CN107262391A - A kind of sheet material sorting system and its method - Google Patents
A kind of sheet material sorting system and its method Download PDFInfo
- Publication number
- CN107262391A CN107262391A CN201710538515.0A CN201710538515A CN107262391A CN 107262391 A CN107262391 A CN 107262391A CN 201710538515 A CN201710538515 A CN 201710538515A CN 107262391 A CN107262391 A CN 107262391A
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- Prior art keywords
- module
- plate
- sorting
- sheet material
- plc
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3422—Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
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- Engineering & Computer Science (AREA)
- Multimedia (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Theoretical Computer Science (AREA)
- Sorting Of Articles (AREA)
Abstract
The invention discloses a kind of sheet material sorting system and its method, including PC ends, PLC and mechanical module；The PC ends include equipment working state module, sorting block of state, sorting rule module, setup module and control module；Setup module includes PLC parameter setting modules, catalogue setup module, camera setup module, scanner setup module and language setup module.The sheet material sorting system and its method are reasonable in design, compact conformation, can ancillary plant intelligent subpackage is carried out to plate, improve the efficiency of sorting, save cost of labor, reduce error rate；Application method is simple, and promotional value is high.
Description
Technical field
The present invention relates to a kind of sorting system, specifically a kind of sheet material sorting system and its method.
Background technology
In the plate production industry of prior art, using mass operation, then added arranged to corresponding process
Work processing, each process carries out identical working process within the same period just for same type of sheet material, and sheet material adds
It is put into after the completion of work in factory position warehouse, after client places an order, by manually being sorted, being packed by the sheet material that client orders.It is existing
Artificial plate method for sorting have the disadvantages that：Its workload is big, it is impossible to which ancillary plant carries out intelligent subpackage, sorting to plate
Less efficient, cost of labor is higher, and error rate is higher.Therefore, the present invention provides a kind of sheet material sorting system and its method.
The content of the invention
It is an object of the invention to provide a kind of sheet material sorting system and its method, to solve to propose in above-mentioned background technology
The problem of.
To achieve the above object, the present invention provides following technical scheme：
A kind of sheet material sorting system, including PC ends, PLC and mechanical module；
PC ends, for the data source from data server or other document formats, be equipment formulate sorting route, PC ends to
PLC sends control instruction, while PC ends receive the feedback states that PLC is returned；
PLC is received after the instruction of PC ends, and driving equipment interface sends control instruction, mechanical module to mechanical module
Motion reaches expected action；PLC receives the feedback states that mechanical module is returned simultaneously；
The PC ends include equipment working state module, sorting block of state, sorting rule module, setup module and control
Module；
Equipment working state module, the state currently exported for monitoring；
Sort block of state, including distribute module, module to be allocated, completed module, mismatch module, pass through four classes
Content is classified the data of inventory, and bag or sequence information are provided according to source data；
Sort rule module, including station buffering quantity setup module, designated lane ID modules and whether starting module,
Station buffers quantity setup module, the buffer parameter for setting station；
Designated lane ID modules, for specifying specific Bale No., the outlet only just meeting when Bale No. ID is identical for outlet
Used；
Whether starting module, selection start when, outlet contact masked state；
Setup module, including PLC parameter setting modules, catalogue setup module, camera setup module, scanner set mould
Block and language setup module；
It is used as further scheme of the invention：The mechanical module includes feeding frame module, light eye monitoring modular, main line body
Module, material discharging module and bin module；Feeding frame module is provided with camera, and feeding frame module connects with main line body phase；Stock shelf
Module includes material feeding region scrolling bands；Light eye detection module is on main line body；Main line module includes transfer station；Material discharging module with
Main line module is connected.
It is used as further scheme of the invention：The bin module is provided with warning light one.
A kind of sheet material method for sorting, comprises the following steps：
(1) staff's request data, bag or sequence information are provided according to source data；
(2) plate is put into transfer station；
(3) sorting switch is touched；
(4) material feeding region scrolling bands are rotated, and drive panel movement；
(5) when plate touches camera detecting device, camera is shot, and catches bar code information；
(6) if the information on plate is present, calculating plate will go out to specified outlet；The outlet of plate is included in
Queue；A point plate action is carried out afterwards；If bar code information is not present, plate transports error exit；
(7) judge whether plate sorts completion, if completing, point out user to take plate, for carrying out reset behaviour by reset key
Make；If not completing, shot again through camera, catch bar code information.
