CN107945991A - Twisted wire manufacture device - Google Patents
Twisted wire manufacture device Download PDFInfo
- Publication number
- CN107945991A CN107945991A CN201710943049.4A CN201710943049A CN107945991A CN 107945991 A CN107945991 A CN 107945991A CN 201710943049 A CN201710943049 A CN 201710943049A CN 107945991 A CN107945991 A CN 107945991A
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- Prior art keywords
- rotation
- pair
- wire
- twisted wire
- twisted
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
- H01B13/0207—Details; Auxiliary devices
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/012—Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses
- H01B13/01209—Details
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/012—Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses
- H01B13/01236—Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses the wires being disposed by machine
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
- H01B13/0235—Stranding-up by a twisting device situated between a pay-off device and a take-up device
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Processes Specially Adapted For Manufacturing Cables (AREA)
- Wire Processing (AREA)
Abstract
Twisted wire manufacture device (1) includes rotation carrying device (5), partition plate (4) and rotation preventer (3) and forms.In twisted wire manufacture device (1), a plurality of electric wire (101) is twisted together between partition plate (4) and rotation carrying device (5) and forms twisting part (107), then, manufacture twisted wire (102).There is rotation preventer (3) a pair of of outlet roller (9), a pair of of rotation to prevent roller (10), a pair of rotation prevents roller (10) near the wire bend portion (12) of electric wire (101) for having passed through a pair of of outlet roller (9), which is configured by the state between roller.The electric wire (101) by a pair of of outlet roller (9) in wire bend portion (12) is bent into approximate L-shaped or approximation く shapes along first axle (L1) to be formed.
Description
Technical field
The present invention relates to be twisted together and manufacture the twisted wire manufacture device of twisted wire at least two electric wires.
Background technology
For example, in order to which the equipment room for being mounted in automobile is electrically connected, there is harness in vehicle line.Harness includes multiple sub-lines
Beam and form.The harness so formed is manufactured sub-line Shu Zuhe in a manner of meeting desired circuit pattern.As sub-line
The example of beam, can enumerate twisted-pair feeder (twisted wire).
In figure 6, two electric wires 101 are twisted together to manufacture twisted wire 102.As the device for manufacturing the twisted wire 102, example
Such as the device disclosed in known following patent documents 1.The twisted wire manufacture device (electric wire twining device) of patent document 1 includes:Make
Industry platform;The maintaining part of one end of two electric wires is kept on the operation post;Make the motor that maintaining part is pivoted;By an electric wire
The single maintaining part that rotatably keeps around axis of the other end mutually and a pair of of rotating holding portion for setting;It is free along the axis
The mobile maintaining part movably set;The drive division for making the movement maintaining part be moved along the axis;The mobile maintaining part of control
The control unit of translational speed etc. and form.
In addition, the reference numeral 103,104 in Fig. 6 shows one end of twisted wire 102, the other end.In addition, reference numeral 105
Centre is shown, 107 show twisting part, and 108 show terminal fittings, and TP shows winding.
Prior art literature
Patent document
Patent document 1:JP2008-277032A
The content of the invention
The problem of present invention is to be solved
It is an object of the invention to provide it is a kind of can be with simplification that realization device is formed, the twisted wire manufacture of the miniaturization of device
Device.
The solution used to solve the problem
It is characterized in that for the twisted wire manufacture device of the invention described in the technical solution 1 completed of solving the above problems,
Including:
Rotate carrying device;
Partition plate, configures in electric wire supply side compared with the rotation carrying device,
The rotation carrying device is configured between the partition plate and the rotation carrying device a plurality of electric wire being twisted together
And twisting part is formed,
There is the partition plate electric wire for being used for passing through the electric wire along the first axle extended in twisted wire direction of transfer to lead to
Cross portion,
The rotation carrying device has:For making itself rotating rotating mechanism centered on the first axle;For
Twisted wire formed with the twisting part is left to the delivering mechanism of the bulkhead sides submitting along the first axis,
The twisted wire manufacture device further includes the rotation preventer configured compared with the partition plate in electric wire supply side,
The rotation preventer has:A pair of of outlet roller;Configuration is in the bulkhead sides compared with a pair of outlet roller
A pair of of rotation prevents roller,
The pair of outlet roller is configured to make the electric wire along in the direction extension intersected relative to the first axle
Second axis by,
The pair of rotation prevents roller configuration from passing through the electric wire of the pair of outlet roller to along described first
Near the wire bend portion of the direction bending of axis,
The pair of rotation prevents roller to be configured to the wire bend portion and prevented by a pair of rotation between roller.
The present invention described in technical solution 2 based on the twisted wire manufacture device described in technical solution 1,
The rotation preventer, which also has, to be configured to prevent the distance between roller by varying the pair of rotation to adjust
Section is attached to the tension adjustment portion of the tension force in the wire bend portion.
The present invention described in technical solution 3 is prevented based on the twisted wire manufacture device described in technical solution 1 or 2, the rotation
Device and the partition plate and the rotation carrying device are configured in upper, middle and lower state arranged side by side.
In addition, on having the function that the of the invention of features above, described in detail in the embodiment of this specification, herein
Explanation omit.
