from the detection zone;The RFID read heads are arranged in the front end of the transport mechanism, described to incude in place Switch and locating part are arranged in the end of the transport mechanism.
As a kind of improvement of complete machine detection device provided by the utility model, the positioning tool includes pallet positioning group Part and product orientation component, the pallet positioning component are used to carry the support of the complete electronic set on tri- directions X, Y, Z Disk is accurately fixed in the detection zone;The product orientation component is for whole by the electronics on tri- directions X, Y, Z Machine is fixed in the product area on the pallet.
As a kind of improvement of complete machine detection device provided by the utility model, surrounding is provided with baffle on the pallet, The baffle of surrounding surrounds the product area, for carrying and limiting the complete electronic set.
As a kind of improvement of complete machine detection device provided by the utility model, one is respectively provided on the pallet has institute The RFID card for stating complete electronic set information, it is corresponding with the RFID read heads.
Further include RF switch as a kind of improvement of complete machine detection device provided by the utility model, the fast plug It is connect with test system through RF switch.
Compared with prior art, the utility model has the advantages that:
The complete machine detection device realizes complete electronic set by by hand to the transformation of full-automatic testing, by cumbersome test stream Journey is simplified, and testing efficiency, and disposable all connectivity ports to be detected of grafting are improved, avoid fast plug back and forth plug in more The trouble of a connectivity port to be detected and error, improve the service life of detection device;It also solves simultaneously and manually misplugs port The technical issues of causing erroneous judgement and artificial replacement port to lead to waste of time not in time.Using automatic flexible plug port side Formula adds buffer part on socketing tool equipment and ensures port stabilization, reliable, safely grafting, led with solving homogeneity of product difference The technical bottleneck for causing automation to be difficult to realize.
Description of the drawings
It, below will be right in order to illustrate more clearly of specific embodiment of the present invention or technical solution in the prior art Specific implementation mode or attached drawing needed to be used in the description of the prior art are briefly described, it should be apparent that, it is described below In attached drawing be that some embodiments of the utility model are not paying creativeness for those of ordinary skill in the art Under the premise of labour, other drawings may also be obtained based on these drawings.
Fig. 1 is the stereogram for the complete machine detection device that the utility model embodiment provides;
Fig. 2 is the stereogram for the monitor station that the utility model embodiment provides;
Fig. 3 is the stereogram for the transmission tooling 22 that the utility model embodiment provides;
Fig. 4 is the stereogram for the positioning tool that the utility model embodiment provides;
Fig. 5 is another stereogram for the positioning tool that the utility model embodiment provides, wherein at pallet and complete electronic set In decomposing state;
Fig. 6 is the stereogram for the pallet positioning component that the utility model embodiment provides;
Fig. 7 is the decomposition diagram of pallet and complete electronic set that the utility model embodiment provides;
Fig. 8 is the stereogram of power supply tooling and socketing tool equipment that the utility model embodiment provides;
Fig. 9 is the stereogram for the SMA plug-in connections that the utility model embodiment provides;
Figure 10 is the decomposition diagram of the plug divisions SMA and SMA buffer parts that the utility model embodiment provides.
It should be noted that the complete electronic set or channel device in figure do not show whole, its casing part is only shown.
Specific implementation mode
As shown in Figs. 1-2, a kind of complete machine detection device provided in this embodiment is used for the communication apparatus to multi-connection port Complete electronic set 10 carry out automatic detection, wherein the communication apparatus of the multi-connection port refer to be provided on complete electronic set it is more A connectivity port for external connection, and the communication apparatus that multiple connectivity port after complete machine is required to detection is produced, It is preferred that but do not limit ground, can be channel device, power supply unit complete machine (PSU), base station control unit (BSCU), splitter(DIU)、 Combiner(COM)Equal communication base station systems unit.Specifically, the complete machine detection device includes:
Monitor station, it is all to be detected in positioning and grafting complete electronic set 10 for being carried out to complete electronic set 10 to be detected Connectivity port;
Test system connect the connection for realizing test system and connectivity port to be detected with the monitor station, is used for basis The detection program of setting gradually detects all connectivity ports to be detected and exports testing result;
Electric control system, respectively with monitor station and test system bus connect, for control entire detection device oneself Dynamicization detection process etc.;Wherein,
As shown in Fig. 2, the monitor station includes for transmitting the transmission tooling 2 of the complete electronic set 10, for will be described Complete electronic set 10 is accurately located at the positioning tool of detection zone, for detecting when power to the complete electronic set 10 for electrician Fill 5 and for all connectivity ports to be detected of grafting an at least socketing tool equipment 6,7,8, on the socketing tool equipment 6,7,8 A socketing tool equipment 6,7, the 8 multiple connectivity ports to be detected of grafting simultaneously can be realized by being provided at least one fast plug, wherein described Transmission tooling 2, positioning tool, power supply tooling 5 and socketing tool equipment 6,7,8 are connect with the electric control system bus, described The conducting probe for tooling 5 of powering and the fast plug of socketing tool equipment 6,7,8 are connect with the test system bus.
