CN107945991B - Twisted wire manufacturing device - Google Patents

Twisted wire manufacturing device Download PDF

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Publication number
CN107945991B
CN107945991B CN201710943049.4A CN201710943049A CN107945991B CN 107945991 B CN107945991 B CN 107945991B CN 201710943049 A CN201710943049 A CN 201710943049A CN 107945991 B CN107945991 B CN 107945991B
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China
Prior art keywords
rotation
pair
wire
twisted wire
twisted
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CN201710943049.4A
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CN107945991A (en
Inventor
间渕实良
岩崎高宏
木下晶
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Yazaki Corp
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Yazaki Corp
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/02Stranding-up
    • H01B13/0207Details; Auxiliary devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/012Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses
    • H01B13/01209Details
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/012Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses
    • H01B13/01236Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses the wires being disposed by machine
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/02Stranding-up
    • H01B13/0235Stranding-up by a twisting device situated between a pay-off device and a take-up device

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Processes Specially Adapted For Manufacturing Cables (AREA)
  • Wire Processing (AREA)

Abstract

Twisted wire manufacturing device (1) includes rotation carrying device (5), partition (4) and rotation preventer (3) and constitutes.In twisted wire manufacturing device (1), a plurality of electric wire (101) are twisted together between partition (4) and rotation carrying device (5) and form twisting part (107), then, manufactured twisted wire (102).There is rotation preventer (3) a pair of of outlet roller (9), a pair of of rotation to prevent roller (10), a pair of rotation prevents roller (10) near the wire bend portion (12) for the electric wire (101) for having passed through a pair of of outlet roller (9), which passes through the state configuration between roller.The electric wire (101) by a pair of of outlet roller (9) in wire bend portion (12) is bent into approximate L shape along first axle (L1) or approximation く shape is formed.

Description

Twisted wire manufacturing device
Technical field
The twisted wire manufacturing device of twisted wire is manufactured the present invention relates at least two electric wires are twisted.
Background technique
For example, having harness in vehicle line in order to which the electrical connection of the equipment room of automobile will be mounted in.Harness includes multiple sub-lines Beam and constitute.The harness constituted in this way is manufactured sub-line Shu Zuhe in a manner of meeting desired circuit pattern.As sub-line The example of beam can enumerate twisted pair (twisted wire).
In Fig. 6, two electric wires 101 are twisted together to manufacture twisted wire 102.As the device for manufacturing the twisted wire 102, example Such as known following devices disclosed in patent document 1.The twisted wire manufacturing device (electric wire twining device) of patent document 1 includes: to make Industry platform;The maintaining part of one end of two electric wires is kept on the operation post;Make the motor that maintaining part is pivoted;By an electric wire The single maintaining part that rotatably keeps around axis of the other end mutually and a pair of of rotating holding portion for setting;It is free along the axis The mobile maintaining part being movably arranged;The driving portion for moving the movement maintaining part along the axis;Control mobile maintaining part The control unit of movement speed etc. and constitute.
In addition, the appended drawing reference 103,104 in Fig. 6 shows one end of twisted wire 102, the other end.In addition, appended drawing reference 105 Centre is shown, 107 show twisting part, and 108 show terminal fittings, and TP shows winding.
Existing technical literature
Patent document
Patent document 1:JP2008-277032A
Summary of the invention
The problem of present invention is to be solved
The purpose of the present invention is to provide a kind of simplification that device composition may be implemented, the twisted wire manufacture of the miniaturization of device Device.
The solution to the problem
Twisted wire manufacturing device of the invention described in the technical solution 1 completed in order to solve the above problem is characterized in that, Include:
Rotate carrying device;
Partition is configured compared with the rotation carrying device in electric wire supply side,
The rotation carrying device is configured between the partition and the rotation carrying device for a plurality of electric wire being twisted together And twisting part is formed,
The partition has the electric wire for passing through the electric wire along the first axle extended in twisted wire direction of transfer logical Portion is crossed,
The rotation carrying device includes the rotating mechanism for rotating itself centered on the first axle;For The twisted wire for being formed with the twisting part is left into the delivering mechanism that the bulkhead sides are sent out along the first axis,
The twisted wire manufacturing device further includes the rotation preventer configured compared with the partition in electric wire supply side,
The rotation preventer includes a pair of of outlet roller;Configuration is in the bulkhead sides compared with a pair of outlet roller A pair of of rotation prevents roller,
The pair of outlet roller is configured to make the electric wire along in the direction extension intersected relative to the first axle Second axis passes through,
The pair of rotation prevents roller configuration in the electric wire for having passed through the pair of outlet roller to along described first Near the wire bend portion of the direction bending of axis,
The pair of rotation prevents roller to be configured to the wire bend portion to be prevented between roller by a pair of rotation.
The present invention is based on twisted wire manufacturing device described in technical solution 1 described in technical solution 2,
The rotation preventer, which also has, to be configured to prevent the distance between roller by the pair of rotation of change to adjust Section is attached to the tension adjustment portion of the tension in the wire bend portion.
The present invention is based on the twisted wire manufacturing device described in technical solution 1 or 2 described in technical solution 3, the rotation is prevented Device and the partition and the rotation carrying device are configured to the state arranged side by side in upper, middle and lower.