The effect of invention
According to the present invention described in technical solution 1, comprising rotation carrying device and partition plate, due to passing through sth. made by twisting between these
Close and form twisting part to manufacture twisted wire, and the twisted wire is sent out by rotation carrying device, therefore the effect obtained is:It can hold
The easily long twisted wire of manufacture.In addition, according to the present invention, the effect of acquirement is:Due to being related to the manufacture of twisted wire, form and prevent comprising rotation
Locking apparatus, if preventing roller to be configured to predetermined state a pair of of outlet roller of the rotation preventer and a pair of of rotation, maintains
Be formed as the curved shape in the wire bend portion of approximate L-shaped or approximation く shapes, then can apply back tension to electric wire
(tension), " power of distortion " produced when being twisted together in electric wire and can also be offset.Thus, the effect of acquirement is:Can
Back tension need not be applied, or for offsetting the special purpose device of the power and the device of complexity, as a result, twisted wire system can be simplified
Make the composition of device, the miniaturization of realization device.
According to the present invention described in technical solution 2, in addition to the effect of technical solution 1, moreover it is possible to obtain following effect.
That is, due to also having tension adjustment portion, the effect obtained is:The size of twisted required back tension can be adjusted.
According to the present invention described in technical solution 3, in addition to the effect of technical solution 1 or 2, moreover it is possible to obtain following effect
Fruit.That is, since the composition of device is to ensure that the space needed for the manufacture of twisted wire in above-below direction, the effect of acquirement is:
Compared with conventional example, it can significantly shorten the device total length of horizontal direction (left and right directions).
Brief description of the drawings
Fig. 1 is the schematic diagram for the composition for showing the twisted wire manufacture device of the present invention.
Fig. 2 is from the rotation preventer of Fig. 1 to the enlarged drawing of rotation carrying device.
Fig. 3 is the explanatory drawin involved by the manufacture of twisted wire.
Fig. 4 is the enlarged drawing of the twisted wire of Fig. 3.
Fig. 5 is the schematic diagram of the variation for the twisted wire coiler device for showing Fig. 1.
Fig. 6 is the figure involved by the explanation of conventional example, and (a) is to show that, by the figure of the state of two electric wire alignments, (b) is to show
Go out the figure of twisted wire.
The explanation of reference numeral
1 ... twisted wire manufacture device
2 ... cord winders
3 ... rotation preventers
4 ... partition plates
5 ... rotation carrying devices
6 ... nozzles
7 ... twisted wire coiler devices
8 ... control devices
9 ... outlet rollers
10 ... rotations prevent roller
11 ... tension adjustment portions
12 ... wire bend portions
13 ... electric wires pass through portion
14 ... rotating mechanisms
15 ... delivering mechanisms
16 ... test sections
17 ... first motors
18 ... matrix parts
19 ... second motors
20 ... band drive divisions
21 ... belt wheels
22 ... flat shape bands
23 ... winding baskets
24 ... basket rotating mechanisms
25 ... basket leaning devices
26 ... bottoms
27 ... circumferential walls
28 ... clamping pieces
29 ... conus portions
30 ... inclined-planes
31 ... rotation axis
32 ... rotation control units
33 ... detection control units
34 ... scissors
35th, 36 ... reverse terminal
101 ... electric wires
102 ... twisted wires
103 ... one end
104 ... the other ends
105 ... is middle
107 ... twisting parts
108 ... terminal fittings
L1 ... first axles
The second axis of L2 ...
The arrangement axis of L3, L4 ... roller
TP ... winding
Embodiment
In the twisted wire manufacture device of patent document 1, while it is desirable to big installation space, but can be with length to a certain degree
To manufacture twisted wire.However, it is not suitable as being fabricated to the device for growing to and twisted wire must being rolled up to the state for pencil.
Therefore, present invention applicant thinks that following device is preferable.The composition of the preferable device is:From multiple electric wires
Reel pulls out electric wire respectively, the electric wire of the pull-out is twisted together to form twisting part, then, sends out the twisted wire formed with twisting part,
Wound.
In addition, present invention applicant is in order to realize that above device has carried out abundant discussion, it was found that following problem.In electric wire
, it is necessary to apply back tension to electric wire when twisted.In addition, the power for being intended to rotation can be produced, it is necessary to which the power is transferred to electric wire in electric wire
Reel side (electric wire supply side).Therefore, this can cause device to form complication, maximization.
The present invention is to complete in view of the foregoing, and its purpose is to provide a kind of letter that can be formed with realization device
Change, the twisted wire manufacture device of the miniaturization of device.
Twisted wire manufacture device includes:Rotate carrying device;Configuration is in electric wire supply side compared with the rotation carrying device
Partition plate;Configure compared with partition plate and formed in the rotation preventer of electric wire supply side.In twisted wire manufacture device, partition plate with
A plurality of electric wire is twisted together between rotation carrying device to form twisting part, then, manufactures twisted wire.
Live wire, which is formed, in partition plate passes through portion.The electric wire is formed as making electric wire along in the submitting side of twisted wire by portion
Pass through to the first axle of extension.It is provided with rotation carrying device:For making itself rotating whirler centered on first axle
Structure;For the delivering mechanism for sending out twisted wire along first axle.
Rotation preventer has:A pair of of outlet roller;A pair of of rotation of the configuration in bulkhead sides compared with a pair of outlet roller
Prevent roller, a pair of of outlet roller is so that the state that the second axis that electric wire extends along the direction intersected relative to first axle passes through is matched somebody with somebody
Put.
On the other hand, a pair of of rotation prevents roller near the wire bend portion for having passed through the electric wire of a pair of of outlet roller, to be somebody's turn to do
Wire bend portion is configured by the state between roller.The electric wire for having passed through a pair of of outlet roller in wire bend portion is along first axle curved
It is bent to be formed for approximate L-shaped or approximation く shapes.
