CN107946382A - Solar cell that MWT is combined with HIT and preparation method thereof - Google Patents

Solar cell that MWT is combined with HIT and preparation method thereof Download PDF

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Publication number
CN107946382A
CN107946382A CN201711137599.3A CN201711137599A CN107946382A CN 107946382 A CN107946382 A CN 107946382A CN 201711137599 A CN201711137599 A CN 201711137599A CN 107946382 A CN107946382 A CN 107946382A
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metal electrode
hit
mwt
silicon
solar cell
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Inventor
逯好峰
吴仕梁
路忠林
李质磊
盛雯婷
张凤鸣
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Nanjing Day Care Pv Polytron Technologies Inc
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Nanjing Day Care Pv Polytron Technologies Inc
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Priority to CN201711137599.3A priority Critical patent/CN107946382A/en
Publication of CN107946382A publication Critical patent/CN107946382A/en
Priority to PCT/CN2018/088319 priority patent/WO2019095662A1/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0224Electrodes
    • H01L31/022408Electrodes for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/022425Electrodes for devices characterised by at least one potential jump barrier or surface barrier for solar cells
    • H01L31/022441Electrode arrangements specially adapted for back-contact solar cells
    • H01L31/02245Electrode arrangements specially adapted for back-contact solar cells for metallisation wrap-through [MWT] type solar cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/06Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers
    • H01L31/072Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers the potential barriers being only of the PN heterojunction type
    • H01L31/0745Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers the potential barriers being only of the PN heterojunction type comprising a AIVBIV heterojunction, e.g. Si/Ge, SiGe/Si or Si/SiC solar cells
    • H01L31/0747Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers the potential barriers being only of the PN heterojunction type comprising a AIVBIV heterojunction, e.g. Si/Ge, SiGe/Si or Si/SiC solar cells comprising a heterojunction of crystalline and amorphous materials, e.g. heterojunction with intrinsic thin layer
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/1804Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof comprising only elements of Group IV of the Periodic Table
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/547Monocrystalline silicon PV cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Sustainable Energy (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Electromagnetism (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Sustainable Development (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Photovoltaic Devices (AREA)

Abstract

The invention discloses a kind of MWT solar cells combined with HIT and preparation method thereof, the solar cell that MWT is combined with HIT is multilayer structure making, it is characterised in that is down followed successively by from front:Front metal electrode, oxidic, transparent, conductive layers, p-type non-crystalline silicon, intrinsic amorphous silicon, N-shaped crystal silicon substrate, intrinsic amorphous silicon, N-shaped non-crystalline silicon, oxidic, transparent, conductive layers and back metal electrode;The multilayer structure making is equipped with through hole, and grout metal electrode is filled with through hole, and the top of the grout metal electrode is connected covered with front metal electrode, bottom with the back metal electrode of identical component.The present invention provides a kind of new structure and preparation method, the strong applicability of the method, use value height for volume production high-efficiency silicon solar cell.

