CN105752419A - Packaging control and management system - Google Patents
Packaging control and management system Download PDFInfo
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- CN105752419A CN105752419A CN201410783692.1A CN201410783692A CN105752419A CN 105752419 A CN105752419 A CN 105752419A CN 201410783692 A CN201410783692 A CN 201410783692A CN 105752419 A CN105752419 A CN 105752419A
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Abstract
The invention provides a packaging control and management system. The packaging control and management system comprises an upper computer, at least one programmable logic controller and at least one weighing and packaging device, wherein the upper computer is connected with the at least one programmable logic controller, and the programmable logic controller is connected with the at least one weighing and packaging device; the upper computer is arranged for each weighing and packaging device and sends a working command of the weighing and packaging device; the working command comprises net weight of each package and the package counting number; the programmable logic controller is used for receiving the working command of the upper computer, starting and monitoring working of the weighing and packaging device according to the command of the upper computer and stopping working of the weighing and packaging device when the work package number of the weighing and packaging device reaches the package counting number set by the upper computer; the weighing and packaging device can weigh and package a material according to the net weight of each package. By means of the packaging control and management system, the management and work efficiency of the whole bulk grain packaging work can be improved.
Description
Technical field
The present invention relates to a kind of control system, particularly relate to a kind of packing Control management system.
Background technology
In modern grain circulation process, it is often necessary to grain carrying out packing entrucking and processes, this is especially common in large-scale grain single user wharf (such as beneficial friend's New Port company).When normal operation, grain will be packed entrucking every day by grain single user wharf on request, is generally of multiple packaging scale and works simultaneously, and each packaging scale forms a packing car loading operation line.At present, packaging scale production line mainly still adopts labor management, namely carries out supervising control to packaging scale production line by outfit tally-man.Supervise a plurality of operating path owing to a tally-man typically requires simultaneously, and existing weighing system does not configure automatic tally control function, thus easily and because of discharging quantity difference, dispute occurs between client.If it occur that dispute, then needing to make a pet of and turn over stake and count, cause cost of labor and the increase of management cost, not only work efficiency is low, and reduces client's satisfaction to company service.Meanwhile, this also makes there is potential leak in management.
Therefore, how to improve the automaticity of packaging scale active line, design the packing Control management system of the service needed meeting grain single user wharf, solve the bottleneck problem of counting loading operation, just become the urgent needs of those skilled in the art.
Summary of the invention
The shortcoming of prior art in view of the above, it is an object of the invention to provide a kind of packing Control management system, is used for solving packaging scale production line automaticity in prior art low, artificial high with management cost, the problem of inefficiency.
For achieving the above object and other relevant purposes, the present invention provides a kind of packing Control management system, and described packing Control management system includes host computer, Programmable Logic Controller, weighing baling equipment；Wherein, described host computer is connected with Programmable Logic Controller at least one described, and described Programmable Logic Controller is connected with at least one described weighing baling equipment；Described host computer is for arranging for weighing baling equipment every described and send the work order of described weighing baling equipment；Described work order includes often bag net weight and meter bag number；Described Programmable Logic Controller is for receiving the work order of described host computer, order according to described host computer starts and monitors the work of described weighing baling equipment, when the saddlebag number of described weighing baling equipment reaches the meter bag number that described host computer is arranged, stop the work of described weighing baling equipment；Material can be weighed according to described often bag net weight and complete packing by described weighing baling equipment.
Alternatively, the job information that the described weighing baling equipment of monitoring obtains is sent to described host computer by described Programmable Logic Controller；Described job information includes the record time, weighs baling equipment number, often bag net weight, saddlebag number.
Alternatively, described host computer includes at least one piece of LED display, shows received job information in described LED display.
Alternatively, described host computer includes user's logging program, and different user is provided with different operating rights.
Alternatively, described weighing baling equipment includes any one in fixing packaging scale and ton bag scale or combination.