In addition, being described in detail in the embodiment of this specification, herein about having the function of the of the invention of features above Illustrate omit.
The effect of invention
The present invention according to technical solution 1, comprising rotation carrying device and partition, due to passing through twirl between these It closes and forms twisting part to manufacture twisted wire, and the twisted wire is sent out by rotation carrying device, therefore the effect obtained is: Neng Gourong The easily long twisted wire of manufacture.In addition, according to the present invention, the effect of acquirement is: due to being related to the manufacture of twisted wire, constituting anti-comprising rotation Locking apparatus maintains if preventing roller to be configured to scheduled state a pair of of outlet roller of the rotation preventer and a pair of of rotation Be formed as the curved shape in the wire bend portion of approximate L shape or approximation く shape, then can apply back tension to electric wire (tension), " power of distortion " generated when twisted in electric wire can and also be offset.The effect obtained as a result, is: can It does not need to apply back tension, or the device of the dedicated unit for offsetting the power and complexity, as a result, twisted wire system can be simplified Make the composition of device, the miniaturization of realization device.
According to the present invention documented by technical solution 2, other than the effect of technical solution 1, moreover it is possible to obtain following effect. That is, the effect obtained is: can adjust the size for being twisted together required back tension due to also having tension adjustment portion.
According to the present invention documented by technical solution 3, other than the effect of technical solution 1 or 2, moreover it is possible to obtain following effect Fruit.That is, since the composition of device is space needed for ensuring the manufacture of twisted wire in above-below direction, the effect of acquirement is: Compared with conventional example, it can significantly shorten the device overall length of horizontal direction (left and right directions).
Detailed description of the invention
Fig. 1 is the schematic diagram for showing the composition of twisted wire manufacturing device of the invention.
Fig. 2 is from the rotation preventer of Fig. 1 to the enlarged drawing of rotation carrying device.
Fig. 3 is explanatory diagram involved in the manufacture of twisted wire.
Fig. 4 is the enlarged drawing of the twisted wire of Fig. 3.
Fig. 5 is the schematic diagram for showing the variation of twisted wire winding device of Fig. 1.
Fig. 6 is figure involved in the explanation of conventional example, and (a) is to show the figure of the state of two electric wire alignments, is (b) to show The figure of twisted wire out.
The explanation of appended drawing reference
1 ... twisted wire manufacturing device
2 ... cord winders
3 ... rotation preventers
4 ... partitions
5 ... rotation carrying devices
6 ... nozzles
7 ... twisted wire winding devices
8 ... control devices
9 ... outlet rollers
10 ... rotations prevent roller
11 ... tension adjustment portions
12 ... wire bend portions
13 ... electric wires pass through portion
14 ... rotating mechanisms
15 ... delivering mechanisms
16 ... test sections
17 ... first motors
18 ... matrix parts
19 ... second motors
20 ... band driving portions
21 ... belt wheels
22 ... flat shape bands
23 ... winding baskets
24 ... basket rotating mechanisms
25 ... basket leaning devices
26 ... bottoms
27 ... circumferential walls
28 ... clamping pieces
29 ... conus portions
30 ... inclined-planes
31 ... rotary shafts
32 ... rotation control units
33 ... detection control units
34 ... scissors
35,36 ... torsion terminals
101 ... electric wires
102 ... twisted wires
103 ... one end
104 ... the other ends
105 ... is intermediate
107 ... twisting parts
108 ... terminal fittings
L1 ... first axle
The second axis of L2 ...
The arrangement axis of L3, L4 ... roller
TP ... winding
Specific embodiment
In the twisted wire manufacturing device of patent document 1, while it is desirable to big installation space, but can be with length to a certain degree To manufacture twisted wire.However, being not suitable as being fabricated to the device for growing to and twisted wire must being rolled up to the state for pencil.
Therefore, present invention applicant thinks that following device is preferred.The composition of the preferred device is: from multiple electric wires Reel pulls out electric wire respectively, the electric wire of the pull-out is twisted together to form twisting part, then, sends out the twisted wire for being formed with twisting part, It is wound.
In addition, present invention applicant is in order to realize that above-mentioned apparatus has carried out abundant discussion, it was found that following problem.In electric wire When twisted, need to apply back tension to electric wire.In addition, the power for being intended to rotation can be generated in electric wire, need the power being transferred to electric wire Reel side (electric wire supply side).Therefore, this will lead to device and constitutes complication, enlargement.
The present invention has been made in view of the above-described circumstances, and an object thereof is to provide a kind of letters that device composition may be implemented Change, the twisted wire manufacturing device of the miniaturization of device.
Twisted wire manufacturing device includes: rotation carrying device;Configuration is in electric wire supply side compared with the rotation carrying device Partition;The rotation preventer in electric wire supply side is configured compared with partition and is constituted.In twisted wire manufacturing device, partition with A plurality of electric wire is twisted together between rotation carrying device to form twisting part, then, manufactures twisted wire.
Live wire, which is formed, in partition passes through portion.The electric wire is formed as electric wire being made along in the submitting side of twisted wire by portion Pass through to the first axle of extension.The whirler for rotating itself centered on first axle is provided in rotation carrying device Structure;Delivering mechanism for sending out twisted wire along first axle.