Description

Solar cell that MWT is combined with HIT and preparation method thereof
Technical field
The present invention relates to a kind of MWT solar cells combined with HIT and preparation method thereof, belong to solar cell and system Preparation Method technical field.
Background technology
Solar cell is a kind of semiconductor devices that luminous energy can be changed into electric energy, and photovoltaic generation industry experienced skill Art and capital it is superseded after, develop progressively towards the direction of high efficiency and low cost.For current conventional solar cell, Positive and negative electrode is located at the tow sides of cell piece respectively.Since the front of cell piece is at the same time smooth surface, in positive metal Electrode main grid line and thin grid line can block a part of area on surface, so as to cause a part of incident light loss.Common crystal silicon is too Positive energy battery front side metal electrode about covers the surface area of 5-7% or so, and reducing the area of metal electrode can directly improve The energy conversion efficiency of battery.
MWT (Metal Wrap Through) is a kind of effectively to reduce the Efficient back-contact of front metal shielded area too Positive energy battery structure.Front electrode is connected to the back side by it by the hole through battery, and then utilizes the electrode for filling hole Collect the photoelectric current from front electrode.Back contact structure can form component connection of circuit in cell backside completely, and front is not Need welding collected current, therefore the front electrode of MWT is not required main grid, as low as 30 μm at present of thin grid width, front electrode Coating ratio be reduced to 3% or so, reduce half than conventional batteries.Another high performance solar batteries use HIT (Heterojunction with Intrinsic Thin-layer) heterojunction structure, it is non-with the p/i types of light irradiation side Crystal silicon and the i/n type non-crystalline silicons of rear side clamp the crystal silicon chip of centre, and the top layer in both sides forms transparent electrode and collection Electrode, forms the HIT solar cells with symmetrical structure.Such battery combine thin-film solar cells low temperature (<260℃) The advantages of manufacture, avoid using traditional high temperature (>900 DEG C) diffusion technique obtains p-n junction, and efficiency value also have it is larger Advantage.
But the battery of both structures there is also it is respective the problem of.For MWT battery, although electrode coverage product is bright It is aobvious to reduce, but since the reasons such as PN junction structure, passivation, the efficiency value of battery are lower compared with HIT.And although HIT batteries are shown The efficiency of higher, but its front electrode area coverage is big, and still using the method for welding connection.It is hidden that this be easy to cause cell piece Split and the decay that generates electricity, and thin silicon chip technology cannot be applied to reduce cost.
The content of the invention
Goal of the invention:In order to overcome the problem of being individually present in existing MWT and HIT technologies and shortcoming, the present invention provides one Solar cell that kind MWT is combined with HIT and preparation method thereof, it is therefore an objective to solve Railway Project:(1) it is positive in HIT batteries Electrode coverage product is big, and incident light loss is big;(2) mutually it is connected with welding in HIT battery components, be easy to cause and hidden split and decline Subtract, and thin silicon chip technology cannot be applied;(3) MWT battery passivation effect deficiency, electricity conversion are less than HIT.
Technical solution:The solar cell that a kind of MWT is combined with HIT, is multilayer structure making, from positive (upper surface) down It is followed successively by:Front metal electrode, oxidic, transparent, conductive layers (TCO), p-type non-crystalline silicon ((p) a-Si), intrinsic amorphous silicon ((i) a- Si), N-shaped crystal silicon substrate ((n) c-Si), intrinsic amorphous silicon ((i) a-Si), N-shaped non-crystalline silicon ((n) a-Si), electrically conducting transparent oxygen Change layer (TCO) and back metal electrode;The multilayer structure making is equipped with through hole, and grout metal electrode is filled with through hole, The top of the grout metal electrode is connected covered with front metal electrode, bottom with the back metal electrode of identical component.
N-shaped crystalline silicon matrix thickness of the present invention is preferably 80-180 μm.
Front metal electrode of the present invention, back metal electrode are made of silver or copper material.
Oxidic, transparent, conductive layers (TCO) of the present invention are indium doping tin oxide (ITO), or fluorine-doped tin oxide (FTO), or aluminium-doped zinc oxide (AZO), thickness are preferably 0.1-1 μm.
P-type non-crystalline silicon ((p) a-Si) of the present invention, intrinsic amorphous silicon ((i) a-Si), N-shaped non-crystalline silicon ((n) a-Si) Thickness is respectively preferably 5-15nm.
Grout metal electrode conductive compositions of the present invention are silver or copper.
The present invention proposes the preparation method for the silicon solar cell that above-mentioned MWT is combined with HIT at the same time, comprises the following steps:
1) crystalline silicon cleaning, making herbs into wool;
2) obverse and reverse sides of crystal silicon substrate respectively deposit one layer of intrinsic amorphous silicon;
3) one layer of p-type non-crystalline silicon of front deposition;
4) back side covers the mask of one layer of circular pattern, and overall mask pattern is n*n matrixes, n≤4;
5) one layer of N-shaped non-crystalline silicon of backside deposition;
6) obverse and reverse sides respectively deposit layer of transparent conductive layer TCO;
7) removal step 4) in mask;
8) punched with laser, the position of hole is the center of circle of circular masked areas;
