CN108070941A - 一种高强抗菌环保面料的制备方法 - Google Patents

一种高强抗菌环保面料的制备方法 Download PDF

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CN108070941A
CN108070941A CN201610987486.1A CN201610987486A CN108070941A CN 108070941 A CN108070941 A CN 108070941A CN 201610987486 A CN201610987486 A CN 201610987486A CN 108070941 A CN108070941 A CN 108070941A
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蔡宏
周明霞
王建中
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Saiyuan Health-Gare Products Co Ltd Tianjin City
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Abstract

本发明公开了一种高强抗菌环保面料的制备方法，由下列按重量比例的原料混纺：其中超细旦丙纶纤维45％、棉纤维35％、壳聚糖纤维10％、银纤维5％以及大豆蛋白纤维5％进行混纺，得到经线；按重量比例取炉甘石纤维55％、竹纤维35％及牛奶蛋白纤维10％进行混纺，得到纬线；本发明提供的高强抗菌环保面料，不仅使产品抑菌性能好，保护皮肤，还吸湿透气性强，采用了抗菌整理液，进一步增加了面料的抗菌效果，染色过程中采用全天然的植物染色剂，经过固色后，染色均匀，不掉色，工艺简单，颜色牢固；本发明提供的面料整个过程均采用天然材料进行，环保，成本低，面料功能设计新颖，面料档次高，产品舒适度好，附加值高。

