CN108015520B - Hot-pressing worm equipment - Google Patents
Hot-pressing worm equipment Download PDFInfo
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- CN108015520B CN108015520B CN201610972165.4A CN201610972165A CN108015520B CN 108015520 B CN108015520 B CN 108015520B CN 201610972165 A CN201610972165 A CN 201610972165A CN 108015520 B CN108015520 B CN 108015520B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/002—Article feeders for assembling machines orientating the articles
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Abstract
The invention discloses a hot-pressing worm device, comprising: the feeding mechanism is used for accommodating and outputting the worm; the hot pressing mechanism receives the worm of the feeding mechanism and heats the worm, and the hot pressing mechanism also presses a motor shaft of the motor into the worm; the control mechanism is respectively connected with the feeding mechanism and the hot-pressing mechanism so as to control the feeding mechanism and the hot-pressing mechanism; the machine table is fixed on the ground, the feeding mechanism is fixed at the top of the machine table, and the hot pressing mechanism and the control mechanism are connected with the control mechanism. The invention has the advantages and beneficial effects that: the automation level of the hot-pressing worm process in the motor production and manufacturing process is improved, the motor production and manufacturing efficiency is improved, and the manufacturing cost is reduced; the industrial injury accident easily occurring in the existing hot-pressing worm technical process is avoided, the industrial injury rate is reduced, and the personal safety of workers is guaranteed.
Description
Technical Field
The invention relates to the field of motor manufacturing, in particular to hot-pressing worm equipment.
Background
In the motor manufacturing process, a hot-pressing worm process is an indispensable process link for manufacturing a motor, the existing hot-pressing worm process mainly heats a worm by manpower, places the worm at a set position by the manpower, and presses and installs the worm on a motor shaft of the motor by a hydraulic device or a pneumatic device; therefore, the technical scheme has higher labor cost and lower production efficiency, and other processes except the worm press-fitting process are all operated manually, so that the probability of industrial accidents is greatly improved, and even the personal safety of workers is threatened.
Disclosure of Invention
In order to solve the above problems, the present invention provides a hot press worm device. According to the technical scheme, the feeding mechanism and the hot-pressing mechanism are controlled by the control mechanism, the worm is automatically heated, and the worm is automatically and thermally pressed on the motor shaft of the motor, so that the automation level of the hot-pressing worm process in the motor production and manufacturing process is improved, the motor production and manufacturing efficiency is improved, and the manufacturing cost is reduced; the industrial injury accident easily occurring in the existing hot-pressing worm technical process is avoided, the industrial injury rate is reduced, and the personal safety of workers is guaranteed.
The invention provides a hot-pressing worm device, which comprises:
the feeding mechanism is used for accommodating and outputting the worm;
the hot pressing mechanism receives the worm of the feeding mechanism and heats the worm, and the hot pressing mechanism also presses a motor shaft of the motor into the worm;
the control mechanism is respectively connected with the feeding mechanism and the hot-pressing mechanism so as to control the feeding mechanism and the hot-pressing mechanism;
the machine table is fixed on the ground, the feeding mechanism is fixed at the top of the machine table, and the hot pressing mechanism and the control mechanism are connected with the control mechanism.
In the above-mentioned scheme, feed mechanism includes:
the material tower is used for containing and outputting the worm;
the turnover device is connected with the material tower to receive the worm, and the turnover device is also used for detecting the rotation direction of the worm or overturning the orientation of the worm;
and the feeding device is connected with the turnover mechanism to receive the worm and convey the worm to the hot-pressing mechanism.
In the above-mentioned scheme, the hot pressing mechanism includes:
the jacking device corresponds to the feeding device and is used for receiving the worm output by the feeding device, and the jacking device lifts the worm;
the heating device is used for receiving the worm lifted by the jacking device;
and the press-fitting device is positioned above the jacking device, a worm through hole communicated with the two ends of the worm is formed in the worm, and the motor shaft of the motor is pressed into the worm through hole of the worm positioned on the jacking device by the press-fitting device.
