Construction method for wall reinforcing structure
Technical Field
The invention relates to a reinforced structure, in particular to a reinforced structure of an old building.
Background
After long-term use of an old building, the bearing capacity of the old building is reduced due to various reasons, which is mainly reflected in that the wall of the old building is cracked due to settlement and other reasons or the bearing capacity of the wall can not meet the requirement of the existing load; the bearing capacity of the concrete beam of the old building can be reduced due to concrete carbonization or can not meet the requirement due to the use standard lifting. Therefore, for old buildings, the overall bearing effect of the structure needs to be enhanced, and the mechanical property of the structure needs to be improved.
Disclosure of Invention
The invention provides a reinforcing structure of an old building, which solves the problem that the bearing capacity of a wall body and the bearing capacity of a concrete beam are not enough.
Aiming at the problem of insufficient wall strength, the invention adopts the following reinforced structure: a piece of prestressed reinforcement is arranged on the surface of a wall body after the wall body is stripped and painted, the diameter of the prestressed reinforcement is 12-14 mm, the distance between the prestressed reinforcements is 150-300 mm, non-prestressed reinforcing ribs are arranged on the prestressed reinforcement, the prestressed reinforcement and the reinforcing ribs are in welded connection, the diameter of each reinforcing rib is 12-14 mm, and the distance between the reinforcing ribs and the reinforcing ribs is 150-300 mm. The initial arrangement direction of the prestressed reinforcements is 45 degrees from the horizontal included angle, and the arrangement direction of the reinforcing ribs is perpendicular to the initial arrangement direction of the prestressed reinforcements. And after the prestressed reinforcement is tensioned, fixing the prestressed reinforcement through a fixing reinforcement, and welding and fixing the fixing reinforcement and the prestressed reinforcement, wherein the diameter of the fixing reinforcement is 14-16 mm. The fixed rib interval is 150 ~ 300mm, and every stretch-draw unit length is 150 ~ 300mm, sets up the strengthening rib at two ends of stretch-draw unit. Grouting pipes are arranged in a tensioning unit formed by the prestressed reinforcements and the non-prestressed reinforcing ribs, the distance between the grouting pipes is 350-450 mm, the grouting pipes are stainless steel pipes with the diameter of 10mm, the grouting pipes are embedded into mortar joints of the wall body, the embedding depth is 60mm, and the grouting pipes are fixed by structural glue. A three-way valve is arranged between the grouting pipe and the slurry storage tank.
The following reinforcing structures may also be employed: a piece of prestressed reinforcement is arranged on the surface of a wall body after the wall body is stripped and painted, the diameter of the prestressed reinforcement is 12-14 mm, the distance between the prestressed reinforcements is 150-300 mm, non-prestressed reinforcing ribs are arranged on the prestressed reinforcement, the prestressed reinforcement and the reinforcing ribs are in welded connection, the diameter of each reinforcing rib is 12-14 mm, and the distance between the reinforcing ribs and the reinforcing ribs is 150-300 mm. The initial arrangement direction of the prestressed reinforcements is horizontal, and the arrangement direction of the reinforcing ribs is vertical. And after the prestressed reinforcement is tensioned, fixing the prestressed reinforcement through a fixing reinforcement, and welding and fixing the fixing reinforcement and the prestressed reinforcement, wherein the diameter of the fixing reinforcement is 14-16 mm. The fixed muscle interval is 300 ~ 600mm, and every stretch-draw unit length is 300 ~ 600mm, sets up the strengthening rib at two ends of stretch-draw unit, arranges one row of strengthening rib between vertical strengthening rib of end and vertical fixed muscle. Grouting pipes are arranged in a tensioning unit formed by the prestressed reinforcements and the non-prestressed reinforcing ribs, the distance between the grouting pipes is 350-450 mm, the grouting pipes are stainless steel pipes with the diameter of 10mm, the grouting pipes are embedded into mortar joints of the wall body, the embedding depth is 60mm, and the grouting pipes are fixed by structural glue. A three-way valve is arranged between the grouting pipe and the slurry storage tank.