Alternatively, described weighing baling equipment includes mobile packaging scale, described Programmable Logic Controller includes mobile packaging scale Programmable Logic Controller, each mobile packaging scale is configured with a mobile packaging scale Programmable Logic Controller, described mobile packaging scale Programmable Logic Controller is connected with radio transmission apparatus, by described radio transmission apparatus and described host computer communication.
Alternatively, described mobile packaging scale is configured with touch screen, and described touch screen is for arranging and send the work order of described mobile packaging scale, and shows the job information of described mobile packaging scale.
Alternatively, described touch screen includes user's logging program, and different user is provided with different operating rights.
Alternatively, each described Programmable Logic Controller is also configured with an auxiliary reclay, described Programmable Logic Controller is connected with described weighing baling equipment by described auxiliary reclay, described auxiliary reclay is used for ensureing when described host computer or described Programmable Logic Controller break down, and the work of described weighing baling equipment is unaffected.
Alternatively, described host computer and an interface routine are connected, and described interface routine for sending the job ticket information of preset format to described host computer, and described job ticket information includes weighing baling equipment number, often bag net weight and meter bag number；Described host computer sends corresponding order according to received job ticket information to corresponding described Programmable Logic Controller.
Alternatively, described host computer and an interface routine are connected, and described host computer forms the dispatch hist information of preset format according to received job information；And described dispatch hist information is sent to described interface routine.
As mentioned above, the one packing Control management system of the present invention, have the advantages that counting and the goods automatically that realize whole Bulk Grain packing operation (fixed packaging scale and portable packaging scale) quantitatively provide function according to plan, improve tally speed and quality, improve work on the spot order.1 staff can manage a plurality of service line simultaneously, considerably reduces recruitment cost and management cost.Essentially eliminate the dispute that human error causes, block potential administrative vulnerability, improve corporate image and CSAT.Job information automatic input management system, it is achieved the trackability of operation and data.And job information collected be uploaded to logistic information systems, provide technical support for application such as the record of business production management, inquiry and statistical analysiss.
Accompanying drawing explanation
Fig. 1 is shown as the module diagram of an embodiment of a kind of Control management system of packing of the present invention.
Fig. 2 is shown as the module diagram of an embodiment of a kind of Control management system of packing of the present invention.
Fig. 3 is shown as the structural representation of an embodiment of a kind of Control management system of packing of the present invention.
Element numbers explanation
1 packing Control management system
11 host computers
12 Programmable Logic Controllers
13 weigh baling equipment
14 interface routines
Detailed description of the invention
Below by way of specific instantiation, embodiments of the present invention being described, those skilled in the art the content disclosed by this specification can understand other advantages and effect of the present invention easily.The present invention can also be carried out by additionally different detailed description of the invention or apply, and the every details in this specification based on different viewpoints and application, can also carry out various modification or change under the spirit without departing from the present invention.
It should be noted that, the diagram provided in the present embodiment only illustrates the basic conception of the present invention in a schematic way, then assembly that in graphic, only display is relevant with the present invention but not component count when implementing according to reality, shape and size drafting, during its actual enforcement, the kenel of each assembly, quantity and ratio can be a kind of random change, and its assembly layout kenel is likely to increasingly complex.
The present invention provides a kind of packing Control management system.In one embodiment, as it is shown in figure 1, described packing Control management system 1 includes host computer 11, Programmable Logic Controller 12, weighs baling equipment 13.Wherein:
Described host computer 11 is connected with Programmable Logic Controller at least one described 12, and described Programmable Logic Controller 12 is connected with at least one described weighing baling equipment 13.Specifically, described host computer 11 is connected with Programmable Logic Controller at least one described 12 by serial ports, and described Programmable Logic Controller 12 is connected with at least one described weighing baling equipment 13.Material can be weighed according to described often bag net weight and complete packing by described weighing baling equipment.Described weighing baling equipment includes fixing scale, and described fixing scale includes fixing packaging scale and ton bag scale.In one embodiment, described weighing baling equipment 13 also includes mobile packaging scale.Described Programmable Logic Controller 12 includes mobile packaging scale Programmable Logic Controller.When described Programmable Logic Controller 13 is for mobile packaging scale, each mobile packaging scale is configured with a mobile packaging scale Programmable Logic Controller, described mobile packaging scale Programmable Logic Controller is connected with radio transmission apparatus, is communicated with described host computer 11 by described radio transmission apparatus.In one embodiment, described mobile packaging scale is configured with touch screen, and described touch screen is for arranging and send the work order of described mobile packaging scale, and shows the job information of described mobile packaging scale.In one embodiment, described touch screen includes user's logging program, and different user is provided with different operating rights.