It is used as further scheme of the invention：File is stored to by step (1) staff by USB flash disk or other modes
Formulate under catalogue, or staff is by data source server request data.
Compared with prior art, the beneficial effects of the invention are as follows：
The sheet material sorting system and its method are reasonable in design, compact conformation, can ancillary plant to plate carry out intelligence point
Bag, improves the efficiency of sorting, saves cost of labor, reduces error rate；Application method is simple, and promotional value is high.
Brief description of the drawings
Fig. 1 is sheet material sorting system and its structural representation of method.
Fig. 2 is the flow chart of sheet material method for sorting.
Embodiment
The technical scheme of this patent is described in more detail with reference to embodiment.
Refer to Fig. 1-2, a kind of sheet material sorting system, including PC ends, PLC and mechanical module；
PC ends, for the data source from data server or other document formats, be equipment formulate sorting route, PC ends to
PLC sends control instruction, is acted while the feedback states of PC ends reception PLC return are further；
PLC is received after the instruction of PC ends, and driving equipment interface sends control instruction, mechanical module to mechanical module
Motion reaches expected action；The feedback states that the mechanical module of PLC reception simultaneously is returned are handled；
The PC ends include equipment working state module, sorting block of state, sorting rule module, setup module and control
Module；
Equipment working state module, the state for monitoring current device, the state of such as plate outlet has four kinds, wherein state
1：The bag of plate outlet is complete；State 2：Plate outlet is waited；State 3：Plate outlet is in the free time；State 4：Plate outlet screen
Cover；
Sort block of state, including distribute module, module to be allocated, completed module, mismatch module, pass through four classes
Content is classified the data of inventory, and bag or sequence information are provided according to source data；
Sort rule module, including station buffering quantity setup module, designated lane ID modules and whether starting module,
Station buffering quantity setup module, the buffer parameter for setting station, according to parcel post inner panel quantity, system is pushed away
Bag frame or order frame are recommended, plate has been sorted for depositing；Each discharge rack is that have lattice number (buffering area), is now needed in control
Set in the station buffer number setup module of system, such as there are 4 grid, then just fill in 4；
Designated lane ID modules, for specifying specific Bale No., the outlet only just meeting when Bale No. ID is identical for outlet
Used；
Whether starting module, when selection starts, outlet contact masked state, then the exit light in machine operation interface can be by
It is not masked state；
Setup module, including PLC parameter setting modules, catalogue setup module, camera setup module, scanner set mould
Block and language setup module；Setup module is used for PLC parameter settings, and catalogue is set：Daily record of work saves contents, loads document mesh
Record, load document catalogue, camera are set, and scanner is set, character string interception, port setting, Configuration of baud rate etc., language
Set, may be selected multi-lingual；
Control module, PC ends to PLC by wrap or sort path with the rule generation one of order, sending and referring to
Order, control machinery block motion；Program judges current plate position by obtaining the I/O state in equipment, then passes through fortune
Result is calculated, plate is pushed to the outlet specified；When plate, which is reached, specifies outlet, corresponding bag frame or order frame has finger
Show that lamp is pointed out；Control module refers to a set of sorting logic of PC ends program, by obtaining the order of client and according to certain
Rule carries out subpackage, call off order；
Mechanical module includes feeding frame module, light eye monitoring modular, main line module, material discharging module and bin module, machine
Tool module uses existing device；
Feeding frame module, for the feeding region of plate, feeding frame module is provided with camera, constantly clapped by camera
Take the photograph and be able to know that to be currently that plate, feeding frame module connects with main line body phase；Feeding frame module includes material feeding region scrolling bands；
Light eye detection module, it is used to monitor state of the plate in equipment, the position that such as plate is currently located, light eye
Detection module is on main line body；
Main line module, for transmitting plate to specified location；Main line module includes transfer station；
Material discharging module, for discharging, the outlet that plate is assigned, material discharging module is connected with main line module；
Bin module, for temporarily putting plate, plate is positioned in bin module, bin module after being come out from material discharging module and set
There is warning light one, warning light one is used to point out user which position that plate is temporarily placed on to bin module；
A kind of sheet material method for sorting, comprises the following steps：
(1) file is stored under formulation catalogue by staff by USB flash disk or other modes, can also be by being taken to data source
Business device request data, bag or sequence information are provided according to source data；
(2) plate is put into transfer station；
(3) sorting switch is touched, system starts；
(4) material feeding region scrolling bands are rotated, and drive panel movement；
(5) when plate touches camera detecting device, camera is shot, and catches the bar code information of plate；In main line body
Provided with a light eye detection module, light eye detection module is optoelectronic switch, when there is veil to block, its corresponding PLC IO
It can be set, PLC will send signal and start to take pictures by camera, when departing from the region, camera stops taking pictures, PLC
Obtain camera data；
(6) if the information on plate is present, calculating plate will go out to specified outlet；The outlet of plate is included in
Queue；A point plate action is carried out afterwards；If bar code information is not present, plate transports error exit；
(7) judge whether plate sorts completion, if completing, point out user to take plate, for carrying out reset behaviour by reset key
Make；If not completing, shot again through camera, catch bar code information；The flow of sorting is：From service end or locally obtain
Sorting inventory is taken, the information included among these is order number, Bale No., the information such as bar code, program can record the plate of sorted mistake
Part, when plate technology is completed, just can interpolate that plate is sorted and completes.Bar code on plate is one section of unique identifier, when
Read after this segment identifier, can be matched in local plate inventory, and the progress sorting after complete information is obtained
Match somebody with somebody.