The curved shape in wire bend portion by a pair of of outlet roller by being maintained, so as to apply anti-sheet to electric wire in advance
Power.Further, it is possible to offset the power for attempting rotation produced when being twisted together in electric wire.
In the following, it is described with reference to embodiment.Fig. 1 is the schematic diagram for the composition for showing the twisted wire manufacture device of the present invention.
In addition, Fig. 2 is the enlarged drawing from the rotation preventer of Fig. 1 to rotation carrying device, Fig. 3 is saying involved by the manufacture of twisted wire
Bright figure.In addition, Fig. 4 is the enlarged drawing of the twisted wire of Fig. 3, Fig. 5 is the schematic diagram of the variation for the twisted wire coiler device for showing Fig. 1.
In the following description, specific shape, material, numerical value, direction etc. be for easy understanding the present invention and enumerate
, can suitably it be changed according to purposes, purpose, specification etc..
Composition >s of the < on twisted wire manufacture device 1
In Fig. 1, twisted wire manufacture device 1 is made for the electric wire pulled out respectively from 2 cord winders 2 101 to be twisted together
Make the device of a twisted wire 102, including rotation preventer 3, partition plate 4, rotation carrying device 5, a pair of nozzles 6, twisted wire winding
Device 7, control device 8, frame (not shown) and form.Twisted wire manufacture device 1 is observing the situation of the device along vertical
Under, rotation preventer 3 is configured in the top, and rotation carrying device 5 is in centre, and twisted wire coiler device 7 is in bottom.Separately
Outside, partition plate 4 is configured between rotation preventer 3 and rotation carrying device 5, and a pair of nozzles 6 is configured to positioned at rotation
It is transferred out between device 5 and twisted wire coiler device 7.In the following, illustrate each structure.
< is on 22 > of cord winder
In Fig. 1,2 cord winders 2 roll up diverse electric wire 101 to be cylindric, using known electric wire respectively
Reel.2 cord winders 2 be for example placed on manufacture scene floor, predetermined platform it is first-class (shown position be for convenience and
Show, be not particularly limited to).It was found from the configuration of 2 cord winders 2 and rotation preventer 3, in the present embodiment, electricity
Line 101 is drawn out upward respectively.
< is on 102 > of twisted wire
In Fig. 1, Fig. 3 and Fig. 4, twisted wire 102 is as described above, be the electric wire 101 that will be pulled out respectively from 2 cord winders 2
It is twisted and manufacture.The twisted wire 102 of the present embodiment is manufactured to need the very long state (example for being wound into pencil
Son.Length as conventional example can also be fabricated to).In addition, in the present embodiment, the bar number of electric wire 101 is two, but also may be used
Twisted wire is manufactured to be twisted together with the bar number of more than two.Specifically, such as four electric wires can be twisted together to manufacture twisted wire.Separately
Outside, twisted wire can also be manufactured by the different electric wire of thickness etc. is twisted.Electric wire 101 generally comprises conductor, covers the exhausted of the conductor
Edge body.
< is on 3 > of rotation preventer
In fig. 1 and 2, two electric wires 101 pulled out respectively from 2 cord winders 2 are supplied to rotation preventer 3.
Rotation preventer 3 is configured to produce the back tension for being used to be formed needed for the twisting part 107 of twisted wire 102 (needed for twisted).
In addition, rotation preventer 3 is configured to offset the power of the sense of rotation produced due to twisted in electric wire 102.Also, from
Turn that anti-locking apparatus 3 is configured to simple construction to provide the generation of the back tension, the power of the sense of rotation is supported
Disappear.The rotation preventer 3 of the present embodiment includes:A pair of of outlet roller 9;Configuration is in 4 side of partition plate compared with a pair of outlet roller 9
A pair of of rotation in (downstream for sending out the direction of electric wire 101) prevents roller 10;Prevent what roller 10 from being acted on for a pair of of rotation
Tension adjustment portion 11 and form.
< is on first axle L1 >
In addition, in the following, with the center line of above-below direction in scheming equivalent to first axle (the attached drawing mark described in claims
It is denoted as L1) illustrate.First axle L1 is the axis of above-below direction.Twisted wire 102 is sent out along first axle L1.
< is on a pair of of 9 and second axis L2 > of outlet roller
In fig. 1 and 2, a pair of of outlet roller 9 configures the supply side in two electric wires 101.A pair of of outlet roller 9 is by freely revolving
Circular 2 rollers turned are formed, and are configured to that two electric wires 101 can be made along in the direction intersected relative to first axle L1 to extend
The second axis L2 pass through.More specifically, a pair of of outlet roller 9 be configured to roller arrangement axis L3 it is parallel with first axle L1.In addition, one
The arrangement axis L3 that roller is configured to outlet roller 9 separates appropriate intervals from first axle L1.Also, a pair of of outlet roller 9 is configured at this
Suppress the flutter of two electric wires 101 between roller.
In addition, in the present embodiment, since the arrangement axis L3 of roller is parallel with first axle L1, the second axis L2 with
First axle L1 is vertical position relationship.Therefore, two electric wires 101 are in (left in the horizontal direction between the roller of a pair of of outlet roller 9
Right direction) state that passes through.The configuration of the present embodiment is an example, for example, can be the second axis L2 relative to horizontal direction with
Configuration of the acute angle to tiltedly upper inclined state.