Rotation preventer includes a pair of of outlet roller;A pair of of rotation in bulkhead sides is configured compared with a pair of outlet roller Roller is prevented, a pair of of outlet roller is so that electric wire is matched along the state that the second axis that the direction intersected relative to first axle extends passes through It sets.
On the other hand, a pair of of rotation prevents roller to be somebody's turn to do near the wire bend portion for having passed through the electric wire of a pair of of outlet roller Wire bend portion passes through the state configuration between roller.The electric wire for having passed through a pair of of outlet roller in wire bend portion is along first axle curved Song is formed for approximation L shape or approximation く shape.
The curved shape in wire bend portion by a pair of of outlet roller by being maintained, so as to apply anti-sheet to electric wire in advance Power.Further, it is possible to offset the power for attempting rotation generated in electric wire when twisted.
In the following, being described with reference to embodiment.Fig. 1 is the schematic diagram for showing the composition of twisted wire manufacturing device of the invention. In addition, Fig. 2 is from the rotation preventer of Fig. 1 to the enlarged drawing of rotation carrying device, Fig. 3 is said involved in the manufacture of twisted wire Bright figure.In addition, Fig. 4 is the enlarged drawing of the twisted wire of Fig. 3, Fig. 5 is the schematic diagram for showing the variation of twisted wire winding device of Fig. 1.
In the following description, specific shape, material, numerical value, direction etc. be for easy understanding the present invention and enumerate , can depending on the application, purpose, specification etc. suitably change.
Composition > of the < about twisted wire manufacturing device 1
In Fig. 1, twisted wire manufacturing device 1 is made for the electric wire pulled out respectively from 2 cord winders 2 101 to be twisted together Make the device of a twisted wire 102, including rotation preventer 3, partition 4, rotation carrying device 5, a pair of nozzles 6, twisted wire winding Device 7, control device 8, frame (not shown) and constitute.Twisted wire manufacturing device 1 is the case where observing the device along vertical direction Under, rotation preventer 3 is configured in the top, rotates carrying device 5 in centre, twisted wire winding device 7 is in bottom.Separately Outside, partition 4 is configured to be located at rotation preventer 3 and rotate between carrying device 5, and a pair of nozzles 6 are configured to be located at rotation It is transferred out between device 5 and twisted wire winding device 7.In the following, illustrating each structure.
< is about 22 > of cord winder
In Fig. 1,2 cord winders 2 roll up diverse electric wire 101 respectively to be cylindric, using known electric wire Reel.2 cord winders 2 be for example placed on manufacture scene floor, scheduled it is first-class (shown position be for convenience and It shows, is not particularly limited to).From the configuration of 2 cord winders 2 and rotation preventer 3 it is found that in the present embodiment, electricity Line 101 is drawn out upwards respectively.
< is about 102 > of twisted wire
In Fig. 1, Fig. 3 and Fig. 4, twisted wire 102 is as described above, be the electric wire 101 that will be pulled out respectively from 2 cord winders 2 It is twisted and manufacture.The twisted wire 102 of the present embodiment is manufactured to need to be wound into a very long state (example for pencil Son.Length as conventional example can also be fabricated to).In addition, in the present embodiment, the item number of electric wire 101 is two, but can also Twisted wire is manufactured to be twisted together with two or more item numbers.Specifically, four electric wires can be for example twisted together to manufacture twisted wire.Separately Outside, twisted wire can also be manufactured by the different electric wire of thickness etc. is twisted.Electric wire 101 generally comprises conductor, covers the exhausted of the conductor Edge body.
< is about 3 > of rotation preventer
In fig. 1 and 2, two electric wires 101 pulled out respectively from 2 cord winders 2 are supplied to rotation preventer 3. Rotation preventer 3 is configured to generate the back tension being used to form needed for the twisting part 107 of twisted wire 102 (needed for twisted). In addition, rotation preventer 3 is configured to offset the power of the sense of rotation generated due to twisted in electric wire 102.Also, from Turn anti-locking apparatus 3 be configured to simple construction come the generation of the back tension is provided, the power of the sense of rotation is supported Disappear.The rotation preventer 3 of the present embodiment includes: a pair of of outlet roller 9;Configuration is in 4 side of partition compared with a pair of outlet roller 9 A pair of of rotation in (downstream side for sending out the direction of electric wire 101) prevents roller 10;Prevent roller 10 from being acted on a pair of of rotation Tension adjustment portion 11 and constitute.
< is about first axle L1 >
In addition, in the following, being equivalent to documented first axle (appended drawing reference L1) with the center line of up and down direction in scheming It is illustrated.First axle L1 is the axis of up and down direction.Twisted wire 102 is sent out along first axle L1.
< is about a pair of of outlet roller 9 and the second axis L2 >
In fig. 1 and 2, supply side of a pair of of configuration of outlet roller 9 in two electric wires 101.A pair of of outlet roller 9 is by freely revolving Circular 2 rollers turned are constituted, and are configured to that two electric wires 101 can be made to extend along in the direction intersected relative to first axle L1 The second axis L2 pass through.More specifically, a pair of of outlet roller 9 be configured to roller arrangement axis L3 it is parallel with first axle L1.In addition, one The arrangement axis L3 for being configured to roller to outlet roller 9 separates appropriate intervals from first axle L1.Also, a pair of of outlet roller 9 is configured at this Inhibit the flutter of two electric wires 101 between roller.