After the prestressed reinforcement is arranged on the surface of the wall body, the structural performance of the wall body is greatly improved, even the damage form of the structure is also greatly improved, the plastic damage is transited to the elastic damage, and the structure safety is remarkably improved.
The wall body reinforcing construction steps are as follows:
(1) stripping the whitewash layer, and pre-drilling an embedding hole of the grouting pipe, wherein the diameter of the embedding hole of the grouting pipe is 12 mm; pre-drilling an embedding hole by using an electric rotary diamond core drill, cooling a drill bit by using water and taking out brick scraps; cleaning dust and scum or loose parts on the surface of a wall body by using steel wires and keeping the dust and scum or loose parts dry;
(2) hanging prestressed reinforcements, fixing the prestressed reinforcements on the wall body through a U-shaped iron buckle, and inserting the U-shaped iron buckle into the mortar joint of the wall body;
(3) hanging reinforcing ribs on the prestressed reinforcements, and primarily connecting the prestressed reinforcements with the reinforcing ribs by using steel wires;
(4) and (3) carrying out prestress tensioning on the prestressed reinforcement, wherein a lever-type clamping tool is adopted for prestressed reinforcement tensioning, and the ratio of a resistance arm to a power arm of the lever-type clamping tool is 0.05-0.15. The tensioning process adopts the following steps: and (3) primarily tensioning the prestressed reinforcement to 10% of controlled tensioning stress, holding the load for 3min to establish the initial stress, tensioning the prestressed reinforcement to the controlled tensioning stress, and holding the load for 5min to establish the prestress.
(5) After the prestressed tension is finished, welding and anchoring the prestressed steel bars by using fixing bars, and welding and fixing the prestressed steel bars and the reinforcing ribs;
(6) embedding grouting pipes, wherein gaps between the grouting pipes and the embedding holes are sealed by structural adhesive;
(7) grouting the wall; and (3) grouting the wall by using a pressure grouting machine, wherein grouting is started from the lowest row position, gradually and symmetrically develops towards two sides, the expected pressure is reached at each injection point or the grout freely flows out from the adjacent injection points, the injection direction can be stopped, and the injection hole is blocked.
If the slurry leaks, if no leak path can be found, the slurry is mixed into the accelerator and injected in a small amount to gradually precipitate and block the leak path.
And (4) after the slurry is completely solidified, removing the grouting pipe and sealing the hole.
If the wall body has cracks, the following treatment is carried out before the step (7):
1) embedding grouting nozzles in the middle of the cracks, wherein the distance between grouting points is comprehensively determined according to the width and the depth of the cracks, and the distance is 200-300 mm;
2) and sealing the crack, sealing the grouting nozzle by using epoxy cement after the grouting nozzle is embedded to form a sealed space, reserving a grout inlet and a grout outlet, and pressing the grout into the crack by using a needle cylinder to fill the crack.
3) And (4) sealing inspection, coating a layer of soap along the crack, introducing compressed air from the grouting nozzle, and repairing and sealing the air leakage part until the leakage is avoided.
4) Grouting, namely when the width of the crack is less than 0.3mm, sealing the crack by adopting epoxy daub, and then grouting by adopting methacrylate grout; when the width of the crack is more than or equal to 0.3mm and less than 1mm, adopting epoxy resin grout for pouring; and when the width of the crack is larger than or equal to 1mm, pouring by using cement grout.
According to the stress characteristics of the concrete beam, the concrete beam is reinforced as follows: the concrete beam has the advantages that the maximum bending moment of the concrete beam can be greatly relieved by applying upward prestress on 1/3 and 2/3 positions of the concrete beam, so that the angle steel is bent at 1/3 and 2/3 positions, triangular notches are cut at the bent positions of the angle steel, steel plates are welded on the back sides of the triangular notches for reinforcement, the welding width of the welded steel plates is 150-200 mm, and the thickness of the steel plates is 12-14 mm. The angle steel bending part is provided with a fastening screw rod, the diameter of the fastening screw rod is 18-22 mm, and the height of a screw cap is larger than 1.5 times of the diameter of the screw rod. The angle steel is evenly arranged at two corners below the concrete beam, a batten plate is welded between the angle steel at the left corner and the angle steel at the right corner, the thickness of the batten plate is 10-12 mm, and the width of the batten plate is 100-120 mm.