The complete machine detection device realizes complete electronic set 10 by by hand to the transformation of full-automatic testing, by cumbersome test Flow is simplified, and testing efficiency, and disposable all connectivity ports to be detected of grafting are improved, avoid fast plug back and forth plug in The trouble of multiple connectivity ports to be detected and error, improve the service life of detection device;It also solves simultaneously and manually misplugs end The technical issues of mouth causes erroneous judgement and artificial replacement port to lead to waste of time not in time.
Specifically,
The transmission tooling 2 includes transport mechanism, RFID read heads, in place inductive switch and locating part.The transport mechanism It is arranged on the operation panel 11 of supporting rack 1, for transmitting the complete electronic set 10 in the case where power source acts on to enter into and exit from Detection zone is stated, it can be that chain transfer mechanism, belt transmission agency or gear pass preferably but not limit the transport mechanism Send mechanism etc..The RFID read heads are arranged in the front end of the transport mechanism, the inductive switch in place and locating part setting In the end of the transport mechanism.When specific implementation, the transport mechanism transmits the complete electronic set 10 since front end, with institute The RFID read heads for stating the connection of test system read the id information of the complete electronic set 10(Carry the complete electronic set 10 There is embedded with RFID card on pallet 9, internal id information is unique), obtain the product S/N bound with id information and send To the test system, after test system gets S/N, the good testing scheme of Auto-matching;The pallet 9 touches the limit Part, the inductive switch in place sense that signal, the transport mechanism stop transmission, and the complete electronic set 10 is located at described at this time In detection zone, in waiting being accurately positioned and state to be detected.It should be noted that the quantity of the locating part 10 can be One, can also be multiple.When the tests are completed, the complete electronic set 10 reversely transports the detection by the transport mechanism again Region.
The positioning tool includes pallet positioning component 3 and product orientation component 4, the pallet positioning component 3 and described Product orientation component 4 is arranged on support frame as described above 1, and the pallet positioning component 3 can be in orthogonal three directions On the pallet 9 is accurately fixed in the detection zone;The product orientation component 4 is used in orthogonal three sides The complete electronic set 10 is fixed in the product area on the pallet 9 upwards;Wherein, three directions refer to each other it Between tri- directions orthogonal X, Y, Z.When specific implementation, the pallet positioning component 3 is first passed through in three directions by institute It states pallet 9 to be fixed in the detection zone, then by the product orientation component 4 in three directions by the complete electronic set 10 are fixed in the product area, two reorientation and in three directions realize be accurately positioned, it is ensured that the electronics The accuracy of 10 position of complete machine ensures product orientation consistency, and possibility and accuracy are provided for follow-up be automatically inserted into, i.e., described Socketing tool equipment 6,7,8 and power supply tooling 5 fast and easy and can accurately be inserted into each connectivity port and the electricity of the complete electronic set 10 Gas port.
It should be noted that surrounding is provided with baffle on the pallet 9, the baffle of surrounding surrounds product area, uses In carrying and limiting the complete electronic set 10, the baffle can only limit the scope of activities of the complete electronic set 10, and endless The complete electronic set 10 is blocked entirely, and the product area in the pallet 9 can be arranged to the general sample in the sector Formula to make the pallet 9 can adapt to the different complete electronic set 10 of several moneys, and is all provided on pallet 9 described in every money A RFID card with 10 information of the complete electronic set is set, it is corresponding with the RFID read heads.
It is worth noting that, the baffle on the pallet 9 can also block the complete electronic set 10, i.e., the described pallet completely 9 are fixedly connected with complete electronic set 10, and the two is not slided mutually.It is when the pallet 9 blocks the complete electronic set 10 completely, then described Positioning tool can only be the pallet positioning component 3, can also only be the product orientation component 4.
