CN205325117U - Automatic hot jacket kludge - Google Patents
Automatic hot jacket kludge Download PDFInfo
- Publication number
- CN205325117U CN205325117U CN201620059412.7U CN201620059412U CN205325117U CN 205325117 U CN205325117 U CN 205325117U CN 201620059412 U CN201620059412 U CN 201620059412U CN 205325117 U CN205325117 U CN 205325117U
- Authority
- CN
- China
- Prior art keywords
- frock
- hot jacket
- automatic hot
- line slideway
- workpiece
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- General Induction Heating (AREA)
Abstract
The utility model relates to an automatic hot jacket kludge belongs to machining equipment field. It includes electric system, mechanical system and PLC control system, electric system includes frock servo, heating servo and moving part control system, and electric system is controlled by PLC control system, mechanical system includes frame and rack -mounted built -in switch board, frock segmenting device, touch devices and high frequency induction heating device. It accomplishes automatic hot jacket frock technology to be cooperated by electric system, mechanical system and PLC control system three. The utility model discloses use high frequency induction heating, avoided the wasting of resources and potential safety hazard that indirect heating brought, secondly improved degree of automation of whole frock process greatly, also improved the qualification rate and the production efficiency of product, reduced the manual work and consumeed.
Description
Technical field
This utility model relates to a kind of hot jacket kludge automatically, belongs to machining equipment field。
Background technology
Occur that in production and processing field workpiece B station is pressed into the assembling product technique of workpiece A station by many workpiece A station heating again, and based on workman's hand assembled, i.e. manual heating workpiece A station, then with hammer, workpiece B station is knocked in workpiece A station。
The usual people heating to object, one is the burning generation heat utilizing coal, oil, gas equal energy source；Two is utilize the electrical appliances such as electric furnace to convert electric energy to heat。The mode (conduction of heat, thermal convection current, heat radiation) of the only logical heat transfer of these heats just can be delivered on workpiece A station, it is achieved adds the purpose of hot object。The object heated up by these mode of heatings all realizes heating up by absorption outside heat, therefore, belongs to indirect heating manner。And this type of indirect heating manner needs a lot of energy to set up a relatively high warm area, but only have minor heat therein can be delivered on workpiece A station, cause energy waste largely。Wherein there is many potential safety hazards with fire electricity consumption simultaneously。
Secondly, the manual uniformity heating extremely difficult maintenance each workpiece A station temperature；Knock in workpiece A station by manual for workpiece B station, knock in the degree of depth and be difficult to unified。
Two problems combine and cause that conforming product rate is low, speed of production is slow, technique is loaded down with trivial details, there is certain danger, and the requirement of technical staff is high, the series of problems such as personal management is complicated, the to a certain degree higher limit production of product。
Utility model content
The purpose of this utility model is in that to overcome above shortcomings in prior art, and provides the automatic hot jacket kludge that a kind of automatization is high, safety is good。
The technical scheme in the invention for solving the above technical problem is: a kind of hot jacket kludge automatically, it is characterised in that: it includes electrical system, mechanical system and PLC control system；Described electrical system includes frock servosystem, heating servo system and moving component and controls system, and electrical system is controlled by PLC control system；Described mechanical system includes frame and rack-mounted built-in switch board, frock segmenting device, contactor control device and high-frequency induction heating apparatus；
Described moving component controls system and is placed in built-in switch board, is controlled the motion of frock segmenting device and the motion of high-frequency induction heating apparatus respectively by frock servosystem and heating servo system；Described PLC control system is placed in built-in switch board, and is connected with contactor control device。
Described frock segmenting device includes rotating disk, dispenser, frock chassis, some station clamps and installs fixture, described dispenser is fixed on the side of the platform of frame, described rotating disk and frock chassis are sequentially arranged on dispenser, and described station clamp is circumferentially uniformly arranged on frock chassis；Described frock servosystem is arranged on the side of platform, and described heating servo system is arranged on the opposite side of platform；The vertical panel of described frock servosystem and heating servo system is respectively equipped with line slideway one and line slideway two, described installation fixture is slidably mounted on line slideway one and matches with the position of station clamp, and described high-frequency induction heating apparatus is slidably mounted on line slideway two。