In the above aspect, the control mechanism includes:
the controller is respectively connected with the material tower, the turnover device, the feeding device, the jacking device, the heating device and the press-mounting device;
and the operator is connected with the controller and is provided with a human-computer interaction interface.
In the above scheme, the material tower is provided with a support frame, the support frame is fixed on the top of the machine table, and the material tower is fixed on the top of the support frame;
the turnover device comprises a conveyor, a turnover device and a positive and negative sensor, wherein the turnover device is fixed in the conveyor and comprises a turnover shaft, a turnover rocker arm, a turnover slideway and a stop block; one end of the turnover shaft is connected with the turnover rocker arm, the other end of the turnover shaft is connected with the turnover slideway, and the stopping block is fixed on the outer side surface of the conveyor and is in contact with the turnover rocker arm;
one end of the positive and negative sensor is inserted into the turnover slide way along the conveyor and is fixed on the conveyor, and the positive and negative sensor is used for sensing the positive and negative directions of the worm.
In the above scheme, the material tower is provided with a feed opening for outputting the worm, and the conveyor comprises a shell, a receiving opening and an output opening; the receiving port is positioned at the top of the shell, is connected with the feed port and is used for receiving the worm, and the output port is positioned at the bottom of the shell;
the feeding device comprises a feeding cylinder, a feeding push rod and a feeding slide way, the feeding cylinder and the feeding slide way are respectively fixed at the top of the machine table, and the conveyor is connected to the top of the feeding slide way;
the feeding cylinder is provided with a feeding piston rod, one end of the feeding piston rod is inserted into the feeding cylinder, one end of the feeding piston rod, which is back to the feeding cylinder, is connected with the feeding push rod, one end of the feeding push rod, which is back to the feeding piston rod, is inserted into the feeding slideway, and the axial direction of the feeding slideway is parallel to the axial direction of the feeding push rod;
one end of the feeding slideway, which is back to the feeding cylinder, corresponds to the jacking device, and the top of the feeding slideway corresponds to the output port and is used for receiving the worm; the feeding push rod pushes the worm positioned in the feeding slideway to the jacking device; the feeding slideway is a U-shaped groove.
In the above scheme, the jacking device comprises a jacking cylinder, a jacking bracket, a jacking seat and a jacking head; the jacking cylinder is fixed at the bottom of the machine table through the jacking support, the jacking seat is fixed at the top of the machine table and corresponds to the feeding slide way, and the jacking head is positioned in the jacking seat; the jacking cylinder has a jacking piston rod, the one end of jacking piston rod with the jacking cylinder is connected, the other end of jacking piston rod passes the board and penetrates in the jacking seat with the jacking head is connected, the jacking seat is received the worm, the jacking cylinder passes through jacking piston rod and jacking head jack-up the worm.
In the above scheme, the heating device comprises a heater, a heating coil and a temperature control sensor; the heating coil is positioned above the jacking head, two ends of the heating coil are respectively connected with the heater, the jacking head jacks the worm into the heating coil, and the heater heats the worm through the heating coil;
the temperature control sensor is provided with an induction probe, one end of the induction probe is connected with the temperature control sensor, and the other end of the induction probe is in contact with the heating coil to sense the temperature of the heating coil or the worm.
