CN107909122A - One kind is material management method - Google Patents
One kind is material management method Download PDFInfo
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- CN107909122A CN107909122A CN201711037918.3A CN201711037918A CN107909122A CN 107909122 A CN107909122 A CN 107909122A CN 201711037918 A CN201711037918 A CN 201711037918A CN 107909122 A CN107909122 A CN 107909122A
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- 239000000463 material Substances 0.000 title claims abstract description 190
- 238000007726 management method Methods 0.000 title claims abstract description 19
- 238000004519 manufacturing process Methods 0.000 claims abstract description 27
- 206010011469 Crying Diseases 0.000 claims abstract description 14
- 238000000034 method Methods 0.000 claims abstract description 9
- 238000009826 distribution Methods 0.000 description 8
- 238000003860 storage Methods 0.000 description 2
- 238000004364 calculation method Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 230000031068 symbiosis, encompassing mutualism through parasitism Effects 0.000 description 1
Classifications
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
- G06K17/0025—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device the arrangement consisting of a wireless interrogation device in combination with a device for optically marking the record carrier
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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- Physics & Mathematics (AREA)
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- Human Resources & Organizations (AREA)
- Marketing (AREA)
- General Health & Medical Sciences (AREA)
- Strategic Management (AREA)
- Tourism & Hospitality (AREA)
- Economics (AREA)
- General Business, Economics & Management (AREA)
- Health & Medical Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Computer Networks & Wireless Communication (AREA)
- General Engineering & Computer Science (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
The present invention provides one kind and is material management method, including step S1, stock personnel stock up first or it is upper once stock up when, its institute does not entirely reach stock planned quantity for material quantity；Step S2, in process of production, the scarce material of estimated institute, by scanning for the bar code of material, assigns the instruction of " specify and be material " or " being material in batches " to producers in advance；Step S3, system is automatically generated according to the instruction of " specify and be material " or " being material in batches " is material record and is sent to stock personnel；Step S4, stock personnel can expect that record is stocked up according to crying.The present invention does not distribute material in warehouse and production is expected to lack input when expecting and performs " specified to be material " or " being material in batches " for bar code, then corresponding cry is automatically generated in system to expect to record, stock personnel directly basis can make material record quickly be stocked up, so as to improve work efficiency, and cost has been saved, it is material when material is lacked suitable for production process.
Description
Technical field
The present invention relates to be material management method on a kind of production line.
Background technology
When the post material of production line will be finished, it is necessary to carry out being material, so that stock personnel can be that the post is timely
Supplement material.Nowadays the material method of crying mainly used in production is exactly to carry out being material again after manually collecting lacked material, this
The way to manage of sample, not only labor intensive, but also the data error of artificial collect statistics is big, efficiency is low；It is this traditional and original
Cry material management method far can not meet the needs of information system management instantly and fine-grained management.
Disclosed in 2016-09-28, the Chinese invention of Publication No. 105974895A disclose a kind of SMD material allocations and
Management system, comprises the following steps：
1) SMD materials are placed on the conveyer belt of real-time barcode scanning converting machine, front end on real-time barcode scanning converting machine
Label on CCD scanning SMD material, identifies bar code information on label, and generates a unique code and be attached on charging tray, the CCD of rear end
The bar code information on charging tray is scanned again, and the bar code information on unique code and charging tray is bundled；
2) the SMD materials for posting unique code are placed on buffer storage, and are transferred to the feeding mouth of intelligent repository；
3) CCD at the feeding mouth of intelligent repository scans unique code to SMD charging trays, after identifying material information, SMD charging trays
Dispatching and management system are according to the priority and inventory status of discharging, delivery plate distribution position in storehouse, and the manipulator in intelligent repository will
The SMD materials are stored in the vacant position in storehouse in intelligent repository；
4) after the production schedule is assigned, intelligent warehouse management system is decomposed according to order BOM, draws the charging tray for needing outbound
Information and quantity, according to first in first out, principle that bulk cargo first goes out, control machinery hand performs feeding operation, manipulator by position in storehouse
SMD materials take out and be transported to the discharge outlet of intelligent repository；
5) the SMD materials of the discharge outlet in warehouse are continued to be transmitted to full automatic point material sub-material machine by material transfer belt,
The machine carries out charging tray in a material and sub-material work, according to every production line required thing according to the production task of different production lines
Expect quantity distribution charging tray, and stick production line erect-position number；
6) the SMD materials for posting production line erect-position number continue to be transmitted on automatic distribution trolley by feed belt, match somebody with somebody automatically
Send trolley to read the production line erect-position number on SMD materials, the SMD materials are transported to the workshop specified by the erect-position number
In production station on；
7) the SMD material loadings that Workshop Production personnel send automatic distribution trolley use, and will use rear remaining tail
Material, which is put into belt line, is transmitted to automatic distribution trolley；
8) tailing is sent at a material machine by automatic distribution trolley, and point material machine tests out the quantity of tailing, is put and is assembled on material machine
There are CCD, CCD scanning charging tray information, intelligent warehouse management system updates the quantity information of unique code binding on the charging tray；
9) tailing is transmitted on automatic distribution trolley by the conveyer belt put on material machine, and material is transported in real time by distribution trolley
Barcode scanning converting machine, multiple scanning storage flow.
