CN105788766A - Device and method for manufacturing large-length milliken conductor of submarine cable - Google Patents
Device and method for manufacturing large-length milliken conductor of submarine cable Download PDFInfo
- Publication number
- CN105788766A CN105788766A CN201610301787.4A CN201610301787A CN105788766A CN 105788766 A CN105788766 A CN 105788766A CN 201610301787 A CN201610301787 A CN 201610301787A CN 105788766 A CN105788766 A CN 105788766A
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- China
- Prior art keywords
- wheel
- conductor
- submarine cable
- long length
- former
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
- H01B13/0207—Details; Auxiliary devices
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
- H01B13/0278—Stranding machines comprising a transposing mechanism
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
- H01B13/0285—Pretreatment
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Processes Specially Adapted For Manufacturing Cables (AREA)
Abstract
The invention provides a device and method for manufacturing a large-length milliken conductor of a submarine cable, and the device comprises a stranding machine and a vertical cabling machine. A rotating compression device is disposed between a doubling die holder of the stranding machine and a traction wheel. The vertical cabling machine comprises three groups of distributed paying-off trays and one group of wind-up tray. The paying-off trays are fixedly provided with phase detection devices corresponding to the positions of the paying-off trays. A first steering guide wheel is disposed between the traction wheel of the stranding machine and the paying-off trays. The beneficial effects of the invention are that the device and method can conveniently prolong the production length of the milliken conductor of the submarine cable by 25 times or more, greatly reduces the number of connectors of the large-length submarine cable, improves the production efficiency and the safety performance of the submarine cable, correspondingly reduces the production cost, and improves the economic benefits.
Description
Technical field
The present invention relates to cable conductor manufacturing technology field, relate in particular to the manufacture device and method of a kind of submarine cable long length milliken conductor.
Background technology
The technical scheme of current domestic production submarine cable milliken conductor is: produced the segmentation strand of milliken conductor by the 61 stranded equipment of core, take-up is the dish of diameter 2M.Twisting milliken conductor processed with cabling machine, unwrapping wire is 5 diameter 2M dishes, and take-up is diameter 3.15M dish.Owing to being subject to the capacity limit of draw drum and take-up reel, if the submarine cable milliken conductor manufacturing long length just necessarily has many joints, not only production efficiency is affected, and highly impacts the security performance of submarine cable.
Therefore, develop one and can either produce long length submarine cable milliken conductor, the equipment development expense of great number and good in economic efficiency apparatus and method need not be put into again, become the problem that insider needs solution badly.
Summary of the invention
For the above-mentioned technical problem in correlation technique, the present invention proposes the manufacture device and method of a kind of submarine cable long length milliken conductor, to solve above-mentioned technical problem.
For realizing above-mentioned technical purpose, the technical scheme is that and be achieved in that:
A kind of manufacture device of submarine cable long length milliken conductor, including wire twisting machine and vertical cable-former, it is provided with rotation compacting device between doubling die holder and the traction wheel of described wire twisting machine, described vertical cable-former includes unwrapping wire pallet three groups uniform and one group of take-up pallet, described unwrapping wire pallet is installed with the phase detection device corresponding with its position, is provided with between traction wheel and the described unwrapping wire pallet of described wire twisting machine and turns to guide wheel one.
Further, described wire twisting machine is 91 core wire twisting machines.
Further, described rotation compacting device includes rotary frame, described rotary frame has been rotatably connected drive motor, described rotary frame is provided with and presses wheel one, the described wheel one that presses has been rotatably connected and has pressed wheel two, and described in press wheel one with the positions pressed wheel two and contact and be provided with the fan-shaped gap of 120 degree.
Further, the quantity of described phase detection device is 3 groups, described phase detection device includes runing rest, described runing rest is connected to potentiometer, described runing rest is provided with detection wheel one, described detection wheel one has been rotatably connected and has detected wheel two, and described detection wheel one is provided with the gap corresponding with described sector gap with the position that detection wheel two contacts.
Further, described vertical cable-former is circumscribed with insulating exruded equipment, is provided with two groups and turns to guide wheel between described vertical cable-former and insulating exruded equipment.