In the scheme, the press-fitting device comprises a press-fitting cylinder, a press-fitting support, a press-fitting platform and a press-fitting sensor, wherein the press-fitting cylinder is fixed at the top of the machine table through the press-fitting support, the press-fitting platform is positioned below the press-fitting cylinder and fixed at the top of the machine table, and the press-fitting sensor is connected to the press-fitting support;
the press-fitting cylinder is provided with a press-fitting piston rod, one end of the press-fitting piston rod is connected with the press-fitting cylinder, and the other end of the press-fitting piston rod faces the press-fitting platform;
the top of the press-fitting platform is connected with a fixed seat which is of a U-shaped structure, the motor is placed in the fixed seat, the press-fitting platform is provided with a platform through hole for communicating the top and the bottom of the press-fitting platform, and one end of a motor shaft of the motor penetrates through the platform through hole; the jacking cylinder lifts the worm to the heating coil through the jacking piston rod and the jacking head, and the heating coil heats the worm; the motor shaft is jacked up by the worm, one end, back to the press-fitting cylinder, of the press-fitting piston rod is in contact with one end, back to the worm, of the motor shaft, the press-fitting cylinder applies pressure to the motor shaft through the press-fitting piston rod, and the jacking cylinder applies supporting force to the worm through the jacking piston rod and the jacking head so that the motor shaft is pressed into the worm through hole of the worm.
In the above scheme, still include frame, fixed plate and waste bin, the board is fixed on the frame, the fixed plate is located the below of board and with frame attach, the controller is fixed on the fixed plate, the operation ware with frame attach, the waste bin is fixed on the fixed plate.
The invention has the advantages and beneficial effects that: the invention provides hot-pressing worm equipment, which improves the automation level of a hot-pressing worm process in a motor production and manufacturing process, improves the motor production and manufacturing efficiency and reduces the manufacturing cost; the industrial injury accident easily occurring in the existing hot-pressing worm technical process is avoided, the industrial injury rate is reduced, and the personal safety of workers is guaranteed.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic structural view of a hot press worm apparatus of the present invention;
FIG. 2 is a schematic structural diagram of a feeding mechanism, a hot-pressing mechanism and a machine table in a hot-pressing worm device according to the present invention;
FIG. 3 is a schematic structural view of a material tower in a hot press worm apparatus according to the present invention;
FIG. 4 is a schematic structural view of a hot pressing mechanism in a hot pressing worm device according to the present invention;
fig. 5 is a schematic structural diagram of a hot pressing mechanism and a feeding device in a hot pressing worm device according to the present invention.
In the figure: 1. feed mechanism 2, hot pressing mechanism 3, control mechanism 4, board
5. Worm 6, motor 7, frame 8, fixed plate
9. Waste bin 11, material tower 12, turning device 13, material feeding unit
21. Jacking device 22, heating device 23, press-fitting device 31 and controller
32. Operator 111, support frame 112, feed opening 121, conveyer
122. Tilter 123, positive and negative sensor 1211, shell 1212 and receiving port
1221. Overturning shaft 1222, overturning rocker 1223 and stop block
131. Feeding cylinder 132, feeding push rod 133 and feeding slide way
134. Feeding piston rod 135, feeding sensor 211 and jacking cylinder
212. Jacking support 213, jacking seat 214 and jacking head
215. Jacking piston rod 216, jacking sensor 221 and heater
222. Heating coil 223, temperature control sensor 224, and induction probe
231. Press mounting cylinder 232, press mounting bracket 233 and press mounting platform
234. Pressure equipment sensor 235, pressure equipment piston rod 236, fixing base
61. Motor shaft
Detailed Description
The following description of the embodiments of the present invention will be made with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.
As shown in fig. 1-5, the present invention is a hot press worm apparatus comprising:
the feeding mechanism 1 is used for accommodating and outputting the worm 5;
the hot pressing mechanism 2 receives the worm 5 of the feeding mechanism 1 and heats the worm 5, and the hot pressing mechanism 2 also presses a motor shaft 61 of the motor 6 into the worm 5;
the control mechanism 3 is respectively connected with the feeding mechanism 1 and the hot-pressing mechanism 2 so as to control the feeding mechanism 1 and the hot-pressing mechanism 2;
the machine table 4 is fixed on the ground, the feeding mechanism 1 is fixed at the top of the machine table 4, and the hot pressing mechanism 2 and the control mechanism 3 are connected with the control mechanism 3.
