CN103676872A - Method and system for production management - Google Patents
Method and system for production management Download PDFInfo
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- CN103676872A CN103676872A CN201310675428.1A CN201310675428A CN103676872A CN 103676872 A CN103676872 A CN 103676872A CN 201310675428 A CN201310675428 A CN 201310675428A CN 103676872 A CN103676872 A CN 103676872A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention provides a method and system for production management. The system comprises a production control center, a production intelligent management system, an automatic measuring system and a packing management system. The production control center is communicated with the production intelligent management system and the packing management system through a wireless local area network and controls the working procedures of the production intelligent management system and the packing management system. The production intelligent management system is used for receiving a command of the production control center, manages products in the production process and delivers the products successfully produced to the automatic measuring system. The automatic measuring system is used for testing whether defects exist in the products successfully produced or not, and if the defects exist, the types of the defects need to be recognized, and marking is performed on the defective products. The packing management system is used for receiving the command sent by the production control center and performing packing and labeling on the products. Therefore, full-automatic production management can be achieved.
Description
Technical field
The invention belongs to computer realm, particularly a kind of method and system of production management.
Background technology
At present, in prior art, enterprise is in carrying out production run, all generally to produce according to schedule, but in production run, need enterprise staff monitoring industrial processes constantly, and the plan that contrast is formulated is in advance produced, due to manual monitoring, can cause the inaccurate of production process monitoring, thereby can not produce according to schedule, in addition, production monitoring needs professional's monitoring, the difficulty that this brings to the monitoring of production run.
Summary of the invention
Above-mentioned technical matters based on existing in prior art.The object of the invention is to propose a kind of method and system of production management, can realize full-automatic production management.
The invention provides a kind of production management system, comprise: central production control unit, production of intelligent management system, automatic measurement system and bale packing management system, wherein, central production control unit communicates by Transmission Control Protocol and production of intelligent management system and bale packing management system, and has controlled the workflow of production of intelligent management system and bale packing management system; Described production of intelligent management system, for receiving the order of central production control unit, the product of managing production in process, and the product that success is produced sends to automatic measurement system; Whether described automatic measurement system, there is defect for testing the product of successfully producing, if the defect of existence need to be identified the type of this defect, and make a check mark on faulty goods; The order that bale packing management system sends for receiving central production control unit, carries out bale packing and labels product.
Further, production of intelligent management system, comprising: production management device, and stapling machine, numerically-controlled machine tool, counter and communication module, wherein, production management device is by communication module and stapling machine, the communication between numerically-controlled machine tool and counter; Described production management device, for having received the production schedule of central production control unit input, according to the production schedule, control respectively stapling machine and numerically-controlled machine tool and carry out production processing, described stapling machine, for according to the production schedule, carry out production processing, and the product after processing is successfully sent to automatic measurement system; Described numerically-controlled machine tool, for according to the production schedule, carries out production processing, and the product after processing is successfully sent to automatic measurement system; Described counter, for when described automatic measurement system return measurement result, according to measurement result, carries out counting statistics.
Further, bale packing management system comprises: bale packing management devices, and label machine, electronic scales, counter and communication module, wherein, bale packing management devices is by communication module and label machine, the communication between electronic scales and counter; Described bale packing management devices is for having received the bale packing instruction that production management system sends, and according to bale packing instruction, to label machine, send print command respectively, thereby abstract factory printer prints label to product, and send to electronic scales the instruction of weighing, thereby control electronic scales, product is weighed; The print command that described label machine sends for receiving bale packing management devices, for the packing box of product prints label; The instruction of weighing that described electronic scales sends for receiving bale packing management devices, for product is weighed; Described counter, for when what a product of electronic scale weighing with after to the printed label of the packing box of product, is counted once.