The present invention also provides for the manufacture method of a kind of submarine cable long length milliken conductor, the wire twisting machine and the vertical cable-former that utilize 91 cores realize the manufacture of submarine cable long length milliken conductor by rotation compacting device and phase detection device, said method comprising the steps of:
1) common 91 core round conductors are produced with wire twisting machine；
2) common 91 core round conductors are pressed into the sector conductor with helical structure by rotating compacting device, prepared conductor by traction wheel and are turned to guide wheel one, inputs three groups of unwrapping wire pallets of vertical cable-former respectively；
3) until step 2) described in after three groups of unwrapping wire pallets of vertical cable-former are all wrapped over, one group of circular dividing conductor it is twisted into after three groups of sector conductors on described unwrapping wire pallet are each passed through phase detection device, and by the take-up pallet of prepared conductor input vertical cable-former；
4) turning to guide wheel to pass into insulating exruded equipment by two groups the conductor of coiling on the take-up pallet of vertical cable-former described in step 3), the largest production cross section of prepared submarine cable long length milliken conductor is up to 3000mm2。
Beneficial effects of the present invention: by above-mentioned equipment and method, easily the production length of submarine cable milliken conductor can be improved more than 25 times, this dramatically reduces the joint quantity of long length submarine cable, thus improve the security performance of production efficiency and submarine cable, and correspondingly reduce production cost, improve economic benefit.
Accompanying drawing explanation
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, the accompanying drawing used required in embodiment will be briefly described below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the premise not paying creative work, it is also possible to obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is the operation principle schematic diagram manufacturing device and method of submarine cable long length milliken conductor described according to embodiments of the present invention；
The submarine cable long length milliken conductor that Fig. 2 is described according to embodiments of the present invention manufactures the front view rotating compacting device in device；
Fig. 3 is the side view rotating compacting device that the submarine cable long length milliken conductor according to Fig. 2 manufactures in device
The submarine cable long length milliken conductor that Fig. 4 is described according to embodiments of the present invention manufactures the front view of the phase detection device in device；
Fig. 5 is the side view that the submarine cable long length milliken conductor according to Fig. 4 manufactures the phase detection device in device.
In figure:
1, wire twisting machine；2, compacting device is rotated；3, deflecting roller one；4, unwrapping wire pallet；5, phase detection device；6, take-up pallet；7, guide wheel two is turned to；8, insulating exruded equipment；9, guide wheel three is turned to；10, rotary frame；11, wheel one is pressed；12, wheel two is pressed；13, drive motor；14, runing rest；15, detection wheel one；16, detection wheel two；17, potentiometer.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is only a part of embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, the every other embodiment that those of ordinary skill in the art obtain, broadly fall into the scope of protection of the invention.
Embodiment 1:
As Figure 1-5, the manufacture method of a kind of submarine cable long length milliken conductor described according to embodiments of the present invention, said method comprising the steps of:
1) common 91 core round conductors are produced with wire twisting machine 1；
2) conductor that step 1) prepares is passed into the space taken turns 1 and press between wheel 2 12 of pressing arranged on rotation compacting device 2, and sets direction of rotation and screw pitch by drive motor 13, the sector conductor of prepared helical structure；
3) by step 2) sector conductor for preparing inputs three groups of unwrapping wire pallets 4 of vertical cable-former respectively by traction wheel and deflecting roller 1；
4) after described in step 3) three groups of unwrapping wire pallets 4 are all wrapped over, respectively three groups of sector conductors are led into the porch to the phase detection device 5 corresponding with the position of described unwrapping wire pallet 4, and pass in the space between detection wheel 1 and detection wheel 2 16；
5) potentiometer 17 is by actuation step 4) described in three groups of unwrapping wire pallets 4 rotate, and the angle change according to described detection wheel 1 with detection wheel 2 16, adjust the rotating speed of described unwrapping wire pallet 4, so that the covering of the fan of three groups of sector conductors and pitch keep Tong Bu, and input vertical one-tenth after being twisted into one group of circular dividing conductor and pull the take-up pallet 6 of machine；
6) by the conductor of coiling on the take-up pallet 6 described in step 5) by turning to guide wheel 27 and turning to guide wheel 39 to pass into insulating exruded equipment 8.
In order to conveniently understand the technique scheme of the present invention, below by way of in specifically used mode, the technique scheme of the present invention is described in detail.