Described host computer 11 is for arranging for weighing baling equipment 13 every described and send the work order of described weighing baling equipment 13；Described work order includes often bag net weight and meter bag number.In one embodiment, described host computer 11 is connected to multiple stage Programmable Logic Controller 12, described Programmable Logic Controller 12 weighs baling equipment 13 with one to multiple stage respectively and is connected, described host computer 11 can arrange work order for arbitrary table scale amount baling equipment 13, include often bag net weight and meter bag number in described work order, and described work order is sent to the Programmable Logic Controller 12 being connected with described weighing baling equipment 13.In one embodiment, described host computer 11 is additionally operable to receive the job information weighing baling equipment 13 that the monitoring of described Programmable Logic Controller 12 obtains, and described job information includes the charge book time, weighs baling equipment number, often bag net weight, saddlebag number etc..Being configured with one or more LED liquid crystal display screen on host computer 11, described job information can be shown on described LED liquid crystal display screen by host computer.In one embodiment, host computer 11 can also revise described saddlebag number, is modified in order to the saddlebag number of weighing baling equipment 13 under special circumstances.In one embodiment, described host computer is additionally operable to the job information received is generated a dispatch hist, can including name of material, delivery of cargo unit, license number, weight, bag number, scale number, the delivery of cargo information such as people and tally-man in described dispatch hist, wherein a lot of data can be accomplished manually typing by tally-man.Dispatch hist is recordable, printing, inquiry and deletion.In one embodiment, described host computer 11 includes user's logging program, and different user is provided with different operating rights.Specifically, system manager has highest weight limit, generally manage the tally-man of this host computer 11 have work order is set, monitoring weighs the work of baling equipment 13, input and amendment dispatch hist information, print, inquiry, delete the authority of dispatch hist information.
Described Programmable Logic Controller 12 is for receiving the work order of described host computer 11, order according to described host computer 11 starts and monitors the work of described weighing baling equipment 13, when the saddlebag number of described weighing baling equipment 13 reaches the meter bag number that described host computer 11 is arranged, stop the work of described weighing baling equipment 13.In one embodiment, the monitoring of described Programmable Logic Controller 12 will record job information when weighing baling equipment 13, and the job information that the described weighing baling equipment 13 of monitoring obtains is sent to described host computer 11 by described Programmable Logic Controller 12；Described job information includes the charge book time, weighs baling equipment number, often bag net weight, saddlebag number.
In one embodiment, described weighing baling equipment 13 includes mobile packaging scale.Described mobile packaging scale is configured with touch screen, and described touch screen is for arranging and send the work order of described mobile packaging scale, and shows the job information of described mobile packaging scale.In one embodiment, described touch screen includes user's logging program, and different user is provided with different operating rights.
In one embodiment, each described Programmable Logic Controller 12 is also configured with an auxiliary reclay, described Programmable Logic Controller 12 is connected with described weighing baling equipment 13 by described auxiliary reclay, described auxiliary reclay is used for ensureing that described weighing baling equipment 13 works unaffected when described host computer 11 or described Programmable Logic Controller 12 break down.