The sheet material sorting system and its method are reasonable in design, compact conformation, can ancillary plant to plate carry out intelligence point
Bag, improves the efficiency of sorting, saves cost of labor, reduces error rate；Application method is simple, and promotional value is high.
, it is necessary to which explanation, provides and limit unless otherwise clear and definite in the description of this sheet material sorting system and its method
Fixed, term " setting ", " connected " and " connection " should be interpreted broadly, for example, it may be being fixedly connected or detachably connecting
Connect, or be integrally connected；Can be joined directly together, can also be indirectly connected to by intermediary, can be two element internals
Connection.For the ordinary skill in the art, above-mentioned term in the present invention specific can be understood with concrete condition
Implication.
The better embodiment to this patent is explained in detail above, but this patent is not limited to above-mentioned embodiment party
, can also be on the premise of this patent objective not be departed from formula, the knowledge that one skilled in the relevant art possesses
Make a variety of changes.
Claims (5)
1. a kind of sheet material sorting system, it is characterised in that including PC ends, PLC and mechanical module；
PC ends, are that equipment formulates sorting route, PC ends are to PLC for the data source from data server or other document formats
Controller sends control instruction, while PC ends receive the feedback states that PLC is returned；
PLC is received after the instruction of PC ends, driving equipment interface, and control instruction, mechanical module motion are sent to mechanical module
Reach expected action；PLC receives the feedback states that mechanical module is returned simultaneously；
The PC ends include equipment working state module, sorting block of state, sorting rule module, setup module and control mould
Block；
Equipment working state module, the state currently exported for monitoring；
Sort block of state, including distribute module, module to be allocated, completed module, mismatch module, pass through four class contents
The data of inventory are classified, bag or sequence information are provided according to source data；
Sort rule module, including station buffering quantity setup module, designated lane ID modules and whether starting module,
Station buffers quantity setup module, the buffer parameter for setting station；
Designated lane ID modules, for specifying specific Bale No. for outlet, the outlet only can just be made when Bale No. ID is identical
With；
Whether starting module, selection start when, outlet contact masked state；
Setup module, including PLC parameter setting modules, catalogue setup module, camera setup module, scanner setup module and
Language setup module.
2. sheet material sorting system according to claim 1, it is characterised in that the mechanical module include feeding frame module,
Light eye monitoring modular, main line module, material discharging module and bin module；Feeding frame module is provided with camera, feeding frame module
Connect with main line body phase；Feeding frame module includes material feeding region scrolling bands；Light eye detection module is on main line body；Main line module bag
Include transfer station；Material discharging module is connected with main line module.
3. sheet material sorting system according to claim 2, it is characterised in that the bin module is provided with warning light one.
4. a kind of sheet material method for sorting as claimed in claim 3, it is characterised in that comprise the following steps：
(1) staff's request data, bag or sequence information are provided according to source data；
(2) plate is put into transfer station；
(3) sorting switch is touched；
(4) material feeding region scrolling bands are rotated, and drive panel movement；
(5) when plate touches camera detecting device, camera is shot, and catches bar code information；
(6) if the information on plate is present, calculating plate will go out to specified outlet；The outlet of plate is included in team
Row；A point plate action is carried out afterwards；If bar code information is not present, plate transports error exit；
(7) judge whether plate sorts completion, if completing, point out user to take plate, for carrying out reset operation by reset key；If
Do not complete, then shot again through camera, catch bar code information.