The concrete beam construction steps are as follows:
(1) arranging a temporary support below the concrete beam;
(2) chiseling 250-300 mm of brick walls for supporting concrete beams, and reserving an operation space for angle steel construction;
(3) inserting angle steel after cleaning the surface of the concrete beam;
(4) mounting a fastening screw, and performing prestress tensioning on the angle steel;
(5) and welding the steel plate and the batten plate.
The invention has good structural performance and is safe and reliable.
Drawings
Fig. 1 is a schematic view of a wall reinforcing structure, fig. 2 is a schematic view of a wall reinforcing structure, fig. 3 is a schematic view of a structure before concrete reinforcement, and fig. 4 is a schematic view of a concrete reinforcing structure.
In the drawings: 1. prestressed reinforcement, 2, strengthening rib, 3, fixed muscle, 4, slip casting pipe, 5, angle steel, 6, fastening screw, 7, steel sheet, 8, lacing plate.
Detailed Description
Example one
The embodiment is not enough to wall body intensity, takes following reinforced structure: a skin prestressed reinforcement 1 is arranged on the surface of a wall body after the wall body is stripped and painted, the diameter of the prestressed reinforcement 1 is 12mm, the distance between the prestressed reinforcements 1 is 200mm, non-prestressed reinforcing ribs 2 are arranged on the prestressed reinforcement 1, the prestressed reinforcement 1 and the reinforcing ribs 2 are welded and connected, the diameter of the reinforcing ribs 2 is 12mm, and the distance between the reinforcing ribs 2 is 200 mm. The initial arrangement direction of the prestressed reinforcement 1 is 45 degrees from the horizontal included angle, the arrangement direction of the reinforcing ribs 2 is perpendicular to the initial arrangement direction of the prestressed reinforcement 1, the initial arrangement of the prestressed reinforcement 1 is in the position of a dotted line in the figure 1, and the prestressed reinforcement 1 is stretched to become the position of a solid line. After the prestressed reinforcement 1 is tensioned, the prestressed reinforcement 1 is fixed through the fixing ribs 3, the fixing ribs 3 and the prestressed reinforcement 1 are welded and fixed, and the diameter of the fixing ribs 3 is 14 mm. The distance between the fixed ribs 3 is 200mm, the length of each tensioning unit is 200mm, and reinforcing ribs 2 are arranged at two ends of each tensioning unit. Grouting pipes 4 are arranged in a tensioning unit formed by the prestressed reinforcement 1 and the non-prestressed reinforcing ribs 2, the distance between the grouting pipes 4 is 400mm, the grouting pipes 4 are stainless steel pipes with the diameter of 10mm, the grouting pipes 4 are embedded into wall mortar joints, the embedding depth is 60mm, and the grouting pipes are fixed by structural glue. A three-way valve is arranged between the grouting pipe 4 and the slurry storage tank.