Specifically, feed mechanism 1 includes:
a material tower 11 for holding and outputting the worm 5;
the turnover device 12 is connected with the material tower 11 to receive the worm 5, and is also used for detecting the rotation direction of the worm 5 or overturning the orientation of the worm 5 to change the rotation direction of the worm 5;
and the feeding device 13 is connected with the turnover mechanism to receive the worm 5 and transmit the worm 5 to the hot-pressing mechanism 2.
Specifically, the hot press mechanism 2 includes:
the jacking device 21 corresponds to the feeding device 13 and is used for receiving the worm 5 output by the feeding device 13, and the jacking device 21 lifts the worm 5;
the heating device 22 receives the worm 5 lifted by the jacking device 21;
and the press-fitting device 23 is positioned above the jacking device 21, a worm 5 through hole (not shown in the figure) communicated with two ends of the worm 5 is formed in the worm 5, and the press-fitting device 23 presses a motor shaft 61 of the motor 6 into the worm 5 through hole of the worm 5 positioned on the jacking device 21.
Specifically, the control mechanism 3 includes:
the controller 31 is respectively connected with the material tower 11, the turnover device 12, the feeding device 13, the jacking device 21, the heating device 22 and the press-fitting device 23;
and an operator 32 connected to the controller 31, the operator 32 having a man-machine interface.
Further, the material tower 11 is provided with a support frame 111, the support frame 111 is fixed on the top of the machine table 4, and the material tower 11 is fixed on the top of the support frame 111;
the turnover device 12 comprises a conveyor 121, a turnover device 122 and a positive and negative sensor 123, wherein the turnover device 122 is fixed inside the conveyor 121, and the turnover device 122 comprises a turnover shaft 1221, a turnover rocker arm 1222, a turnover slideway (not shown in the figure) and a stop block 1223; one end of the turning shaft 1221 is connected with the turning rocker 1222, the other end of the turning shaft 1221 is connected with the turning slideway, and the stop block 1223 is fixed on the outer side surface of the conveyor 121 and is in contact with the turning rocker 1222;
one end of the forward and reverse sensor 123 is inserted into the turnover slideway along the conveyor 121 and fixed on the conveyor 121, and the forward and reverse sensor 123 is used for sensing the forward and reverse directions of the worm 5; the forward and reverse sensor 123 is used for sensing the forward and reverse directions of the worm 5 to determine the turning direction of the worm 5, and the turning shaft 1221 turns the worm 5 to enable the turning directions of the worm 5 output by the conveyor 121 to be consistent; the two stop blocks 1223 are arranged in parallel, and the turning rocker arm 1222 can rotate in the range of 0-180 degrees, so that the smoothness of the process of outputting the worm 5 from the conveyor 121 after turning is ensured;
specifically, the two positive and negative sensors 123 are provided, the two positive and negative sensors 123 are parallel to each other and are arranged along the horizontal direction, the two positive and negative sensors 123 irradiate the top threads of the worm 5, and if the positive and negative sensor 123 on the left side does not sense the threads and the positive and negative sensor 123 on the right side senses the threads, the worm 5 is right-handed, that is, the direction of the worm 5 at this time is the positive direction; if the thread is sensed by the left forward/reverse sensor 123 and the thread is not sensed by the right forward/reverse sensor 123, it means that the worm 5 is rotated left, i.e. the direction of the worm 5 is reversed.
Further, the material tower 11 has a feed opening 112 for outputting the worm 5, and the conveyor 121 includes a housing 1211, a receiving opening 1212 and an output opening (not shown); the receiving port 1212 is located at the top of the casing 1211 and connected to the feed port 112 for receiving the worm 5, and the output port is located at the bottom of the casing 1211;
the feeding device 13 comprises a feeding cylinder 131, a feeding push rod 132 and a feeding slide way, the feeding cylinder 131 and the feeding slide way are respectively fixed on the top of the machine table 4, and the conveyor 121 is connected to the top of the feeding slide way;
the feeding cylinder 131 is provided with a feeding piston rod 134, one end of the feeding piston rod 134 is inserted into the feeding cylinder 131, one end of the feeding piston rod 134, which is back to the feeding cylinder 131, is connected with the feeding push rod 132, one end of the feeding push rod 132, which is back to the feeding piston rod 134, is inserted into the feeding slideway, and the axial direction of the feeding slideway is parallel to the axial direction of the feeding push rod 132;
one end of the feeding slideway, which is back to the feeding cylinder 131, corresponds to the jacking device 21, and the top of the feeding slideway corresponds to the output port and is used for receiving the worm 5; the feeding push rod 132 pushes the worm 5 positioned in the feeding slideway to the jacking device 21; the feeding slideway is a U-shaped groove.