The power supply tooling 5 and socketing tool equipment 6,7,8 include Three-axis drive portion, facilitate power supply when debugging for the first time Tooling 5 and socketing tool equipment 6,7,8 are aligned with the electrical port of the complete electronic set 10 and each connectivity port respectively, after contraposition is good Fixed two of which direction, only stay a direction can forward-reverse with plug port.Further, the power supply tooling 5 is also wrapped At least conducting probe being arranged in the Three-axis drive portion is included, plug can be corresponded in institute by means of the Three-axis drive portion State the electrical port of complete electronic set 10.The socketing tool equipment 6,7,8, which further comprises, to be arranged in the Three-axis drive portion Plug division and the buffer part being arranged on the plug division;The plug division includes at least one fast plug, by means of described Three-axis drive portion can correspond to plug in the connectivity port of the complete electronic set 10.In view of the connectivity port of the complete electronic set 10 The position of related features of itself(Port and PCBA board stitch hole position and gap, arrive Reflow Soldering by SMT plug-in units, will appear certainly partially again Difference), therefore the socketing tool equipment 6,7,8, that is, by adding the buffer part, can be carried out voluntarily slightly using flexible inserted mode The beat of degree absorbs product offset, ensures grafting success as far as possible.Pass through the conduction of the buffer part so that insertion force<Bullet Power<Product destructive power, i.e., deviate it is excessive can not inject when ensure product be not damaged.
Using the above structure, the utility model not only realizes the automatic test of complete electronic set 10, also solves artificial mistake The technical issues of spigot mouth causes erroneous judgement and artificial replacement port to lead to waste of time not in time.Further, by described In three directions, the pallet 9 is fixed in detection zone for pallet positioning component 3, is existed by the product orientation component 4 The complete electronic set 10 is fixed on product area on three directions, is realized in three directions by two reorientations and accurate Positioning, it is ensured that the accuracy of 10 position of complete electronic set is automatically inserted into for subsequent port and provides possibility, accuracy and just Victory;Using automatic flexible plug port mode, that is, adds buffer part and ensure port stabilization, reliable, safely grafting, to solve Homogeneity of product difference leads to the technical bottleneck that automation is difficult to realize.
It should be noted that the electric control system includes PLC power control cabinets, touch screen, button etc.;The test system Including test software, industrial personal computer, test equipment, control circuit(Control RF switch switching)Deng;Wherein, test software can define Testing scheme, such as testing process, test condition and parameter etc. are programmed for specific a certain test event, and automatic by setting process Test can also realize multiple test event combinations, and be executed by batch;After test, test software can show test automatically As a result, and generating test report.Industrial personal computer, for controlling test equipment, test software and control circuit etc., to complete basis The testing scheme being fitted on is tested and is outputed test result automatically;Control circuit coordinates RF switch, each for control system Item tests the on off operating mode of link, i.e., all companies to be detected of entire complete electronic set can be realized in disposable each connectivity port of plug Connect the full-automatic detection of port.Each mechanism coordination of the automatically controlled rule control devices of PLC realizes more with the mutual cooperation of test system The full-automatic detection of the complete electronic set of the communication apparatus of connectivity port.
In order to express easily, the complete machine detection device of the utility model is carried out specifically by taking channel device 10 as an example below It is bright, but it should be recognized that being not to illustrate that this detection device is simply possible to use in the complete machine detection of channel device 10, that is, it is directed to more The complete machine detection device of the complete electronic set of the communication apparatus of connectivity port, the utility model is applicable.Certainly, art technology Personnel can be different according to the structure model of practical complete electronic set to be detected, and make adjustment appropriate.
It please refers to Fig.1 to 10, by taking the detection of channel device 10 as an example, the transmission channel interface of the connectivity ports TX, the connecting pins SMA The A-B-C threeways pipeline joint of mouth and A-B-C-B ' the four-way pipeline joints of the connectivity ports MCX are required to detection and pass through, and a detection is not By being then defective products.Specifically, 10 detection device of channel device includes:Monitor station, test system and electric control system, it is described Monitor station is connect with test system, and the monitor station, test system are connect with the electric control system bus.Preferably, The complete machine detection device further includes the display device being connect with the test system, specifically include mouse 18, keyboard 17 and Display 16 etc..
As shown in Fig. 2, the monitor station, for the channel device 10 be accurately positioned and grafting described in channel device 10 On the connectivity ports TX, all channel interfaces on the connectivity ports SMA and the connectivity ports MCX.Specifically, the monitor station setting On supporting rack 1, which includes transmission tooling 2, positioning tool, power supply tooling 5 and socketing tool equipment, wherein the transmission Tooling 2, positioning tool, power supply tooling 5 and socketing tool equipment are connect with the electric control system bus, the power supply tooling 5 Conducting probe 52 and the fast plug of socketing tool equipment connect with the test system bus.