The following reinforcing structures may also be employed: a skin prestressed reinforcement 1 is arranged on the surface of a wall body after the wall body is stripped and painted, the diameter of the prestressed reinforcement 1 is 12mm, the distance between the prestressed reinforcements 1 is 200mm, non-prestressed reinforcing ribs 2 are arranged on the prestressed reinforcement 1, the prestressed reinforcement 1 and the reinforcing ribs 2 are welded and connected, the diameter of the reinforcing ribs 2 is 12mm, and the distance between the reinforcing ribs 2 is 200 mm. The initial arrangement direction of the prestressed reinforcement 1 is horizontal, the arrangement direction of the reinforcing ribs 2 is vertical, the initial arrangement of the prestressed reinforcement 1 is the position of the dotted line in fig. 2, and the prestressed reinforcement 1 is stretched to become the position of the solid line. After the prestressed reinforcement 1 is tensioned, the prestressed reinforcement 1 is fixed through the fixing ribs 3, the fixing ribs 3 and the prestressed reinforcement 1 are welded and fixed, and the diameter of the fixing ribs 3 is 14-16 mm. The interval of the fixed ribs 3 is 400mm, the length of each tensioning unit is 400mm, the two ends of each tensioning unit are provided with reinforcing ribs 2, and a row of reinforcing ribs 2 are arranged between the vertical reinforcing ribs 2 and the vertical fixed ribs 3 at the ends. Grouting pipes 4 are arranged in a tensioning unit formed by the prestressed reinforcement 1 and the non-prestressed reinforcing ribs 2, the distance between the grouting pipes 4 is 400mm, the grouting pipes 4 are stainless steel pipes with the diameter of 10mm, the grouting pipes 4 are embedded into wall mortar joints, the embedding depth is 60mm, and the grouting pipes are fixed by structural glue. A three-way valve is arranged between the grouting pipe 4 and the slurry storage tank.
The wall body reinforcing construction steps are as follows:
(1) stripping the whitewash layer, and pre-drilling an embedding hole of the grouting pipe 4, wherein the diameter of the embedding hole of the grouting pipe 4 is 12 mm; pre-drilling an embedding hole by using an electric rotary diamond core drill, cooling a drill bit by using water and taking out brick scraps; cleaning dust and scum or loose parts on the surface of a wall body by using steel wires and keeping the dust and scum or loose parts dry;
(2) hanging prestressed reinforcements 1, fixing the prestressed reinforcements 1 on the wall body through U-shaped iron buckles, and inserting the U-shaped iron buckles into mortar joints of the wall body;
(3) hanging a reinforcing rib 2 on the prestressed reinforcement 1, and primarily connecting the prestressed reinforcement 1 with the reinforcing rib 2 by using a steel wire;
(4) and (3) carrying out prestress tensioning on the prestressed reinforcement 1, wherein a lever type clamping tool is adopted for tensioning the prestressed reinforcement 1, and the ratio of a resistance arm to a power arm of the lever type clamping tool is 0.05-0.15. The tensioning process adopts the following steps: and (3) primarily tensioning the prestressed reinforcement 1 to a controlled tensioning stress of 10%, holding the load for 3min to establish the initial stress, then tensioning to the controlled tensioning stress, and holding the load for 5min to establish the prestress.
(5) After the pre-stress tensioning is finished, welding and anchoring the pre-stress steel bar 1 by using a fixing bar 3, and welding and fixing the pre-stress steel bar 1 and a reinforcing bar 2;
(6) embedding a grouting pipe 4, wherein a gap between the grouting pipe 4 and the embedding hole is sealed by structural adhesive;
(7) grouting the wall; and (3) grouting the wall by using a pressure grouting machine, wherein grouting is started from the lowest row position, gradually and symmetrically develops towards two sides, the expected pressure is reached at each injection point or the grout freely flows out from the adjacent injection points, the injection direction can be stopped, and the injection hole is blocked.
If the slurry leaks, if no leak path can be found, the slurry is mixed into the accelerator and injected in a small amount to gradually precipitate and block the leak path.
And (5) after the slurry is completely solidified, removing the grouting pipe 4 and sealing the hole.
If the wall body has cracks, the following treatment is carried out before the step (7):
1) embedding grouting nozzles in the middle of the cracks, wherein the distance between grouting points is comprehensively determined according to the width and the depth of the cracks, and the distance is 200-300 mm;
2) and sealing the crack, sealing the grouting nozzle by using epoxy cement after the grouting nozzle is embedded to form a sealed space, reserving a grout inlet and a grout outlet, and pressing the grout into the crack by using a needle cylinder to fill the crack.
3) And (4) sealing inspection, coating a layer of soap along the crack, introducing compressed air from the grouting nozzle, and repairing and sealing the air leakage part until the leakage is avoided.