In one embodiment, with mitsubishi FX2N-32MR programmable logic controller (PLC) PLC (ProgrammableLogicController), gather each fixing packaging scale or the baiting valve actuating signal of ton bag scale, fixing packaging scale or the every blowing of ton bag scale once can be regarded as and once count bag, it is to avoid outer sensor technique device is likely to the interference received.Tally-man can set the quota of every table scale amount baling equipment 13 (include fixing packaging scale or/and ton bag scale) every machine subjob on host computer 11, starts counting controling signal, it is allowed to weigh baling equipment 13 and automatically work.When PLC (ProgrammableLogicController, programmable logic controller (PLC)) the 12 baiting valve action frequency gathered reaches quota, native system sends the instruction forbidding weighing baling equipment 13 work automatically, and unit subjob terminates.When needs subjob again or carry out mend bag operation time, tally-man can be again started up released job flow process by foregoing schemes.Meanwhile, the data of giving out a contract for a project (i.e. job information) of all weighing baling equipments 13 of real time record, programmable logic controller (PLC) 12 it is sent to host computer 11.Host computer 11 can review query history state and meter bag data by curve or tables of data mode.Tally-man can with the monitoring software on host computer 11 according to described in data (i.e. job information) of giving out a contract for a project make dispatch hist, content should include: name of material, delivery of cargo unit, license number, weight, bag number, scale number, the delivery of cargo information such as people and tally-man, wherein a lot of data will by tally-man's manual entry, and dispatch hist is recordable, printing, inquiry and deletion (needing system manager's authority).In one embodiment, this system one signal relay cabinet of configuration, the auxiliary reclay of built-in main switch, direct-current switch power supply, Programmable Logic Controller and all input and output, imitative prestige figure wall hanging type casing and industrial computer are placed in tally-man's night shift room that entrucking is on-the-spot.The purpose of signal relay is to ensure that electrical isolation separates with function, and when described host computer 11 or described Programmable Logic Controller 12 break down, described weighing baling equipment 13 works unaffected.
In one embodiment, described weighing baling equipment 13 includes mobile packaging scale.The programmable logic controller (PLC) S7-200 (as mobile packaging scale programmable logic controller (PLC)) of one Siemens of every mobile packaging scale configuration, gather the baiting valve actuating signal of mobile packaging scale, the mobile every blowing of packaging scale once can be regarded as and once counts bag, user can touch screen or remotely set the plan of this subjob on host computer 11 and give out a contract for a project after number at the scene, start counting controling signal, it is allowed to mobile packaging scale works automatically；When the baiting valve action frequency of P programmable logic controller (PLC) 12 sampling reaches quota, representing that this subjob meter bag completes, system sends instruction automatically, and forbidden moves packaging scale works.Tally-man can check bale broken number, again sets and mends bag number, restarts, and completes to mend bag operation.Owing to mobile scale uses the unfixed feature in position, the monitoring calculation machine adding its distance existing system farther out and has silo to intercept, therefore adopts wireless transmission method to solve the Communication of host computer and on-the-spot PLC.In one embodiment, adopt a network cabinet, 6 core fibres are inside had to be connected to the trunk management network of owner, there is provided 4 RJ-45 network interfaces after connecting 2 core single-mode fibers by one optical-electrical converter of increase, connect a remote serial port (RS-485) as the FPDP being connected with mobile packaging scale by network interface.Network cabinet and the unobstructed air line distance moving packaging scale only have 30-80 rice, can pass through the mobile packaging scale PLC communication of wireless transparent transmission pattern and different address, it is achieved the remotely host computer 11 monitoring to mobile packaging scale.In one embodiment, every mobile packaging scale will configure a control chamber (400*300*200), built-in main switch, direct-current switch power supply, Programmable Logic Controller, radio transmission apparatus (the external case top of sucker antenna) and auxiliary reclay, imitative prestige figure wall hanging type casing is arranged on the portal frame of mobile scale.The purpose of signal relay is to ensure that electrical isolation separates with function, and when described host computer 11 or described Programmable Logic Controller 12 break down, described weighing baling equipment 13 works unaffected.
As in figure 2 it is shown, in one embodiment, described host computer 11 is also connected with an interface routine 14.Described interface routine 11 for sending the job ticket information of preset format to described host computer, and described job ticket information includes weighing baling equipment number, often bag net weight and meter bag number；Described host computer sends corresponding order according to received job ticket information to corresponding described Programmable Logic Controller.In one embodiment, described host computer 11 forms the dispatch hist information of preset format according to received job information, and described dispatch hist information is sent to described interface routine 14.