As shown in figure 3, the transmission tooling 2 specifically includes transport mechanism 21, RFID read heads 22, in place 23 and of inductive switch Locating part 24.The transport mechanism 21 is arranged on the operation panel 11 of supporting rack 1, for transmitting the electricity in the case where power source acts on Sub- complete machine is to enter into and exit from the detection zone.The RFID read heads 22 are arranged in the front end of the transport mechanism 21, described Inductive switch 23 and locating part 24 are arranged in the end of the transport mechanism 21 in place.When specific implementation, the transport mechanism 21 The channel device 10 is transmitted since front end, it is whole that the RFID read heads 22 being connect with the test system read the electronics The id information of machine obtains the product S/N with id information binding and is sent to the test system, after test system gets S/N, The good testing scheme of Auto-matching;The pallet 9 for carrying the channel device 10 touches the locating part 24, the inductive switch in place 23 sense signal, and the transport mechanism 21 stops transmission, and the channel device 10 is located in the detection zone at this time, in waiting for It is accurately positioned and state to be detected.When the tests are completed, the complete electronic set reversely transports institute by the transport mechanism 21 again State detection zone.The transmission tooling 2, which further comprises, exits inductive switch 25, is arranged before the transport mechanism End preferably but does not limit and is arranged close to the RFID read heads 22.The pallet 9 is confirmed by the inductive switch 25 that exits Monitor station is left, then the transport mechanism 21 is stopped;Specifically, the inductive signal that inductive switch 25 is exited described in this is to survey Test system enters the advance signal of test next time, receives signal and enters to be launched, the entrance of the RFID read heads 22 card seeking state.
As shown in Figs. 4-6, the positioning tool includes pallet positioning component 3 and product orientation component 4, and the pallet is fixed Hyte part 3 and the product orientation component 4 are arranged on support frame as described above 1, and the pallet positioning component 3 can mutually hang down The pallet 9 is accurately fixed in the detection zone on three straight directions;The product orientation component 4 is used for mutual The channel device 10 is fixed in the product area on the pallet 9 on three vertical directions;Wherein, three directions refer to It is, each other tri- directions orthogonal X, Y, Z.As shown in fig. 7, surrounding is provided with baffle 91 on the pallet 9, preferably Ground, the baffle 91 are L-type baffle 91, and the baffle 91 of surrounding surrounds product area, for carrying and limiting the electronics Complete machine, that is, limit the scope of activities of the channel device 10, and not exclusively blocks the channel device 10.Further, described in per money A RFID card 92 with 10 information of the channel device is respectively provided on pallet 9, it is corresponding with the RFID read heads 22.
Specifically, as shown in fig. 6, the pallet positioning component 3 includes pallet coarse positioning mechanism 31, pallet XY to localization machine Structure 32 and pallet Z-direction detent mechanism 33.
Pallet coarse positioning mechanism 31 in place afterwards compresses the pallet 9 against the locating part for the pallet 9 24 carry out coarse positioning;It is preferred that but do not limit, pallet coarse positioning mechanism 31 includes the first base being fixed on support frame as described above 1 Seat 311, the overturning driving portion 312 on first pedestal 311, the coarse positioning being connect with the overturning driving portion 312 Plate 313 and it is rotatably arranged on the coarse positioning wheel 314 on the coarse positioning plate 313 through shaft.When specific implementation, when the pallet 9 After in place, after the inductive switch in place 23 senses signal, the overturning driving portion 312 drives institute under the action of power source Coarse positioning plate 313 is stated to overturn so that the coarse positioning wheel 314 is contradicted to 9 side of the pallet and compressed it against the limit Part 24 realizes the coarse positioning of the pallet 9.
The pallet XY is to detent mechanism 32, for carrying out X-direction and Y-direction simultaneously to the pallet 9 after coarse positioning Positioning;The pallet Z-direction detent mechanism 33, for the positioning to the directions the pallet 9Z, specifically, when the pallet side 9XY The pallet Z-direction detent mechanism 33 is arrived to continuing to move upwardly until to contradict after being positioned, that is, completes the pallet 9 in X, Y, Z Three directions are accurately positioned.It is preferred that but do not limit, the pallet XY is arranged to detent mechanism 32 in the lower section of the detection zone, The pallet XY includes the second pedestal 321 being fixed on support frame as described above 1, is mounted on second pedestal to detent mechanism 32 Pallet lift driving portion 322 on 321, the lifter plate 323 being connect with the pallet lift driving portion 322 and it is fixed on the liter Positioning guide column 324 on plate 323 drops, and the positioning guide column 324 is corresponding with the location hole 93 on the pallet 9;The pallet Z Include being located at multiple pallet 9Z above the detection zone to positioning region to detent mechanism 33, each pallet 9Z is wrapped to positioning region It includes the third pedestal 331 being fixed on support frame as described above 1, be rotatably arranged on the pallet Z-direction on the third pedestal 331 through shaft Locating wheel 332, multiple positioning regions Z are circumferentially uniformly distributed around the pallet 91, preferably in 9 four corners of the pallet A pallet 9Z is respectively set to positioning region.The pallet lift driving portion 322 is in power source after 9 coarse positioning of pallet Under the action of drive the lifter plate 323 to rise so that the positioning guide column 324 enters the location hole 93 in X-direction and Y Direction simultaneously positions the pallet 9;After the positioning of the directions the pallet 9XY, the lifter plate 323 pushes the pallet 9 It continues to move up so that the conflict of the pallet 9 completes the pallet 9 in X, Y, Z tri- to the pallet Z-direction locating wheel 332 A direction is accurately positioned.