< prevents 12 > of roller 10 and wire bend portion on a pair of of rotation
In fig. 1 and 2, a pair of of rotation prevents roller 10 from configuring near partition plate 4.A pair of of rotation prevents roller 10 from including 2
A circular roller rotated freely, the arrangement axis L4 of roller are configured to vertical with first axle L1.In addition, a pair of of rotation prevents roller 10 from matching somebody with somebody
Put near wire bend portion 12 described later.Rotation prevent roller 10 be configured to wire bend portion 12 by rotation prevent roller 10 it
Between.Also, a pair of of rotation prevents roller 10 to be configured to bending starting side (electric wire supply side) placing in wire bend portion 12 in figure
The roller on right side, and since the elasticity of electric wire 101 (conductor), the bending in wire bend portion 12 terminate in side (4 side of partition plate) and figure
The roller in left side connects.In addition, wire bend portion 12 is to have passed through two electric wires 101 of a pair of of outlet roller 9 along first axle L1
The part being bent to form.In the present embodiment, due to first axle L1 and the second axis L2 near normals, in wire bend portion 12
Middle electric wire 101 is bent to approximate right angle, becomes approximate L-shaped.
< is on 11 > of tension adjustment portion
In fig. 1 and 2, tension adjustment portion 11 is configured to the elasticity using electric wire 101 (conductor), and it is curved to change electric wire
The bending of pars convoluta 12 terminates the position of the roller (rotation in left side prevents roller 10) in left side in the figure that side connects.In other words, tension force tune
Section portion 11, which is configured to change a pair of of rotation, prevents distance between the roller of roller 10.Tension adjustment portion 11 is to adjust to electric wire
The additional tension force in bending section 12 and set.In the present embodiment, although without especially illustrating, the driving comprising cylinder, the cylinder
Mechanism and form (as an example).
Effect >s of the < on rotation preventer 3
In fig. 1 and 2, as described above, in the position of rotation preventer 3, by making two bendings of electric wire 101 come shape
Into live wire bending section 12.Moreover, in rotation preventer 3, as one man it is configured with a pair of of rotation with wire bend portion 12 and prevents
Only roller 10.Since two electric wires 101 have elasticity, in order to which the path from the second axis L2 along change to first axle L1 is real
Bending is applied, it is necessary to which the power in regime of elastic deformation is applied to two electric wires 101.If the power in regime of elastic deformation is applied to
Electric wire 101 simultaneously forms wire bend portion 12, then can be produced in the wire bend portion 12 " being intended to return to original power "." it should be intended to return
Power originally " is the twisted required back tension of two electric wires 101.On the other hand, if being twisted together, since this is twisted, " turn round
Bent power " can be applied to two electric wires 101." power of distortion " is twisted required power, while is also to be not intended to be transferred to electric wire
The power of supply side.Therefore, it is necessary to try so that " power of distortion " will not be transferred to electric wire supply side.In twisted wire manufacture device 1,
Due to maintaining the curved shape in wire bend portion 12 using rotation preventer 3, it is curved that " power of distortion " is applied to electric wire
The position of pars convoluta 12.From the position in wire bend portion 12, using the curved shape in wire bend portion 12 and in wire bend portion
12 " being intended to return to original power " produced, " power of distortion " is offset.As a result, " power of distortion " will not be transferred to electric wire supply
Side.It is useful although understanding that the rotation preventer 3 of twisted wire manufacture device 1 forms and constructs letter and answers.
< is on 4 > of partition plate
In fig. 1 and 2, partition plate 4 is the component of tabular.Partition plate 4 is fixed on frame (not shown).In partition plate 4
Centre passes through portion 13 formed with a pair of of electric wire for respectively passing through two electric wires 101 along first axle L1.A pair of electric wire leads to
The paper vertical direction that portion 13 is crossed in figure is configured and formed side by side at predetermined intervals.In addition, a pair of of electric wire of the present embodiment leads to
It is hole shape to cross portion 13, but not limited to this or groove shape etc..
< is on rotating 5 > of carrying device
In fig. 1 and 2, rotation carrying device 5 is for forming the dress of the twisting part 107 of twisted wire 102 by twisted
Put.Rotation carrying device 5 separates twisted required space and arranges under partition plate 4.Rotation carrying device 5 includes:For with
Make itself rotating rotating mechanism 14 centered on one axis L1;For by twisted wire 102 along first axle L1 to leave 4 side of partition plate (under
Just) the delivering mechanism 15 sent out;Formed for detecting the test section 16 of twisted wire 102.Rotation carrying device 5 is with described in carrying out
Rotating state is fixed on frame (not shown).
< is on 14 > of rotating mechanism
In fig. 1 and 2, rotating mechanism 14 includes:First controlled by the rotation control unit 32 of control device 8 described later
Motor 17;The gear-box (not shown) engaged with first motor 17;Formation is configured by pivot of first axle L1 not
The rotation axis of diagram;As the matrix part of the assembling target of the rotation axis, the first motor 17, gear-box and delivering mechanism 15 etc.
18 and form.The direction that rotating mechanism 14 is configured to the arrow P into figure rotates.
< is on 15 > of delivering mechanism
In fig. 1 and 2, delivering mechanism 15 includes:Second controlled by the rotation control unit 32 of control device 8 described later
Motor 19;The gear-box (not shown) engaged with second motor 19;For a pair of of band that twisted wire 102 sandwiches and sends out to be driven
Portion 20 and form.Delivering mechanism 15 is configured to drive a pair of of band drive division 20 using the work of the second motor 19, by twisted wire 102
Pass out to lower section.
