CN203931652U - A kind of manufacturing equipment of high-quality sound wire - Google Patents
A kind of manufacturing equipment of high-quality sound wire Download PDFInfo
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- CN203931652U CN203931652U CN201420333155.2U CN201420333155U CN203931652U CN 203931652 U CN203931652 U CN 203931652U CN 201420333155 U CN201420333155 U CN 201420333155U CN 203931652 U CN203931652 U CN 203931652U
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Abstract
The utility model discloses a kind of manufacturing equipment of high-quality sound wire, twisted wire is become to wire parallel unwrapping wire from double-end wire laying rack of thigh, after straightening, mistake powder, the surface of wire is stained with talcum powder, and then through extruder, plastic insulating layer is wrapped on wire, wire and insulating barrier are easily peeled off, the sound wire forming after wrap insulate layer easy to use through after cooling, lettering for the first time, cooling final sclerosis for the second time completes moulding.At this place, hauling machine is set, for advancing of sound wire provides power, does not also damage sound wire surface simultaneously, temporary storage line in wire storage device, facilitates take-up to change afterwards.This manufacturing equipment and forming method can the continuously shaped high-quality sound wires of automation, and the quality of sound wire is improved, and wire and insulating barrier are convenient to peel off.
Description
Technical field
The utility model relates to a kind of thermoplastic shaping processing equipment in wires and cables industry, specifically a kind of high-quality sound wire manufacturing equipment.
Background technology
First noble silver is pulled into after the filamentary silver of certain size, again strands is become to one, secondly by two while unwrapping wire of stranded good filamentary silver, afterwards at the coated one deck insulating material PVC in silver conductor surface, then finished cable is wrapped on the drum of admission machine after supercooling, the final two-conductor that forms, the high-quality sound wire of flat, the utility model just provides a kind of simple in structure for this reason, stability is good, easy to operate, the equipment of the high-quality sound wire of energy continuous automatic production is the technical problem of cable machinery industry.
Utility model content
Technical problem to be solved in the utility model is: provide a kind of simple in structure, stability is good, easy to operate, the manufacturing equipment of the high-quality sound wire of energy continuous automatic production.
The technical solution of the utility model is: a kind of manufacturing equipment of high-quality sound wire, comprises the double-end wire laying rack for parallel unwrapping wire; Be arranged at double-end wire laying rack downstream for by the straightening device of the wire alignment of sound wire; Be positioned at the powder device excessively in straightening device downstream, the wire of sound wire runs through rear conductive line surfaces and is stained with the talcous powder device of crossing; Be positioned at the plastic extruder in powder device downstream, the die head extrusion plastic insulating barrier of this plastic extruder by two wrapped in wire; Be arranged at first cooling device for the sound wire after moulding is lowered the temperature in plastic extruder downstream; Be arranged at the first cooling device downstream for the printing device to sound wire surface lettering; Be arranged at the second cooling device that the sound wire to after lettering in printing device downstream is lowered the temperature again; Be arranged at the hauling machine in the second cooling device downstream; What be arranged at hauling machine downstream carries out temporary wire storage device to sound wire; Be arranged at the online quality control device that the quality to sound wire in wire storage device downstream detects; Be arranged at the length metering device that sound wire length is measured in wire storage device downstream; Be arranged at the take-up in metering device downstream.
As a kind of preferred scheme, described straightening device is five to take turns linear engine.
As a kind of preferred scheme, described powder device is excessively that hot type is crossed powder machine.
As a kind of preferred scheme, described hot type is crossed powder machine and is comprised frame, is arranged at the powder chamber excessively in frame, the wire of described sound wire runs through the described powder chamber of crossing, this is crossed in powder chamber and is rotatablely equipped with shaft, this shaft is driven by driven by motor reduction box, this is crossed in powder chamber and is placed with talcum powder, excessively on the sidewall in powder chamber, is provided with electric heater unit.
As a kind of preferred scheme, described the first cooling device is movable flume, and this movable flume can slide along the traffic direction of sound wire, and this sound wire is by described movable flume.