As shown in Figure 4,5, the product orientation component 4 includes product X to detent mechanism 41, product Y-direction detent mechanism 42 With product Z-direction detent mechanism 43, positioned to detent mechanism 41, product Y-direction detent mechanism 42 and product Z-direction by the product X The channel device 10 is accurately located in the product area by mechanism 43 in three directions.
The product X to detent mechanism 41 include be fixed on the 4th pedestal 411 on support frame as described above 1, be mounted on it is described The product X that product X on 4th pedestal 411 is connect to driving portion 412, with the product X to driving portion 412 is to connecting plate 413 And it is rotatably arranged on product Xs of the product X on connecting plate 413 to locating wheel 414 through shaft, and when specific implementation, the support After disk 9 is accurately positioned, the product X drives the product X to the locating wheel side 414X to driving portion 412 under the action of power source To mobile to abut to the channel device 10 and be pushed to the baffle 91 on the directions the pallet 9X, production is realized The positioning of product in the X direction.In order to better adapt to the channel device 10 of different model and convenient for adjusting, the 4th pedestal The lift drive mechanism 415 that the product X can be driven to be moved up and down to driving portion 412 is also equipped on 411.
The product Y-direction detent mechanism 42 includes the 5th pedestal 421 being fixed on support frame as described above 1, mounted on described Product Y-direction driving portion 422 on 5th pedestal 421, the product Y-direction pushing block 423 being connect with the product Y-direction driving portion 422, tool When body is realized, the product Y-direction driving portion 422 drives the product Y-direction pushing block 423 to abut the letter under the action of power source Road machine 10 is simultaneously pushed to the baffle 91 on the directions the pallet 9Y, realizes the positioning of product in the Y direction.Make A kind of cross section for preferred scheme, the product Y-direction pushing block 423 is trapezoidal, and this structure meets the channel device 10 The requirement of surface structure makes it be contacted with the channel device 10 even closer, to keep limit more accurate.
The product Z-direction detent mechanism 43 includes the 6th pedestal 431 being fixed on support frame as described above 1, mounted on described Product Z-direction driving portion 432 on 6th pedestal 431, the product Z-direction connecting plate 433 being connect with the product Z-direction driving portion 432 And it is rotatably arranged on the product Z-direction locating wheel 434 on the product Z-direction connecting plate 433 through shaft, when specific implementation, work as product After positioning in the x, y direction, the product Z-direction driving portion 432 drives the product Z-direction locating wheel under the action of power source 434 downlinks abut to the channel device 10 and are pushed down and are tightly attached on the pallet 9, that is, complete the channel device 10 X, Y, Being accurately positioned in Z-direction.Preferably, between the product Z-direction locating wheel 434 and product Z-direction connecting plate 433 also It is provided with buffer spring 435, the buffer spring 435 when Z-direction positions of the channel device 10 provides cushion effect and avoids positioning When damage the channel device 10 by pressure.
10 detection device of the channel device further comprises be sequentially sleeved at from bottom to top outside support frame as described above 1 under The middle part of shell 15, middle casing 14 and upper shell 13, support frame as described above 1 is provided with operation panel 11 and is fixed on the operation panel 11 On link 12, the transport mechanism 21 be arranged on the operation panel 11;It is preferred that but not limiting, first pedestal 311 It can be integrated in the 6th pedestal 431 according to actual conditions on the operation panel 11 or link 12.
As shown in fig. 7, the socketing tool equipment includes TX plug-in connections 6, MCX plug-in connections 7 and SMA plug-in connections 8, with institute It states power supply tooling 5 and is disposed around the periphery of the pallet 9 together and form the detection zone, and the power supply tooling 5 and TX grafting Mechanism 6, MCX plug-in connections 7 and SMA plug-in connections 8 for respectively to the electrical port of the channel device 10, the connectivity ports TX, The connectivity ports MCX and the connectivity ports SMA carry out automatic plug, wherein the connectivity ports MCX and the connectivity ports SMA have multiple lead to Pipeline joint is all made of while plug, i.e., four channel interfaces of the connectivity ports MCX described in described 7 plug simultaneously of MCX plug-in connections, Three channel interfaces of the connectivity ports SMA described in the plug simultaneously of the SMA plug-in connections 8.