In addition, in the present embodiment, since the arrangement axis L3 of roller is parallel with first axle L1, the second axis L2 with First axle L1 is vertical positional relationship.Therefore, two electric wires 101 are in (left in the horizontal direction between the roller of a pair of of outlet roller 9 Right direction) state that passes through.The configuration of the present embodiment is an example, for example, can be the second axis L2 relative to horizontal direction with Configuration of the acute angle to tiltedly upper inclined state.
< prevents 12 > of roller 10 and wire bend portion about a pair of of rotation
In fig. 1 and 2, a pair of of rotation prevents the configuration of roller 10 near partition 4.It includes 2 that a pair of of rotation, which prevents roller 10, A circular roller rotated freely, the arrangement axis L4 of roller are configured to vertical with first axle L1.In addition, a pair of of rotation prevents roller 10 from matching It sets near aftermentioned wire bend portion 12.Rotation prevent roller 10 be configured to wire bend portion 12 by rotation prevent roller 10 it Between.Also, a pair of of rotation prevents roller 10 to be configured to bending starting side (electric wire supply side) placing in wire bend portion 12 in figure The roller on right side, and due to the elasticity of electric wire 101 (conductor), the bending in wire bend portion 12 terminates in side (4 side of partition) and figure The roller in left side connects.In addition, wire bend portion 12 is to have passed through two electric wires 101 of a pair of of outlet roller 9 along first axle L1 The part being formed by bending.In the present embodiment, due to first axle L1 and the second axis L2 near normal, in wire bend portion 12 Middle electric wire 101 is bent to approximate right angle, becomes approximate L shape.
< is about 11 > of tension adjustment portion
In fig. 1 and 2, tension adjustment portion 11 is configured to the elasticity using electric wire 101 (conductor), and it is curved to change electric wire The bending of pars convoluta 12 terminates the position of the roller (rotation in left side prevents roller 10) in left side in the figure that side connects.In other words, tension tune Section portion 11, which is configured to change a pair of of rotation, prevents distance between the roller of roller 10.Tension adjustment portion 11 is to adjust to electric wire The additional tension in bending section 12 and be arranged.It in the present embodiment, include the driving of cylinder, the cylinder although without especially illustrating Mechanism and constitute (as an example).
Effect > of the < about rotation preventer 3
In fig. 1 and 2, as described above, in the position of rotation preventer 3, by making two bendings of electric wire 101 come shape At live wire bending section 12.Moreover, in rotation preventer 3, it is consistently anti-configured with a pair of of rotation with wire bend portion 12 Only roller 10.Since two electric wires 101 have elasticity, in order to real to the path of first axle L1 along changing from the second axis L2 Bending is applied, needs for the power in regime of elastic deformation to be applied to two electric wires 101.If the power in regime of elastic deformation is applied to Electric wire 101 simultaneously forms wire bend portion 12, then can generate " being intended to return to original power " in the wire bend portion 12.It " should be intended to return Power originally " is that two electric wires 101 are twisted together required back tension.On the other hand, it if being twisted together, since this is twisted, " turns round Bent power " can be applied to two electric wires 101." power of distortion " is to be twisted together required power, while and being not intended to be transferred to electric wire The power of supply side.Therefore, it is necessary to try so that " power of distortion " will not be transferred to electric wire supply side.In twisted wire manufacturing device 1, Due to maintaining the curved shape in wire bend portion 12 using rotation preventer 3, it is curved that " power of distortion " is applied to electric wire The position of pars convoluta 12.From the position in wire bend portion 12, using the curved shape in wire bend portion 12 and in wire bend portion 12 " being intended to return to original power " generated, " power of distortion " is offset.As a result, " power of distortion " will not be transferred to electric wire supply Side.Although the rotation preventer 3 of twisted wire manufacturing device 1 known to is constituted and construction letter is answered, useful.
< is about 4 > of partition
In fig. 1 and 2, partition 4 is the component of plate.Partition 4 is fixed on frame (not shown).In partition 4 Centre is formed with a pair of of electric wire for respectively passing through two electric wires 101 along first axle L1 and passes through portion 13.A pair of electric wire is logical The paper vertical direction that portion 13 is crossed in figure is configured and is formed side by side at predetermined intervals.In addition, a pair of of electric wire of the present embodiment is logical Crossing portion 13 is hole shape, but not limited to this, it is also possible to groove shape etc..
< is about rotation 5 > of carrying device
In fig. 1 and 2, rotation carrying device 5 is for the dress by the twisted twisting part 107 for forming twisted wire 102 It sets.Rotation carrying device 5 separates under partition 4 to be twisted together required space and is arranged.Rotation carrying device 5 includes: for the The rotating mechanism 14 for rotating itself centered on one axis L1;For by twisted wire 102 along first axle L1 to leave 4 side of partition (under Just) the delivering mechanism 15 sent out;It is constituted for detecting the test section 16 of twisted wire 102.It is described can be carried out to rotate carrying device 5 The state of rotation is fixed on frame (not shown).