< is on 20 > of a pair of of band drive division
In fig. 1 and 2, a pair of of band drive division 20 includes respectively:A pair of of the belt wheel 21 arranged side by side along first axle L1;With pine
Slow state is erected at the flat shape band 22 of a pair of belt wheel 21 and forms.In each band drive division 20, the belt wheel 21 in master end and institute
Gear-box (not shown) is stated to link.If it is configured to transmit driving force, the arrow Q into figure of flat shape band 22 to the belt wheel 21 in master end
Direction rotates.Flat shape band 22 is that have the endless band of abundant width to sandwich twisted wire 102.The outer circumferential surface of flat shape band 22 is formed
For the bigger state of frictional resistance.Flat shape band 22, which is formed as having, to bring rubbing for influence degree to outer circumferential surface twisted wire 102
Wipe the state of resistance.The outer circumferential surface of flat shape band 22 is, for example, rubber face.In addition, the inner peripheral surface band tooth of flat shape band 22.
< is on the configuration of a pair of of belt wheel 21 and the submitting state > of flat shape band 22
In fig. 1 and 2, a pair of of belt wheel 21 with drive division 20 in left side, the band drive division 20 with right side in figure in figure
A pair of of belt wheel 21 along first axle L1 configure in jagged position.In addition, the belt wheel 21 of offside is matched somebody with somebody between a pair of of belt wheel 21
Put slightly into position.If a pair of of belt wheel 21 is configured in such position, in the flat of the state for sandwiching twisted wire 102
Shape band 21 is sent out on first axle L1 with substantially sinuous state each other.If the submitting in the state of substantially wriggling,
Then the degree of being close to of the caused twisted wire 102 each other of flat shape band 22 is with non-serpentine situation (situation about being sent out to underface) compared to wanting
It is especially high.If improving the degree of being close to of twisted wire 102, can push down when electric wire 101 is twisted together at electric wire 101 (twisting part 107)
" being intended to that the power (bounce-back) returned will be reversed " produced.In other words, the power that electric wire 101 is intended to rotation can be suppressed.
< is on 16 > of test section
In fig. 1 and 2, test section 16 be in order to detect by twisted wire 102 that delivering mechanism 15 is sent out and including.Detection
Portion 16 for detecting the sensor (not shown) of sendout for example comprising forming.The aftermentioned inspection of the sensor and control device 8
Control unit 33 is surveyed to connect.In control device 8, such as the sendout based on detection, control the first motor 17 and the second motor 19
Work.Twisted wire manufacture device 1 with test section 16 due to detecting twisted wire 102, therefore, it is possible to be manufactured with length various length
Twisted wire 102.
Effect >s of the < on rotating carrying device 5
In fig. 1 and 2, when the rotation control unit 32 that the first motor 17 and the second motor 19 pass through aftermentioned control device 8
And when working, in carrying device 5 is rotated, rotating mechanism 14 is rotated with rotating speed set in advance to arrow P directions, and twisted wire
102 are sent out downwards using delivering mechanism 15 along first axle L1 with length set in advance.By suitably setting rotating mechanism
14 rotary speed, the submitting speed of delivering mechanism 15, so as to form twisting part 107 in twisted wire 102 with the desired lay pitch.By sending
Go out mechanism 15 pass out to lower section twisted wire 102 pass through a pair of nozzles 6.In addition, the state sent out is as described above.
< is on 6 > of a pair of nozzles
In Fig. 1 and Fig. 3, a pair of nozzles 6 be for guide from rotation carrying device 5 send out twisted wire 102 and including.
A pair of nozzles 6 is formed as the cylindrical shape that twisted wire 102 can be inserted.In addition, each central shaft of a pair of nozzles 6 is consistent with first axle L1.
A pair of nozzles 6 is configured to arranged side by side up and down.The nozzle 6 of top in a pair of nozzles 6 is with can implementing winding TP as shown in Figure 3
Interval, configures under rotation carrying device 5.In addition, the winding described later of the nozzle 6 of lower section and twisted wire coiler device 7
Configure to the position consistency of basket 23.Configuration in figure is an example.In addition, the interval of the nozzle 6 of top and the nozzle 6 of lower section
Turn up the soil configuration.Specifically, separate corresponding be spaced of the cut-out with the twisted wire 102 shown in Fig. 3 can be carried out and configure.In addition,
A pair of nozzles 6 opening edge formed with taper (reference numeral omission).
< is on 7 > of twisted wire coiler device
In Fig. 1 and Fig. 3, twisted wire coiler device 7 is with predetermined for the twisted wire 102 that will be sent out from rotation carrying device 5
Diameter winding and including.Twisted wire coiler device 7 includes:Receive the winding basket 23 of twisted wire 102;For using first axle L1 in
The heart makes the rotation of winding basket 23 and twisted pair wire 102 acts on the basket rotating mechanism 24 of centrifugal force;23 inclined basket of winding basket can be made to incline
Oblique mechanism 25 and form.
< is on winding 23 > of basket
In Fig. 1 and Fig. 3, winding basket 23 be as the part for receiving twisted wire 102 and including.In other words, basket 23 is wound
Be as pull out twisted wire 102 part and including.In the present embodiment, there is the basket component (component of bamboo strainer shape) of grid
It is used as winding basket 23.Winding basket 23 for example can be the shape of columnar container.In addition, can use can be with for winding basket 23
The key element that the size of winding as one man suitably changes.Such winding basket 23 has:Circular bottom 26;From the edge of bottom 26
The circumferential wall 27 erect upward;Clamping piece 28 for " the torsion terminal " described later that keeps twisted wire 102;It is arranged on inside basket
Conus portion 29, for example formed as diagram shape.Circumferential wall 27 is formed as what diameter was reduced in opening edge in the present embodiment
Shape.Circumferential wall 27 as shown in the variation of Fig. 5, can be formed as the shape for the taper that diameter gradually increases upward.
