CN105537902A - Automatic heat sleeving assembly machine - Google Patents
Automatic heat sleeving assembly machine Download PDFInfo
- Publication number
- CN105537902A CN105537902A CN201610040597.1A CN201610040597A CN105537902A CN 105537902 A CN105537902 A CN 105537902A CN 201610040597 A CN201610040597 A CN 201610040597A CN 105537902 A CN105537902 A CN 105537902A
- Authority
- CN
- China
- Prior art keywords
- frock
- servo
- line slideway
- control system
- workpiece
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P11/00—Connecting or disconnecting metal parts or objects by metal-working techniques not otherwise provided for
- B23P11/02—Connecting or disconnecting metal parts or objects by metal-working techniques not otherwise provided for by first expanding and then shrinking or vice versa, e.g. by using pressure fluids; by making force fits
- B23P11/025—Connecting or disconnecting metal parts or objects by metal-working techniques not otherwise provided for by first expanding and then shrinking or vice versa, e.g. by using pressure fluids; by making force fits by using heat or cold
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Induction Heating (AREA)
Abstract
The invention relates to an automatic heat sleeving assembly machine and belongs to the field of machining equipment. The automatic heat sleeving assembly machine comprises an electrical system, a mechanical system and a programmable logic controller (PLC) control system. The electrical system comprises a tool servo system, a heating servo system and a moving part control system and is controlled by the PLC control system. The mechanical system comprises a machine frame, a built-in control cabinet, a tool dividing device, a touch device and a high-frequency induction heating device, wherein the built-in control cabinet, the tool dividing device, the touch device and the high-frequency induction heating device are installed on the machine frame. The automatic heat sleeving tooling process is completed through the cooperation of the electrical system, the mechanical system and the PLC control system. According to the automatic heat sleeving assembly machine, high-frequency induction heating is adopted, so that resource waste and potential safety hazards caused by indirect heating are avoided; in addition, the automation degree of the whole tooling process is greatly improved, the qualified rate of products and the production efficiency are also improved, and labor consumption is reduced.
Description
Technical field
The present invention relates to a kind of hot jacket kludge automatically, belong to machining equipment field.
Background technology
Much assembling product technique workpiece B station being pressed into by workpiece A station heating again workpiece A station is there is in production and processing field, and based on workman's hand assembled, i.e. manual heating workpiece A station, then with hammer, workpiece B station is knocked in workpiece A station.
Usual people are to the heating of object, and one is utilize the burning of coal, oil, gas equal energy source to produce heat; Two is utilize the electrical appliances such as electric furnace to convert electric energy to heat.These heats are only had and just can be delivered on workpiece A station by the mode (heat transfer, thermal convection current, heat radiation) of heat trnasfer, realize the object of heating object.The object heated up by these mode of heatings all realizes heating up by absorbing outside heat, therefore, belongs to indirect heating manner.And this type of indirect heating manner needs a lot of energy to set up a relatively-high temperature district, but only have minor heat wherein can be delivered on workpiece A station, cause energy waste to a great extent.Wherein there is the potential safety hazard of the fiery electricity consumption of many use simultaneously.
Secondly, the uniformity of thermoae each workpiece A station temperature that is hard to keep is added by hand; Knock in workpiece A station by manual for workpiece B station, knock in the degree of depth and be difficult to unified.
Two problems combines and causes that product percent of pass is low, speed of production is slow, technique is loaded down with trivial details, there is certain danger, and high to the requirement of technical staff, personal management complexity waits series of problems, the to a certain degree higher limit production of product.
Summary of the invention
The object of the invention is to overcome above shortcomings in prior art, and the automatic hot jacket kludge that a kind of automation is high, security is good is provided.
The present invention's adopted technical scheme that solves the problem is: a kind of hot jacket kludge automatically, is characterized in that: it comprises electrical system, mechanical system and PLC control system; Described electrical system comprises frock servo-drive system, heating servo system and moving component control system, and electrical system is controlled by PLC control system; Described mechanical system comprises frame and rack-mounted built-in switch board, frock segmenting device, contactor control device and high-frequency induction heating apparatus;
Described moving component control system is placed in built-in switch board, controls the motion of frock segmenting device and the motion of high-frequency induction heating apparatus respectively by frock servo-drive system and heating servo system; Described PLC control system is placed in built-in switch board, and is connected with contactor control device.