Adopt the operation of heating servo system's automation detection and control high-frequency induction heating apparatus, by high-frequency induction, utilize workpiece to produce faradic current under high frequency magnetic field effect and cause workpiece self-heating and then reach the purpose of heating。High-frequency induction heating is adopted to avoid problems such as using the wasting of resources existed during the heating indirectly such as coal, oil, gas and potential safety hazard。
Simultaneously, heating servo system substantially increases the automaticity of whole heating process, workpiece temperature is risen to required height by data automatically that set in advance by system, avoid the uncontrollability of artificial judgment, the temperature making each workpiece keeps consistent, considerably increases qualification rate and the uniformity of product。
Secondly, frock servosystem and moving component control the cooperation of system so that the process of whole frock achieves automatization, and frock position and dynamics are obtained for guarantee。
This utility model also includes chiller, and described chiller is installed on the inner side of line slideway one, and corresponding to station clamp in vertical height, and chiller is controlled by PLC control system。The workpiece completing frock can be cooled down by chiller, it is prevented that causes scald event owing to temperature is too high when workpiece turns to when operator locates, and is then caused by workpiece and does not take out in time and the follow-up frock accident that causes。
Frame of the present utility model is with platform for boundary, and its first half is provided with emissive plastic glazing around tripartite。Frame is additionally provided with safe grating。The setting of lucite and safe grating can prevent operator to be subject to unexpected industrial injury, is also that equipment will not start in the working range of equipment when safe grating detects operator, and meeting alarm guarantees the safety of personnel。
Horizontal leg it is additionally provided with, it is possible to finely tuned the height user demand with satisfied reality of frame by horizontal leg bottom frame。
This utility model also includes wire traction apparatus and line slideway three, and described wire traction apparatus is slidably mounted on the platform of frame by line slideway three。Wire traction apparatus can meet the user demand of some workpiece with wire, and line slideway three is then for the position adjustment of wire traction apparatus。
This utility model compared with prior art, has the following advantages and effect: this utility model adopts high-frequency induction heating, it is to avoid the wasting of resources that indirect heating brings and potential safety hazard；Next adopts the compounding practice of electrical system, mechanical system and PLC control system, substantially increases the automaticity of whole frock process, also improves qualification rate and the production efficiency of product, decreases artificial consuming。
Accompanying drawing explanation
Fig. 1 is this utility model structural representation。
Fig. 2 is this utility model close-up schematic view。
In accompanying drawing: 1 is frock servosystem, 2 is heating servo system, and 3 is frame, 4 is built-in switch board, and 5 is rotating disk, and 6 is frock chassis, 7 is station clamp, and 8 for installing fixture, and 9 is contactor control device, 10 is line-frequency induction heater, and 11 is horizontal leg, and 12 is line slideway one, 13 is line slideway two, 14 safe gratings, 15 is traction apparatus, and 16 is line slideway three。
Detailed description of the invention
Below in conjunction with accompanying drawing and by embodiment, the utility model is described in further detail, and following example are that this utility model is not limited to following example to explanation of the present utility model。
Referring to Fig. 1, the present embodiment includes electrical system, mechanical system and PLC control system。Electrical system includes frock servosystem 1, heating servo system 2 and moving component and controls system, and electrical system is controlled by PLC control system。Mechanical system includes frame 3 and rack-mounted built-in switch board 4, frock segmenting device, contactor control device 9 and high-frequency induction heating apparatus 10。
Frame 3 is made up of square tube and steel plate, sound construction。Horizontal leg 11 it is provided with, it is possible to finely tuned the height user demand with satisfied reality of frame 3 by horizontal leg 11 bottom frame 3。
The position of frame 3 intermediate altitude is provided with a platform, platform have built-in switch board 4, be provided with emissive plastic glazing on platform around the tripartite of frame 3, other mechanical system parts be set within lucite surrounds。The left side of flat surface is provided with frock segmenting device, and it includes rotating disk 5, dispenser, 6, four, frock chassis station clamp 7 and installs fixture 8。Dispenser is fixed on the table top of platform, and rotating disk 5 is installed on dispenser, and frock chassis 6 is arranged on rotating disk 5 again, and four station clamps 7 are uniformly fixed on frock chassis 6 according to angle interval, between two 130 ° of angles。Thus by dispenser indirect belt start building position fixture 7 do not stop successively rule rotate。
Frock servosystem 1 is vertically installed on rear side of frock segmenting device, and its vertical panel is provided with line slideway 1, installs fixture 8 and is slidably fixed on line slideway 1, and matches with the position of station clamp 7 in the position installing fixture 8。