The power supply tooling 5 includes the power supply Three-axis drive portion 51 being fixed on the operation panel 11 and the power supply three At least conducting probe 52 that axis driving portion 51 connects, the power supply Three-axis drive portion 51 exist for providing the conducting probe 52 X, the power of tri- directions Y, Z movement, facilitates the electrical end of the conducting probe 52 and the channel device 10 when debugging for the first time Mouthful contraposition, fixed Y, Z-direction after contraposition is good, only stay X-direction can forward-reverse with plug port.
As shown in Figures 9 and 10, the SMA plug-in connections 8 include the SMA Three-axis drives portion being fixed on the operation panel 11 81, the plug divisions SMA 82 being connect with SMA Three-axis drives portion 81 and the SMA buffer parts being arranged on the plug divisions SMA 82 83。
SMA Three-axis drives portion 81 is used to provide the power that the plug divisions SMA 82 are moved in tri- directions X, Y, Z, The connectivity ports SMA when debugging for the first time with the channel device 10 are facilitated to align, fixed Y, Z-direction after contraposition is good only stay the side X To can forward-reverse with plug port.It is preferred that but do not limit ground, SMA Three-axis drives portion 81 includes being fixed on the operation panel It X-axis driving portion 811 on 11, the Y-axis driving portion 812 being slidably arranged on the X-axis driving portion 811 and is slidably arranged in described Z axis driving portion 813 on Y-axis driving portion 812, in specific debugging process, the Z axis driving portion 813 acts on lower band in power source The dynamic plug divisions the SMA directions the 82Z movement to be directed at the connectivity ports SMA and lock the Z axis driving portion in z-direction 813 so that the plug divisions SMA 82 are no longer moved in z-direction, and the Y-axis driving portion 812 drives institute under power source effect State the movement of the directions Z axis driving portion 813Y drives the plug divisions SMA 82 to be directed at the connectivity ports SMA in the Y direction simultaneously indirectly The Y-axis driving portion 812 is locked so that the plug divisions SMA 82 are no longer moved in the Y direction;The X-axis driving portion 811 is dynamic The effect of power source is lower drive the directions the Y-axis driving portion 812X movement that the plug divisions SMA 82 is driven to move in the X direction indirectly with Realize the plug of the relatively described connectivity ports SMA in the plug divisions SMA 82.
It should be noted that for the X-axis driving portion 811, Y-axis driving portion 812 and Z axis driving portion 813, this practicality is new Type is not particularly limited, and meets and movement of the plug divisions SMA 82 in tri- directions X, Y, Z is driven to make the SMA grafting Portion 82 can be directed at the test port of the channel device 10.Specifically, it can be selected according to the distance of required movement appropriate Driving portion of the driver as the utility model, in the present embodiment, needed for the Y-axis driving portion 812 and Z axis driving portion 813 Displacement distance it is small, it is preferred to use fine tuning translation stage uniaxially, it is highly preferred that using with self-locking micrometer finely tune translation Platform can more preferably realize accurate adjustment.The Y-axis driving portion 812 and Z axis driving portion 813 can also integrate, that is, use The fine tuning translation stage of Y-Z twin shafts.It is worth noting that, the fine tuning translation stage is existing conventional device, details are not described herein.
The SMA buffer parts 83 are for absorbing grafting offset, and specifically, the SMA buffer parts 83 include and the SMA Buffering fixed plate 831 that Three-axis drive portion 81 is fixedly connected, at least briquetting 832 being fixed in the buffering fixed plate 831, The briquetting 832 is hollow structure, encloses to set to form accommodation space with the buffering fixed plate 831, in the accommodation space Further include inside the multiple guide posts 833 being arranged between the buffering fixed plate 831 and each briquetting 832, along the guide post The flange adapter 834 of 833 opposite slidings, the spring 835 being set in each guide post 833, preferably but do not limit institute Spring 835 is stated to be fixedly connected with the flange adapter 834;The plug divisions SMA 82 include connecting with the flange adapter 834 The plug connecting rod 821 that connects and the fast plugs of 3 SMA being fixed in the plug connecting rod 821 822.When specific implementation, due to The offset of the connectivity ports SMA of the channel device 10 position itself, the fast plug of the SMA 822 are inserted into the connectivity ports SMA Can be by resistance during 3 channel interfaces, drag decomposition is described under responsive to axial force at axial force and radial load both direction 834 stress of flange adapter prolongs the retrogressing of the guide post 833, at this point, spring 835 is compressed;Under radial force effect, the method Blue adapter 834 can be by radial load into line displacement, until the channel interface of the SMA fast plug 822 and the connectivity ports SMA Axis overlaps, and the fast plugs of SMA 822 can be smoothly inserted into.The compressible length of the spring 835 is more than under normal condition simultaneously The fast plug 822 of the SMA is inserted into the length of channel interface, there will not be just when making the fast plugs of the SMA 822 that cannot be inserted into completely Property contact, and elastic force is not enough to destroy product when being compressed to the limit, ensures stable, reliable, safety the grafting in port.Furthermore it is logical Cross the conduction that spring 835 carries out power, insertion force<Elastic force<Product destructive power, deviate it is excessive can not inject when ensure product not by Damage.