< is about 14 > of rotating mechanism
In fig. 1 and 2, rotating mechanism 14 includes: first controlled by the rotation control unit 32 of aftermentioned control device 8 Motor 17;The gear-box (not shown) engaged with first motor 17;Formation is configured not using first axle L1 as rotation center The rotary shaft of diagram;The matrix part of assembling target as the rotary shaft, the first motor 17, gear-box and delivering mechanism 15 etc. 18 and constitute.The direction that rotating mechanism 14 is configured to the arrow P into figure rotates.
< is about 15 > of delivering mechanism
In fig. 1 and 2, delivering mechanism 15 includes: second controlled by the rotation control unit 32 of aftermentioned control device 8 Motor 19;The gear-box (not shown) engaged with second motor 19;A pair of of band driving for sandwiching and sending out twisted wire 102 Portion 20 and constitute.Delivering mechanism 15 is configured to drive a pair of of band driving portion 20 using the work of the second motor 19, by twisted wire 102 Pass out to lower section.
< is about a pair of of band 20 > of driving portion
In fig. 1 and 2, a pair of of band driving portion 20 respectively include: along first axle L1 a pair of of belt wheel 21 arranged side by side;With pine Slow state is erected at the flat shape band 22 of a pair of belt wheel 21 and constitutes.In each band driving portion 20, the belt wheel 21 in master end and institute State gear-box connection (not shown).If being configured to transmit driving force, the flat arrow Q into figure of shape band 22 to the belt wheel 21 in master end Direction rotates.Flat shape band 22 is to sandwich twisted wire 102 and endless band with abundant width.The outer peripheral surface of flat shape band 22 is formed For the bigger state of frictional resistance.Flat shape band 22, which is formed to have, to affect rubbing for degree to outer peripheral surface twisted wire 102 Wipe the state of resistance.The outer peripheral surface of flat shape band 22 is, for example, rubber face.In addition, the inner peripheral surface band tooth of flat shape band 22.
Submitting state > of the < about the peaceful shape band 22 of configuration of a pair of of belt wheel 21
In fig. 1 and 2, a pair of of belt wheel 21 with driving portion 20 in left side, the band driving portion 20 with right side in figure in figure A pair of of belt wheel 21 along first axle L1 configure in jagged position.In addition, the belt wheel 21 of opposite side is matched between a pair of of belt wheel 21 Set slightly into position.If a pair of of belt wheel 21 is configured in such position, in the flat of the state for sandwiching twisted wire 102 Shape band 21 is sent out each other on first axle L1 with substantially sinuous state.If it is substantially wriggle in the state of submitting, Then flat shape band 22 each other brought by the abuttings degree of twisted wire 102 wanted compared with non-serpentine situation (to the case where the submitting of underface) It is especially high.If improving the abutting degree of twisted wire 102, can push down when electric wire 101 is twisted together at electric wire 101 (twisting part 107) " being intended to that the power (rebound) returned will be reversed " generated.In other words, it is able to suppress the power that electric wire 101 is intended to rotation.
< is about 16 > of test section
In fig. 1 and 2, test section 16 be in order to detect by twisted wire 102 that delivering mechanism 15 is sent out and including.Detection Portion 16 is for example constituted comprising the sensor (not shown) for detecting sendout.The aftermentioned inspection of the sensor and control device 8 Control unit 33 is surveyed to connect.In control device 8, such as the sendout based on detection, control the first motor 17 and the second motor 19 Work.Twisted wire manufacturing device 1 due to detecting twisted wire 102 with test section 16, can be manufactured with length various length Twisted wire 102.
Effect > of the < about rotation carrying device 5
In fig. 1 and 2, when the rotation control unit 32 that the first motor 17 and the second motor 19 pass through aftermentioned control device 8 And when working, in rotation carrying device 5, rotating mechanism 14 is rotated with preset revolving speed to the direction arrow P, and twisted wire 102 are sent out downwards along first axle L1 with preset length using delivering mechanism 15.By suitably setting rotating mechanism 14 rotation speed, the submitting speed of delivering mechanism 15, to form twisting part 107 in twisted wire 102 with the desired lay pitch.By sending The twisted wire 102 that mechanism 15 passes out to lower section out passes through a pair of nozzles 6.In addition, the state sent out is as described above.
< is about 6 > of a pair of nozzles
In Fig. 1 and Fig. 3, a pair of nozzles 6 be for guide from rotation carrying device 5 send out twisted wire 102 and including. A pair of nozzles 6 are formed as the cylindrical shape that twisted wire 102 can be inserted.In addition, each central axis of a pair of nozzles 6 is consistent with first axle L1. A pair of nozzles 6 are configured to arranged side by side up and down.The nozzle 6 of top in a pair of nozzles 6 is with can be implemented winding TP as shown in Figure 3 Interval, configuration is under rotation carrying device 5.In addition, the aftermentioned winding of the nozzle 6 of lower section and twisted wire winding device 7 Configure to the position consistency of basket 23.Configuration in figure is an example.In addition, the interval of the nozzle 6 of top and the nozzle 6 of lower section It configures with opening.It is configured specifically, separating with corresponding be spaced of cutting that can carry out twisted wire 102 shown in Fig. 3.In addition, Taper (appended drawing reference omission) is formed in the opening edge of a pair of nozzles 6.