Described frock segmenting device comprises rotating disk, dispenser, frock chassis, some station clamps and sectional fixture, described dispenser is fixed on the side of the platform of frame, described rotating disk and frock chassis are arranged on dispenser successively, and described station clamp is circumferentially evenly arranged on frock chassis; Described frock servo-drive system is arranged on the side of platform, and described heating servo system is arranged on the opposite side of platform; The vertical panel of described frock servo-drive system and heating servo system is respectively equipped with line slideway one and line slideway two, described sectional fixture is slidably mounted on line slideway one and with the position of station clamp and matches, and described high-frequency induction heating apparatus is slidably mounted on line slideway two.
Adopt the operation of heating servo system automation detection and control high-frequency induction heating apparatus, by high-frequency induction, the object utilizing workpiece to produce induced-current under high frequency magnetic field effect to cause workpiece self-heating and then reach heating.The problems such as the wasting of resources existed when adopting high-frequency induction heating to avoid indirect such as using coal, oil, gas and potential safety hazard.
Simultaneously, heating servo system substantially increases the automaticity of whole heating process, workpiece temperature is risen to required height by data automatically that set in advance by system, avoid the uncontrollability of artificial judgment, the temperature of each workpiece is consistent, considerably increases qualification rate and the uniformity of product.
Secondly, the cooperation of frock servo-drive system and moving component control system, make the automation of the process implementation of whole frock, frock position and dynamics are obtained for guarantee.
The present invention also comprises cooling device, and described cooling device is installed on the inner side of line slideway one, and corresponding to station clamp in vertical height, and cooling device is controlled by PLC control system.Cooling device can cool the workpiece completing frock, prevents from causing scald event when workpiece turns to when operator locates because temperature is too high, then causes the follow-up frock accident caused because workpiece does not take out in time.
Frame of the present invention take platform as boundary, and its first half is provided with emissive plastic glazing around tripartite.Frame is also provided with safe grating.The setting of lucite and safe grating can prevent operating personnel to be subject to unexpected industrial injury, is also that equipment can not start in the working range of equipment when safe grating detects operating personnel, and meeting alarm guarantees the safety of personnel.
Also be provided with horizontal leg bottom frame, the height of frame can be finely tuned with the user demand of satisfied reality by horizontal leg.
The present invention also comprises wire draw-gear and line slideway three, and described wire draw-gear is slidably mounted on the platform of frame by line slideway three.Wire draw-gear can meet the user demand of the workpiece of some band wires, line slideway three adjustment of the position for wire draw-gear.
The present invention compared with prior art, has the following advantages and effect: the present invention adopts high-frequency induction heating, avoids the wasting of resources and potential safety hazard that indirect brings; Next adopts the compounding practice of electrical system, mechanical system and PLC control system, substantially increases the automaticity of whole frock process, also improves qualification rate and the production efficiency of product, decreases and manually expend.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is close-up schematic view of the present invention.
In accompanying drawing: 1 is frock servo-drive system, 2 is heating servo system, and 3 is frame, 4 is built-in switch board, and 5 is rotating disk, and 6 is frock chassis, 7 is station clamp, and 8 is sectional fixture, and 9 is contactor control device, 10 is line-frequency induction heater, and 11 is horizontal leg, and 12 is line slideway one, 13 is line slideway two, 14 safe gratings, 15 is draw-gear, and 16 is line slideway three.
Detailed description of the invention
Below in conjunction with accompanying drawing, also by embodiment, the present invention is described in further detail, and following examples are explanation of the invention and the present invention is not limited to following examples.