4) Grouting, namely when the width of the crack is less than 0.3mm, sealing the crack by adopting epoxy daub, and then grouting by adopting methacrylate grout; when the width of the crack is more than or equal to 0.3mm and less than 1mm, adopting epoxy resin grout for pouring; and when the width of the crack is larger than or equal to 1mm, pouring by using cement grout.
The concrete beam reinforcement adopts the following steps: the maximum bending moment of the concrete beam can be greatly relieved by applying upward prestress on 1/3 and 2/3 positions of the concrete beam, so that the angle steel 5 is bent at 1/3 and 2/3 positions, triangular notches are cut at the bent positions of the angle steel 5, a steel plate 7 is welded on the back of each triangular notch for reinforcement, the welding width of the welded steel plate 7 is 180mm, and the thickness of the steel plate 7 is 12 mm. The angle steel 5 bending part sets up fastening screw 6, and fastening screw 6 diameter is 20mm, and the nut height is 40 mm. The angle steel 5 is all arranged at two bights below the concrete beam, because concrete beam middle part moment of flexure is great, welds batten 8 between two bight angle steels 5, and batten 8 thickness is 10mm, and batten 8 width is 100 mm.
The concrete beam construction steps are as follows:
(1) arranging a temporary support below the concrete beam;
(2) chiseling 280mm of brick walls for supporting concrete beams, and reserving an operation space for angle steel 5 construction;
(3) the surface of the concrete beam is cleaned and then inserted into the angle steel 5;
(4) mounting a fastening screw 6, and performing prestress tensioning on the angle steel 5;
(5) the steel plate 7 and the gusset plate 8 are welded.
Example two
The present embodiment employs the following reinforcement structure: a skin prestressed reinforcement 1 is arranged on the surface of a wall body after the wall body is stripped and painted, the diameter of the prestressed reinforcement 1 is 12mm, the distance between the prestressed reinforcements 1 is 200mm, non-prestressed reinforcing ribs 2 are arranged on the prestressed reinforcement 1, the prestressed reinforcement 1 and the reinforcing ribs 2 are welded and connected, the diameter of the reinforcing ribs 2 is 12mm, and the distance between the reinforcing ribs 2 is 200 mm. The initial arrangement direction of the prestressed reinforcement 1 is horizontal, the arrangement direction of the reinforcing ribs 2 is vertical, the initial arrangement of the prestressed reinforcement 1 is the position of the dotted line in fig. 2, and the prestressed reinforcement 1 is stretched to become the position of the solid line. After the prestressed reinforcement 1 is tensioned, the prestressed reinforcement 1 is fixed through the fixing ribs 3, the fixing ribs 3 and the prestressed reinforcement 1 are welded and fixed, and the diameter of the fixing ribs 3 is 14-16 mm. The interval of the fixed ribs 3 is 400mm, the length of each tensioning unit is 400mm, the two ends of each tensioning unit are provided with reinforcing ribs 2, and a row of reinforcing ribs 2 are arranged between the vertical reinforcing ribs 2 and the vertical fixed ribs 3 at the ends. Grouting pipes 4 are arranged in a tensioning unit formed by the prestressed reinforcement 1 and the non-prestressed reinforcing ribs 2, the distance between the grouting pipes 4 is 400mm, the grouting pipes 4 are stainless steel pipes with the diameter of 10mm, the grouting pipes 4 are embedded into wall mortar joints, the embedding depth is 60mm, and the grouting pipes are fixed by structural glue. A three-way valve is arranged between the grouting pipe 4 and the slurry storage tank.