Further, the jacking device 21 comprises a jacking cylinder 211, a jacking bracket 212, a jacking seat 213 and a jacking head 214; the jacking cylinder 211 is fixed at the bottom of the machine table 4 through a jacking bracket 212, the jacking seat 213 is fixed at the top of the machine table 4 and corresponds to the feeding slideway, and the jacking head 214 is positioned in the jacking seat 213; the jacking cylinder 211 is provided with a jacking piston rod 215, one end of the jacking piston rod 215 is connected with the jacking cylinder 211, the other end of the jacking piston rod 215 penetrates through the machine table 4 and penetrates into the jacking seat 213 to be connected with the jacking head 214, the jacking seat 213 receives the worm 5, and the jacking cylinder 211 jacks up the worm 5 through the jacking piston rod 215 and the jacking head 214.
Further, the heating device 22 includes a heater 221, a heating coil 222, and a temperature control sensor 223; the heating coil 222 is located above the jacking head 214, two ends of the heating coil 222 are respectively connected with the heater 221, the worm 5 is jacked into the heating coil 222 by the jacking head 214, and the worm 5 is heated by the heater 221 through the heating coil 222;
the temperature control sensor 223 has an induction probe 224, one end of the induction probe 224 is connected to the temperature control sensor 223, and the other end of the induction probe 224 is in contact with the heating coil 222 to sense the temperature of the heating coil 222 or the worm 5.
Further, the press-fitting device 23 includes a press-fitting cylinder 231, a press-fitting support 232, a press-fitting platform 233 and a press-fitting sensor 234, the press-fitting cylinder 231 is fixed to the top of the machine table 4 through the press-fitting support 232, the press-fitting platform 233 is located below the press-fitting cylinder 231 and fixed to the top of the machine table 4, and the press-fitting sensor 234 is connected to the press-fitting support 232;
the press-fitting cylinder 231 is provided with a press-fitting piston rod 235, one end of the press-fitting piston rod 235 is connected with the press-fitting cylinder 231, and the other end of the press-fitting piston rod 235 faces the press-fitting platform 233;
the top of the press-fitting platform 233 is connected with a fixed seat 236, the fixed seat 236 is of a U-shaped structure, the motor 6 is placed in the fixed seat 236, the press-fitting platform 233 is provided with a platform through hole (not shown) for communicating the top and the bottom of the press-fitting platform 233, and one end of a motor shaft 61 of the motor 6 penetrates through the platform through hole; the jacking cylinder 211 lifts the worm 5 to the heating coil 222 through the jacking piston rod 215 and the jacking head 214, and the heating coil 222 heats the worm 5; the worm 5 also jacks up the motor shaft 61, one end of the press-fitting piston rod 235, which is back to the press-fitting cylinder 231, is in contact with one end of the motor shaft 61, which is back to the worm 5, the press-fitting cylinder 231 applies pressure to the motor shaft 61 through the press-fitting piston rod 235, and the jacking cylinder 211 applies supporting force to the worm 5 through the jacking piston rod 215 and the jacking head 214, so that the motor shaft 61 is pressed into the through hole of the worm 5.
