CN112101711A - Flow control method for preventing manual feeding from being mistaken in intermittent production - Google Patents
Flow control method for preventing manual feeding from being mistaken in intermittent production Download PDFInfo
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- CN112101711A CN112101711A CN202010770716.5A CN202010770716A CN112101711A CN 112101711 A CN112101711 A CN 112101711A CN 202010770716 A CN202010770716 A CN 202010770716A CN 112101711 A CN112101711 A CN 112101711A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 75
- 238000000034 method Methods 0.000 title claims abstract description 30
- 239000000463 material Substances 0.000 claims abstract description 119
- 230000000694 effects Effects 0.000 claims abstract description 9
- 238000012544 monitoring process Methods 0.000 claims abstract description 9
- 238000002360 preparation method Methods 0.000 claims description 7
- 238000009776 industrial production Methods 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003031 feeding effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0631—Resource planning, allocation, distributing or scheduling for enterprises or organisations
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0639—Performance analysis of employees; Performance analysis of enterprise or organisation operations
- G06Q10/06395—Quality analysis or management
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/10—Office automation; Time management
- G06Q10/103—Workflow collaboration or project management
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
The invention relates to the field of industrial intelligent control, in particular to a flow control method for preventing manual feeding from being mistaken in intermittent production, which comprises the following steps: making a production plan according to a production formula to configure materials and equipment; configuring materials according to the instruction, and monitoring the material configuration process; checking whether the materials and the equipment are consistent with the production plan, if not, prompting to stop feeding, and if so, executing feeding according to a blanking instruction; and recording the name of the actually fed materials, the quantity of the materials, the batch number of the materials, an operator and feeding equipment. By using the present invention, the following effects can be achieved: configuring materials according to the instruction, monitoring the material configuration process, checking whether the materials and the equipment are consistent with the production plan, ensuring that the material feeding objects execute feeding according to the blanking instruction and ensuring that the material feeding time is correct; and recording the material name, the material quantity, the material batch number, the operator and the feeding equipment of the actual feeding, ensuring that the whole process can be traced, and analyzing the reason afterwards if an error still exists.
Description
Technical Field
The invention relates to the field of industrial intelligent control, in particular to a flow control method for preventing manual feeding from being mistaken in intermittent production.
Background
In the industrial production field, the misdrop and missed drop of a material may finally cause that the quality of a product produced in a whole batch does not reach the standard, thereby causing huge loss to enterprises. For production management, the production management needs to be managed and controlled from five aspects of human, machine, method, material and ring. The reason behind the miscounting and missing is that other aspects of the process or management are not better suited to production. But no effective prevention method for material misdelivery and missing is provided in the current industrial production.
Disclosure of Invention
In order to solve the problems, the invention provides a flow control method for preventing manual feeding from being mistaken in intermittent production, so as to avoid the phenomenon that materials are mistakenly fed and are missed.
The invention provides a flow control method for preventing manual feeding from being mistaken in intermittent production, which comprises the following steps of:
making a production plan according to a production formula to configure materials and equipment;
configuring materials according to the instruction, and monitoring the material configuration process;
checking whether the materials and the equipment are consistent with the production plan, if not, prompting to stop feeding, and if so, executing feeding according to a blanking instruction;
and recording the name of the actually fed materials, the quantity of the materials, the batch number of the materials, an operator and feeding equipment.
Preferably, the step of formulating the production plan configuration material and the equipment according to the production formula comprises:
and configuring relevant information of production processes, materials and working units in a production formula, making a production plan according to the production formula, and adjusting the materials and the working units according to actual production requirements.
Preferably, the configuring the material according to the instruction includes:
and when the activity of determining the specific material batch is not needed, formulating the material preparation requirement according to the material details in the production plan after receiving the material proportioning instruction.
Preferably, the configuring the material according to the instruction includes:
when the activity of a specific material batch needs to be determined, materials accurate to a specific batch number and quantity are configured according to a production plan after a batching instruction is received, and batching records are generated.
Preferably, the monitoring of the material preparation process includes:
and generating a two-dimensional code according to the name, the quantity and the batch number of the required materials, scanning the two-dimensional code for preparing the materials to judge whether the name, the quantity and the batch number of the required materials are consistent with the production plan or not, and prompting to re-prepare if the name, the quantity and the batch number of the required materials are inconsistent with the production plan.
Preferably, after verifying whether the materials and the equipment are consistent with the production plan, the method further comprises:
and configuring an operable personnel set of the equipment, judging whether the current operating personnel belongs to the operable personnel set, if not, prompting to stop feeding, and if so, executing feeding.