It should be noted that other plug-in connections:The MCX plug-in connections 7 and the TX plug-in connections 6, also have respectively There are corresponding MCX Three-axis drives portion, the plug divisions MCX and a MCX buffer parts, TX Three-axis drives portion, the plug divisions TX and tx buffering portion, and The concrete structure in each portion of each plug-in connection can be identical as each portion's structure of the SMA plug-in connections 8, can also be different, only It wants to realize corresponding function.For the convenience of description, be described in detail by taking the SMA plug-in connections 8 as an example above, The MCX plug-in connections 7 and the TX plug-in connections 6 are similarly applicable, and this will not be repeated here.
It is worth noting that, the power supply tooling 5, the MCX plug-in connections 7, the SMA plug-in connections 8 and the TX Plug-in connection 6 can not also all meet the movement in tri- directions X, Y, Z, can select to meet at least one according to actual conditions The movement in direction.The power supply tooling 5, the MCX plug-in connections 7, the SMA plug-in connections 8 and the TX plug-in connections 6 are also Flexible inserted mode or rigid inserted mode can not can be selected, such as this according to actual conditions all using flexible inserted mode The power supply tooling 5 in embodiment uses rigid inserted mode, but not limited to this.
It should be noted that the power supply tooling 5, the MCX plug-in connections 7, the SMA plug-in connections 8 and the TX Conducting probe 52 and fast plug number on plug-in connection 6 can be set according to actual conditions, in the present embodiment, the conductive spy There are two needles 52, can be inserted into two electrical ports simultaneously;There are three fast plugs on the SMA plug-in connections 8, can be simultaneously It is inserted into three channel interfaces;There are four fast plugs on the MCX plug-in connections 7, can be inserted into four channel interfaces simultaneously;Institute It states there are one the fast plugs on TX plug-in connections 6;But not limited to this, it needs suitably to adjust according to specific product model and detection It is whole.
On the basis of the above embodiments, specifically, 10 detection device of the channel device further includes RF switch, is used for Switch channel interface to be detected, specifically, the fast plug of the MCX plug-in connections 7 and SMA plug-in connections 8 is through the radio frequency Switch is connect with the test system.Specifically, when the fast plug of all plug-in connections is inserted into all connections to be detected Behind port, test process is opened, and only needs to call required connectivity port by the RF switch in entire test process Channel interface improve testing efficiency and port service life without toggling channel interface.
It is worth noting that, it can also be cylinder actuator that each driving portion, which can be motor driver, in the utility model Deng can be selected according to actual conditions.
It is that all directions carry out successively it should be noted that when the positioning tool specific works, the direction of front is fixed After the completion of position, the pallet or product can be opposite with the contact surface for the detent mechanism having had good positioning sliding when repositioning subsequent direction It is dynamic, therefore preferably, the positioning tool of the utility model, as locating wheel, can rub sliding using idler wheel using idler wheel Wiping becomes rolling friction, further protects the pallet, product and each detent mechanism.
10 detection device workflow of the channel device is:
(1)Charging:The channel device 10 to be measured is transported to the detection zone with the pallet 9 by the transport mechanism 21 Domain;
(2)It identifies product S/N, calls test system schema:The RFID read heads 22 being connect with test system are read Id information on RFID card 92 on the pallet 9 is set, and obtains the product S/N with the binding of ID cards, test system obtains To after S/N, the good testing scheme of Auto-matching;
(3)Product orientation:Start the pallet positioning component 3 and the product orientation component 4 respectively to 9 He of the pallet The channel device 10 to be measured carries out being accurately positioned for tri- directions X, Y, Z;
(4)Automatic spigot mouth:Start the power supply tooling 5, the MCX plug-in connections 7, the SMA plug-in connections 8 and institute TX plug-in connections 6 are stated, conducting probe 52 and fast plug are inserted into corresponding connectivity port respectively, wherein the connectivity ports SMA Three channel interfaces be inserted into simultaneously, four channel interfaces of the MCX interfaces are inserted into simultaneously;
(5)Test:Test system receives the test of electric control system PLC signal enablings, according to set testing scheme, RF switch, which switches different channels, gradually to be tested, the specific test 1 as in background technology to test 10, but all is tested Cheng Zhongwu needs to change the channel interface of connectivity port;
(6)As a result it feeds back:Test result and S/N are returned to MES system by test system, and MES data library preserves;
(7)Discharging:The conducting probe 52 and each fast plug exit each port, and the channel device 10 is passed through with the pallet 9 The transport mechanism 21 reversely flows out.