Adopted after technique scheme, effect of the present utility model is: the wire parallel unwrapping wire from double-end wire laying rack that twisted wire is become to thigh, after straightening, mistake powder, the surface of wire is stained with talcum powder, and then through extruder, plastic insulating layer is wrapped up, wire and insulating barrier are easily peeled off, easy to use; Meanwhile, thus the sound wire forming after wrap insulate layer through after cooling, lettering for the first time, the cooling moulding of finally having hardened for the second time.Now at this place, hauling machine is set, for advancing of sound wire provides power, does not also damage sound wire surface simultaneously, temporary storage line in wire storage device, facilitates take-up to change afterwards.This manufacturing equipment can the continuously shaped high-quality sound wire of automation, and the quality of sound wire is improved, and wire and insulating barrier are convenient to peel off
On the basis of such scheme, described wire storage device is vertical storage line machine, and this vertical storage line machine comprises frame, be arranged at the incoming wire guide wheel of frame upstream extremity, be arranged at the horizontal fixed lever of frame bottom, on this horizontal fixed lever, is arranged at intervals with guide wheel; Vertical lifting is installed on the horizontal anomalous movement bar in frame, on this horizontal anomalous movement bar, is arranged at intervals with guide wheel, and the guide wheel on the guide wheel on horizontal anomalous movement bar and horizontal fixed lever is on same perpendicular, and this horizontal anomalous movement bar is driven by lifting power plant; Be arranged at the outgoing line guide wheel of frame downstream, described sound wire is entered into vertical storage line machine, from outgoing line guide wheel, is derived after being wrapped in successively up and down the guide wheel of guide wheel on horizontal fixed lever and horizontal anomalous movement bar by inlet wire roller.This wire storage device is by regulating the spacing between horizontal fixed lever and horizontal anomalous movement bar to regulate amount of storage line, guide wheel on horizontal fixed lever and horizontal anomalous movement bar is in same level simultaneously, like this, deflection on can occurred level direction when sound wire moves between guide wheel and cause flat-shaped sound wire to reverse, improves the Forming Quality of sound wire.
The manufacture forming method that the utility model discloses a kind of high-quality sound wire, it comprises
A. some filamentary silver twisted wires are become to strand wire as sound wire;
B. by two strands of filamentary silvers takeoff line, successively through straightening, cross the die head that powder enters into plastic extruder;
C. plastic extruder is extruded from die head the outer layer insulation plastics plasticizing that forms sound wire be wrapped in two parallel filamentary silvers and is formed sound wire;
D. the sound wire being just shaped enters into temporary storage line through cooling, lettering for the first time, after cooling for the second time;
E. rolling after online quality control, measuring length again after temporary storage line.
Wherein, the powder excessively in above-mentioned steps b is that the talcum powder after utilizing shaft to the heating in confined space stirs airborne dust, and filamentary silver wire enters in confined space and contacts with talcum powder.
Wherein, in above-mentioned steps d, storage line is by regulating the vertical distance between upper and lower roll group to regulate temporary amount of storage line temporarily.
Wherein, the cooling and cooling water-cooled that all adopts for the second time for the first time in above-mentioned steps D
This forming method is easy to realize, can the high-quality sound wire of online production, and the wire of high-quality sound wire and insulating barrier are easily peeled off.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the utility model is further illustrated.
Fig. 1 is the structural representation of the utility model embodiment pay off rack, straightening device, mistake powder device;
Fig. 2 is the structural representation of the utility model embodiment plastic extruder, the first cooling device, printing device, the second cooling device;
Fig. 3 is the structural representation of the utility model embodiment the second cooling device, hauling machine;
Fig. 4 is the structural representation of the utility model example wire storage device, online quality control device;
Fig. 5 is the structural representation of the utility model example lengths metering device, take-up;
In accompanying drawing: 1. double-end wire laying rack; 2. straightening device; 3. straightening platform; 4. cross powder device; 41. cross powder chamber; 42. shafts; 43. reductors; 44 motors; 5. wire; 6. plastic extruder; 7. the first cooling device; 8. sound wire; 9. printing device; 10. the second cooling device; 11. hauling machines; 12. wire storage devices; 121. frame; 122. incoming wire guide wheel; 123. horizontal fixed levers; 124. horizontal anomalous movement bars; 125. outgoing line guide wheel; 13. online quality control devices; 14. length metering devices; 15. take-ups.
Embodiment:
Below by specific embodiment, the utility model is described in further detail.
As shown in Figures 1 to 5, a kind of manufacturing equipment of high-quality sound wire 8, comprises the double-end wire laying rack 1 for parallel unwrapping wire, two, silver-colored line after being become strand by filamentary silver twisted wire parallel on double-end wire laying rack 1 unwrapping wire.
Be arranged at double-end wire laying rack 1 downstream for by the straightening device 2 of the wire of sound wire 85 alignments, described in this, straightening device 2 is five to take turns linear engine, five 3 two, straightenings wheels of this linear engine are arranged in, three are arranged in down, thus cooperation is by wire 5 straightenings.