In one embodiment, described interface routine 14 and company production management system software--business production system is connected, the interaction data of the described interface routine 14 job task module (the relevant job information of packing operation can be provided, use ORACLE data base) with packing Control management system 1 for being connected business production system.Described interface routine 14 can require to be issued to the job ticket made in business production management system packing Control management system 1 according to production operation, by on-the-spot tally-man according to job ticket scheduling job task, including: the job informations such as customer information, the flow direction, scale number, license number, Bao Chong, bag number, start packing after being ready to control, and after completing this subjob, making dispatch hist, the dispatch hist of making is sent to interface routine 14 with the form of SQL database record simultaneously.Another function of interface routine 14 seeks to its interaction data with packing Control management system 1 is transmitted to the job task module of business production system, and these data should include: the information (such as license plate number, name of vessel, name of article etc.) of packing operation handing-over odd numbers, the weighing data of every platform balance and some other basic management.
In one embodiment, as it is shown on figure 3, described host computer 11 is industrial computer (control room computer terminal).The dual serial interface of industrial computer, one connects control PLC；Another connects 15 pieces of LED display strip screens, and the meter bag number of providing of every table scale amount baling equipment 13 is shown to the bar screen (refresh interval 1 second) of correspondence.Monitoring software can arrange multiple stage and weigh the plan of baling equipment 13 and give out a contract for a project number and current actual number of giving out a contract for a project, and automatic or manual start and stop weigh baling equipment 13.Network mouth 1 has been expanded a remote serial port (COM4) and has been connected Mitsubishi PLC, monitors the meter bag action of 12 fixing packaging scales/ton bag scale；The system of upgrading will from one remote serial port (COM3) of network mouth 2 further expansion, by the maximum meter bag control PLC (free interface port1) that can connect 8 mobile packaging scales of wireless transparent transmission pattern (utilizing hub), every mobile packaging scale will configure a control chamber and an interim signal case (for carrying out radio communication with hub).So, monitoring software just can manage 12 fixing packaging scales/ton bag scale and 8 mobile scales simultaneously, consider picture layout and facilitate the factors such as browse operation, can by control interface one dividing into three, can switch over each other, namely be respectively provided with fixing packaging scale picture, fixing ton bag scale picture and mobile packaging scale picture.Mobile packaging scale function on host computer 11 is just the same with fixing scale (including fixing packaging scale and ton bag scale), namely arranges the plan of mobile packaging scale and gives out a contract for a project number and current actual number of giving out a contract for a project, and automatic or manual start and stop weigh baling equipment 13.But can also policer operation on the touch screen at mobile packaging scale scene (touch screen arranges password, and only tally-man can carry out on-the-spot setting and control, and packing personnel can only browse meter packet procedures).Host computer 11 also utilizes interface routine 14 to be connected with business production management system by Ethernet, can carry out the data communication of packing Control management system 1 and business production management system.
In sum, one of the present invention packing Control management system, have the advantages that counting and the goods automatically that realize whole Bulk Grain packing operation (fixed packaging scale and portable packaging scale) quantitatively provide function according to plan, improve tally speed and quality, improve work on the spot order.1 staff can manage a plurality of service line simultaneously, considerably reduces recruitment cost and management cost.Essentially eliminate the dispute that human error causes, block potential administrative vulnerability, improve corporate image and CSAT.Job information automatic input management system, it is achieved the trackability of operation and data.And job information collected be uploaded to logistic information systems, provide technical support for application such as the record of business production management, inquiry and statistical analysiss,.So, the present invention effectively overcomes various shortcoming of the prior art and has high industrial utilization.
Above-described embodiment is illustrative principles of the invention and effect thereof only, not for the restriction present invention.Above-described embodiment all under the spirit and category of the present invention, can be modified or change by any those skilled in the art.Therefore, art has usually intellectual such as modifying without departing from all equivalences completed under disclosed spirit and technological thought or change, must be contained by the claim of the present invention.
