JP2003242845A - Method of manufacturing communication cable with element wires having equal length - Google Patents

Method of manufacturing communication cable with element wires having equal length

Info

Publication number
JP2003242845A
JP2003242845A JP2002033904A JP2002033904A JP2003242845A JP 2003242845 A JP2003242845 A JP 2003242845A JP 2002033904 A JP2002033904 A JP 2002033904A JP 2002033904 A JP2002033904 A JP 2002033904A JP 2003242845 A JP2003242845 A JP 2003242845A
Authority
JP
Japan
Prior art keywords
element wires
communication cable
wire
wires
manufacturing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2002033904A
Other languages
Japanese (ja)
Inventor
Yoshimi Uchiyama
義実 内山
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fujikura Ltd
Original Assignee
Fujikura Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fujikura Ltd filed Critical Fujikura Ltd
Priority to JP2002033904A priority Critical patent/JP2003242845A/en
Publication of JP2003242845A publication Critical patent/JP2003242845A/en
Pending legal-status Critical Current

Links

Abstract

<P>PROBLEM TO BE SOLVED: To provide a method of manufacturing a communication cable with element wires having an equal length. <P>SOLUTION: The method of manufacturing the communication cable with the element wires having an equal length comprises a step of delivering the required number of element wires 11, 12 while giving proper tension thereto to run in a vertical direction, a step of properly arranging the element wires 11, 12 at their running positions in such a manner as to divide the circumference of a diameter into equal parts, a step of properly and disorderly arranging the element wires 11, 12 at their running positions within a circular region of the diameter in a completely irregular fashion, and a step of gathering and stranding the element wires 11, 12 right after the previous step. <P>COPYRIGHT: (C)2003,JPO