The powder device 4 excessively that is positioned at straightening device 2 downstreams, the wire 5 of sound wire 8 penetrates the rear wire of powder device 45 surfaces and is stained with talcum powder; The described powder device 4 of crossing is crossed powder machine for hot type.Described hot type is crossed powder machine and is comprised frame 121, be arranged at the powder chamber 41 excessively in frame 121, the wire 5 of described sound wire 8 runs through the described powder chamber 41 of crossing, this is crossed and in powder chamber 41, is rotatablely equipped with shaft 42, this shaft 42 drives reductor 43 to drive by motor 44, this is crossed in powder chamber 41 and is placed with talcum powder, cross on the sidewall in powder chamber 41 and be provided with electric heater unit, motor 44 drives shaft 42 to rotarily drive the talcum powder airborne dust in powder chamber 41, and wire 5 penetrates behind powder chamber 41, the talcum powder flying upward can be scattered in wire 5 surfaces and cling, this talcum powder can effectively reduce cohesive force between wire 5 and insulating barrier, be convenient to peel off between the two.
Be positioned at the plastic extruder 6 in powder device 4 downstreams, the die head extrusion plastic insulating barrier of this plastic extruder 6 wraps up two wires 5.
Be arranged at first cooling device 7 for the sound wire after moulding 8 is lowered the temperature in plastic extruder 6 downstreams; The first cooling device 7 is movable flume, and this movable flume can slide along the traffic direction of sound wire 8, and this sound wire 8 is by described movable flume.Like this, this movable flume is avoiding operation space slidably, not only can facilitate plastic extruder 6 to change head, and change after head, and movable flume can, as far as possible near head, make 8 very first times of sound wire after moulding cooling.
Be arranged at the first cooling device 7 downstreams for the printing device 9 to sound wire 8 surperficial letterings, this printing device 9 adopts mimeographs;
Be arranged at second cooling device 10 that the sound wire 8 after lettering is lowered the temperature again in printing device 9 downstreams; This second cooling device 10 is fixing tank, this fixedly the length of tank be greater than movable flume.
Be arranged at the hauling machine 11 in the second cooling device 10 downstreams; What be arranged at hauling machine 11 downstreams carries out temporary wire storage device 12 to sound wire 8; Described wire storage device 12 is vertical storage line machine, and this vertical storage line machine comprises frame 121, be arranged at the inlet wire roller 122 of frame 121 upstream extremities, be arranged at the horizontal fixed lever 123 of frame 121 bottoms, on this horizontal fixed lever 123, is arranged at intervals with roller; Vertical lifting is installed on the horizontal anomalous movement bar 124 in frame 121, on this horizontal anomalous movement bar 124, be arranged at intervals with roller, roller on roller on horizontal anomalous movement bar 124 and horizontal fixed lever 123 is on same perpendicular, and this horizontal anomalous movement bar 124 is driven by lifting power plant; Be arranged at the outlet roller 125 of frame 121 downstream, described sound wire 8 is entered into vertical storage line machine, from outlet roller 125, is derived after being wrapped in successively up and down the roller of roller on horizontal fixed lever 123 and horizontal anomalous movement bar 124 by inlet wire roller 122.
Be arranged at the online quality control device 13 that the quality to sound wire 8 in wire storage device 12 downstreams detects, this online quality control device 13 adopts power frequency spark machines to detect quality.
Be arranged at the length metering device 14 that sound wire 8 length are measured in wire storage device 12 downstreams; Be arranged at the take-up 15 in metering device downstream, this take-up 15 adopts double-shaft wire winder, automatically replaceable take-up reel.
In addition, the invention also discloses a kind of manufacture forming method of high-quality sound wire 8, it comprises
A. some filamentary silvers are added and be twisted strand wire 5 as sound wire 8;
B. by two strands of filamentary silvers takeoff line, successively through straightening, cross the die head that powder enters into plastic extruder 6;
C. plastic extruder 6 is extruded from die head the outer layer insulation plastics plasticizing that forms sound wire 8 be wrapped in two parallel filamentary silvers and is formed sound wire 8;
D. the sound wire 8 being just shaped enters into temporary storage line through cooling, lettering for the first time, after cooling for the second time;
E. rolling after online quality control, measuring length again after temporary storage line.
Powder excessively in above-mentioned steps b is that the talcum powder after the heating utilizing in 42 pairs of confined spaces of shaft stirs airborne dust, and filamentary silver wire 5 enters in confined space and contacts with talcum powder.
In above-mentioned steps d, storage line is by regulating the vertical distance between upper and lower roll group to regulate temporary amount of storage line temporarily.Cooling and the cooling water-cooled that all adopts for the second time for the first time in above-mentioned steps D.
Above-mentioned manufacturing equipment is easy to operate, and automaticity is high, good forming effect.