< is on 29 > of conus portion
In Fig. 1 and Fig. 3, conus portion 29 is formed as being fixed on the conical part on bottom 26 or makes bottom 26
In the part that cone is prominent.The conical top of the top of conus portion 29 is configured with the position consistency of first axle L1.In addition,
The circular cone bottom surface of bottom is formed as the size consistent with the diameter of bottom 26.In such conus portion 29 formed with twisted wire 102
The inclined-plane 30 of the guiding of landing.
< is on 24 > of basket rotating mechanism
In Fig. 1 and Fig. 3, basket rotating mechanism 24 is to be used to make winding basket 23 rotate centered on first axle L1 as described above
And including.Basket rotating mechanism 24 includes:The motor (not shown) controlled by the rotation control unit 32 of control device 8 described later;
The rotating rotation axis 31 using the motor and form.The bottom 26 of winding basket 23 is fixed with the end of rotation axis 31.
< is on 25 > of basket leaning device
In Fig. 1 and Fig. 3, basket leaning device 25 be operator easily by the twisted wire 102 of winding from winding basket 23 take out and
Including.In the present embodiment, being configured to winding basket 23 can roll tiltedly to operator.In addition, do not tilting also easily taking-up
In the case of, basket leaning device 25 can not also be set.
Effect >s of the < on twisted wire coiler device 7
In Fig. 1, when motor (not shown) by the rotation control unit described later 32 of control device 8 to work when, twisting
In coil of wire winding apparatus 7, winding basket 23 is rotated to arrow R directions with rotating speed set in advance.The arrow R side of twisted wire coiler device 7
To rotating speed be set to than rotate carrying device 5 arrow P directions rotating speed it is smaller.Pass through turning in twisted wire coiler device 7
Speed and the rotating speed of rotation carrying device 5 are provided with difference, in addition, the submitting speed of the twisted wire 102 by adjusting rotation carrying device 5
(the submitting length of time per unit), so as to make the part shown in the arrow S under rotation carrying device 5 for " by torsion summary
The part of micro- return " (in other words, " part for slightly untiing torsion ").In the part shown in arrow S, if will be in electric wire
101 twisted caused " being intended to that the power (bounce-back) returned will be reversed " discharge and carry out untwisting, then the lay pitch of twisted wire 102 can be made steady
It is fixed, or make in stable condition after the winding of twisted wire 102.
Guided in the twisted wire 102 of winding basket 23 by the inclined-plane 30 of conus portion 29, and the centrifugal force produced due to rotation
Close to the circumferential wall 27 for winding basket 23 and wind.
Twisted wire coiler device 7 and rotation carrying device 5 are sending out Length Quantity set in advance (until purpose line length)
Twisted wire 102 when stop.
< is on 8 > of control device
In Fig. 1 into Fig. 3, control device 8 is, for example, that (Programmable Logic Controller, may be programmed PLC
Logic controller), it is configured to the entirety of control twisted wire manufacture device 1.Control device 8 is provided with the rotation for control
Control unit 32, makes winding basket 23 be rotated with rotation carrying device 5 to equidirectional, and makes rotation carrying device 5 and winding basket
23 rotary speed is different.In addition, it is additionally provided with the detection control unit 33 involved by the detection of twisted wire 102 in control device 8.
Manufacturing step >s of the < on twisted wire 102
Based on above-mentioned composition and construction, side is with reference to Fig. 1, Fig. 3 and Fig. 4, while illustrating the manufacturing step of twisted wire 102.
In Fig. 1, first, (1) pulls out two electric wires 101 from 2 cord winders 2 upward respectively.Next (2) profit
Two electric wires 101 are bent with human hand and form wire bend portion 12, which is passed through into 3 He of rotation preventer
Partition plate 4.Next the terminal part of two electric wires 101 is clamped into a pair of of band drive division 20 of rotation carrying device 5 by (3), is connect
Logical switch (not shown) simultaneously carries out " preparation stage twisted "." preparation stage twisted " is, for example, to be used to make 50cm's or so
" torsion terminal ", from rotation carrying device 5 sent out " the torsion terminal " of twisted wire 102 after, (4) for the time being disconnect switch and it is right
" torsion terminal " implements winding TP.Next " torsion terminal " is put into winding basket 23 by (5) operator with hand, and " will be reversed
Terminal " is kept with clamping piece 28.More than, " preparation stage twisted " terminates.(6) it is again switched on switching, it is current to carry out " automatic sth. made by twisting
Close " until purpose line length.
In figure 3, (7) are if until " automatic twisted " end of purpose line length, in the upper-lower position pair twist of a pair of nozzles 6
Line 102 implements winding TP, and the cutting unit such as being put into scissors 34 between the nozzle 6 of upside and the nozzle 6 of downside, into
Row separation.Finally (8) will wind basket 23 and the twisted wire 102 tiltedly, taken out wound on winding basket 23 is rolled to operator, twisted wire 102
Manufacture is completed.Twisted wire 102 is manufactured to the state shown in Fig. 4.