Claims (11)
1. a packing Control management system, it is characterised in that described packing Control management system includes host computer, Programmable Logic Controller, weighing baling equipment；Wherein:
Described host computer is connected with Programmable Logic Controller at least one described, and described Programmable Logic Controller is connected with at least one described weighing baling equipment；
Described host computer is for arranging for weighing baling equipment every described and send the work order of described weighing baling equipment；Described work order includes often bag net weight and meter bag number；
Described Programmable Logic Controller is for receiving the work order of described host computer, order according to described host computer starts and monitors the work of described weighing baling equipment, when the saddlebag number of described weighing baling equipment reaches the meter bag number that described host computer is arranged, stop the work of described weighing baling equipment.
Material can be weighed according to described often bag net weight and complete packing by described weighing baling equipment.
2. packing Control management system according to claim 1, it is characterised in that: the job information that the described weighing baling equipment of monitoring obtains is sent to described host computer by described Programmable Logic Controller；Described job information includes the record time, weighs baling equipment number, often bag net weight, saddlebag number.
3. packing Control management system according to claim 2, it is characterised in that: described host computer includes at least one piece of LED display, and described host computer shows described job information in described LED display.
4. packing Control management system according to claim 1, it is characterised in that: described host computer includes user's logging program, and different user is provided with different operating rights.
5. packing Control management system according to claim 1, it is characterised in that: described weighing baling equipment includes fixing packaging scale or/and ton bag scale.
6. packing Control management system according to claim 1, it is characterized in that: described weighing baling equipment includes mobile packaging scale, described Programmable Logic Controller includes mobile packaging scale Programmable Logic Controller, each mobile packaging scale is configured with a mobile packaging scale Programmable Logic Controller, described mobile packaging scale Programmable Logic Controller is connected with radio transmission apparatus, by described radio transmission apparatus and described host computer communication.
7. packing Control management system according to claim 6, it is characterised in that: described mobile packaging scale is configured with touch screen, and described touch screen is for arranging and send the work order of described mobile packaging scale, and shows the job information of described mobile packaging scale.
8. packing Control management system according to claim 7, it is characterised in that: described touch screen includes user's logging program, and different user is provided with different operating rights.
9. packing Control management system according to claim 1, it is characterized in that: each described Programmable Logic Controller is also configured with an auxiliary reclay, described Programmable Logic Controller is connected with described weighing baling equipment by described auxiliary reclay, described auxiliary reclay is used for ensureing when described host computer or described Programmable Logic Controller break down, and the work of described weighing baling equipment is unaffected.
10. packing Control management system according to claim 1, it is characterized in that: described host computer and an interface routine are connected, described interface routine for sending the job ticket information of preset format to described host computer, and described job ticket information includes weighing baling equipment number, often bag net weight and meter bag number；Described host computer sends corresponding order according to received job ticket information to corresponding described Programmable Logic Controller.
11. packing Control management system according to claim 1, it is characterised in that: described host computer and an interface routine are connected, and described host computer forms the dispatch hist information of preset format according to received job information；And described dispatch hist information is sent to described interface routine.
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| CN112859722A (en) * | 2020-12-30 | 2021-05-28 | 安徽舒合网络信息科技有限公司 | Intelligent PLC system for laboratory ventilation |
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| CN203705913U (en) * | 2013-12-31 | 2014-07-09 | 徐工集团工程机械股份有限公司道路机械分公司 | System for controlling asphalt mixture stirring equipment |
| CN203845040U (en) * | 2014-06-03 | 2014-09-24 | 张林场 | Control device of rationed packing scales |
| CN203893934U (en) * | 2014-06-13 | 2014-10-22 | 郭自涛 | Wheel-type movable wagon balance |
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| CN108248952A (en) * | 2018-01-15 | 2018-07-06 | 安徽七禾软件有限公司 | One kind is based on the weighed amount control system of packing and its method |
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