The present invention also provides a kind of method of production management, comprising:
Step 1: the production schedule of the receiving management personnel of control center input, and the production schedule is sent to production of intelligent management system;
Step 2: production of intelligent management system has received the production schedule of the input of control center, according to the production schedule, the corresponding data of the product that needs are produced is sent to stapling machine and NC lathe by the interface of barcode scanning gun;
Step 3: the corresponding data that stapling machine and NC lathe receive the said goods carries out production, after production success, sends to product in automatic measurement system;
Step 4: automatic measurement system contrasts the parameter that receives product and standardized product, determines that whether the product receiving is qualified, and sends test result message to production of intelligent management system;
Step 5: production management device receives the test result message that automatic measurement system sends, and according to the content of its message, counter of notifications is counted;
Step 6: production of intelligent management system has been produced after a collection of product, sends to central production control unit and produces success message, and central production control unit, according to producing success message, sends bale packing instruction to bale packing management devices;
Step 7: bale packing management devices has received the bale packing instruction that central production control unit sends, and according to bale packing instruction, to label machine, send print command respectively, thereby abstract factory printer prints label to product, and send to electronic scales the instruction of weighing, thereby control electronic scales, product is weighed;
Step 8: electronic scales has received the instruction of weighing that bale packing management devices sends, and the product of having produced is weighed;
Step 9: label machine has received the print command that bale packing management devices sends, the interface by corresponding data by barcode scanning gun is sent to label machine, completes the packing box automatic printing label to product;
Step 10: whenever what a product of electronic scale weighing with after to the printed label of the packing box of product, counter just counting once, is added up the packing that bale packing is good.
The invention has the beneficial effects as follows: production management system of the present invention can realize full-automatic production management, and in process of production, it is qualified can counting which product, which product is underproof, can adjust in time the production schedule like this, in addition, in the solution of the present invention, to the bale packing of product, be also to have realized automatic processing, improved the efficiency of bale packing process and saved the time, and having improved accuracy.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of the structure of a kind of production management system of the present invention.
Embodiment
Below in conjunction with drawings and Examples, the invention will be further described, is to be noted that described embodiment is only intended to be convenient to the understanding of the present invention, and it is not played to any restriction effect.
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation.
As shown in Figure 1, the invention provides a kind of production management system and comprised central production control unit 6, production of intelligent management system 7,9 four parts of automatic measurement system 8 and bale packing management system.Wherein, central production control unit communicates by WLAN (wireless local area network) and production of intelligent management system and bale packing management system, and controlled the workflow of production of intelligent management system and bale packing management system, production of intelligent management system, for receiving the order of central production control unit, the product of managing production in process, and the product that success is produced sends to automatic measurement system, automatic measurement system, for testing the product of successfully producing, whether there is defect, if the defect of existence, need to identify the type of this defect, and make a check mark on faulty goods, so that in production run, which product managerial personnel identify easily and have defect, and to production of intelligent management system, to send this product be specification product or faulty goods, production of intelligent management system has just been carried out the statistics of specification product and faulty goods like this.The order that bale packing management system sends for receiving central production control unit, carries out bale packing to product, and the processing such as label.
Concrete, production of intelligent management system, comprising: production management device 1, stapling machine 2, digital control (Numerical Control, NC) lathe 3, counter 4 and communication module 5.Wherein, production management device is by communication module and stapling machine, NC lathe, and the communication between counter, the communication module here can be the communication module of cable network, can be also the communication module of wireless network.NC lathe has two, is respectively left NC lathe and right NC lathe.Production management device is for having received the production schedule of central production control unit input, according to the production schedule, control respectively stapling machine, left NC lathe and right NC lathe and carry out production processing, stapling machine and NC lathe send to automatic measurement system by the product after processing successfully, automatic measurement system is tested the product after processing successfully, determine that this product is specification product and faulty goods, and test result (, specification product, or faulty goods) send to production of intelligent management system, then by counter, just counted once.Specification product and faulty goods are to need separately to add up, and so just can recognize at any time in current production run the quantity of specification product and the quantity of faulty goods.
In addition, bale packing management system, comprising: bale packing management devices 10, label machine 11, electronic scales 12, counter 13 and communication module 5.Wherein, bale packing management devices is by communication module and label machine, electronic scales, the communication between counter.Bale packing management devices is for having received the bale packing instruction of central production control unit, and according to bale packing instruction, to label machine, send print command respectively, thereby abstract factory printer prints label to product, and send to electronic scales the instruction of weighing, thereby control electronic scales, product is weighed.The print command that label machine sends for receiving bale packing management devices, for the packing box of product prints label.The instruction of weighing that electronic scales sends for receiving bale packing management devices, for product is weighed.Whenever what a product of electronic scale weighing with after to the printed label of the packing box of product, counter just counting once, carries out the packing statistics that bale packing is good.