See Fig. 1, the present embodiment comprises electrical system, mechanical system and PLC control system.Electrical system comprises frock servo-drive system 1, heating servo system 2 and moving component control system, and electrical system is controlled by PLC control system.Mechanical system comprises frame 3 and rack-mounted built-in switch board 4, frock segmenting device, contactor control device 9 and high-frequency induction heating apparatus 10.
Frame 3 is made up of square tube and steel plate, sound construction.Be provided with horizontal leg 11 bottom frame 3, the height of frame 3 can be finely tuned with the user demand of satisfied reality by horizontal leg 11.
The position of frame 3 intermediate altitude is provided with a platform, platform have built-in switch board 4, be provided with the tripartite of emissive plastic glazing around frame 3 on platform, lucite around within other mechanical system parts are set.The left side of flat surface is provided with frock segmenting device, and it comprises rotating disk 5, dispenser, 6, four, frock chassis station clamp 7 and sectional fixture 8.Dispenser is fixed on the table top of platform, and rotating disk 5 is installed on dispenser, and frock chassis 6 is arranged on rotating disk 5 again, and four station clamps 7 are evenly fixed on frock chassis 6 according to angle interval, 130 ° of angles between two.Thus by dispenser indirect belt start building position fixture 7 do not stop successively rule rotate.
Frock servo-drive system 1 is vertically arranged on rear side of frock segmenting device, and its vertical panel is provided with line slideway 1, and sectional fixture 8 is fixed on line slideway 1 slidably, and matches with the position of station clamp 7 in the position of sectional fixture 8.
Heating servo system 2 is vertically arranged on the right side of frame 3 platform, and its vertical panel is provided with line slideway 2 13, and high-frequency induction heating apparatus 10 is fixed on line slideway 2 13 slidably.Opening time and the shut-in time of high-frequency induction heating apparatus 10 is controlled by PLC control system.
Moving component control system is placed in built-in switch board 4, controls the motion of frock segmenting device and the motion of high-frequency induction heating apparatus respectively by frock servo-drive system 1 and heating servo system 2.
Cooling device 15 is also provided with in the inner side of line slideway 1, and corresponding to the position of station clamp 7 in vertical height.The magnetic valve opening and closing of PLC control system controlled cooling model device 15 opens or closes low-pressure air, blowing cooling, making workpiece be cooled to removably temperature when forwarding operator to and locating to completing the workpiece after frock.
PCL control system is placed in built-in switch board 4, and is connected with contactor control device 9, realizes human-computer interaction, for arranging in advance and revising parameter.
Frame 3 is also provided with safe grating 14, is also that equipment can not start when safe grating 14 detects operating personnel in the working range of equipment, and meeting alarm guarantees the safety of personnel.
The platform of frame 3 is also provided with wire draw-gear 15 and line slideway 3 16, wire draw-gear 15 is slidably mounted on the platform of frame 3 by line slideway 3 16.Wire draw-gear 15 can meet the user demand of the workpiece of some band wires, line slideway 3 16 adjustment of the position for wire draw-gear 15.
When operating, first being set the parameters of the present embodiment by technical staff in advance, switching to auto state subsequently.
See Fig. 2, load onto workpiece A mono-by operator at a station of station clamp 7, workpiece B mono-is contained on sectional fixture 8 simultaneously.
After completing, rotating disk 5 is rotated counterclockwise to b station automatically, and meanwhile, a station puts workpiece A bis-by operator.When PLC station system detects that b station has a workpiece, control heating servo system 2 and high-frequency induction heating apparatus 10 is pushed to b station, opens solenoid valve heats workpiece A mono-subsequently, and reach temperature required rear electromagnetic valve and automatically close, high-frequency induction heating apparatus 10 returns original position.Then workpiece B mono-is installed on workpiece A mono-by PLC station system control frock servo-drive system 1, forms workpiece one.
After frock completes, rotating disk 5 rotates a station and takes workpiece one to c station, and meanwhile, put workpiece A tri-by operator at a station, at sectional fixture 8, place puts workpiece B bis-.Now cooling device is opened, and cools the workpiece being in c station.After high-frequency induction heating apparatus 10 couples of workpiece A bis-heat simultaneously, workpiece B bis-is controlled to load workpiece A bis-by frock servo-drive system 1 and forms workpiece two.