It should be noted that 10 detection device of this channel device is one of the intelligent transfer matic of whole channel device 10 work Position, the different product of intelligent transfer matic mixes line production, each product is run according to the respective process route that MES is formulated, by upper The logical operation of position machine software is scheduled, and each product is distributed into corresponding station by process route.
It should be noted that PCBA:Printed Circuit Board Assembly printed circuit board assemblies, MES: Manufacturing Execution System manufacturing execution systems, SMA:Sub-Miniature-A wireless aerials connect Mouthful, MCX:Push-in type connection structure, MCX low-profiles, the RF RF coaxial connectors of fast and easy connection.RFID: Radio Frequency Identification technologies, also known as radio frequency identification are a kind of communication technologys, can pass through radio signals Identification specific objective simultaneously reads and writes related data, without establishing mechanical or optical contact between identifying system and specific objective.
Finally it should be noted that:The above various embodiments is only to illustrate the technical solution of the utility model, rather than limits it System;Although the utility model has been described in detail with reference to the foregoing embodiments, but those skilled in the art answer Work as understanding:It still can be with technical scheme described in the above embodiments is modified, either to which part or entirely Portion's technical characteristic carries out equivalent replacement;And these modifications or replacements, this practicality that it does not separate the essence of the corresponding technical solution The range of novel each embodiment technical solution.

Claims (7)

1. a kind of complete machine detection device is used for carrying out automatic detection to the complete electronic set of the communication apparatus of multi-connection port, It is characterized in that, the complete machine detection device includes:
Monitor station, for carrying out all connecting pins to be detected in positioning and grafting complete electronic set to complete electronic set to be detected Mouthful;
Test system connect the connection for realizing test system and connectivity port to be detected with the monitor station, for all institutes Connectivity port to be detected is stated gradually to be detected and export testing result;
Electric control system is connect with monitor station and test system bus, the automation for controlling entire detection device respectively Detection process;Wherein,
The monitor station include an at least socketing tool equipment comprising Three-axis drive portion, be arranged in the Three-axis drive portion insert Socket part and the buffer part being arranged on the plug division;The plug division includes at least one fast plug, by means of described three Axis driving portion can correspond to plug in the connectivity port of the complete electronic set.
2. complete machine detection device according to claim 1, which is characterized in that the monitor station further includes described for transmitting The transmission tooling of complete electronic set, the positioning tool for the complete electronic set to be accurately located to detection zone, for detecting when The power supply tooling powered to the complete electronic set, wherein the transmission tooling, positioning tool, power supply tooling and socketing tool equipment are equal Connect with the electric control system bus, it is described power supply tooling conducting probe and socketing tool equipment fast plug with the survey Test system bus connects.
3. complete machine detection device according to claim 2, which is characterized in that the transmission tooling include transport mechanism, RFID read heads, in place inductive switch and locating part;The transport mechanism is used to transmit the complete electronic set under power source effect To enter into and exit from the detection zone;The RFID read heads are arranged in the front end of the transport mechanism, and the induction in place is opened It closes and locating part is arranged in the end of the transport mechanism.
4. complete machine detection device according to claim 2, which is characterized in that the positioning tool includes pallet positioning component With product orientation component, the pallet positioning component is used to carry the pallet of the complete electronic set on tri- directions X, Y, Z It is accurately fixed in the detection zone;The product orientation component is used for the complete electronic set on tri- directions X, Y, Z It is fixed in the product area on the pallet.
5. complete machine detection device according to claim 4, which is characterized in that surrounding is provided with baffle on the pallet, and four The baffle in week surrounds the product area, for carrying and limiting the complete electronic set.
6. complete machine detection device according to claim 5, which is characterized in that be respectively provided with one on the pallet with described The RFID card of complete electronic set information, it is corresponding with the RFID read heads.
7. complete machine detection device according to claim 1, which is characterized in that further include RF switch, the fast plug warp RF switch is connect with test system.
CN201820060563.3U 2018-01-15 2018-01-15 Complete machine detection device Active CN207650354U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108072831A (en) * 2018-01-15 2018-05-25 深圳市海能达通信有限公司 Complete machine detection device and detection method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108072831A (en) * 2018-01-15 2018-05-25 深圳市海能达通信有限公司 Complete machine detection device and detection method
CN108072831B (en) * 2018-01-15 2023-12-26 深圳市海能达通信有限公司 Complete machine detection device and detection method

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