Claims (6)
1. a manufacturing equipment for high-quality sound wire, is characterized in that: comprise the double-end wire laying rack for parallel unwrapping wire; Be arranged at double-end wire laying rack downstream for by the straightening device of the wire alignment of sound wire; The powder device excessively that is positioned at straightening device downstream, after the wire of sound wire penetrates powder device, conductive line surfaces is stained with talcum powder; Be positioned at the plastic extruder in powder device downstream, the die head extrusion plastic insulating barrier of this plastic extruder separates two wires and be coated; Be arranged at first cooling device for the sound wire after moulding is lowered the temperature in plastic extruder downstream; Be arranged at the first cooling device downstream for the printing device to sound wire surface lettering; Be arranged at the second cooling device that the sound wire to after lettering in printing device downstream is lowered the temperature again; Be arranged at the hauling machine in the second cooling device downstream; What be arranged at hauling machine downstream carries out temporary wire storage device to sound wire; Be arranged at the online quality control device that the quality to sound wire in wire storage device downstream detects; Be arranged at the length metering device that sound wire length is measured in wire storage device downstream; Be arranged at the take-up in metering device downstream.
2. the manufacturing equipment of a kind of high-quality sound wire as claimed in claim 1, is characterized in that: described straightening device is five to take turns linear engine.
3. the manufacturing equipment of a kind of high-quality sound wire as claimed in claim 2, is characterized in that: described powder device is excessively that hot type is crossed powder machine.
4. the manufacturing equipment of a kind of high-quality sound wire as claimed in claim 3, it is characterized in that: described hot type is crossed powder machine and comprised frame, is arranged at the powder chamber excessively in frame, the wire of described sound wire runs through the described powder chamber of crossing, this is crossed in powder chamber and is rotatablely equipped with shaft, this shaft is driven by motor, this is crossed in powder chamber and is placed with talcum powder, excessively on the sidewall in powder chamber, is provided with electric heater unit.
5. the manufacturing equipment of a kind of high-quality sound wire as claimed in claim 4, is characterized in that: described the first cooling device is movable flume, and this movable flume can slide along the traffic direction of sound wire, and this sound wire is by described movable flume.
6. the manufacturing equipment of a kind of high-quality sound wire as claimed in claim 5, it is characterized in that: described wire storage device is vertical storage line machine, this vertical storage line machine comprises frame, be arranged at the inlet wire roller of frame upstream extremity, be arranged at the horizontal fixed lever of frame bottom, on this horizontal fixed lever, is arranged at intervals with guide wheel; Vertical lifting is installed on the horizontal anomalous movement bar in frame, on this horizontal anomalous movement bar, is arranged at intervals with wire-crossing wheel, and the roller on the roller on horizontal anomalous movement bar and horizontal fixed lever is on same perpendicular, and this horizontal anomalous movement bar is driven by lifting power plant; Be arranged at frame downstream outlet roller is housed, described sound wire is entered into vertical storage line machine, from outgoing line guide wheel, is derived after being wrapped in successively up and down the guide wheel of guide wheel on horizontal fixed lever and horizontal anomalous movement bar by incoming wire guide wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420333155.2U CN203931652U (en) | 2014-06-20 | 2014-06-20 | A kind of manufacturing equipment of high-quality sound wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420333155.2U CN203931652U (en) | 2014-06-20 | 2014-06-20 | A kind of manufacturing equipment of high-quality sound wire |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203931652U true CN203931652U (en) | 2014-11-05 |
Family
ID=51827425
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420333155.2U Expired - Fee Related CN203931652U (en) | 2014-06-20 | 2014-06-20 | A kind of manufacturing equipment of high-quality sound wire |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203931652U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104091648A (en) * | 2014-06-20 | 2014-10-08 | 江苏佳成科技股份有限公司 | High-quality speaker cable manufacturing device and method |
| CN105932522A (en) * | 2016-06-24 | 2016-09-07 | 徐州翔跃电子有限公司 | Two-station automatic guide wire pay-off equipment for automobile electronic chip |
-
2014
- 2014-06-20 CN CN201420333155.2U patent/CN203931652U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104091648A (en) * | 2014-06-20 | 2014-10-08 | 江苏佳成科技股份有限公司 | High-quality speaker cable manufacturing device and method |
| CN105932522A (en) * | 2016-06-24 | 2016-09-07 | 徐州翔跃电子有限公司 | Two-station automatic guide wire pay-off equipment for automobile electronic chip |
| CN105932522B (en) * | 2016-06-24 | 2018-03-16 | 徐州翔跃电子有限公司 | A kind of automotive electronics chip puts guidewire apparatus automatically with two stations |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141105 Termination date: 20200620 |