By using the present invention, the following effects can be achieved:
1. configuring materials according to the instruction, monitoring the material configuration process, checking whether the materials and the equipment are consistent with the production plan, and ensuring that the fed materials are correct
2. Feeding is executed according to the feeding instruction, and the correct feeding time is ensured;
3. and recording the material name, the material quantity, the material batch number, the operator and the feeding equipment of the actual feeding, ensuring that the whole process can be traced, and analyzing the reason afterwards if an error still exists.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a schematic flow diagram of an embodiment of the present invention.
Detailed Description
The technical solutions of the present invention will be further described below with reference to the accompanying drawings, but the present invention is not limited to these embodiments.
The basic idea of the invention is to make a production plan to configure materials and equipment according to a production formula; configuring materials according to the instruction, and monitoring the material configuration process; checking whether the materials and the equipment are consistent with the production plan, if not, prompting to stop feeding, and if so, executing feeding; the material name, the material quantity, the material batch number, the operator and the feeding equipment of the actual feeding are recorded, and in a manufacturing execution system, the mistaken feeding and the messy feeding of manual feeding in production are avoided.
Based on the above thought, the embodiment of the present invention provides a flow control method for preventing manual feeding from being mistaken in intermittent production, as shown in fig. 1, including the following steps:
s1: and (5) making a production plan according to the production formula to configure materials and equipment.
And configuring relevant information of production flow, materials and working units in the production formula, and making a production plan according to the production formula.
When the actual production requirement is different from the production plan, for example, the amount of the material is adjusted, the material and the working unit need to be adjusted according to the actual production requirement.
S2: and configuring the materials according to the instruction, and monitoring the material configuration process.
And before feeding, if the activity of a specific material batch is not required to be determined, formulating a material preparation requirement according to the material details in the production plan, and preparing materials by the warehouse according to a material preparation instruction.
If the activity of a specific material batch needs to be determined before feeding, a batching instruction is pushed down to a raw material bin or a workshop bin, the warehouse unpacks the materials, configures the materials accurate to a specific batch number and quantity, generates batching records, and prints the two-dimensional code again for pasting.
In order to avoid errors in the material configuration process, the two-dimensional codes are generated according to the names, the quantities and the batch numbers of the required materials, the two-dimensional codes for preparing the materials are scanned to judge whether the names, the quantities and the batch numbers of the required materials are consistent with the production plan, and if not, re-preparation is prompted, so that the accuracy of the material preparation process is ensured.
S3: and checking whether the materials and the equipment are consistent with the production plan, prompting to stop feeding if the materials and the equipment are not consistent with the production plan, and executing feeding according to a blanking instruction if the materials and the equipment are consistent with the production plan.
Before feeding, scanning the two-dimensional code on the material, obtaining material name, material batch number, checking whether the material is the specific material to be fed, checking the material again according to the production plan, and ensuring that the fed material is correct.
In the embodiment, the feeding motion is controlled from the whole production flow by feeding according to the feeding instruction, so that the correct feeding time is ensured.
It has been explicitly indicated in the recipe in which link of production the dosing activity is to be performed; when the work order generated by the formula is executed specifically, the work order is blocked according to the time, and the material can be fed only when the current step is executed in production. Such as: confirming: when the work order is executed, the material feeding can be executed after the steps 1 and 2 are finished.
In this embodiment, the feeding equipment is checked before feeding, so that the feeding equipment is ensured to be correct.
In some embodiments, after verifying whether the materials and the equipment are consistent with the production plan, the method further comprises the following steps: and configuring an operable personnel set of the equipment, judging whether the current operating personnel belongs to the operable personnel set, if not, prompting to stop feeding, and if so, executing feeding.
The operator can automatically filter out operable feeding activities according to the configured authority, and the correctness of the feeding person is ensured.
S4: and recording the name of the actually fed materials, the quantity of the materials, the batch number of the materials, an operator and feeding equipment.
In this embodiment, the name of the material to be fed, the quantity of the material, the batch number of the material, the operator and the feeding equipment are recorded, so that the whole process can be traced, and the reason can be analyzed afterwards if an error still exists.
Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.
Claims (6)
1. A flow control method for preventing manual feeding from being mistaken in intermittent production is characterized by comprising the following steps:
making a production plan according to a production formula to configure materials and equipment;
configuring materials according to the instruction, and monitoring the material configuration process;
checking whether the materials and the equipment are consistent with the production plan, if not, prompting to stop feeding, and if so, executing feeding according to a blanking instruction;
and recording the name of the actually fed materials, the quantity of the materials, the batch number of the materials, an operator and feeding equipment.