Description

【発明の詳細な説明】 【0001】 【発明の属する技術分野】この発明は、素線の長さの等
しい通信ケーブルの製造方法、さらに詳しく言えば撚線
形式の通信ケーブルであって、外周部に位置する素線
も、中心に近い位置の素線も互いに長さを等しくなるよ
うにした通信ケーブルの製造方法に関するものである。 【0002】 【従来の技術】コンピュータ各装置間の接続、特に撮像
装置とディスプレー装置、ディスプレー装置とプリンタ
間などの接続に使用する通信ケーブルにおいては、その
各素線の長さが等しいことが比較的高精度で要求され
る。その理由は両装置間で送信授受される画像に信号の
到達時間差によるゆがみが発生することを防止するため
である。 【0003】このような接続専用通信ケーブルも、所定
の長さに切断されて両端に端子を取り付ける作業は関連
装置メーカーの仕事であり、電線製造会社としてはもち
ろん両端に端子を取り付けていない長いケーブル形状で
生産販売するわけである。このような専用ケーブルの最
適な製造方法としてはこれまでに発明開示されたものは
ない。 【0004】このような専用ケーブルとして各素線の長
さが等しいことが要求されることは上に説明した通りだ
が、従来の一般の撚線ケーブルの場合はこの各素線の長
さの状況はどうなっているかを図2について検討してみ
よう。 【0005】図2(a)に示した外形dの撚線100か
ら長さLの部分をA点とB点との間で切り出して接続ケ
ーブルとしたとしよう。撚線100の中心部に位置する
素線102と、周縁部に位置する素線101とを示した
ものがそれぞれ図(b),図(c)である。 【0006】直径dのつるまき線の実長は、そのピッチ
をpとすれば√(p2+π22)であるから、ケーブル
100から切り出した長さLの部分に含まれるピッチ数
をnとすれば、周縁部の素線101の実長はn√(p2
+π22)となる。 【0007】図(b)と図(c)の比較からも中心部に
位置する素線102と、周縁部に位置する素線101の
それぞれの実長の差は上式の直径dの差から生じ、一瞥
しただけでその違いは歴然としており、従来型の普通の
撚線ではこのような接続ケーブルとして使用できないこ
とは明白である。 【0008】 【発明が解決しようとする課題】本発明は正にこのよう
な専用ケーブル、つまり各素線の長さがほぼ等しい撚線
ケーブルの製造方法を提供するものである。 【0009】 【課題を解決するための手段】この発明は上述の課題を
解決するためになされたものであって、請求項1の発明
によるその解決手段は、所要の数の素線を適宜の張力を
付与しつつ送り出してこれらを鉛直方向に走行させる工
程と、前記各素線の走行位置を適宜直径の円周等分的に
配置する工程と、前記各素線の走行位置を適宜直径の円
形区域内において全く不規則に乱配置する工程と、前記
工程の直後に前記各素線を集合して撚り合わせる工程と
を有する素線の長さの等しい通信ケーブルの製造方法で
ある。 【0010】 【発明の実施の形態】図1はこの発明方法を実施するた
めに使用する装置例を示すものであり、以下この装置の
作動説明を通して本発明方法を説明する。 【0011】所要数の素線11,12,…はそれぞれの
送り出しボビンから繰り出され、たとえばベルトラップ
型キャプスタンのような引取装置2によって下流に向け
て送り出される。もちろんここで各素線11,12,…
には引取装置2によって適宜のバックテンションが与え
られる。 【0012】各素線11,12…は井桁ロール3を経て
円形配置分線板4に導かれる。円形配置分線板4は図示
のように、各素線11,12…を中心線(下流の集合ダ
イス6の中心線)の周りに円形に、円周等分的に配置す
るための分線板であり、簡単な形としては上述の中心線
を中心とする円板の周縁部に素線の走行する孔を穿設し
たものと考えてよい。 【0013】円形配置分線板4の下流にはこれと同軸的
に、概して円輪状の素線ロケーション乱配置装置5が設
けられる。これは本発明の最も重要な装置であって、各
素線11,12等の走行位置が、従来の普通の撚線にお
けるように、中心部なら中心部、周縁部なら周縁部と常
に定まっている状態を避けて、たとえば中心部を走行し
ていた素線が次の瞬間には周縁部に移っているというよ
うな状態を出現させようとする装置である。 【0014】素線ロケーション乱配置装置5は、円輪状
の本体フレーム51の円周等分的位置から半径方向内方
に延びる複数の線ばね53の先端に、それぞれ素線1
1,12等の通る孔のあけられた線ガイド52が取り付
けられたものである。 【0015】線ばね53は半径方向に伸縮できる比較的
弱いばねであって、図3に示すように線ガイド52を通
る素線のそのときどきの張力Tの変化に応じて、この線
ガイド52の位置は本体フレーム51の内側の円形区域
内においてその位置を変化させる。 【0016】すなわちよく知られているように、線ばね
53のばね定数をk、伸長量をxとしたとき、図3に示
すように素線と中心軸線とのなす角をθとして、2Tsi
n θ=kx の関係が成り立つように線ガイド52の
位置が変動するわけである。 【0017】各線ばね53のばね定数kは互いに等しく
ても、また少しづつ相違させておくのもよい。各素線1
1,12,…の張力は常時変動しているから、その走行
位置も本体フレーム51の内側の円形区域内において、
上式に従ってたえずしかも不規則に変化することにな
る。この装置5を素線ロケーション乱配置装置と名付け
たゆえんである。 【0018】各素線11,12…は素線ロケーション乱
配置装置5を通過後、その中心軸線上に位置する集合ダ
イス6においてまとめられ、回転型巻取機10によって
適宜撚り合わされる。符号1Aは製品撚線の巻取ボビ
ン、1Bは整列巻きのためのトラバース装置を示す。 【0019】ラインの最終位置に設けた回転型巻取機1
0は水平に配設したため、集合ダイス6と回転型巻取機
10との中間に方向転換プーリー8を配置し、この方向
転換プーリー8の前後に撚りの回転を補償するためのコ
ンペンセータ7A,7Bが設置される。 【0020】 【発明の効果】この発明によれば、撚線を構成する各素
線の集合ダイスに入る直前の位置が内外にたえず不規則
に変化するから、常時周縁部に位置する素線も、逆に常
時中心部に位置する素線もなくなり、各素線の走行位置
はたえず入れ替わり変化し、この結果製品の撚線になっ
たときも、各素線の長さが相互にほぼ等しくされるとい
う効果があり、コンピュータの画像関連装置間の接続通
信ケーブルとして最適のものが製造できる利点がある。
Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method of manufacturing a communication cable having an equal length of a wire, and more particularly, to a twisted-wire communication cable having an outer peripheral portion. The present invention relates to a method for manufacturing a communication cable in which the length of a wire located at the center and the length of a wire near the center are equal to each other. 2. Description of the Related Art In a communication cable used for connection between computer devices, in particular, for connection between an imaging device and a display device and between a display device and a printer, it is compared that the length of each element wire is equal. Required with high precision. The reason is to prevent the image transmitted and received between the two devices from being distorted due to the difference in arrival time of the signal. [0003] The work of attaching such terminals to both ends of such communication cables dedicated to connection is the work of related equipment manufacturers, and of course, as a wire manufacturer, long cables that do not have terminals attached to both ends. They are produced and sold in shapes. There has been no invention disclosed as an optimum method for manufacturing such a dedicated cable. [0004] As described above, it is required that the lengths of the individual wires are equal to each other for such a dedicated cable. However, in the case of a conventional general twisted cable, the condition of the lengths of the respective wires is required. Let's consider what is happening in Figure 2. [0005] Suppose that a portion having a length L is cut out between points A and B from a stranded wire 100 having an outer shape d shown in FIG. FIGS. (B) and (c) show the strand 102 located at the center of the stranded wire 100 and the strand 101 located at the periphery. The actual length of the helix line having a diameter d is √ (p 2 + π 2 d 2 ) where p is the pitch, and the number of pitches included in the length L cut out from the cable 100 is Assuming that n, the actual length of the wire 101 at the periphery is n√ (p 2
+ Π 2 d 2 ). From the comparison between FIGS. 1B and 1C, the difference between the actual length of the wire 102 located at the center and the wire 101 located at the periphery is calculated from the difference of the diameter d in the above equation. The difference is obvious at first glance, and it is clear that conventional ordinary twisted wires cannot be used as such connecting cables. SUMMARY OF THE INVENTION The present invention provides a method for manufacturing such a dedicated cable, that is, a stranded cable in which the lengths of the individual wires are substantially equal. SUMMARY OF THE INVENTION The present invention has been made to solve the above-mentioned problems. According to the first aspect of the present invention, a required number of element wires are appropriately added. Sending them out while applying tension and running them in the vertical direction, arranging the running positions of the respective wires equally around the circumference of an appropriate diameter, and setting the running positions of the respective wires to an appropriate diameter. A method of manufacturing a communication cable having the same length of wires, comprising a step of completely arranging the wires in a circular area and a step of assembling and twisting the wires immediately after the step. FIG. 1 shows an example of an apparatus used to carry out the method of the present invention. The method of the present invention will be described below through the operation of the apparatus. The required number of strands 11, 12,... Are unreeled from the respective delivery bobbins, and are delivered downstream by a take-off device 2, such as a belt-wrap type capstan. Of course, here, each strand 11, 12, ...
Is given an appropriate back tension by the take-up device 2. Each of the strands 11, 12... Is led to a circular arrangement dividing plate 4 via a girder roll 3. As shown in the figure, the circular arrangement dividing plate 4 is a dividing line for arranging the individual wires 11, 12... In a circle around the center line (the center line of the downstream set die 6) in a circumferentially equal manner. It is a plate, and as a simple form, it may be considered that a hole through which a wire runs is formed in the periphery of the disk centered on the above-mentioned center line. Downstream of the circular arrangement distribution plate 4, coaxially therewith, a generally annular element location dislocation arrangement device 5 is provided. This is the most important device of the present invention, and the traveling position of each of the wires 11, 12 and the like is always defined as the central portion at the center portion and the peripheral portion at the peripheral portion as in a conventional ordinary stranded wire. This is a device that avoids a state in which the elementary wire travels in the center, for example, and moves to the periphery at the next moment. The wire location random arrangement device 5 includes a plurality of wire springs 53 extending radially inward from circumferentially equal positions of a ring-shaped main body frame 51 at the ends thereof.
A line guide 52 having perforated holes such as 1 and 12 is attached. The wire spring 53 is a relatively weak spring which can expand and contract in the radial direction, and as shown in FIG. The position changes its position within the circular area inside the body frame 51. That is, as is well known, assuming that the spring constant of the wire spring 53 is k and the amount of extension is x, as shown in FIG.
That is, the position of the line guide 52 changes so that the relationship of nθ = kx holds. The spring constants k of the respective wire springs 53 may be equal to each other or may be slightly different. Each strand 1
Since the tensions of 1, 12,... Always fluctuate, the running position is also within the circular area inside the main body frame 51.
According to the above equation, it changes constantly and irregularly. This is because the device 5 is named a wire location random arrangement device. After passing through the strand location random arrangement device 5, the strands 11, 12,... Are assembled at a collecting die 6 located on the center axis thereof, and are appropriately twisted by a rotary winder 10. Reference numeral 1A indicates a bobbin for winding a product stranded wire, and 1B indicates a traverse device for aligned winding. The rotary winder 1 provided at the last position of the line
0 is disposed horizontally, so that a directional change pulley 8 is disposed between the collecting die 6 and the rotary winder 10, and compensators 7A and 7B for compensating the twisting rotation before and after the directional change pulley 8. Is installed. According to the present invention, since the position of each strand constituting the stranded wire immediately before entering the collective die constantly changes inward and outward, the strand which is always located at the peripheral portion is also changed. Conversely, there is no longer a wire always located at the center, and the running position of each wire is constantly changing. As a result, when the product becomes a stranded wire, the length of each wire is almost equal to each other. There is an advantage that an optimum cable can be manufactured as a communication cable for connection between image-related devices of a computer.