In Fig. 4, " the torsion terminal " that twisted wire 102 is manufactured to reference numeral 35 is orlop, and reference numeral 36 " is turned round
Turn terminal " it is front.By being fabricated to such state, so as to become easy in the live operation using twisted wire 102.
Effect >s of the < on twisted wire manufacture device 1
More than, as illustrated referring to figs. 1 to Fig. 5, twisted wire manufacture device 1 of the invention from 2 electric wires due to will roll up
Two electric wires 101 that cylinder 2 pulls out are twisted, back slightly carry out untwisting side twisted wire 102 be pulled out to basket 23 and by its edge rolling, separately
Outside due to the major part of the automatic manufacture for carrying out twisted wire 102, thus, for example the strand very long with the device manufacturing using conventional example
Line, and compared the situation of its edge rolling by human hand, workability can be significantly improved.I.e., according to the present invention, the effect of acquirement
It is:There is provided a kind of workability high twisted wire manufacture device 1.
In addition, twisted wire manufacture device 1 according to the present invention, by the twisted used rotation carrying device 5 of two electric wires 101
With the delivering mechanism 15 for sending out twisted wire 102, which, which has, is used to sandwich and send out into being about to twisted wire 102
A pair of of band drive division 20, in addition, a pair of of band drive division 20 has respectively:A pair of of the band arranged side by side along the transport direction of twisted wire 102
Wheel 21;Frame is in the flat shape band 22 of a pair of belt wheel 21, and a pair of of belt wheel 21 is configured in jagged position.In other words, other side
Belt wheel 21 with slightly between belt wheel 21 state configure.Thereby, it is possible to make the flat shape in the state for sandwiching twisted wire 102
Band 22 wriggles each other.Sent out by using such wriggle, it is possible to increase the caused twisted wire 102 each other of flat shape band 22
Degree of being close to.As a result, it is possible to suppress rotation when twisted wire 102 is sent out.
In addition, twisted wire manufacture device 1, rotation carrying device 5 have test section 16 according to the present invention.By side by detecting
Portion 16 detects side and is sent out, so as to manufacture twisted wire 102 with desired length.
In addition, twisted wire manufacture device 1 according to the present invention, is related to the manufacture of twisted wire 102, includes rotation preventer 3.Will
A pair of of outlet roller 9 of rotation preventer 3 and a pair of of rotation prevent roller 10 to be configured to predetermined state, and maintenance is formed as approximate L
The curved shape in the wire bend portion 12 of shape (or approximation く shapes), so as to apply back tension to two electric wires 101, and
Also " power of distortion " produced when being twisted together in two electric wires 101 can be offset.Thereby, it is possible to need not be used to apply anti-sheet
Power, or the special purpose device of " power of distortion " described in counteracting and the device of complexity.As a result, it is possible to realize twisted wire manufacture device 1
The simplification of composition, the miniaturization of device.
In addition, the twisted wire manufacture device 1 of the present invention has tension adjustment portion 11.It is twisted required anti-thereby, it is possible to adjust
The size of tension force.
In addition, the twisted wire manufacture device 1 of the present invention includes:For the twisted wire 102 sent out from rotation carrying device 5 to be wound
Twisted wire coiler device 7;For controlling the twisted wire coiler device 7 and rotating the control device 8 of carrying device 5.Thereby, it is possible to make
The winding basket 23 of twisted wire coiler device 7 is rotated with rotation carrying device 5 to equidirectional, and makes the rotation of rotation carrying device 5
Rotary speed is different from the rotary speed for winding basket 23.As a result, when two electric wires 101 are twisted together, though produce be intended to return it is original
The power (bounce-back) of state, also can suitably discharge the power before twisted wire 102 is wound.It is described thereby, it is possible to be used to discharge
The special purpose device of power and the device of complexity.As a result, it is possible to realize the simplification of the composition of twisted wire manufacture device 1.In addition, by described
The release of power, can form the uniform lay pitch.
In addition, the twisted wire manufacture device 1 of the present invention has basket leaning device 25.By the way that winding basket 23 is rolled to operator
Tiltedly, so as to be easy to take out winding twisted wire 102.
In addition, twisted wire manufacture device 1 according to the present invention, ensures to manufacture the space needed for twisted wire 102 in above-below direction.By
This, compared with conventional example, can significantly shorten the device total length of horizontal direction (left and right directions).
Additionally, this invention is not limited to above-mentioned embodiment, and can advance appropriate deformation, improvement etc..In addition, above-mentioned reality
It is to appoint as long as the present invention can be reached by applying the material of each inscape of mode, shape, size, quantity, configuration position etc.
Meaning, it is not limited.
Herein, the feature of the embodiment of above-mentioned twisted wire manufacture device according to the present invention is distinguished brief summary is
[1]~[3] below.