2. The flow control method for preventing manual feeding from errors in intermittent production as claimed in claim 1, wherein said making a production plan according to a production recipe and configuring materials and equipment comprises:
and configuring relevant information of production processes, materials and working units in a production formula, making a production plan according to the production formula, and adjusting the materials and the working units according to actual production requirements.
3. The flow control method for preventing manual feeding from errors in intermittent production according to claim 1, wherein the configuring the materials according to the instructions comprises:
and when the activity of determining the specific material batch is not needed, formulating the material preparation requirement according to the material details in the production plan after receiving the material proportioning instruction.
4. The flow control method for preventing manual feeding from errors in intermittent production according to claim 1, wherein the configuring the materials according to the instructions comprises:
when the activity of a specific material batch needs to be determined, materials accurate to a specific batch number and quantity are configured according to a production plan after a batching instruction is received, and batching records are generated.
5. The flow control method for preventing manual feeding from errors in intermittent production according to claim 1, wherein the monitoring of the material configuration process comprises:
and generating a two-dimensional code according to the name, the quantity and the batch number of the required materials, scanning the two-dimensional code for preparing the materials to judge whether the name, the quantity and the batch number of the required materials are consistent with the production plan or not, and prompting to re-prepare if the name, the quantity and the batch number of the required materials are inconsistent with the production plan.
6. The flow control method for preventing manual feeding from errors in intermittent production according to claim 1, wherein the step of verifying whether the materials and equipment are consistent with the production plan further comprises:
and configuring an operable personnel set of the equipment, judging whether the current operating personnel belongs to the operable personnel set, if not, prompting to stop feeding, and if so, executing feeding.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010553627 | 2020-06-17 | ||
| CN2020105536275 | 2020-06-17 |
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| Publication Number | Publication Date |
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| CN112101711A true CN112101711A (en) | 2020-12-18 |
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| CN202010770716.5A Pending CN112101711A (en) | 2020-06-17 | 2020-08-04 | Flow control method for preventing manual feeding from being mistaken in intermittent production |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116532046A (en) * | 2023-07-05 | 2023-08-04 | 南京邮电大学 | Microfluidic automatic feeding device and method for spirofluorene xanthene |
| CN117094290A (en) * | 2023-08-21 | 2023-11-21 | 安及义实业（上海）有限公司 | Method for automatically grouping and generating welding records |
| CN117250923A (en) * | 2023-09-25 | 2023-12-19 | 浙江迦楠智药科技有限公司 | Process, production and equipment operation linkage control method for pharmaceutical production line |
| CN117094290B (en) * | 2023-08-21 | 2024-05-14 | 安及义实业（上海）有限公司 | Method for automatically grouping and generating welding records |
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| JP2003167620A (en) * | 2001-09-19 | 2003-06-13 | Nkk Corp | Production plan change support system |
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| CN107909122A (en) * | 2017-10-31 | 2018-04-13 | 福建摩尔软件有限公司 | One kind is material management method |
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2020
- 2020-08-04 CN CN202010770716.5A patent/CN112101711A/en active Pending
Patent Citations (4)
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| JPH09128440A (en) * | 1995-10-30 | 1997-05-16 | Hitachi Ltd | Production planning method and system using it |
| JP2003167620A (en) * | 2001-09-19 | 2003-06-13 | Nkk Corp | Production plan change support system |
| JP2007157065A (en) * | 2005-12-08 | 2007-06-21 | Jfe Steel Kk | Material supply order determination method and device for continuous facility |
| CN107909122A (en) * | 2017-10-31 | 2018-04-13 | 福建摩尔软件有限公司 | One kind is material management method |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116532046A (en) * | 2023-07-05 | 2023-08-04 | 南京邮电大学 | Microfluidic automatic feeding device and method for spirofluorene xanthene |
| CN116532046B (en) * | 2023-07-05 | 2023-10-10 | 南京邮电大学 | Microfluidic automatic feeding device and method for spirofluorene xanthene |
| CN117094290A (en) * | 2023-08-21 | 2023-11-21 | 安及义实业（上海）有限公司 | Method for automatically grouping and generating welding records |
| CN117094290B (en) * | 2023-08-21 | 2024-05-14 | 安及义实业（上海）有限公司 | Method for automatically grouping and generating welding records |
| CN117250923A (en) * | 2023-09-25 | 2023-12-19 | 浙江迦楠智药科技有限公司 | Process, production and equipment operation linkage control method for pharmaceutical production line |
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