5. sheet material method for sorting according to claim 1, it is characterised in that step (1) staff by USB flash disk or
File is stored under formulation catalogue by other modes, or staff is by data source server request data.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710538515.0A CN107262391A (en) | 2017-07-04 | 2017-07-04 | A kind of sheet material sorting system and its method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710538515.0A CN107262391A (en) | 2017-07-04 | 2017-07-04 | A kind of sheet material sorting system and its method |
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| Publication Number | Publication Date |
|---|---|
| CN107262391A true CN107262391A (en) | 2017-10-20 |
Family
ID=60070969
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710538515.0A Pending CN107262391A (en) | 2017-07-04 | 2017-07-04 | A kind of sheet material sorting system and its method |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109174658A (en) * | 2018-09-13 | 2019-01-11 | 南京我乐定制家具有限公司 | A kind of plate sorting system and its method for sorting |
| CN109967380A (en) * | 2019-03-11 | 2019-07-05 | 苏州亚平电子有限公司 | A kind of light guide plate automatic conveyor line and its working method |
| CN111097704A (en) * | 2019-12-30 | 2020-05-05 | 德华兔宝宝装饰新材股份有限公司 | Board-like customization furniture intelligence letter sorting system based on MES |
| CN112317360A (en) * | 2020-11-25 | 2021-02-05 | 惠州市伊索家具有限公司 | Efficient full-automatic processing production line for plates for furniture |
| CN114115106A (en) * | 2021-11-19 | 2022-03-01 | 广东三维家信息科技有限公司 | Panel raw material distribution method and device, electronic equipment and storage medium |
| CN114405837A (en) * | 2022-02-08 | 2022-04-29 | 泰州市龙洋木业有限公司 | Processing system for synchronous plate identification and sorting |
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| CN204286362U (en) * | 2014-10-16 | 2015-04-22 | 铸锐(上海)工业自动化有限公司 | Timber width, Thickness sensitivity and separation system |
| US9446908B2 (en) * | 2012-02-05 | 2016-09-20 | Matthews Resources, Inc. | Conveying systems and methods of associating data with an item transported by a conveying system |
| CN205762407U (en) * | 2016-05-28 | 2016-12-07 | 合肥海明科技股份有限公司 | A kind of electric automatic Picking System of business based on barcode scanner |
| CN106733720A (en) * | 2017-01-19 | 2017-05-31 | 广东中造动力智能设备有限公司 | Sheet material automatic letter sorting machine |
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| US9446908B2 (en) * | 2012-02-05 | 2016-09-20 | Matthews Resources, Inc. | Conveying systems and methods of associating data with an item transported by a conveying system |
| CN103942665A (en) * | 2014-03-18 | 2014-07-23 | 青岛海信智能商用系统有限公司 | Multi-group and multi-order fast sorting method and system |
| CN204286362U (en) * | 2014-10-16 | 2015-04-22 | 铸锐(上海)工业自动化有限公司 | Timber width, Thickness sensitivity and separation system |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109174658A (en) * | 2018-09-13 | 2019-01-11 | 南京我乐定制家具有限公司 | A kind of plate sorting system and its method for sorting |
| CN109967380A (en) * | 2019-03-11 | 2019-07-05 | 苏州亚平电子有限公司 | A kind of light guide plate automatic conveyor line and its working method |
| CN111097704A (en) * | 2019-12-30 | 2020-05-05 | 德华兔宝宝装饰新材股份有限公司 | Board-like customization furniture intelligence letter sorting system based on MES |
| CN111097704B (en) * | 2019-12-30 | 2021-09-24 | 德华兔宝宝装饰新材股份有限公司 | Board-like customization furniture intelligence letter sorting system based on MES |
| CN112317360A (en) * | 2020-11-25 | 2021-02-05 | 惠州市伊索家具有限公司 | Efficient full-automatic processing production line for plates for furniture |
| CN114115106A (en) * | 2021-11-19 | 2022-03-01 | 广东三维家信息科技有限公司 | Panel raw material distribution method and device, electronic equipment and storage medium |
| CN114405837A (en) * | 2022-02-08 | 2022-04-29 | 泰州市龙洋木业有限公司 | Processing system for synchronous plate identification and sorting |
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Application publication date: 20171020 |