nullRotation compacting device 2 it is provided with between doubling die holder and the traction wheel of described wire twisting machine，Described rotation compacting device 2 includes the rotary frame 10 that an energy 60 degree rotates freely，Described rotary frame 10 is provided with and presses wheel 1 and press wheel 2 12，Described press wheel 1 and press wheel 2 12 close contact and the middle part of contact position is provided with the fan-shaped gap of 120 degree，By round conductor is pressed fan-shaped gap wheel through two groups, conductor is rolled into sector，Described rotary frame 10 has been rotatably connected drive motor 13，Described drive motor 13 has independent electrical speed regulation and controls system，Direction of rotation and the screw pitch of on-line setup sector conductor is come by controlling the rotation of described rotary frame 10，The quantity of described phase detection device 5 is three groups，And the position fixed installation of corresponding three groups of unwrapping wire pallets 5，Described phase detection device 5 includes can the runing rest 14 that rotate freely of 360 degree，Described runing rest 14 is provided with detection wheel 1 and detection wheel 2 16，Described detection wheel 1 is provided with the fan-shaped gap corresponding with rotating compacting device 2 with the middle part of detection wheel 2 16 close contact and contact position，Described runing rest 14 is driven to rotate by the sector conductor of helical structure passes into fan-shaped gap，Runing rest is connected to potentiometer 17，The angle change that runing rest 14 is rotated by described potentiometer 17 changes into electric signal，And the rotary motion of three groups of unwrapping wire pallets 4 is controlled respectively by electric signal，So that the covering of the fan of three groups of sector conductors keeps Tong Bu with pitch.
Embodiment 2:
The manufacture method of a kind of submarine cable long length milliken conductor, said method comprising the steps of:
1) common 91 core round conductors are produced with wire twisting machine 1；
2) conductor that step 1) prepares is passed into the space taken turns 1 and press between wheel 2 12 of pressing arranged on rotation compacting device 2, and sets direction of rotation and screw pitch by drive motor 13, the sector conductor of prepared helical structure；
3) by step 2) sector conductor for preparing inputs three groups of unwrapping wire pallets 4 of vertical cable-former respectively by traction wheel and deflecting roller 1；
4) after described in step 3) three groups of unwrapping wire pallets 4 are all wrapped over, respectively three groups of sector conductors are led into the porch to the phase detection device 5 corresponding with the position of this sector conductor, and pass in the space between detection wheel 1 and detection wheel 2 16；
5) potentiometer 17 is by actuation step 4) described in three groups of unwrapping wire pallets 4 rotate, and the angle change according to described detection wheel 1 with detection wheel 2, adjust the rotating speed of described unwrapping wire pallet 4, so that the covering of the fan of three groups of sector conductors and pitch keep Tong Bu, and input vertical one-tenth after being twisted into one group of circular dividing conductor and pull the take-up pallet 6 of machine.
In sum, technique scheme by means of the present invention, easily the production length of submarine cable milliken conductor can be improved more than 25 times, this dramatically reduces the joint quantity of long length submarine cable, thus improve the security performance of production efficiency and submarine cable, and correspondingly reduce production cost, improve economic benefit.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all within the spirit and principles in the present invention, any amendment of making, equivalent replacement, improvement etc., should be included within protection scope of the present invention.
Claims (10)
1. the manufacture device of a submarine cable long length milliken conductor, including wire twisting machine and vertical cable-former, it is characterized in that, it is provided with rotation compacting device between doubling die holder and the traction wheel of described wire twisting machine, described vertical cable-former includes unwrapping wire pallet three groups uniform and one group of take-up pallet, described unwrapping wire pallet is installed with the phase detection device corresponding with its position, is provided with between traction wheel and the described unwrapping wire pallet of described wire twisting machine and turns to guide wheel one.
2. the manufacture device of submarine cable long length milliken conductor according to claim 1, it is characterised in that described wire twisting machine is 91 core wire twisting machines.
3. the manufacture device of submarine cable long length milliken conductor according to claim 1, it is characterized in that, described rotation compacting device includes rotary frame, described rotary frame has been rotatably connected drive motor, described rotary frame is provided with and presses wheel one, the described wheel one that presses has been rotatably connected and has pressed wheel two, and described in press wheel one with the positions pressed wheel two and contact and be provided with the fan-shaped gap of 120 degree.
4. the manufacture device of submarine cable long length milliken conductor according to claim 1, it is characterized in that, the quantity of described phase detection device is 3 groups, described phase detection device includes runing rest, described runing rest is connected to potentiometer, being provided with detection wheel one on described runing rest, described detection wheel one has been rotatably connected and has detected wheel two, and described detection wheel one is provided with the gap corresponding with described sector gap with the position that detection wheel two contacts.
5. the manufacture device of submarine cable long length milliken conductor according to claim 1, it is characterised in that described vertical cable-former is circumscribed with insulating exruded equipment, is provided with two groups and turns to guide wheel between described vertical cable-former and insulating exruded equipment.
6. the manufacture method of a submarine cable long length milliken conductor, it is characterised in that utilize the wire twisting machine of 91 cores and vertical cable-former to realize the manufacture of submarine cable long length milliken conductor by rotation compacting device and phase detection device.