Preferably, the machine further comprises a frame 7, a fixing plate 8 and a waste bin 9, wherein the machine table 4 is fixed on the frame 7, the fixing plate 8 is positioned below the machine table 4 and connected with the frame 7, the controller 31 is fixed on the fixing plate 8, the manipulator 32 is connected with the frame 7, and the waste bin 9 is fixed on the fixing plate 8.
The working principle of the technical scheme is as follows: the operator controls the material tower 11, the turnover device 12, the feeding device 13, the jacking device 21, the heating device 22 and the press-fitting device 23 through the controller 31 by using the operator 32; placing the motor 6 on the press-fitting platform 233 and positioning it in the fixing seat 236, so that one end of the motor shaft 61 of the motor 6 passes through the platform through hole;
the staff controls the material tower 11 to output the worm 5 to the conveyor 121, and the worm 5 enters the turnover slideway through the feed opening 112 and the receiving opening 1212, wherein a stopping block 1223 is arranged in the output opening to prevent the worm 5 from outputting from the output opening; the conveyor 121, the turnover shaft 1221 and the positive and negative sensor are respectively connected with the controller 31, the positive and negative sensor 123 senses the positive and negative directions of the worm 5, if the positive and negative sensor senses that the worm 5 is positive, the positive and negative sensor moves the stop block 1223 through the controller 31, so that the worm 5 is output into the feeding slideway from the output port, if the positive and negative sensor senses that the worm 5 is reverse, the positive and negative sensor causes the turnover shaft 1221 to drive the turnover slideway to rotate through the controller 31, and then causes the stop block 1223 to move through the controller 31, so that the worm 5 is output into the feeding slideway from the output port;
the feeding slideway is provided with a feeding sensor 135 for sensing whether the worm 5 is arranged in the feeding slideway, the feeding sensor 135 is connected with the controller 31, when the feeding sensor 135 senses that the worm 5 is arranged in the feeding slideway, the feeding sensor 135 controls the feeding cylinder 131 through the controller 31 to enable the feeding piston rod 134 to push the feeding push rod 132, and the worm 5 arranged in the feeding slideway is pushed into the jacking seat 213 along the axial direction of the feeding slideway; a jacking sensor 216 for sensing whether the worm 5 is arranged in the jacking seat 213, and the jacking sensor 216, the jacking cylinder 211, the heater 221 and the temperature sensor are respectively connected with the controller 31; when the jacking sensor 216 senses that the worm 5 is arranged in the jacking seat 213, the jacking sensor 216 controls the jacking cylinder 211 through the controller 31 to enable the jacking piston rod 215 and the jacking head 214 to jack up the worm 5 in the jacking seat 213 and jack up the worm 5 into the heating coil 222, when the jacking sensor 216 senses that the jacking head 214 has conveyed the worm 5 into the heating coil 222 and jacks up the motor shaft 61, the controller 31 controls the heater 221 to enable the heating coil 222 to heat the worm 5, and meanwhile, the temperature sensor senses the temperature of the heating coil 222 or the worm 5;
the press-fitting cylinder 231 and the press-fitting sensor 234 are respectively connected with the controller 31; when the temperature of the heating coil 222 or the worm 5 has reached a set temperature value, the temperature sensor controls the heater 221 to stop heating through the controller 31; the temperature sensor controls the press-fitting cylinder 231 through the controller 31 to enable the press-fitting piston rod 235 to apply pressure to the motor shaft 61 of the motor 6, the jacking cylinder 211 provides supporting force for the worm 5 through the jacking piston rod 215 and the jacking head 214, and the motor shaft 61 is inserted into a through hole of the worm 5, so that the worm 5 and the motor shaft 61 are hot-pressed;
the press-fitting sensor 234 is connected to the controller 31, the press-fitting sensor 234 detects whether the hot-pressed worm 5 and the motor shaft 61 are qualified, if so, the press-fitting sensor 234 outputs a qualified prompt to the human-machine interaction interface of the operator 32 through the controller 31, and if not, the press-fitting sensor 234 outputs an unqualified prompt to the human-machine interaction interface of the operator 32 through the controller 31.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (6)
1. A hot press worm apparatus, comprising:
the feeding mechanism is used for accommodating and outputting the worm;
the hot pressing mechanism receives the worm of the feeding mechanism and heats the worm, and the hot pressing mechanism also presses a motor shaft of the motor into the worm;