Description

一种高强抗菌环保面料的制备方法
【技术领域】
本发明属于纺织技术领域，具体涉及一种高强抗菌环保面料的制备方法。
【背景技术】
随着纺织技术的不断发展，纺织业开发出了很多功能性纤维面料，加之人们对面料的要求也越来越高，传统的面料功能单一，档次不高，舒适性差，尤其是抗菌，不能满足人们对服装的需求。
炉甘石纤维纺丝可纺性好，该纤维的染色性均匀，织成的织物具有较强的吸湿透气、手感爽滑，还具有较强的防紫外线辐射及对大肠杆菌、金黄色葡萄球菌和白色念珠菌都有显著的抗菌效果。
丙纶纤维是纤维中比重最轻的，可浮在水面上，但其强度很好，普通用于服装面料中，用该纤维织成的织物的强度、耐磨性很好，监牢耐穿，尤其吸湿透气性和舒适性极强。
竹纤维采用再生竹纤维，具有良好的抑制细菌生长、吸附异味效果好，吸湿透气性好，具有可降解性，是一种环保的天然纤维。
【发明内容】
本发明的主要目的在于提供一种高强抗菌环保面料的制备方法。本发明采取的技术方案为：
a、一种高强抗菌环保面料，按重量比例取超细旦丙纶纤维45％、棉纤维35％、壳聚糖纤维10％、银纤维5％以及大豆蛋白纤维5％进行混纺，得到经线；按重量比例取炉甘石纤维55％、竹纤维35％及牛奶蛋白纤维10％进行混纺，得到纬线；
b、将经线和纬线在抗菌溶液中浸泡6-10h，取出后在50-60℃烘干15-20min，其中抗菌整理液的制备方法为：将艾篙、芦荟、黄连、牛黄、川乌、黄芩、鱼腥草粉碎后，于水中煎煮5-8h即得；
c、将经线和纬线采用1/2右斜纹组织结构编织成面料；
d、对完成后的织物进行脱胶，采用植物染色剂进行染色，将织物按浴比：1：25-30放入植物染色剂中，温度为50-60℃，保温5-10分钟，以1-2.5℃/分钟升温，至75-85℃，保温25-30分钟，取出后用常温水清洗，其中植物染色剂的制备方法为：将黑草、碎米莎草、蓝草洗净，打碎，加水或溶剂煮炼提取天然染料液，调至浓度为6％。
e、将织物放入固色剂中，搅拌浸泡30-35分中，取出，常温水冲洗；
f、脱水，烘干。
所述艾篙、芦荟、黄连、牛黄、川乌、黄芩、鱼腥草按重量比为(15-20)：(15-25)：(5-10)：(5-10)：(5-10)：(5-10)：1。
所述黑草、碎米莎草和蓝草按重量比6:1.6:5的比例混合。
本发明的有益效果是：产品抑菌性能好，保护皮肤，还吸湿透气性强，采用了抗菌整理液，进一步增加了面料的抗菌效果，染色过程中采用全天然的植物染色剂，经过固色后，染色均匀，不掉色，工艺简单，颜色牢固；本发明提供的面料整个过程均采用天然材料进行，环保，具有可降解性，成本低，面料功能设计新颖，面料档次高，产品舒适度好，附加值高。
【具体实施方式】
下面结合具体实施方式，进一步阐述本发明。
实例1：一种高强抗菌环保面料，按重量比例取超细旦丙纶纤维45％、棉纤维35％、壳聚糖纤维10％、银纤维5％以及大豆蛋白纤维5％进行混纺，得到经线；按重量比例取炉甘石纤维55％、竹纤维35％及牛奶蛋白纤维10％进行混纺，得到纬线；
一种高强抗菌环保面料的制备方法，包括如下步骤：
a、将经线和纬线在抗菌溶液中浸泡6-10h，取出后在50-60℃烘干15-20min，其中抗菌整理液的制备方法为：将艾篙、芦荟、黄连、牛黄、川乌、黄芩、鱼腥草粉碎后，于水中煎煮6h即得；
b、将经线和纬线采用1/2右斜纹组织结构编织成面料；
c、对完成后的织物进行脱胶，采用植物染色剂进行染色，将织物按浴比：1：25-放入植物染色剂中，温度为50℃，保温5分钟，以1℃/分钟升温，至75℃，保温25分钟，取出后用常温水清洗，其中植物染色剂的制备方法为：将黑草、碎米莎草、蓝草洗净，打碎，加水或溶剂煮炼提取天然染料液，调至浓度为6％。
d、将织物放入固色剂中，搅拌浸泡30分中，取出，常温水冲洗；
e、脱水，烘干。
作为改进，所述艾篙、芦荟、黄连、牛黄、川乌、黄芩、鱼腥草按重量比为10:15:5:10:5:10：1。
作为改进，所述黑草、碎米莎草和蓝草按重量比6:1.6:5的比例混合。
实例2：一种高强抗菌环保面料，按重量比例取超细旦丙纶纤维45％、棉纤维35％、壳聚糖纤维10％、银纤维5％以及大豆蛋白纤维5％进行混纺，得到经线；按重量比例取炉甘石纤维55％、竹纤维35％及牛奶蛋白纤维10％进行混纺，得到纬线；
一种高强抗菌环保面料的制备方法，包括如下步骤：
a、将经线和纬线在抗菌溶液中浸泡6-10h，取出后在50-60℃烘干15-20min，其中抗菌整理液的制备方法为：将艾篙、芦荟、黄连、牛黄、川乌、黄芩、鱼腥草粉碎后，于水中煎煮7h即得；
b、将经线和纬线采用1/2右斜纹组织结构编织成面料；
c、对完成后的织物进行脱胶，采用植物染色剂进行染色，将织物按浴比：1：30放入植物染色剂中，温度为55℃，保温8分钟，以2.0℃/分钟升温，至80℃，保温28分钟，取出后用常温水清洗，其中植物染色剂的制备方法为：将黑草、碎米莎草、蓝草洗净，打碎，加水或溶剂煮炼提取天然染料液，调至浓度为6％。
d、将织物放入固色剂中，搅拌浸泡35分中，取出，常温水冲洗；
e、脱水，烘干。
作为改进，所述艾篙、芦荟、黄连、牛黄、川乌、黄芩、鱼腥草按重量比为20:25:10:5:10:5：1。
作为改进，所述黑草、碎米莎草和蓝草按重量比6:1.6:5的比例混合。
实例1和实例2的织物抗菌性能评价：
参考GB/T 15979-2002方法测试。结果见表1。
活菌数×104 抑菌率％
普通面料 190 -
实例1 4.0 97.9
实例2 3.8 98.3
从表中测试结果可以看出，本发明实例的高强抗菌环保面料的抗菌抑菌效果比普通面料好，经过长期洗涤后抑菌效果也仍然保持85％以上。
以上所述仅为本发明的优选实施例而已，并不用于限制本发明，对于本领域的技术人员来说，本发明可以有各种更改和变化。凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均包含在本发明的保护范围之内。