< is about 7 > of twisted wire winding device
In Fig. 1 and Fig. 3, twisted wire winding device 7 is for will be from the twisted wire 102 sent out of rotation carrying device 5 with predetermined Diameter winding and including.Twisted wire winding device 7 includes: the winding basket 23 for receiving twisted wire 102;Used in being with first axle L1 The heart makes the basket rotating mechanism 24 for winding the rotation of basket 23 and the effect centrifugal force of twisted pair wire 102;The winding inclined basket of basket 23 can be made to incline Oblique mechanism 25 and constitute.
< is about winding 23 > of basket
In Fig. 1 and Fig. 3, winding basket 23 be as the part for receiving twisted wire 102 and including.In other words, basket 23 is wound Be as pull out twisted wire 102 part and including.In the present embodiment, there is the basket component (component of bamboo strainer shape) of grid It is used as winding basket 23.Winding basket 23 for example can be the shape of columnar container.In addition, winding basket 23 can be using can be with The element that the size of winding consistently suitably changes.Such winding basket 23 includes circular bottom 26;From the edge of bottom 26 The circumferential wall 27 erect upwards;For keeping the clamping piece 28 of aftermentioned " the torsion terminal " of twisted wire 102;It is arranged inside basket Conus portion 29, for example formed as diagram shape.Circumferential wall 27 is formed as what diameter was reduced in opening edge in the present embodiment Shape.Circumferential wall 27 can be formed as the shape for the cone cell that diameter is gradually increased upwards as shown in the variation of Fig. 5.
< is about 29 > of conus portion
In Fig. 1 and Fig. 3, conus portion 29 is formed as being fixed on the part of the cone on bottom 26 or makes bottom 26 In cone part outstanding.The conical top of the top of conus portion 29 is configured with the position consistency of first axle L1.In addition, The circular cone bottom surface of bottom is formed as and the consistent size of the diameter of bottom 26.Twisted wire 102 is formed in such conus portion 29 The inclined-plane 30 of the guidance of landing.
< is about 24 > of basket rotating mechanism
In Fig. 1 and Fig. 3, basket rotating mechanism 24 is for rotating winding basket 23 centered on first axle L1 And including.Basket rotating mechanism 24 includes: the motor (not shown) controlled by the rotation control unit 32 of aftermentioned control device 8; The rotary shaft 31 that is rotated using the motor and constitute.The bottom 26 of winding basket 23 is fixed in the end of rotary shaft 31.
< is about 25 > of basket leaning device
In Fig. 1 and Fig. 3, basket leaning device 25 be operator be easy to take out the twisted wire 102 of winding from winding basket 23 and Including.In the present embodiment, being configured to winding basket 23 can roll tiltedly to operator.In addition, being also easy taking-up not tilting In the case where, basket leaning device 25 can also be not provided with.
Effect > of the < about twisted wire winding device 7
In Fig. 1, when motor (not shown) is worked by the aftermentioned rotation control unit 32 of control device 8, twisting In coil of wire winding apparatus 7, winding basket 23 is rotated to the direction arrow R with preset revolving speed.The arrow side R of twisted wire winding device 7 To revolving speed be set to than rotate carrying device 5 the direction arrow P revolving speed it is smaller.Pass through turning in twisted wire winding device 7 Speed and the revolving speed of rotation carrying device 5 are provided with difference, in addition, passing through the submitting speed for the twisted wire 102 for adjusting rotation carrying device 5 (submitting length per unit time), so as to make to rotate shown in the arrow S under carrying device 5 partially for " by torsion summary The part of micro- return " (in other words, " part for slightly unlocking torsion ").The part shown in arrow S, if will be in electric wire 101 " being intended to the power (rebound) of torsion return " generated when twisted discharge and carry out untwisting, then the lay pitch of twisted wire 102 can be made steady It is fixed, or make in stable condition after the winding of twisted wire 102.
In the centrifugal force that the twisted wire 102 of winding basket 23 is guided by the inclined-plane 30 of conus portion 29, and generated due to rotation Close to the circumferential wall 27 for winding basket 23 and wind.
Twisted wire winding device 7 and rotation carrying device 5 are sending out preset Length Quantity (until purpose line length) Twisted wire 102 when stop.
< is about 8 > of control device
In figs. 1 to 3, control device 8 is, for example, that (Programmable Logic Controller may be programmed PLC Logic controller), it is configured to the entirety of control twisted wire manufacturing device 1.Control device 8 is provided with the rotation for control Control unit 32 makes to wind basket 23 and rotate carrying device 5 to rotate to the same direction, and makes to rotate carrying device 5 and wind basket 23 rotation speed is different.In addition, being additionally provided with detection control unit 33 involved in the detection of twisted wire 102 in control device 8.
Manufacturing step > of the < about twisted wire 102
Based on above-mentioned composition and construction, side referring to Fig.1, Fig. 3 and Fig. 4, while illustrating the manufacturing step of twisted wire 102.