the control mechanism is respectively connected with the feeding mechanism and the hot-pressing mechanism so as to control the feeding mechanism and the hot-pressing mechanism;
the machine table is fixed on the ground, the feeding mechanism is fixed at the top of the machine table, and the hot pressing mechanism and the control mechanism are connected with the control mechanism;
the feed mechanism includes:
the material tower is used for containing and outputting the worm;
the turnover device is connected with the material tower to receive the worm, and the turnover device is also used for detecting the rotation direction of the worm or overturning the orientation of the worm;
the feeding device is connected with the turnover mechanism to receive the worm and transmit the worm to the hot-pressing mechanism;
the hot pressing mechanism comprises:
the jacking device corresponds to the feeding device and is used for receiving the worm output by the feeding device, and the jacking device lifts the worm;
the heating device is used for receiving the worm lifted by the jacking device;
the press-fitting device is positioned above the jacking device, a worm through hole communicated with two ends of the worm is formed in the worm, and a motor shaft of the motor is pressed into the worm through hole of the worm positioned on the jacking device by the press-fitting device;
the control mechanism includes:
the controller is respectively connected with the material tower, the turnover device, the feeding device, the jacking device, the heating device and the press-mounting device;
the operator is connected with the controller and is provided with a human-computer interaction interface;
the material tower is provided with a support frame, the support frame is fixed at the top of the machine table, and the material tower is fixed at the top of the support frame;
the turnover device comprises a conveyor, a turnover device and a positive and negative sensor, wherein the turnover device is fixed in the conveyor and comprises a turnover shaft, a turnover rocker arm, a turnover slideway and a stop block; one end of the turnover shaft is connected with the turnover rocker arm, the other end of the turnover shaft is connected with the turnover slideway, and the stopping block is fixed on the outer side surface of the conveyor and is in contact with the turnover rocker arm;
one end of the positive and negative sensor is inserted into the turnover slide way along the conveyor and is fixed on the conveyor, and the positive and negative sensor is used for sensing the positive and negative directions of the worm.
2. A hot press worm screw apparatus as claimed in claim 1, wherein the material tower has a feed opening for outputting the worm screw, the conveyor includes a housing, a receiving opening and an output opening; the receiving port is positioned at the top of the shell, is connected with the feed port and is used for receiving the worm, and the output port is positioned at the bottom of the shell;
the feeding device comprises a feeding cylinder, a feeding push rod and a feeding slide way, the feeding cylinder and the feeding slide way are respectively fixed at the top of the machine table, and the conveyor is connected to the top of the feeding slide way;
the feeding cylinder is provided with a feeding piston rod, one end of the feeding piston rod is inserted into the feeding cylinder, one end of the feeding piston rod, which is back to the feeding cylinder, is connected with the feeding push rod, one end of the feeding push rod, which is back to the feeding piston rod, is inserted into the feeding slideway, and the axial direction of the feeding slideway is parallel to the axial direction of the feeding push rod;
one end of the feeding slideway, which is back to the feeding cylinder, corresponds to the jacking device, and the top of the feeding slideway corresponds to the output port and is used for receiving the worm; the feeding push rod pushes the worm positioned in the feeding slideway to the jacking device; the feeding slideway is a U-shaped groove.
3. The hot press worm device according to claim 2, wherein the jacking device comprises a jacking cylinder, a jacking bracket, a jacking seat and a jacking head; the jacking cylinder is fixed at the bottom of the machine table through the jacking support, the jacking seat is fixed at the top of the machine table and corresponds to the feeding slide way, and the jacking head is positioned in the jacking seat; the jacking cylinder has a jacking piston rod, the one end of jacking piston rod with the jacking cylinder is connected, the other end of jacking piston rod passes the board and penetrates in the jacking seat with the jacking head is connected, the jacking seat is received the worm, the jacking cylinder passes through jacking piston rod and jacking head jack-up the worm.