Claims (3)

1.一种高强抗菌环保面料的制备方法，其特征是，包括如下步骤：
a、按重量比例取超细旦丙纶纤维45％、棉纤维35％、壳聚糖纤维10％、银纤维5％以及大豆蛋白纤维5％进行混纺，得到经线；按重量比例取炉甘石纤维55％、竹纤维35％及牛奶蛋白纤维10％进行混纺，得到纬线；
b、将经线和纬线在抗菌溶液中浸泡6-10h，取出后在50-60℃烘干15-20min，其中抗菌整理液的制备方法为：将艾篙、芦荟、黄连、牛黄、川乌、黄芩、鱼腥草粉碎后，于水中煎煮5-8h即得；
c、将经线和纬线采用1/2右斜纹组织结构编织成面料；
d、对完成后的织物进行脱胶，采用植物染色剂进行染色，将织物按浴比：1：25-30放入植物染色剂中，温度为50-60℃，保温5-10分钟，以1-2.5℃/分钟升温，至75-85℃，保温25-30分钟，取出后用常温水清洗，其中植物染色剂的制备方法为：将黑草、碎米莎草、蓝草洗净，打碎，加水或溶剂煮炼提取天然染料液，调至浓度为6％。
e、将织物放入固色剂中，搅拌浸泡30-35分中，取出，常温水冲洗；
f、脱水，烘干。
2.根据权利要求1所述的一种高强抗菌环保面料的制备方法，其特征是：所述艾篙、芦荟、黄连、牛黄、川乌、黄芩、鱼腥草按重量比为(15-20)：(15-25)：(5-10)：(5-10)：(5-10)：(5-10)：1。
3.根据权利要求1所述的一种高强抗菌环保面料的制备方法，其特征是：所述黑草、碎米莎草和蓝草按重量比6:1.6:5的比例混合。
CN201610987486.1A 2016-11-10 2016-11-10 一种高强抗菌环保面料的制备方法 Pending CN108070941A (zh)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108677345A (zh) * 2018-06-13 2018-10-19 太仓市鑫泰针织有限公司 一种天然环保抗菌纤维纺织品
CN109898317A (zh) * 2019-01-24 2019-06-18 唐卫兵 一种多功能海藻纤维面料的制备工艺
CN113693472A (zh) * 2020-05-17 2021-11-26 江苏斯得福新材料有限公司 一种新型长效抗菌亲肤强吸水浴巾及其制备工艺
CN114411302A (zh) * 2021-12-06 2022-04-29 安徽弋尚纺织科技有限公司 一种环保型纺丝面料及其制备工艺

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108677345A (zh) * 2018-06-13 2018-10-19 太仓市鑫泰针织有限公司 一种天然环保抗菌纤维纺织品
CN109898317A (zh) * 2019-01-24 2019-06-18 唐卫兵 一种多功能海藻纤维面料的制备工艺
CN113693472A (zh) * 2020-05-17 2021-11-26 江苏斯得福新材料有限公司 一种新型长效抗菌亲肤强吸水浴巾及其制备工艺
CN114411302A (zh) * 2021-12-06 2022-04-29 安徽弋尚纺织科技有限公司 一种环保型纺丝面料及其制备工艺

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