【図面の簡単な説明】 【図1】本発明の一実施例装置を示す一部斜視図で示し
た側断面図である。 【図2】普通の撚線の内、外の素線の実長差を説明する
ための側面図である。 【図3】素線ロケーション乱配置装置の作動原理を説明
するための側面図である。 【符号の説明】 1 素線の長さの等しい撚線 11,12…素線 100 普通の撚線 101 撚線100の周縁部の素線 102 撚線100の中心部の素線 2 引取装置 3 井桁ロール 4 円形配置分線板 5 素線ロケーション乱配置装置 51 本体フレーム 52 線ガイド 53 線ばね 6 集合ダイス 7A,7B コンペンセータ 8 集合ダイス 10 回転型巻取機 1A 巻取ボビン 1B トラバース装置
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a side sectional view showing a partial perspective view of an apparatus according to an embodiment of the present invention. FIG. 2 is a side view for explaining the actual length difference between an outer strand and an ordinary strand. FIG. 3 is a side view for explaining the operation principle of the strand location random arrangement device. DESCRIPTION OF SYMBOLS 1 Twisted wires 11 and 12 having the same length of strands ... Strand 100 Ordinary strand 101 Strand 102 at the periphery of strand 100 Strand 2 at the center of strand 100 Pulling device 3 Cross-girder roll 4 Circularly-arranged branching plate 5 Elemental wire location irregular arrangement device 51 Main frame 52 Line guide 53 Wire spring 6 Collecting dies 7A, 7B Compensator 8 Collecting dies 10 Rotary winder 1A Winding bobbin 1B Traverse device