Although foregoing invention realizes very high automatic proportioning, but the dispensing is according to order after the production schedule is assigned
BOM is decomposed, so as to draw the charging tray information and quantity for needing outbound, that is, is adapted to production initial ingredients, need to disposably be assorted, and
It is not suitable for being material when material is inadequate in production process.
The content of the invention
The technical problem to be solved in the present invention, is that providing a kind of cry expects management method, first stock or last stock
Not completely, cause to lack material in production, producers can perform specified cry for bar code after being expected to lack material by inputting
Material or batch are material.
What the present invention was realized in：One kind is material management method, including：
Step S1, stock personnel stock up first or it is upper once stock up when, its standby material quantity of institute does not entirely reach stock
Planned quantity；
Step S2, producers in process of production, the estimated scarce material of institute in advance, by scanning for the bar code of material,
Assign the instruction of " specify and be material " or " being material in batches "；
Step S3, system is automatically generated according to the instruction of " specify and be material " or " being material in batches " is material record and is sent to stock
Personnel；
Step S4, stock personnel can expect that record is stocked up according to crying.
Wherein, what described " specify be material " referred to certain material is not up to stock planned quantity for quantity, makes in system
The material record that cries of generation is only that this kind of crying for material expects to record；
" being material in batches " refer to certain material for quantity not up to stock up planned quantity, make not only to give birth in system
Expect to record into this kind of crying for material, also generate same stock document and be also not up to all other thing of planned quantity for quantity
Material makes material record.
It is described to make material record include following message：Stock document number, material code, name of material, progress of stocking up, demand number
Amount, urgency level, is material people and cries the material date.
The quantity required is calculated automatically from by system by following formula：Quantity required=stock planned quantity-
Standby quantity summation.
In the step S3, system will make material record be sent to the hand-held PDA for being material billboard or the personnel that stock up.
The invention has the advantages that：Stock document is mainly initiated by system, performs stock, material is not distributed in warehouse
And production is expected to lack input when expecting and performs " specified to be material " or " being material in batches " for bar code, is then automatically generated in system
Corresponding to make material record, stock personnel directly basis can make material record quickly be stocked up.Cost so has been saved to enterprise, has also been carried
High work efficiency, material is when material is lacked suitable for production process.
Brief description of the drawings
The present invention is further illustrated in conjunction with the embodiments with reference to the accompanying drawings.
Fig. 1 is the method for the present invention execution flow chart.
Fig. 2 is that system automatically generates the example illustration for making material record according to " specify and be material " instruction in the method for the present invention.
Fig. 3 is that system automatically generates the example illustration for making material record according to " being material in batches " instruction in the method for the present invention.
Embodiment
Refering to Figure 1, management method is expected in crying for the present invention, including：
Step S1, stock personnel stock up first or it is upper once stock up when, its standby material quantity of institute does not entirely reach stock
Planned quantity；
Step S2, producers in process of production, the estimated scarce material of institute in advance, by scanning for the bar code of material,
Assign the instruction of " specify and be material " or " being material in batches "；
Wherein, what described " specify be material " referred to certain material is not up to stock planned quantity for quantity, makes in system
The material record that cries of generation is only that this kind of crying for material expects to record, and as shown in Figure 2 two " specified and cry by be made material record respectively one
Material " makes material record；
" being material in batches " refer to certain material for quantity not up to stock up planned quantity, make not only to give birth in system
Expect to record into this kind of crying for material, also generate same stock document and be also not up to all other thing of planned quantity for quantity
Record is expected in crying for material, and three of as shown in Figure 3 21201708007 make crying for material record as one " being material in batches " expect to record,
Four of 21201706076 make material record also make material record for another " being material in batches ".
It is described to make material record include following message：Stock document number, material code, name of material, progress of stocking up, demand number
Amount, urgency level, is material people and cries the material date.
The quantity required is calculated automatically from by system by following formula：Quantity required=stock planned quantity-
Standby quantity summation.
Step S3, system is automatically generated according to the instruction of " specify and be material " or " being material in batches " is material record and is sent to stock
Personnel；System can will make material record be sent to the hand-held PDA for being material billboard or the personnel that stock up, and stock personnel, which can check, is material
Billboard or hand-held PDA stock up.
Step S4, stock personnel can expect that record is stocked up according to crying.
The present invention is now further described as one example：
Step S1, stock personnel stock up first, open stock list according to stock document information, system is single automatically according to stock
Data bulk, BOM details take specific requirements material and respective numbers out of.Assuming that the stock planned quantity of A materials is 1000, B materials
Stock planned quantity be 2000, C materials stock planned quantity be 3000, D materials stock up planned quantity be 4000.
Stock personnel singly stock up the stock, and A materials are complete without stock, D materials for 400, C for 200, B materials
Those are sent to production line for material and are produced by full stock i.e. 4000.
Step S2, producers in process of production, according to actual materials situation, carry out making material operate.