[1] a kind of twisted wire manufacture device (1), it is characterised in that including:
Rotate carrying device (5);
Partition plate (4), configures compared with the rotation carrying device (5) in electric wire supply side,
The rotation carrying device (5) is configured to will be a plurality of between the partition plate (4) and the rotation carrying device (5)
Electric wire (110) is twisted and forms twisting part (107),
The partition plate (4), which has, to be used to make the electric wire (110) along the first axle (L1) extended in twisted wire direction of transfer
The electric wire passed through by portion (13),
The rotation carrying device (5) has:For making itself rotating whirler centered on the first axle (L1)
Structure (14);For by the twisted wire (102) formed with the twisting part (107) along the first axle (L1) to leaving the partition plate
(4) delivering mechanism (15) that side is sent out,
The twisted wire manufacture device (1) further includes the configuration compared with the partition plate (4) and is prevented in the rotation of electric wire supply side
Device (3),
The rotation preventer (3) has:A pair of of outlet roller (9);Configuration is described compared with a pair of outlet roller (9)
A pair of of rotation of partition plate (4) side prevents roller (10),
The pair of outlet roller (9) is configured to make the electric wire (101) along relative to the first axle (L1) intersect
Direction extension the second axis (L2) by,
The pair of rotation prevents roller (10) configuration from passing through the pair of outlet roller (9) electric wire (101) to edge
Near the wire bend portion (12) of direction bending of the first axle (L1),
The pair of rotation prevents roller (10) to be configured to the wire bend portion (12) and prevented by the rotation between roller (10).
[2] the twisted wire manufacture device (1) described in [1],
The rotation preventer (3) also have be configured to by varying the pair of rotation prevent between roller (10) away from
From adjusting the tension adjustment portion (11) for the tension force for being attached to the wire bend portion (12).
[3] the twisted wire manufacture device (1) described in [1] or [2],
The rotation preventer (3) and the partition plate (4) and the rotation carrying device (5) are configured in upper, middle and lower simultaneously
The state of row.
Claims (3)
- A kind of 1. twisted wire manufacture device, it is characterised in that including:Rotate carrying device;Partition plate, configures in electric wire supply side compared with the rotation carrying device,The rotation carrying device is configured between the partition plate and the rotation carrying device a plurality of electric wire being twisted together and shape Into twisting part,The partition plate, which has, to be used to make the electric wire that the electric wire passes through by portion along the first axle extended in twisted wire direction of transfer,The rotation carrying device has:For making itself rotating rotating mechanism centered on the first axle;For by shape The delivering mechanism of the bulkhead sides submitting is left into the twisted wire for having the twisting part along the first axis,The twisted wire manufacture device further includes the rotation preventer configured compared with the partition plate in electric wire supply side,The rotation preventer has:A pair of of outlet roller;The a pair of configuration in the bulkhead sides compared with a pair of outlet roller Rotation prevents roller,The pair of outlet roller is configured to make the electric wire along second extended in the direction intersected relative to the first axle Axis by,The pair of rotation prevents roller configuration from passing through the electric wire of the pair of outlet roller to along the first axle Near the wire bend portion of direction bending,The pair of rotation prevents roller to be configured to the wire bend portion and prevented by a pair of rotation between roller.
- 2. twisted wire manufacture device as claimed in claim 1,The rotation preventer also have be configured to prevent the distance between roller by varying the pair of rotation it is attached to adjust It is added in the tension adjustment portion of the tension force in the wire bend portion.
- 3. twisted wire manufacture device as claimed in claim 1 or 2,The rotation preventer and the partition plate and the rotation carrying device are configured in upper, middle and lower state arranged side by side.
Applications Claiming Priority (2)
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JP2016-200743 | 2016-10-12 | ||
JP2016200743A JP6484599B2 (en) | 2016-10-12 | 2016-10-12 | Twist wire manufacturing equipment |
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CN107945991A true CN107945991A (en) | 2018-04-20 |
CN107945991B CN107945991B (en) | 2019-06-28 |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111508667A (en) * | 2020-07-01 | 2020-08-07 | 南昌冠东科技有限公司 | Twisted wire rotary delivery device |
CN111540543A (en) * | 2020-07-08 | 2020-08-14 | 南昌冠东科技有限公司 | Stranded wire manufacturing device |
CN111540537A (en) * | 2020-06-22 | 2020-08-14 | 南昌冠东科技有限公司 | Stranded wire forming device |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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KR102129180B1 (en) * | 2018-11-16 | 2020-07-01 | 권오주 | Twist apparatus of an electric wire |
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JP2003242845A (en) * | 2002-02-12 | 2003-08-29 | Fujikura Ltd | Method of manufacturing communication cable with element wires having equal length |
JP6159482B2 (en) * | 2014-06-13 | 2017-07-05 | 矢崎総業株式会社 | Twist wire manufacturing apparatus and twist wire manufacturing method |
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JP2001195933A (en) * | 2000-01-11 | 2001-07-19 | Hitachi Cable Ltd | Twist transfer device |
KR20080053820A (en) * | 2006-12-11 | 2008-06-16 | (주)에이엠씨 이엔지 | An electric wire winding machine |
CN201594421U (en) * | 2009-12-04 | 2010-09-29 | 富港电子(东莞)有限公司 | Automatic wire cutting and stranding machine |
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CN111540537A (en) * | 2020-06-22 | 2020-08-14 | 南昌冠东科技有限公司 | Stranded wire forming device |
CN111540537B (en) * | 2020-06-22 | 2020-12-22 | 台州市卢宏建筑装饰有限公司 | Stranded wire forming device |
CN111508667A (en) * | 2020-07-01 | 2020-08-07 | 南昌冠东科技有限公司 | Twisted wire rotary delivery device |
CN111508667B (en) * | 2020-07-01 | 2020-12-11 | 李灼旺 | Twisted wire rotary delivery device |
CN111540543A (en) * | 2020-07-08 | 2020-08-14 | 南昌冠东科技有限公司 | Stranded wire manufacturing device |
Also Published As
Publication number | Publication date |
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JP2018063811A (en) | 2018-04-19 |
CN107945991B (en) | 2019-06-28 |
JP6484599B2 (en) | 2019-03-13 |
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