Subsequently, rotating disk 5 rotates a station again, and workpiece one arrives d station place, and workpiece two arrives c station, cools workpiece one and workpiece two simultaneously.Workpiece A tri-arrives b station, puts into workpiece B tri-simultaneously, put into workpiece A tetra-at a station by operating personnel at sectional fixture 8.After high-frequency induction heating apparatus 10 couples of workpiece A tri-heat subsequently, workpiece B tri-is controlled to load workpiece A tri-by frock servo-drive system 1 and forms workpiece three.
Finally, rotating disk 5 rotates a station again, and a station got back to by workpiece one, unloaded by operating personnel, changes workpiece A five, and at sectional fixture 8, place puts into workpiece B tetra-.So far a circulation is completed.
Workpiece A mono-~ workpiece A five, workpiece B mono-~ workpiece B tetra-are workpiece to be processed.
Although the present invention with embodiment openly as above; but it is also not used to limit protection scope of the present invention; any technical staff being familiar with this technology, not departing from the change and retouching done in the spirit and scope of the present invention, all should belong to protection scope of the present invention.
Claims (7)
1. an automatic hot jacket kludge, is characterized in that: it comprises electrical system, mechanical system and PLC control system; Described electrical system comprises frock servo-drive system, heating servo system and moving component control system, and electrical system is controlled by PLC control system; Described mechanical system comprises frame and rack-mounted built-in switch board, frock segmenting device, contactor control device and high-frequency induction heating apparatus; Described moving component control system is placed in built-in switch board, controls the motion of frock segmenting device and the motion of high-frequency induction heating apparatus respectively by frock servo-drive system and heating servo system; Described PLC control system is placed in built-in switch board, and is connected with contactor control device.
2. automatic hot jacket kludge according to claim 1, it is characterized in that: described frock segmenting device comprises rotating disk, dispenser, frock chassis, some station clamps and sectional fixture, described dispenser is fixed on the side of the platform of frame, described rotating disk and frock chassis are arranged on dispenser successively, and described station clamp is circumferentially evenly arranged on frock chassis; Described frock servo-drive system is arranged on the side of platform, and described heating servo system is arranged on the opposite side of platform; The vertical panel of described frock servo-drive system and heating servo system is respectively equipped with line slideway one and line slideway two, described sectional fixture is slidably mounted on line slideway one and with the position of station clamp and matches, and described high-frequency induction heating apparatus is slidably mounted on line slideway two.
3. automatic hot jacket kludge according to claim 1, it is characterized in that: also comprise cooling device, described cooling device is installed on inside line slideway one, and corresponding to station clamp in vertical height, and cooling device is controlled by PLC control system.
4. automatic hot jacket kludge according to claim 1, is characterized in that: described frame take platform as boundary, and its first half is provided with emissive plastic glazing around tripartite.
5. automatic hot jacket kludge according to claim 1, it is characterized in that: also comprise safe grating, described safe grating is installed in frame.
6. automatic hot jacket kludge according to claim 1, is characterized in that: be also provided with horizontal leg bottom described frame.