A kind of method that the invention provides production management, comprising:
Step 1: the production schedule of the receiving management personnel of control center input, and the production schedule is sent to production of intelligent management system.The production schedule can comprise a plurality of stages, and such as the production schedule, first stage is produced 4 door heads, and second stage is produced 4 door-plates, and three phases punches to the position of each door-plate door lock etc.
Step 2: production of intelligent management system has received the production schedule of the input of control center, according to the production schedule, the corresponding data of the product that needs are produced is sent to stapling machine and NC lathe by the interface (RS-232) of barcode scanning gun.
Step 3: when stapling machine and NC lathe receive the corresponding data of the said goods like this, just can normally produce automatically, after production success, product be sent in automatic measurement system.
Step 4: automatic measurement system contrasts the parameter that receives product and standardized product, determine that whether the product receiving is qualified, and sending test result message to production of intelligent management system, the product that the test result message has here comprised this test is qualified, or defective.
Step 5: production management device receives the test result message that automatic measurement system sends, according to its message content, counter of notifications is counted, for example, if content is that product is qualified in message, just once qualified to this product counting, if content is that product is defective in message, just once defective to this product counting, counter just can count on the quantity that stapling machine and NC lathe have been produced product like this, when first stage that the quantity of the product of having produced of counters count arrives the production schedule is during specified quantity, production management system automatically switches to next stage planned production, and the data of next stage plan are sent to stapling machine and NC lathe, the production of carrying out corresponding plan to control it.
Step 6: production of intelligent management system has been produced after a collection of product, sends to central production control unit and produces success message, and central production control unit, according to producing success message, sends bale packing instruction to bale packing management devices.
Step 7: bale packing management devices has received the bale packing instruction that central production control unit sends, and according to bale packing instruction, to label machine, send print command respectively, thereby abstract factory printer prints label to product, and send to electronic scales the instruction of weighing, thereby control electronic scales, product is weighed.
Step 8: electronic scales has received the instruction of weighing that bale packing management devices sends, and the product of having produced is weighed.
Step 9: label machine has received the print command that bale packing management devices sends, by corresponding data (bar code content), the interface (RS-232) by barcode scanning gun is sent to label machine automatically, completes the packing box automatic printing label to product.
Step 10: whenever what a product of electronic scale weighing with after to the printed label of the packing box of product, counter just counting once, is added up the packing that bale packing is good.
In above-mentioned production management, if having defective products to produce or when the production schedule is inadequate, the quantity of production can be appended in central production control unit, now needs Password Operations.When if the production schedule is changed, managerial personnel import to central production control unit by the production schedule, by central production control unit, carry out production schedule analysis, and the production schedule after analyzing is sent to production of intelligent management system, by production of intelligent management system, according to the new production schedule, carry out Manufacturing Automated process.
The pattern of production management system comprises: 2 kinds of patterns, automatic mode and manual modes.Under automatic mode, produce series production according to schedule, planned production is complete carries out lower plan automatically.Under manual mode, after the planned production that clicks is complete, need manually to select follow-up operation just can proceed to produce.
Production management system of the present invention can realize full-automatic production management, and in process of production, it is qualified can counting which product, which product is underproof, can adjust in time the production schedule like this, in addition, in the solution of the present invention, to the bale packing of product, be also to have realized automatic processing, improved the efficiency of bale packing process and saved the time, and having improved accuracy.
Describing is above only a specific embodiment of the present invention, and obviously anyone modification of doing of this area or local replacement under technical scheme of the present invention instructs, all belong to the scope that the claims in the present invention book limits.
Claims (4)
1. a production management system, it is characterized in that, comprise: central production control unit, production of intelligent management system, automatic measurement system and bale packing management system, wherein, central production control unit communicates by WLAN (wireless local area network) and production of intelligent management system and bale packing management system, and has controlled the workflow of production of intelligent management system and bale packing management system; Described production of intelligent management system, for receiving the order of central production control unit, the product of managing production in process, and the product that success is produced sends to automatic measurement system; Whether described automatic measurement system, there is defect for testing the product of successfully producing, if the defect of existence need to be identified the type of this defect, and make a check mark on faulty goods; The order that bale packing management system sends for receiving central production control unit, carries out bale packing and labels product.
2. production management system as claimed in claim 1, it is characterized in that, described production of intelligent management system, comprise: production management device, stapling machine, numerically-controlled machine tool, counter and communication module, wherein, production management device is by communication module and stapling machine, the communication between numerically-controlled machine tool and counter; Described production management device, for having received the production schedule of central production control unit input, according to the production schedule, control respectively stapling machine and numerically-controlled machine tool and carry out production processing, described stapling machine, for according to the production schedule, carry out production processing, and the product after processing is successfully sent to automatic measurement system; Described numerically-controlled machine tool, for according to the production schedule, carries out production processing, and the product after processing is successfully sent to automatic measurement system; Described counter, for when described automatic measurement system return measurement result, according to measurement result, carries out counting statistics.
3. production management system as claimed in claim 1, is characterized in that, described bale packing management system comprises: bale packing management devices, label machine, electronic scales, counter and communication module, wherein, bale packing management devices is by communication module and label machine, the communication between electronic scales and counter; Described bale packing management devices is for having received the bale packing instruction that production management system sends, and according to bale packing instruction, to label machine, send print command respectively, thereby abstract factory printer prints label to product, and send to electronic scales the instruction of weighing, thereby control electronic scales, product is weighed; The print command that described label machine sends for receiving bale packing management devices, for the packing box of product prints label; The instruction of weighing that described electronic scales sends for receiving bale packing management devices, for product is weighed; Described counter, for when what a product of electronic scale weighing with after to the printed label of the packing box of product, is counted once.
4. a method for production management, is characterized in that, comprising:
Step 1: the production schedule of the receiving management personnel of control center input, and the production schedule is sent to production of intelligent management system;
Step 2: production of intelligent management system has received the production schedule of the input of control center, according to the production schedule, the corresponding data of the product that needs are produced is sent to stapling machine and NC lathe by the interface of barcode scanning gun;
Step 3: the corresponding data that stapling machine and NC lathe receive the said goods carries out production, after production success, sends to product in automatic measurement system;
Step 4: automatic measurement system contrasts the parameter that receives product and standardized product, determines that whether the product receiving is qualified, and sends test result message to production of intelligent management system;
Step 5: production management device receives the test result message that automatic measurement system sends, and according to the content of its message, counter of notifications is counted;
Step 6: production of intelligent management system has been produced after a collection of product, sends to central production control unit and produces success message, and central production control unit, according to producing success message, sends bale packing instruction to bale packing management devices;
Step 7: bale packing management devices has received the bale packing instruction that central production control unit sends, and according to bale packing instruction, to label machine, send print command respectively, thereby abstract factory printer prints label to product, and send to electronic scales the instruction of weighing, thereby control electronic scales, product is weighed;
Step 8: electronic scales has received the instruction of weighing that bale packing management devices sends, and the product of having produced is weighed;
Step 9: label machine has received the print command that bale packing management devices sends, the interface by corresponding data by barcode scanning gun is sent to label machine, completes the packing box automatic printing label to product;
Step 10: whenever what a product of electronic scale weighing with after to the printed label of the packing box of product, counter just counting once, is added up the packing that bale packing is good.
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| CN201310675428.1A CN103676872B (en) | 2013-12-11 | 2013-12-11 | A kind of method and system of production management |
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| CN201310675428.1A CN103676872B (en) | 2013-12-11 | 2013-12-11 | A kind of method and system of production management |
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Cited By (3)
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| CN107577975A (en) * | 2017-09-12 | 2018-01-12 | 昆山思柯马自动化设备有限公司 | The Intelligent printing method of automatic identification bar code and item number batch |
| CN107942986A (en) * | 2017-12-21 | 2018-04-20 | 东莞科耀机电设备有限公司 | A kind of production monitoring method |
| CN108382873A (en) * | 2018-02-26 | 2018-08-10 | 攀枝花博特建材有限公司 | Marble building materials warehousing system |
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| CN103676872B (en) | 2016-08-17 |
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