In Fig. 1, firstly, (1) pulls out two electric wires 101 from 2 cord winders 2 upwards respectively.Next (2) benefit Two electric wires 101 are bent and are formed wire bend portion 12 with manpower, which is passed through into 3 He of rotation preventer Partition 4.Next the terminal part of two electric wires 101 is clamped into a pair of of band driving portion 20 of rotation carrying device 5 by (3), is connect Lead to switch (not shown) and carries out " preparation stage twisted "." preparation stage twisted " is, for example, for making 50cm's or so " torsion terminal ", after " the torsion terminal " for having sent out twisted wire 102 from rotation carrying device 5, (4) disconnect switch and right for the time being " torsion terminal " implements winding TP.Next " torsion terminal " is put into hand and winds basket 23 by (5) operator, and will " torsion Terminal " is kept with clamping piece 28.More than, " preparation stage twisted " terminates.(6) it is again switched on switch, it is current to carry out " automatic twirl Close " until purpose wire length.
In Fig. 3, (7) are if " automatic twisted " until purpose wire length terminates, in the upper and lower position pair twist of a pair of nozzles 6 Line 102 implements winding TP, and the cutting unit such as being put into scissors 34 between the nozzle of the nozzle of upside 6 and downside 6, into Row separation.Finally (8) will wind basket 23 and roll tiltedly to operator, take out the twisted wire 102 wound on winding basket 23, twisted wire 102 Manufacture is completed.Twisted wire 102 is manufactured to state shown in Fig. 4.
In Fig. 4, " the torsion terminal " that twisted wire 102 is manufactured to appended drawing reference 35 is lowest level, and appended drawing reference 36 " is turned round Turn terminal " it is front.By being fabricated to such state, so that the operation at the scene using twisted wire 102 becomes easy.
Effect > of the < about twisted wire manufacturing device 1
More than, as referring to figs. 1 to Fig. 5 explanation, twisted wire manufacturing device 1 of the invention from 2 electric wires due to that will roll up Two electric wires 101 that cylinder 2 pulls out are twisted, back slightly carry out untwisting side and twisted wire 102 be pulled out to basket 23 and by its edge rolling, separately Outside due to carrying out the major part of the manufacture of twisted wire 102 automatically, thus, for example with the strand that uses the device manufacturing of conventional example very long Line, and compared the case where its edge rolling by manpower, workability can be made to significantly improve.That is, according to the present invention, the effect of acquirement It is: a kind of twisted wire manufacturing device 1 that workability is high is provided.
In addition, twisted wire manufacturing device 1 according to the present invention, by the twisted used rotation carrying device 5 of two electric wires 101 With the delivering mechanism 15 for sending out twisted wire 102, which has for twisted wire 102 is sandwiched and sent out A pair of of band driving portion 20, in addition, a pair of be respectively provided with driving portion 20: along the transport direction of twisted wire 102 a pair of of band arranged side by side Wheel 21;Frame is in the flat shape band 22 of a pair of belt wheel 21, and the configuration of a pair of of belt wheel 21 is in jagged position.In other words, other side Belt wheel 21 slightly into the state between belt wheel 21 to configure.Thereby, it is possible to make the flat shape in the state for sandwiching twisted wire 102 Band 22 wriggles each other.By being sent out using such wriggle, can be improved flat shape band 22 each other caused by twisted wire 102 Abutting degree.As a result, it is possible to rotation when twisted wire 102 being inhibited to send out.
In addition, twisted wire manufacturing device 1 according to the present invention, rotation carrying device 5 has test section 16.By side by detecting Portion 16 detects side and is sent out, so as to manufacture twisted wire 102 with desired length.
In addition, twisted wire manufacturing device 1 according to the present invention, is related to the manufacture of twisted wire 102, it include rotation preventer 3.It will A pair of of outlet roller 9 of rotation preventer 3 and a pair of of rotation prevent roller 10 to be configured to scheduled state, and maintenance is formed as approximate L The curved shape in the wire bend portion 12 of shape (or approximation く shape), so as to apply back tension to two electric wires 101, and Also " power of distortion " generated when twisted in two electric wires 101 can be offset.Thereby, it is possible to not need for applying anti-sheet Power, or the dedicated unit of " power of distortion " and the device of complexity described in counteracting.As a result, it is possible to realize twisted wire manufacturing device 1 The simplification of composition, the miniaturization of device.
In addition, twisted wire manufacturing device 1 of the invention has tension adjustment portion 11.Thereby, it is possible to adjust be twisted together it is required anti- The size of tension.
In addition, twisted wire manufacturing device 1 of the invention includes: for winding the twisted wire 102 sent out from rotation carrying device 5 Twisted wire winding device 7;For controlling the twisted wire winding device 7 and rotating the control device 8 of carrying device 5.Thereby, it is possible to make The winding basket 23 and rotation carrying device 5 of twisted wire winding device 7 are rotated to the same direction, and make the rotation for rotating carrying device 5 Rotary speed is different from the winding rotation speed of basket 23.As a result, when two electric wires 101 are twisted together, though generate be intended to return it is original The power (rebound) of state also can suitably discharge the power before twisted wire 102 is wound.It is described for discharging thereby, it is possible to not need The dedicated unit of power and the device of complexity.As a result, it is possible to realize the simplification of the composition of twisted wire manufacturing device 1.In addition, by described The release of power is capable of forming the uniform lay pitch.