9) grout metal electrode and back metal electrode once overleaf are printed at the same time, and be heating and curing;
10) front metal electrode is printed in front, and be heating and curing;
11) battery testing.
Wherein, the step 2), 3), 5) in using plasma enhancing chemical vapour deposition technique (PECVD) prepare it is non- Crystal silicon layer;
Mask used component is paraffin or other organic compounds in the step 4), and the method for covering is screen printing Brush;
Transparency conducting layer is prepared using magnetron sputtering method or chemical vapour deposition technique (CVD) in the step 6);
Using potassium hydroxide or other strong base solutions as washing lotion in the step 7), single side is gone in online roller type equipment Except mask layer;
Red laser, wavelength 1064nm are used in the step 8);
Grout electrode and backplate are printed using slurry of the same race in the step 9);
The step 9), 10) in metal electrode condition of cure it is identical, temperature is 150-220 DEG C, and the time is 10-20 point Clock.
Beneficial effect:Compared with prior art, the solar cell and its system that MWT provided by the present invention is combined with HIT Preparation Method, its remarkable advantage are the deficiency for combining the advantage of MWT and HIT batteries and compensate for the two.First, it is of the invention Battery structure front electrode area coverage it is smaller than HIT, incident light loss reduces;Secondly, eliminate in HIT battery components with weldering Mode with interconnection, can effectively reduce it is hidden split and decay, and further reduce the cost using thin silicon wafer;Again, it is intrinsic non- Crystal silicon layer completes the surface passivation of monocrystalline silicon while pn-junction is formed, and greatly reduces leakage current, improves battery efficiency.And And whole cell manufacturing process be at low temperature carry out (<260 DEG C), silicon chip flexural deformation is small, also eliminates silicon substrate in high temperature Performance degradation in processing.
Brief description of the drawings
Fig. 1 is the battery structure schematic diagram of the embodiment of the present invention;Each label is followed successively by figure:1st, N-shaped crystal silicon substrate ((n) c-Si), 2, intrinsic amorphous silicon ((i) a-Si), 3, p-type non-crystalline silicon ((p) a-Si), 4, N-shaped non-crystalline silicon ((n) a-Si), 5, Oxidic, transparent, conductive layers (TCO), 6, grout metal electrode, 7, back metal electrode, 8, front metal electrode.
Embodiment
With reference to specific embodiment, the present invention is furture elucidated, it should be understood that these embodiments are merely to illustrate the present invention Rather than limit the scope of the invention, after the present invention has been read, various equivalences of the those skilled in the art to the present invention The modification of form falls within the application appended claims limited range.
Embodiment:The silicon solar battery structure that the MWT and HIT of the present embodiment are combined is as shown in Figure 1, battery is multilayer knot Structure body, including be down sequentially overlapped from positive (upper surface):Front metal electrode 8, oxidic, transparent, conductive layers (TCO) 5, p-type Non-crystalline silicon ((p) a-Si) 3, intrinsic amorphous silicon ((i) a-Si) 2, N-shaped crystal silicon substrate ((n) c-Si) 1, intrinsic amorphous silicon ((i) A-Si) 2, N-shaped non-crystalline silicon ((n) a-Si) 4, oxidic, transparent, conductive layers (TCO) 5, back metal electrode 7.Above-mentioned multilayer structure making Through hole is equipped with, grout metal electrode 6 is filled with hole, the top of the grout metal electrode 6 is covered with front metal electrode 8, bottom is connected with the back metal electrode 6 of identical component.
Using the 156mm length of sides, 180 μm of thickness N-shaped monocrystalline silicon piece as basis material, the silicon sun that above-mentioned MWT is combined with HIT The preparation method of energy battery comprises the following steps that:
1) crystal silicon chip is cleaned, and does making herbs into wool processing;
2) one layer of 8nm is respectively deposited using obverse and reverse sides of the plasma enhanced chemical vapor deposition method (PECVD) in silicon chip Thick intrinsic amorphous silicon;
3) the p-type non-crystalline silicon of one layer of 10nm thickness is deposited in front using PECVD, doping concentration is 1 × 1019cm-3;
4) silk-screen printing is used, overleaf printing diameter is the circular paraffin-protected mask of 3mm, and mask global pattern is 6* 6 matrixes;
5) the N-shaped non-crystalline silicon of one layer of 10nm thickness is overleaf deposited using PECVD, doping concentration is 1 × 1019cm-3;
6) the transparency conducting layer indium doping tin oxide of one layer of 200nm thickness is respectively deposited in obverse and reverse sides using magnetron sputtering method (ITO);
7) use potassium hydroxide solution removal step 4 in online roller type equipment) in protection mask;
8) punched with 1064nm laser from the back side, hole diameter is 200 μm, and position is each circular masked areas The center of circle, institute's hole are similarly 6*6 matrixes;
9) silk-screen printing is used, overleaf (solidification temperature of conductive silver glue is 150-250 with low-temperature conductive elargol of the same race Degree), grout metal electrode and back metal electrode once are printed at the same time, is heating and curing within 15 minutes in 200 DEG C of baking ovens;
10) low-temperature conductive silver offset printing brush front metal electrode is used in front, be heating and curing within 15 minutes in 200 DEG C of baking ovens;
11) battery testing.
The present invention provides a kind of new structure and preparation method, the sun of preparation for volume production high-efficiency silicon solar cell Energy battery has heretofore described excellent properties, and the strong applicability of the method, includes huge use value.