Heating servo system 2 is vertically installed at the right side of frame 3 platform, and its vertical panel is provided with line slideway 2 13, and high-frequency induction heating apparatus 10 is slidably fixed on line slideway 2 13。Opening time and the shut-in time of high-frequency induction heating apparatus 10 is controlled by PLC control system。
Moving component controls system and is placed in built-in switch board 4, controls the motion of frock segmenting device and the motion of high-frequency induction heating apparatus respectively by frock servosystem 1 and heating servo system 2。
Chiller 15 it is additionally provided with in the inner side of line slideway 1, and corresponding to the position of station clamp 7 in vertical height。PLC control system controls the electromagnetic valve opening and closing of chiller 15 and opens or closes low-pressure air, the workpiece after completing frock is blown cooling, makes workpiece be cooled to removably temperature when forwarding operator to and locating。
PCL controls system and is placed in built-in switch board 4, and is connected with contactor control device 9, it is achieved human-computer interaction, for arranging in advance and amendment parameter。
Frame 3 is additionally provided with safe grating 14, is also that equipment will not start in the working range of equipment when safe grating 14 detects operator, and meeting alarm guarantees the safety of personnel。
Being additionally provided with wire traction apparatus 15 and line slideway 3 16 on the platform of frame 3, wire traction apparatus 15 is slidably mounted on the platform of frame 3 by line slideway 3 16。Wire traction apparatus 15 can meet the user demand of some workpiece with wire, and line slideway 3 16 is for the position adjustment of wire traction apparatus 15。
When operation, first set the parameters of the present embodiment by technical staff in advance, be then switched to auto state。
Referring to Fig. 2, operator load onto workpiece A mono-at a station of station clamp 7, workpiece B mono-is contained on installation fixture 8 simultaneously。
After completing, rotating disk 5 rotates counterclockwise to b station automatically, and meanwhile, a station is put workpiece A bis-by operator。When PLC station system detects that b station has workpiece, control heating servo system 2 and high-frequency induction heating apparatus 10 is pushed to b station, workpiece A mono-is heated by later on electromagnetic valve, reaches temperature required rear electromagnetic valve and is automatically switched off, and high-frequency induction heating apparatus 10 returns original position。Then workpiece B mono-is installed on workpiece A mono-by PLC station system control frock servosystem 1, forms workpiece one。
After frock completes, rotating disk 5 rotates a station and takes workpiece one to c station, meanwhile, operator puts workpiece A tri-at a station, puts workpiece B bis-installing fixture 8 place。Now chiller is opened, and the workpiece being in c station is cooled down。After workpiece A bis-is heated by high-frequency induction heating apparatus 10 simultaneously, workpiece B bis-is controlled to load workpiece A bis-by frock servosystem 1 and forms workpiece two。
Subsequently, rotating disk 5 rotates a station again, and workpiece one arrives d station place, and workpiece two arrives c station, and workpiece one and workpiece two are cooled down simultaneously。Workpiece A tri-arrives b station, is put into workpiece B tri-by operator at installation fixture 8 simultaneously, puts into workpiece A tetra-at a station。After workpiece A tri-is heated by high-frequency induction heating apparatus 10 subsequently, workpiece B tri-is controlled to load workpiece A tri-by frock servosystem 1 and forms workpiece three。
Finally, rotating disk 5 rotates a station again, and workpiece one returns to a station, operator unload, and changes workpiece A five, puts into workpiece B tetra-installing fixture 8 place。So far a circulation is completed。
Workpiece A mono-～workpiece A five, workpiece B mono-～workpiece B tetra-are band processing work。
Although this utility model is with embodiment openly as above; but it is not limited to protection domain of the present utility model; any technical staff being familiar with this technology, the change made in without departing from design of the present utility model and scope and retouching, all should belong to protection domain of the present utility model。
Claims (7)
1. an automatic hot jacket kludge, it is characterised in that: it includes electrical system, mechanical system and PLC control system；Described electrical system includes frock servosystem, heating servo system and moving component and controls system, and electrical system is controlled by PLC control system；Described mechanical system includes frame and rack-mounted built-in switch board, frock segmenting device, contactor control device and high-frequency induction heating apparatus；Described moving component controls system and is placed in built-in switch board, is controlled the motion of frock segmenting device and the motion of high-frequency induction heating apparatus respectively by frock servosystem and heating servo system；Described PLC control system is placed in built-in switch board, and is connected with contactor control device。