4. A hot press worm apparatus as claimed in claim 3, characterised in that the heating means comprises a heater, a heating coil and a temperature controlled sensor; the heating coil is positioned above the jacking head, two ends of the heating coil are respectively connected with the heater, the jacking head jacks the worm into the heating coil, and the heater heats the worm through the heating coil;
the temperature control sensor is provided with an induction probe, one end of the induction probe is connected with the temperature control sensor, and the other end of the induction probe is in contact with the heating coil to sense the temperature of the heating coil or the worm.
5. The hot-pressing worm device as claimed in claim 4, wherein the press-fitting device comprises a press-fitting cylinder, a press-fitting support, a press-fitting platform and a press-fitting sensor, the press-fitting cylinder is fixed on the top of the machine table through the press-fitting support, the press-fitting platform is located below the press-fitting cylinder and fixed on the top of the machine table, and the press-fitting sensor is connected to the press-fitting support;
the press-fitting cylinder is provided with a press-fitting piston rod, one end of the press-fitting piston rod is connected with the press-fitting cylinder, and the other end of the press-fitting piston rod faces the press-fitting platform;
the top of the press-fitting platform is connected with a fixed seat which is of a U-shaped structure, the motor is placed in the fixed seat, the press-fitting platform is provided with a platform through hole for communicating the top and the bottom of the press-fitting platform, and one end of a motor shaft of the motor penetrates through the platform through hole; the jacking cylinder lifts the worm to the heating coil through the jacking piston rod and the jacking head, and the heating coil heats the worm; the motor shaft is jacked up by the worm, one end, back to the press-fitting cylinder, of the press-fitting piston rod is in contact with one end, back to the worm, of the motor shaft, the press-fitting cylinder applies pressure to the motor shaft through the press-fitting piston rod, and the jacking cylinder applies supporting force to the worm through the jacking piston rod and the jacking head so that the motor shaft is pressed into the worm through hole of the worm.
6. The worm screw hot pressing apparatus according to claim 5, further comprising a frame, a fixing plate, and a waste bin, wherein the machine table is fixed to the frame, the fixing plate is located below the machine table and connected to the frame, the controller is fixed to the fixing plate, the manipulator is connected to the frame, and the waste bin is fixed to the fixing plate.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610972165.4A CN108015520B (en) | 2016-11-04 | 2016-11-04 | Hot-pressing worm equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610972165.4A CN108015520B (en) | 2016-11-04 | 2016-11-04 | Hot-pressing worm equipment |
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| CN108015520A CN108015520A (en) | 2018-05-11 |
| CN108015520B true CN108015520B (en) | 2020-04-28 |
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| CN114310151B (en) * | 2022-01-05 | 2024-02-13 | 浙江巨力电机成套设备有限公司 | Stator aluminum shell hot pressing equipment |
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Address after: 201801 zone a, building 1, No. 58, zhubao Road, Malu Town, Jiading District, Shanghai Patentee after: Shanghai Toyota Electrical and Mechanical Equipment Co.,Ltd. Address before: 201801 zone a, building 1, No. 58, zhubao Road, Malu Town, Jiading District, Shanghai Patentee before: SHANGHAI TUOZHAN ELECTRICAL AND MECHANICAL EQUIPMENT Co.,Ltd. Address after: 201801 zone a, building 1, No. 58, zhubao Road, Malu Town, Jiading District, Shanghai Patentee after: Shanghai Tuozhan Intelligent Technology Co.,Ltd. Address before: 201801 zone a, building 1, No. 58, zhubao Road, Malu Town, Jiading District, Shanghai Patentee before: Shanghai Toyota Electrical and Mechanical Equipment Co.,Ltd. |