Claims (1)

【特許請求の範囲】 【請求項1】 所要の数の素線(11,12,…)を適
宜の張力を付与しつつ送り出してこれらを鉛直方向に走
行させる工程と、前記各素線(11,12,…)の走行
位置を適宜直径の円周等分的に配置する工程と、前記各
素線(11,12,…)の走行位置を適宜直径の円形区
域内において全く不規則に乱配置する工程と、前記工程
の直後に前記各素線(11,12,…)を集合して撚り
合わせる工程とを有する素線の長さの等しい通信ケーブ
ルの製造方法。
Claims: 1. A step of sending out a required number of strands (11, 12,...) While applying an appropriate tension and running them in a vertical direction; , 12,...) Are arranged equally equally around the circumference, and the running positions of the individual wires (11, 12,...) Are disturbed in a completely irregular circular area. A method for manufacturing a communication cable having the same length of wires, comprising a step of arranging and a step of assembling and twisting the wires (11, 12,...) Immediately after the step.
JP2002033904A 2002-02-12 2002-02-12 Method of manufacturing communication cable with element wires having equal length Pending JP2003242845A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2002033904A JP2003242845A (en) 2002-02-12 2002-02-12 Method of manufacturing communication cable with element wires having equal length

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2002033904A JP2003242845A (en) 2002-02-12 2002-02-12 Method of manufacturing communication cable with element wires having equal length

Publications (1)

Publication Number Publication Date
JP2003242845A true JP2003242845A (en) 2003-08-29

Family

ID=27776566

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2002033904A Pending JP2003242845A (en) 2002-02-12 2002-02-12 Method of manufacturing communication cable with element wires having equal length

Country Status (1)

Country Link
JP (1) JP2003242845A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107578860A (en) * 2017-07-07 2018-01-12 江苏东方电缆材料有限公司 A kind of novel cable hub
JP2018063811A (en) * 2016-10-12 2018-04-19 矢崎総業株式会社 Twist wire production device
CN107946873A (en) * 2016-10-12 2018-04-20 矢崎总业株式会社 Twisted wire manufacture device
CN111508667A (en) * 2020-07-01 2020-08-07 南昌冠东科技有限公司 Twisted wire rotary delivery device

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2018063811A (en) * 2016-10-12 2018-04-19 矢崎総業株式会社 Twist wire production device
CN107946873A (en) * 2016-10-12 2018-04-20 矢崎总业株式会社 Twisted wire manufacture device
CN107946873B (en) * 2016-10-12 2019-06-28 矢崎总业株式会社 Twisted wire manufacturing device
CN107578860A (en) * 2017-07-07 2018-01-12 江苏东方电缆材料有限公司 A kind of novel cable hub
CN111508667A (en) * 2020-07-01 2020-08-07 南昌冠东科技有限公司 Twisted wire rotary delivery device
CN111508667B (en) * 2020-07-01 2020-12-11 李灼旺 Twisted wire rotary delivery device

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