The wall body reinforcing construction steps are as follows:
(1) stripping the whitewash layer, and pre-drilling an embedding hole of the grouting pipe 4, wherein the diameter of the embedding hole of the grouting pipe 4 is 12 mm; pre-drilling an embedding hole by using an electric rotary diamond core drill, cooling a drill bit by using water and taking out brick scraps; cleaning dust and scum or loose parts on the surface of a wall body by using steel wires and keeping the dust and scum or loose parts dry;
(2) hanging prestressed reinforcements 1, fixing the prestressed reinforcements 1 on the wall body through U-shaped iron buckles, and inserting the U-shaped iron buckles into mortar joints of the wall body;
(3) hanging a reinforcing rib 2 on the prestressed reinforcement 1, and primarily connecting the prestressed reinforcement 1 with the reinforcing rib 2 by using a steel wire;
(4) and (3) carrying out prestress tensioning on the prestressed reinforcement 1, wherein a lever type clamping tool is adopted for tensioning the prestressed reinforcement 1, and the ratio of a resistance arm to a power arm of the lever type clamping tool is 0.05-0.15. The tensioning process adopts the following steps: and (3) primarily tensioning the prestressed reinforcement 1 to a controlled tensioning stress of 10%, holding the load for 3min to establish the initial stress, then tensioning to the controlled tensioning stress, and holding the load for 5min to establish the prestress.
(5) After the pre-stress tensioning is finished, welding and anchoring the pre-stress steel bar 1 by using a fixing bar 3, and welding and fixing the pre-stress steel bar 1 and a reinforcing bar 2;
(6) embedding a grouting pipe 4, wherein a gap between the grouting pipe 4 and the embedding hole is sealed by structural adhesive;
(7) grouting the wall; and (3) grouting the wall by using a pressure grouting machine, wherein grouting is started from the lowest row position, gradually and symmetrically develops towards two sides, the expected pressure is reached at each injection point or the grout freely flows out from the adjacent injection points, the injection direction can be stopped, and the injection hole is blocked.
If the slurry leaks, if no leak path can be found, the slurry is mixed into the accelerator and injected in a small amount to gradually precipitate and block the leak path.
And (5) after the slurry is completely solidified, removing the grouting pipe 4 and sealing the hole.
If the wall body has cracks, the following treatment is carried out before the step (7):
1) embedding grouting nozzles in the middle of the cracks, wherein the distance between grouting points is comprehensively determined according to the width and the depth of the cracks, and the distance is 200-300 mm;
2) and sealing the crack, sealing the grouting nozzle by using epoxy cement after the grouting nozzle is embedded to form a sealed space, reserving a grout inlet and a grout outlet, and pressing the grout into the crack by using a needle cylinder to fill the crack.
3) And (4) sealing inspection, coating a layer of soap along the crack, introducing compressed air from the grouting nozzle, and repairing and sealing the air leakage part until the leakage is avoided.
4) Grouting, namely when the width of the crack is less than 0.3mm, sealing the crack by adopting epoxy daub, and then grouting by adopting methacrylate grout; when the width of the crack is more than or equal to 0.3mm and less than 1mm, adopting epoxy resin grout for pouring; and when the width of the crack is larger than or equal to 1mm, pouring by using cement grout.
The concrete beam reinforcement adopts the following steps: the maximum bending moment of the concrete beam can be greatly relieved by applying upward prestress on 1/3 and 2/3 positions of the concrete beam, so that the angle steel 5 is bent at 1/3 and 2/3 positions, triangular notches are cut at the bent positions of the angle steel 5, a steel plate 7 is welded on the back of each triangular notch for reinforcement, the welding width of the welded steel plate 7 is 180mm, and the thickness of the steel plate 7 is 12 mm. The angle steel 5 bending part sets up fastening screw 6, and fastening screw 6 diameter is 20mm, and the nut height is 40 mm. Angle steel 5 is all arranged at two bights below the concrete beam, welds batten plate 8 between left bight angle steel 5 and the right bight angle steel 5, and batten plate 8 thickness is 10mm, and batten plate 8 width is 100 mm.
The concrete beam construction steps are as follows:
(1) arranging a temporary support below the concrete beam;
(2) chiseling 280mm of brick walls for supporting concrete beams, and reserving an operation space for angle steel 5 construction;
(3) the surface of the concrete beam is cleaned and then inserted into the angle steel 5;
(4) mounting a fastening screw 6, and performing prestress tensioning on the angle steel 5;
(5) the steel plate 7 and the gusset plate 8 are welded.