Specify and be material：As producers have found that the fast use of A materials is over, it is necessary to carry out being material to A materials, then in production people
Clicked on the hand-held PDA of member【Specify and be material】Button, then scan the bar code of any A materials got ready at one's side, i.e., it is complete
Material is into specifying.
Batch is material：As producers find A, B, C material soon all using be over, it is necessary to the stock document it is all it is remaining not
Stock carries out being material (referred to herein as A, B, C material), then is clicked on PDA【Batch is material】Button, then scan A, B, C material and appoint
One for bar code, that is, completes batch and is material.
Step S3, system is automatically generated according to the instruction of " specify and be material " makes material record, it is the A material requirements that material records
1000-200=800 is obtained by calculation in amount；Or
System is automatically generated according to the instruction of " being material in batches " makes material record；Symbiosis expects to record into crying for A materials, needs
The amount of asking is 1000-200=800；One B material of generation makes material record, and demand 2000-400=1600, generates a C
Material makes material record, demand=3000, because D has completed to stock up, therefore does not generate corresponding cry and expects to record；
It is above-mentioned to make material record be sent to the hand-held PDA for being material billboard or the personnel that stock up.
Step S4, stock personnel, which can check, makes material billboard or hand-held PDA stock up.
Although the foregoing describing the embodiment of the present invention, those familiar with the art should manage
Solution, we are merely exemplary described specific embodiment, rather than for the restriction to the scope of the present invention, are familiar with this
The equivalent modification and change that the technical staff in field is made in the spirit according to the present invention, should all cover the present invention's
In scope of the claimed protection.
Claims (5)
1. one kind is material management method, it is characterised in that：Including：
Step S1, stock personnel stock up first or it is upper once stock up when, its standby material quantity of institute does not entirely reach stock plan
Quantity；
Step S2, in process of production, the scarce material of estimated institute, by scanning for the bar code of material, is assigned producers in advance
" specify and be material " or the instruction of " being material in batches "；
Step S3, system automatically generates to cry according to the instruction of " specify and be material " or " being material in batches " and expects to record and be sent to stock people
Member；
Step S4, stock personnel can expect that record is stocked up according to crying.
2. one kind according to claim 1 is material management method, it is characterised in that：
What " specify be material " referred to certain material is not up to stock planned quantity for quantity, makes to be material what system generated
Record is only that this kind of crying for material expects to record；
" being material in batches " refer to certain material for quantity not up to stock up planned quantity, make not only to generate this in system
Kind material makes material record, and also generates same stock document and is also not up to all other material of planned quantity for quantity
Material is made to record.
3. one kind according to claim 1 or 2 is material management method, it is characterised in that：It is described to be material record comprising following
Information：Stock document number, material code, name of material, progress of stocking up, quantity required, urgency level, is material people and cries material day
Phase.
4. one kind according to claim 3 is material management method, it is characterised in that：The quantity required is by system under
Formula is stated to be calculated automatically from：Quantity required=stock planned quantity-for quantity summation.
5. one kind according to claim 1 is material management method, it is characterised in that：In the step S3, system will be material
Record is sent to the hand-held PDA for being material billboard or the personnel that stock up.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711037918.3A CN107909122A (en) | 2017-10-31 | 2017-10-31 | One kind is material management method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711037918.3A CN107909122A (en) | 2017-10-31 | 2017-10-31 | One kind is material management method |
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| Publication Number | Publication Date |
|---|---|
| CN107909122A true CN107909122A (en) | 2018-04-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711037918.3A Pending CN107909122A (en) | 2017-10-31 | 2017-10-31 | One kind is material management method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112101711A (en) * | 2020-06-17 | 2020-12-18 | 浙江中控技术股份有限公司 | Flow control method for preventing manual feeding from being mistaken in intermittent production |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1979543A (en) * | 2005-12-09 | 2007-06-13 | 英业达股份有限公司 | Material compensating operation management system and method |
| CN103809566A (en) * | 2014-02-17 | 2014-05-21 | 朱海平 | Work station material status monitoring and dispatching management system and method |
| CN106176225A (en) * | 2016-07-04 | 2016-12-07 | 康美药业股份有限公司 | Automatic watering system and control method |
| CN107103436A (en) * | 2017-06-02 | 2017-08-29 | 天津市胜美服饰有限公司 | Clothing production management system and production line |
-
2017
- 2017-10-31 CN CN201711037918.3A patent/CN107909122A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1979543A (en) * | 2005-12-09 | 2007-06-13 | 英业达股份有限公司 | Material compensating operation management system and method |
| CN103809566A (en) * | 2014-02-17 | 2014-05-21 | 朱海平 | Work station material status monitoring and dispatching management system and method |
| CN106176225A (en) * | 2016-07-04 | 2016-12-07 | 康美药业股份有限公司 | Automatic watering system and control method |
| CN107103436A (en) * | 2017-06-02 | 2017-08-29 | 天津市胜美服饰有限公司 | Clothing production management system and production line |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112101711A (en) * | 2020-06-17 | 2020-12-18 | 浙江中控技术股份有限公司 | Flow control method for preventing manual feeding from being mistaken in intermittent production |
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Application publication date: 20180413 |
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