7. automatic hot jacket kludge according to claim 1, it is characterized in that: also comprise wire draw-gear and line slideway three, described wire draw-gear is slidably mounted on the platform of frame by line slideway three.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610040597.1A CN105537902A (en) | 2016-01-22 | 2016-01-22 | Automatic heat sleeving assembly machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610040597.1A CN105537902A (en) | 2016-01-22 | 2016-01-22 | Automatic heat sleeving assembly machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105537902A true CN105537902A (en) | 2016-05-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610040597.1A Pending CN105537902A (en) | 2016-01-22 | 2016-01-22 | Automatic heat sleeving assembly machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105537902A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107009089A (en) * | 2017-06-01 | 2017-08-04 | 杨水红 | A kind of sewage disposal motor is socketed the servicing unit of heat-shrinkable tube with bolt |
| CN108015520A (en) * | 2016-11-04 | 2018-05-11 | 上海托展机电设备有限公司 | A kind of hot pressing worm screw equipment |
| CN108098254A (en) * | 2017-12-20 | 2018-06-01 | 西安航天动力研究所 | A kind of hot-press arrangement and method of liquid-propellant rocket engine end face seal stationary ring |
| CN109217592A (en) * | 2018-09-03 | 2019-01-15 | 上海鑫国动力科技有限公司 | A kind of electric machine casing heating jacket equipment for new-energy automobile |
| CN112475781A (en) * | 2020-11-23 | 2021-03-12 | 苏州宏创高频加热设备有限公司 | Auxiliary device for stator hot assembly production process |
| CN114425681A (en) * | 2022-01-07 | 2022-05-03 | 哈尔滨电气动力装备有限公司 | Tool and process for hot sleeving of mechanical seal static sliding ring of main pump of shaft seal of nuclear power station |
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| DE102010041062A1 (en) * | 2010-09-20 | 2012-03-22 | Brose Fahrzeugteile GmbH & Co. Kommanditgesellschaft, Würzburg | Method for producing a housing arrangement, housing arrangement and stamp device |
| CN204481649U (en) * | 2015-03-19 | 2015-07-15 | 苏州玛捷特自动化设备有限公司 | Stator of electrical motor of sewing machine and shell automatic assembling machine |
| CN204711486U (en) * | 2015-06-08 | 2015-10-21 | 常州朗奇威电器有限公司 | A kind of hot jacket machine automatically |
| JP5804066B2 (en) * | 2011-08-19 | 2015-11-04 | 株式会社安川電機 | Encoder manufacturing apparatus, encoder manufacturing method, servo motor manufacturing method |
| CN205325117U (en) * | 2016-01-22 | 2016-06-22 | 杭州焕杰自动化设备有限公司 | Automatic hot jacket kludge |
| EP2758661B1 (en) * | 2011-09-22 | 2016-10-05 | Mitsubishi Heavy Industries, Ltd. | A power generating apparatus of renewable energy type |
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2016
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| DE102010041062A1 (en) * | 2010-09-20 | 2012-03-22 | Brose Fahrzeugteile GmbH & Co. Kommanditgesellschaft, Würzburg | Method for producing a housing arrangement, housing arrangement and stamp device |
| JP5804066B2 (en) * | 2011-08-19 | 2015-11-04 | 株式会社安川電機 | Encoder manufacturing apparatus, encoder manufacturing method, servo motor manufacturing method |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108015520A (en) * | 2016-11-04 | 2018-05-11 | 上海托展机电设备有限公司 | A kind of hot pressing worm screw equipment |
| CN108015520B (en) * | 2016-11-04 | 2020-04-28 | 上海托展机电设备有限公司 | Hot-pressing worm equipment |
| CN107009089A (en) * | 2017-06-01 | 2017-08-04 | 杨水红 | A kind of sewage disposal motor is socketed the servicing unit of heat-shrinkable tube with bolt |
| CN108098254A (en) * | 2017-12-20 | 2018-06-01 | 西安航天动力研究所 | A kind of hot-press arrangement and method of liquid-propellant rocket engine end face seal stationary ring |
| CN108098254B (en) * | 2017-12-20 | 2019-10-01 | 西安航天动力研究所 | A kind of hot-press arrangement and method of liquid-propellant rocket engine end face seal stationary ring |
| CN109217592A (en) * | 2018-09-03 | 2019-01-15 | 上海鑫国动力科技有限公司 | A kind of electric machine casing heating jacket equipment for new-energy automobile |
| CN112475781A (en) * | 2020-11-23 | 2021-03-12 | 苏州宏创高频加热设备有限公司 | Auxiliary device for stator hot assembly production process |
| CN114425681A (en) * | 2022-01-07 | 2022-05-03 | 哈尔滨电气动力装备有限公司 | Tool and process for hot sleeving of mechanical seal static sliding ring of main pump of shaft seal of nuclear power station |
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Application publication date: 20160504 |
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| RJ01 | Rejection of invention patent application after publication |