Claims (10)

1. the solar cell that a kind of MWT is combined with HIT, is multilayer structure making, it is characterised in that is down followed successively by from front: Front metal electrode, oxidic, transparent, conductive layers(TCO), p-type non-crystalline silicon((p)a-Si), intrinsic amorphous silicon((i)a-Si), N-shaped it is brilliant Body silicon substrate((n)c-Si), intrinsic amorphous silicon((i)a-Si), N-shaped non-crystalline silicon((n)a-Si), oxidic, transparent, conductive layers(TCO) With back metal electrode;The multilayer structure making is equipped with through hole, and grout metal electrode, the grout gold are filled with through hole The top for belonging to electrode is connected covered with front metal electrode, bottom with the back metal electrode of identical component.
2. the solar cell that MWT as claimed in claim 1 is combined with HIT, it is characterised in that the N-shaped crystal silicon substrate Thickness is 80-180 μm.
3. the solar cell that MWT as claimed in claim 1 is combined with HIT, it is characterised in that the oxidic, transparent, conductive layers (TCO)For indium doping tin oxide(ITO), or fluorine-doped tin oxide(FTO), or aluminium-doped zinc oxide(AZO), thickness is 0.1-1μm。
4. the solar cell that MWT as claimed in claim 1 is combined with HIT, it is characterised in that the p-type non-crystalline silicon, intrinsic Non-crystalline silicon, the thickness of N-shaped non-crystalline silicon are respectively 5-15 nm.
5. the preparation method for the silicon solar cell that the MWT as described in claim 1-4 any one is combined with HIT, its feature It is, comprises the following steps:
1)Crystalline silicon cleaning, making herbs into wool;
2)The obverse and reverse sides of crystal silicon substrate respectively deposit one layer of intrinsic amorphous silicon;
3)Front one layer of p-type non-crystalline silicon of deposition;
4)The back side covers the mask of one layer of circular pattern, and overall mask pattern is n*n matrixes, n≤4;
5)One layer of N-shaped non-crystalline silicon of backside deposition;
6)Obverse and reverse sides respectively deposit layer of transparent conductive layer TCO;
7)Removal step 4)In mask;
8)Punched with laser, the position of hole is the center of circle of circular masked areas;
9)Grout metal electrode and back metal electrode once overleaf are printed at the same time, and is heating and curing;
10)Front metal electrode is printed in front, and is heating and curing;
11)Battery testing.
6. the preparation method for the silicon solar cell that MWT as claimed in claim 5 is combined with HIT, it is characterised in that the step Rapid 2)、3)、5)In using plasma enhancing chemical vapour deposition technique(PECVD)Prepare amorphous silicon layer.
7. the preparation method for the silicon solar cell that MWT as claimed in claim 5 is combined with HIT, it is characterised in that the step Rapid 6)It is middle to use magnetron sputtering method or chemical vapour deposition technique(CVD)Prepare transparency conducting layer.
8. the preparation method for the silicon solar cell that MWT as claimed in claim 5 is combined with HIT, it is characterised in that the step Rapid 7)It is middle that washing lotion is used as using potassium hydroxide or other strong base solutions, single side removal mask layer in online roller type equipment.
9. the preparation method for the silicon solar cell that MWT as claimed in claim 5 is combined with HIT, it is characterised in that the step Rapid 8)It is middle to use red laser, wavelength 1064nm;The step 9)Middle grout electrode and backplate are printed using slurry of the same race Brush.
10. the preparation method for the silicon solar cell that MWT as claimed in claim 5 is combined with HIT, it is characterised in that described Step 9)、10)The condition of cure of middle metal electrode is identical, and temperature is 150-220 DEG C, and the time is 10-20 minutes.
CN201711137599.3A 2017-11-16 2017-11-16 Solar cell that MWT is combined with HIT and preparation method thereof Pending CN107946382A (en)

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PCT/CN2018/088319 WO2019095662A1 (en) 2017-11-16 2018-05-25 Solar battery with combined mwt and hit, and preparation method therefor

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CN109473492A (en) * 2018-12-20 2019-03-15 江苏日托光伏科技股份有限公司 It is suitble to the MWT hetero-junction silicon solar cell and preparation method thereof of scale volume production
CN109473493A (en) * 2018-12-20 2019-03-15 江苏日托光伏科技股份有限公司 A kind of MWT hetero-junction silicon solar cell and preparation method thereof
WO2019095662A1 (en) * 2017-11-16 2019-05-23 江苏日托光伏科技股份有限公司 Solar battery with combined mwt and hit, and preparation method therefor
CN114005890A (en) * 2021-10-21 2022-02-01 国家电投集团科学技术研究院有限公司 Silicon heterojunction battery with electrode through hole and preparation method thereof
CN114256361A (en) * 2021-12-03 2022-03-29 浙江晶科能源有限公司 Solar cell and photovoltaic module

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WO2019095662A1 (en) * 2017-11-16 2019-05-23 江苏日托光伏科技股份有限公司 Solar battery with combined mwt and hit, and preparation method therefor
CN109473492A (en) * 2018-12-20 2019-03-15 江苏日托光伏科技股份有限公司 It is suitble to the MWT hetero-junction silicon solar cell and preparation method thereof of scale volume production
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CN114005890A (en) * 2021-10-21 2022-02-01 国家电投集团科学技术研究院有限公司 Silicon heterojunction battery with electrode through hole and preparation method thereof
CN114256361A (en) * 2021-12-03 2022-03-29 浙江晶科能源有限公司 Solar cell and photovoltaic module
CN114256361B (en) * 2021-12-03 2023-06-27 浙江晶科能源有限公司 Solar cell and photovoltaic module

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