In addition, twisted wire manufacturing device 1 of the invention has basket leaning device 25.It is rolled by the way that basket 23 will be wound to operator Tiltedly, so as to being easy to take out the twisted wire 102 of winding.
In addition, twisted wire manufacturing device 1 according to the present invention, space needed for ensuring to manufacture twisted wire 102 in above-below direction.By This can significantly shorten the device overall length of horizontal direction (left and right directions) compared with conventional example.
Additionally, this invention is not limited to above-mentioned embodiment, can advance appropriate deformation, improvement etc..In addition, above-mentioned reality It is to appoint as long as the present invention can be reached by applying the material of each component of mode, shape, size, quantity, configuration position etc. Meaning, it is not limited.
Herein, the feature of the embodiment of above-mentioned twisted wire manufacturing device according to the present invention is distinguished brief summary is [1]~[3] below.
[1] a kind of twisted wire manufacturing device (1) characterized by comprising
It rotates carrying device (5);
Partition (4) is configured compared with the rotation carrying device (5) in electric wire supply side,
The rotation carrying device (5) is configured to will be a plurality of between the partition (4) and the rotation carrying device (5) Electric wire (110) is twisted and forms twisting part (107),
The partition (4) has for making the electric wire (110) along the first axle (L1) extended in twisted wire direction of transfer By electric wire by portion (13),
Rotation carrying device (5) includes the whirler for rotating itself centered on the first axle (L1) Structure (14);For the twisted wires (102) of the twisting part (107) will to be formed with along the first axle (L1) to leaving the partition (4) delivering mechanism (15) that side is sent out,
The twisted wire manufacturing device (1) further includes that the rotation configured compared with the partition (4) in electric wire supply side prevents Device (3),
The rotation preventer (3) includes a pair of of outlet roller (9);Configuration is described compared with a pair of outlet roller (9) A pair of of rotation of partition (4) side prevents roller (10),
The pair of outlet roller (9) is configured to intersect the electric wire (101) along relative to the first axle (L1) Direction extend the second axis (L2) pass through,
The pair of rotation prevents roller (10) configuration from passing through the pair of outlet roller (9) electric wire (101) to edge The first axle (L1) direction bending wire bend portion (12) near,
The pair of rotation prevents roller (10) to be configured to the wire bend portion (12) to be prevented between roller (10) by the rotation.
[2] twisted wire manufacturing device (1) documented by [1],
The rotation preventer (3) also have be configured to by change the pair of rotation prevent between roller (10) away from From come the tension adjustment portion (11) that adjusts the tension for being attached to the wire bend portion (12).
[3] twisted wire manufacturing device (1) documented by [1] or [2],
The rotation preventer (3) and the partition (4) and the rotation carrying device (5) be configured to upper, middle and lower simultaneously The state of column.

Claims (3)

1. a kind of twisted wire manufacturing device characterized by comprising
Rotate carrying device;
Partition is configured compared with the rotation carrying device in electric wire supply side,
The rotation carrying device is configured between the partition and the rotation carrying device for a plurality of electric wire being twisted together and shape At twisting part,
There is the partition electric wire for passing through the electric wire along the first axle extended in twisted wire direction of transfer to pass through portion,
The rotation carrying device includes the rotating mechanism for rotating itself centered on the first axle;For by shape At have the twisted wire of the twisting part along the first axis leave bulkhead sides submitting delivering mechanism,
The twisted wire manufacturing device further includes the rotation preventer configured compared with the partition in electric wire supply side,
The rotation preventer includes a pair of of outlet roller;A pair in the bulkhead sides is configured compared with a pair of outlet roller Rotation prevents roller,
The pair of outlet roller is configured to make the electric wire along second extended in the direction intersected relative to the first axle Axis passes through,
The pair of rotation prevents roller configuration in the electric wire for having passed through the pair of outlet roller to along the first axle Near the wire bend portion of direction bending,
The pair of rotation prevents roller to be configured to the wire bend portion to be prevented between roller by a pair of rotation.
2. twisted wire manufacturing device as described in claim 1,
The rotation preventer, which also has, is configured to that prevent the distance between roller attached to adjust by changing the pair of rotation It is added in the tension adjustment portion of the tension in the wire bend portion.
3. twisted wire manufacturing device as claimed in claim 1 or 2,
The rotation preventer and the partition and the rotation carrying device are configured to the state arranged side by side in upper, middle and lower.
CN201710943049.4A 2016-10-12 2017-10-11 Twisted wire manufacturing device Active CN107945991B (en)

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JP2016200743A JP6484599B2 (en) 2016-10-12 2016-10-12 Twist wire manufacturing equipment

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KR102129180B1 (en) * 2018-11-16 2020-07-01 권오주 Twist apparatus of an electric wire
CN111540537B (en) * 2020-06-22 2020-12-22 台州市卢宏建筑装饰有限公司 Stranded wire forming device
CN111508667B (en) * 2020-07-01 2020-12-11 李灼旺 Twisted wire rotary delivery device
CN111540543B (en) * 2020-07-08 2020-12-11 李灼旺 Stranded wire manufacturing device

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