7. the manufacture method of submarine cable long length milliken conductor according to claim 6, it is characterised in that said method comprising the steps of:
1) common 91 core round conductors are produced with wire twisting machine；
2) by conductor by rotating compacting device, it is rolled into helical form sector conductor, and inputs the unwrapping wire pallet of vertical cable-former；
3) by step 2) described in after the helical form sector conductor of coiling is twisted into one group of circular dividing conductor by phase detection device on three groups of unwrapping wire pallets of vertical cable-former, input the take-up pallet of vertical cable-former；
4) guide wheel is turned to pass into insulating exruded equipment by two groups the conductor of coiling on the take-up pallet of vertical cable-former described in step 3).
8. the manufacture method of submarine cable long length milliken conductor according to claim 6, it is characterized in that, in step 2) in, first common 91 core round conductors are pressed into the sector conductor with helical structure by rotating compacting device, prepared conductor by traction wheel and is turned to guide wheel one, inputs three groups of unwrapping wire pallets of vertical cable-former respectively.
9. the manufacture method of submarine cable long length milliken conductor according to claim 7, it is characterized in that, in step 3), first after three groups of unwrapping wire pallets are all wrapped over, one group of circular dividing conductor it is twisted into after three groups of sector conductors on described unwrapping wire pallet are each passed through phase detection device, and by the take-up pallet of prepared conductor input vertical cable-former.
10. the manufacture method of submarine cable long length milliken conductor according to claim 8, it is characterised in that the largest production cross section of described submarine cable long length milliken conductor is up to 3000mm2。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610301787.4A CN105788766A (en) | 2016-05-11 | 2016-05-11 | Device and method for manufacturing large-length milliken conductor of submarine cable |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610301787.4A CN105788766A (en) | 2016-05-11 | 2016-05-11 | Device and method for manufacturing large-length milliken conductor of submarine cable |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105788766A true CN105788766A (en) | 2016-07-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610301787.4A Pending CN105788766A (en) | 2016-05-11 | 2016-05-11 | Device and method for manufacturing large-length milliken conductor of submarine cable |
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| CN (1) | CN105788766A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107945991A (en) * | 2016-10-12 | 2018-04-20 | 矢崎总业株式会社 | Twisted wire manufacture device |
| CN110189866A (en) * | 2019-06-06 | 2019-08-30 | 青岛泰克博思电工技术有限公司 | Vertical tandem production system for fireproof cable |
| CN117219363A (en) * | 2023-11-09 | 2023-12-12 | 国网山东省电力公司高青县供电公司 | Aluminum conductor compacting equipment for insulated cable manufacturing |
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| JP2010097778A (en) * | 2008-10-15 | 2010-04-30 | Sumitomo Electric Ind Ltd | Solid cable |
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| CN204480815U (en) * | 2015-03-10 | 2015-07-15 | 金杯电工股份有限公司 | A kind of special-shaped conductor compacting device |
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| JP2010097778A (en) * | 2008-10-15 | 2010-04-30 | Sumitomo Electric Ind Ltd | Solid cable |
| CN201274200Y (en) * | 2008-12-19 | 2009-07-15 | 合肥合宁电工设备有限公司 | Rotary pre-twisting pressing apparatus system used for frame winding machine |
| CN201383380Y (en) * | 2009-04-17 | 2010-01-13 | 杭州三普机械有限公司 | Frame-type stranding machine drawing device |
| CN102347104A (en) * | 2011-06-24 | 2012-02-08 | 四川明星电缆股份有限公司 | 7 split conductor with cable copper core section of 3500mm<2> and manufacturing method thereof |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107945991A (en) * | 2016-10-12 | 2018-04-20 | 矢崎总业株式会社 | Twisted wire manufacture device |
| CN107945991B (en) * | 2016-10-12 | 2019-06-28 | 矢崎总业株式会社 | Twisted wire manufacturing device |
| CN110189866A (en) * | 2019-06-06 | 2019-08-30 | 青岛泰克博思电工技术有限公司 | Vertical tandem production system for fireproof cable |
| CN110189866B (en) * | 2019-06-06 | 2024-05-03 | 青岛泰克博思电工技术有限公司 | Vertical serial production system for fireproof cable |
| CN117219363A (en) * | 2023-11-09 | 2023-12-12 | 国网山东省电力公司高青县供电公司 | Aluminum conductor compacting equipment for insulated cable manufacturing |
| CN117219363B (en) * | 2023-11-09 | 2024-01-09 | 国网山东省电力公司高青县供电公司 | Aluminum conductor compacting equipment for insulated cable manufacturing |
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Application publication date: 20160720 |
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