2. automatic hot jacket kludge according to claim 1, it is characterized in that: described frock segmenting device includes rotating disk, dispenser, frock chassis, some station clamps and installs fixture, described dispenser is fixed on the side of the platform of frame, described rotating disk and frock chassis are sequentially arranged on dispenser, and described station clamp is circumferentially uniformly arranged on frock chassis；Described frock servosystem is arranged on the side of platform, and described heating servo system is arranged on the opposite side of platform；The vertical panel of described frock servosystem and heating servo system is respectively equipped with line slideway one and line slideway two, described installation fixture is slidably mounted on line slideway one and matches with the position of station clamp, and described high-frequency induction heating apparatus is slidably mounted on line slideway two。
3. automatic hot jacket kludge according to claim 1, it is characterised in that: also including chiller, described chiller is installed on inside line slideway one, and corresponding to station clamp in vertical height, and chiller is controlled by PLC control system。
4. automatic hot jacket kludge according to claim 1, it is characterised in that: described frame is with platform for boundary, and its first half is provided with emissive plastic glazing around tripartite。
5. automatic hot jacket kludge according to claim 1, it is characterised in that: also including safe grating, described safe grating is installed in frame。
6. automatic hot jacket kludge according to claim 1, it is characterised in that: it is additionally provided with horizontal leg bottom described frame。
7. automatic hot jacket kludge according to claim 1, it is characterised in that: also including wire traction apparatus and line slideway three, described wire traction apparatus is slidably mounted on the platform of frame by line slideway three。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620059412.7U CN205325117U (en) | 2016-01-22 | 2016-01-22 | Automatic hot jacket kludge |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620059412.7U CN205325117U (en) | 2016-01-22 | 2016-01-22 | Automatic hot jacket kludge |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205325117U true CN205325117U (en) | 2016-06-22 |
Family
ID=56197869
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620059412.7U Expired - Fee Related CN205325117U (en) | 2016-01-22 | 2016-01-22 | Automatic hot jacket kludge |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205325117U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105537902A (en) * | 2016-01-22 | 2016-05-04 | 杭州焕杰自动化设备有限公司 | Automatic heat sleeving assembly machine |
| CN109128688A (en) * | 2018-08-16 | 2019-01-04 | 广东弘添汽车科技有限公司 | Aluminium alloy rim heating assembly device |
| CN109217592A (en) * | 2018-09-03 | 2019-01-15 | 上海鑫国动力科技有限公司 | A kind of electric machine casing heating jacket equipment for new-energy automobile |
-
2016
- 2016-01-22 CN CN201620059412.7U patent/CN205325117U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105537902A (en) * | 2016-01-22 | 2016-05-04 | 杭州焕杰自动化设备有限公司 | Automatic heat sleeving assembly machine |
| CN109128688A (en) * | 2018-08-16 | 2019-01-04 | 广东弘添汽车科技有限公司 | Aluminium alloy rim heating assembly device |
| CN109217592A (en) * | 2018-09-03 | 2019-01-15 | 上海鑫国动力科技有限公司 | A kind of electric machine casing heating jacket equipment for new-energy automobile |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105537902A (en) | Automatic heat sleeving assembly machine | |
| CN205325117U (en) | Automatic hot jacket kludge | |
| CN204322721U (en) | Light guide plate silk-screen drying unit | |
| CN204460951U (en) | A kind of electric heating circulating drying box | |
| CN205045987U (en) | Safe controllable annealing stove | |
| CN104635802B (en) | A kind of online gluing heater | |
| CN204787627U (en) | Tea set pottery drying kiln | |
| CN205175034U (en) | Hot -air circulating oven | |
| CN105276931A (en) | Vehicle part baking chamber | |
| CN207247752U (en) | A kind of intellectual heated-air circulation oven | |
| CN204936300U (en) | Pottery, semi-metallic brake pad hot pressing die preheating oven | |
| CN204693530U (en) | A kind of domestic microwave furnace apparatus | |
| CN206879132U (en) | Steel moulds converting electromagnetic radiation automatic thermal shrinkage control system | |
| CN202177301U (en) | Full-automatic atmosphere protective resistance furnace | |
| CN102875018B (en) | High-purity glass rod heating and insulation unit and heating and insulation method thereof | |
| CN205809727U (en) | A kind of food temperature control box | |
| CN205020049U (en) | Production potassium permanganate's dedicated far infrared radiation electric heater unit of autoclave | |
| CN203642511U (en) | Production line hot air device capable of controlling operating time automatically | |
| CN204515562U (en) | A kind of air-conditioning heats structure in conjunction with the prefabricated cabin of distributed heating system | |
| CN205062118U (en) | Atmosphere protection annealing stove | |
| CN203561199U (en) | Heated air circulation gel furnace | |
| CN106643034A (en) | Oven with circulating air duct | |
| CN206959022U (en) | A kind of electromagnetic oven with bluetooth | |
| CN105107430A (en) | Far-infrared radiation electric heating device special for autoclave for producing potassium permanganate | |
| CN204295934U (en) | A kind of sulfuration baking box |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160622 Termination date: 20170122 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |