CN105652847A - Control system for automatically counting quantity and production data of zipper packages - Google Patents
Control system for automatically counting quantity and production data of zipper packages Download PDFInfo
- Publication number
- CN105652847A CN105652847A CN201610197610.4A CN201610197610A CN105652847A CN 105652847 A CN105652847 A CN 105652847A CN 201610197610 A CN201610197610 A CN 201610197610A CN 105652847 A CN105652847 A CN 105652847A
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- slide fastener
- control system
- counting
- slave computer
- data
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- 238000004519 manufacturing process Methods 0.000 title abstract description 7
- 238000004806 packaging method and process Methods 0.000 claims description 36
- 230000002950 deficient Effects 0.000 abstract description 8
- 239000004973 liquid crystal related substance Substances 0.000 abstract description 4
- 230000005540 biological transmission Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 5
- 238000004891 communication Methods 0.000 description 4
- 238000007689 inspection Methods 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- 230000007547 defect Effects 0.000 description 3
- 238000003825 pressing Methods 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4183—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/34—Director, elements to supervisory
- G05B2219/34059—Preset counter
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
Abstract
The invention discloses a control system for automatically counting quantity and production data of zipper packages. The control system comprises several lower computers as a data acquisition and transmission layer, an upper computer as a data display and control layer, and a PC as an information management layer. Each lower computer is connected with the upper computer, and the upper computer is connected with the PC. Each lower computer comprises a photoelectric counting sensor, an IC card reader, a barcode scanner, a liquid-crystal display screen, an input device, a controller, and an output device, wherein the controller is connected with the photoelectric counting sensor, the IC card reader, the barcode scanner, the liquid-crystal display screen, the input device, and the output device respectively. The control system can automatically count each qualified product package and various defective products when operators check zipper quality, and the upper computer can count completed count of each order through the computer network and production of each operator in favor of salary payment, thus, the target requirements of fine management are met.
Description
Technical field
The present invention relates to slide fastener test package operation and production leadtime analysis technical field, particularly the control system of a kind of programming count slide fastener packaging counting and yield data.
Background technology
In the production process of current slide fastener, most operations have been completed automatization, but last procedure is quality inspection one by one, and the bar number that certified products needs by client is packaged into parcel; The method of existing inspection is completely that there are the following problems by artificial counting: 1) often forms guest because packaging quantity is inaccurate and complains; 2) whether the quantity of each order is due to artificial counting, be difficult to accurately and timely add up complete; 3) wanting the yield of each operator of accurate statistics, workload is very big; 4) defective products cannot statistical magnitude and defect cause classification.
Summary of the invention
It is an object of the invention to provide the control system of a kind of programming count slide fastener packaging counting and yield data, this system is possible not only to when operator carries out slide fastener quality inspection, automatically carry out the counting of each certified products packaging and the counting of number of drawbacks product, and upper function adds up, by computer network, the quantity situation that each order completes and the yield adding up each operator is easy to provide emolument.
The technical solution realizing the object of the invention is:
A kind of control system of programming count slide fastener packaging counting and yield data, it is characterized in that, including several slave computers as data acquisition and transport layer, show as data and key-course host computer and as the PC of information management layer, each slave computer is connected with host computer respectively, and host computer is connected with PC; Described each slave computer includes photoelectric counting sensor, IC-card card reader, bar code scan rifle, LCDs, input equipment, controller and outut device; Controller is connected with photoelectric counting sensor, IC-card card reader, bar code scan rifle, LCDs, input equipment, outut device respectively; Described host computer includes LCDs, keyboard, network interface transducer and main frame, and main frame is connected with LCDs, keyboard, network interface transducer respectively.
Preferably, described each slave computer is respectively arranged on the slide fastener check-out console of each correspondence, and each slide fastener check-out console is provided with several dog-houses, and one end of each dog-house is provided with photoelectric counting sensor.
Preferably, the lower section of described each dog-house is provided with door, and door is provided with the outut device of slave computer.
Preferably, in several dog-houses described, the lower section of one of them dog-house is provided with door, and door is provided with the outut device of slave computer.
Preferably, the outut device of described slave computer is electric magnet, electromagnetic valve, motor or pneumatic means.
Preferably, described each slide fastener check-out console is provided with the input equipment of slave computer.
Preferably, the input equipment of described slave computer is key board or touch screen.
Preferably, described each slave computer is communicatively coupled respectively through cable network or wireless network and host computer.
Preferably, described host computer is connected with PC by RS485 or IP network.
The present invention compared with prior art, its remarkable advantage:
(1), when the control system of programming count slide fastener of the present invention packaging counting and yield data makes operator carry out slide fastener quality inspection by photoelectric counting sensor, the counting of each certified products packaging and the counting of number of drawbacks product are automatically carried out.
(2) the control system of programming count slide fastener of the present invention packaging counting and yield data is completed by photoelectric counting sensor and each order of bar code scan rifle programming count quantity and process situation, reach the target call of fine-grained management.
(3) the control system of programming count slide fastener of the present invention packaging counting and yield data is easy to provide emolument by the yield of photoelectric counting sensor and each operator of IC-card card reader programming count, it is achieved the management of automatization.
Below in conjunction with accompanying drawing, the present invention is described in further detail.
Accompanying drawing explanation
Fig. 1 is the structural representation of the control system of programming count slide fastener of the present invention packaging counting and yield data.
Fig. 2 is the structural representation of the control system slave computer of programming count slide fastener of the present invention packaging counting and yield data.
Fig. 3 is the structural representation of the control system host computer of programming count slide fastener of the present invention packaging counting and yield data.
Fig. 4 is programming count slide fastener of the present invention packaging counting and the structural representation of slide fastener check-out console in the control system of yield data.
Fig. 5 is the flow chart of the control system slave computer of programming count slide fastener of the present invention packaging counting and yield data.
Detailed description of the invention
Embodiment 1: as shown in Figure 1, a kind of control system of programming count slide fastener packaging counting and yield data, including several slave computers as data acquisition and transport layer, show as data and key-course host computer and as the PC of information management layer, each slave computer is communicatively coupled respectively through fieldbus and host computer, and host computer is connected with PC by RS485; Each slave computer of described data acquisition and transport layer can gather the data of each workbench: the job number of operator on duty, order number, and each packaging counting and defective products count; The data that each slave computer collects are transferred to data through communication and show the host computer with key-course; The data that described data show and the host computer of key-course mainly completes the setting of parameter, liquid crystal display screen shows and all slave computers are sent are made into the form of needs according to time order and function der group, it is stored in main frame, and transfers data on the PC of information management layer by communicating;The data received are stored, manage, show by the PC of described information management layer, add up the quantity of each order and the yield of each operator, and angularly add up yield from operator's job number, order number, kind number, date of manufacture, to realize precise information that each yield completes and the accuracy that emolument is provided.
As in figure 2 it is shown, described each slave computer includes photoelectric counting sensor, IC-card card reader, bar code scan rifle, LCDs, input equipment 3, controller and outut device 4; Controller is connected with photoelectric counting sensor, IC-card card reader, bar code scan rifle, LCDs, input equipment 3, outut device 4 respectively; Described each slave computer is respectively arranged on the slide fastener check-out console 1 of each correspondence, and each slide fastener check-out console 1 is provided with four each and every one dog-houses 2, and one end of each dog-house 2 is provided with photoelectric counting sensor; In described four dog-houses 2, the lower section of one of them dog-house 2 is provided with door, and door is provided with the outut device 4 of slave computer; Described each slide fastener check-out console 1 is provided with the input equipment 3 of slave computer; As shown in Figure 4, slide fastener check-out console 1 has tetra-dog-houses 2 of four rectangular A, B, C, D, and one end of each dog-house 2 is provided with photoelectric counting sensor, for the zipper product of process is counted, places and collect product container below opening; Tri-dog-houses of A, B, C 2 are for counting the defective products of three kinds of different defects, and D dog-house 2 is for the counting to certified products; IC-card card reader acquisition operations employee number, scanner is used for the bar code scanning order to identify order number and kind number, input equipment 3 for arranging totalizing and terminating this work of packaging, LCDs for showing current operator's job number, order number, kind number, number should be packed at present, the information such as the number that counts; Wherein, the input equipment 3 of described slave computer is key board or touch screen, and the outut device 4 of slave computer is electric magnet, electromagnetic valve, motor or pneumatic means;
As it is shown on figure 3, described host computer includes LCDs, keyboard, network interface transducer and main frame, main frame is connected with LCDs, keyboard, network interface transducer respectively; Host computer mainly completes the reception of the gathered data of each slave computer, storage, display, realize parameter by keyboard operation to arrange, by LCDs, the real-time of each sensor status information being shown, host computer also adopts RS485 communication the data collected to be sent on the PC of information management layer.
The operation principle of the control system of programming count slide fastener of the present invention packaging counting and yield data:
As shown in Figure 5, when operator's opening power, slave computer is started working, wait that operator swipes the card signal, after slave computer controller receives the signal of swiping the card of IC-card card reader, wait bar code scan rifle scan stripes barcode signal, slave computer controller is after receiving bar code scan rifle signal, start the counting to each mouthful, when the counting of certified products reaches single number of package of requirement, slave computer sends data to host computer, and slave computer controller is signaled to outut device and drives the cut out of D dog-house door simultaneously, in order to avoid operator's maloperation; After operator completes a packaging, by pressing outut device, then start next packaging; When this operator comes off duty, the enumeration data of all defective products of this order of classes or grades at school is uploaded to host computer; Host computer mainly completes the reception of the gathered data of each slave computer, storage, display, realize parameter by keyboard operation to arrange, by LCDs, the real-time of each sensor status information being shown, the data collected also are sent on the PC of information management layer by host computer.
Embodiment 2: as shown in Figure 1, a kind of control system of programming count slide fastener packaging counting and yield data, including several slave computers as data acquisition and transport layer, show as data and key-course host computer and as the PC of information management layer, each slave computer is communicatively coupled respectively through wireless network and host computer, and host computer is connected with PC by IP network; Each slave computer of described data acquisition and transport layer can gather the data of each workbench: the job number of operator on duty, order number, and each packaging counting and defective products count; The data that each slave computer collects are transferred to data through communication and show the host computer with key-course; The data that described data show and the host computer of key-course mainly completes the setting of parameter, liquid crystal display screen shows and all slave computers are sent are made into the form of needs according to time order and function der group, it is stored in main frame, and transfers data on the PC of information management layer by communicating; The data received are stored, manage, show by the PC of described information management layer, add up the quantity of each order and the yield of each operator, and angularly add up yield from operator's job number, order number, kind number, date of manufacture, to realize precise information that each yield completes and the accuracy that emolument is provided.
As in figure 2 it is shown, described each slave computer includes photoelectric counting sensor, IC-card card reader, bar code scan rifle, LCDs, input equipment 3, controller and outut device 4; Controller is connected with photoelectric counting sensor, IC-card card reader, bar code scan rifle, LCDs, input equipment 3, outut device 4 respectively; Described each slave computer is respectively arranged on the slide fastener check-out console 1 of each correspondence, and each slide fastener check-out console 1 is provided with four each and every one dog-houses 2, and one end of each dog-house 2 is provided with photoelectric counting sensor; The lower section of described each dog-house 2 is provided with door, and door is provided with the outut device 4 of slave computer; Described each slide fastener check-out console 1 is provided with the input equipment 3 of slave computer; As shown in Figure 4, slide fastener check-out console 1 has tetra-dog-houses 2 of four rectangular A, B, C, D, and one end of each dog-house 2 is provided with photoelectric counting sensor, for the zipper product of process is counted, places and collect product container below opening; Tri-dog-houses of A, B, C 2 are for counting the defective products of three kinds of different defects, and D dog-house 2 is for the counting to certified products; IC-card card reader acquisition operations employee number, scanner is used for the bar code scanning order to identify order number and kind number, input equipment 3 for arranging totalizing and terminating this work of packaging, LCDs for showing current operator's job number, order number, kind number, number should be packed at present, the information such as the number that counts; Wherein, the input equipment 3 of described slave computer is key board or touch screen, and the outut device 4 of slave computer is electric magnet, electromagnetic valve, motor or pneumatic means;
As it is shown on figure 3, described host computer includes LCDs, keyboard, network interface transducer and main frame, main frame is connected with LCDs, keyboard, network interface transducer respectively; Host computer mainly completes the reception of the gathered data of each slave computer, storage, display, realize parameter by keyboard operation to arrange, by LCDs, the real-time of each sensor status information being shown, host computer also adopts IP network communication the data collected to be sent on the PC of information management layer.
The operation principle of the control system of programming count slide fastener of the present invention packaging counting and yield data:
As shown in Figure 5, when operator's opening power, slave computer is started working, wait that operator swipes the card signal, after slave computer controller receives the signal of swiping the card of IC-card card reader, wait bar code scan rifle scan stripes barcode signal, slave computer controller is after receiving bar code scan rifle signal, start the counting to each mouthful, when the counting of certified products reaches single number of package of requirement, slave computer sends data to host computer, and slave computer controller is signaled to outut device and drives the cut out of D dog-house door simultaneously, in order to avoid operator's maloperation; After operator completes a packaging, by pressing outut device, then start next packaging; When this operator comes off duty, the enumeration data of all defective products of this order of classes or grades at school is uploaded to host computer; Host computer mainly completes the reception of the gathered data of each slave computer, storage, display, realize parameter by keyboard operation to arrange, by LCDs, the real-time of each sensor status information being shown, the data collected also are sent on the PC of information management layer by host computer.
Claims (9)
1. the control system of a programming count slide fastener packaging counting and yield data, it is characterized in that, including several slave computers as data acquisition and transport layer, show as data and key-course host computer and as the PC of information management layer, each slave computer is connected with host computer respectively, and host computer is connected with PC; Described each slave computer includes photoelectric counting sensor, IC-card card reader, bar code scan rifle, LCDs, input equipment (3), controller and outut device (4); Controller is connected with photoelectric counting sensor, IC-card card reader, bar code scan rifle, LCDs, input equipment (3), outut device (4) respectively; Described host computer includes LCDs, keyboard, network interface transducer and main frame, and main frame is connected with LCDs, keyboard, network interface transducer respectively.
2. the control system of programming count slide fastener according to claim 1 packaging counting and yield data, it is characterized in that, described each slave computer is respectively arranged on the slide fastener check-out console (1) of each correspondence, being provided with several dog-houses (2) on each slide fastener check-out console (1), one end of each dog-house (2) is provided with photoelectric counting sensor.
3. the control system of programming count slide fastener according to claim 2 packaging counting and yield data, it is characterised in that the lower section of described each dog-house (2) is provided with door, and door is provided with the outut device (4) of slave computer.
4. the control system of programming count slide fastener according to claim 2 packaging counting and yield data, it is characterized in that, in described several dog-houses (2), the lower section of one of them dog-house (2) is provided with door, and door is provided with the outut device (4) of slave computer.
5. programming count slide fastener packaging counting according to claim 3 or 4 and the control system of yield data, it is characterised in that the outut device (4) of described slave computer is electric magnet, electromagnetic valve, motor or pneumatic means.
6. the control system of programming count slide fastener according to claim 2 packaging counting and yield data, it is characterised in that be provided with the input equipment (3) of slave computer on described each slide fastener check-out console (1).
7. the control system of programming count slide fastener according to claim 6 packaging counting and yield data, it is characterised in that the input equipment (3) of described slave computer is key board or touch screen.
8. programming count slide fastener according to claim 1 packaging counting and the control system of yield data, it is characterised in that described each slave computer is communicatively coupled respectively through cable network or wireless network and host computer.
9. the control system of programming count slide fastener according to claim 1 packaging counting and yield data, it is characterised in that described host computer is connected with PC by RS485 or IP network.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610197610.4A CN105652847A (en) | 2016-03-31 | 2016-03-31 | Control system for automatically counting quantity and production data of zipper packages |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610197610.4A CN105652847A (en) | 2016-03-31 | 2016-03-31 | Control system for automatically counting quantity and production data of zipper packages |
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| CN105652847A true CN105652847A (en) | 2016-06-08 |
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| CN201610197610.4A Pending CN105652847A (en) | 2016-03-31 | 2016-03-31 | Control system for automatically counting quantity and production data of zipper packages |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107972525A (en) * | 2017-12-29 | 2018-05-01 | 数源科技股份有限公司 | A kind of rush-harvesting and rush-planting charging pile control system |
| CN109911350A (en) * | 2019-01-25 | 2019-06-21 | 红云红河烟草(集团)有限责任公司 | A kind of collecting method and system of cigarette output |
| CN113017252A (en) * | 2021-02-03 | 2021-06-25 | 浙江富安莱科技有限公司 | Packing transportation table |
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Application publication date: 20160608 |
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