CN103676872B - A kind of method and system of production management - Google Patents
A kind of method and system of production management Download PDFInfo
- Publication number
- CN103676872B CN103676872B CN201310675428.1A CN201310675428A CN103676872B CN 103676872 B CN103676872 B CN 103676872B CN 201310675428 A CN201310675428 A CN 201310675428A CN 103676872 B CN103676872 B CN 103676872B
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- production
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- management system
- bale packing
- label
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 167
- 238000000034 method Methods 0.000 title claims description 14
- 238000012856 packing Methods 0.000 claims abstract description 74
- 238000005259 measurement Methods 0.000 claims abstract description 31
- 230000007547 defect Effects 0.000 claims abstract description 14
- 238000004891 communication Methods 0.000 claims description 19
- 238000005520 cutting process Methods 0.000 claims description 19
- 238000005303 weighing Methods 0.000 claims description 18
- 238000007639 printing Methods 0.000 claims description 13
- 238000012545 processing Methods 0.000 claims description 11
- 238000012360 testing method Methods 0.000 claims description 10
- 238000004806 packaging method and process Methods 0.000 claims description 5
- 239000000047 product Substances 0.000 claims 23
- 239000006227 byproduct Substances 0.000 claims 1
- 238000007726 management method Methods 0.000 abstract description 72
- 238000012544 monitoring process Methods 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 5
- 230000002950 deficient Effects 0.000 description 4
- 238000004458 analytical method Methods 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000032696 parturition Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- General Factory Administration (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
The invention provides a kind of production management method and system, including: central production control unit, production of intelligent management system, automatic measurement system and bale packing management system, wherein, central production control unit is communicated with production of intelligent management system and bale packing management system by WLAN, and controls production of intelligent management system and the workflow of bale packing management system；Described production of intelligent management system, for receiving the order of central production control unit, the product in management production process, and the product that success produces is sent to automatic measurement system；Described automatic measurement system, for being successfully tested the product whether existing defects of production, if there is defect, needs to identify the type of this defect, and makes a check mark on faulty goods；Product, for receiving the order that central production control unit sends, is packed and labels by bale packing management system.It is capable of the production management of full-automation.
Description
Technical field
The invention belongs to computer realm, particularly to the method and system of a kind of production management.
Background technology
At present, in prior art, enterprise, in carrying out production process, is typically all according to schedule
Produce, but in production process, need enterprise staff moment monitoring industrial processes, and right
Produce according to the plan formulated in advance, due to manual monitoring, production process monitoring can be caused
Inaccurate, thus can not produce according to schedule, it addition, production monitoring needs professional
Monitoring, this gives the difficulty brought of monitoring of production process.
Summary of the invention
Based on above-mentioned technical problem present in prior art.It is an object of the invention to propose one
Plant the method and system of production management, it is possible to realize full-automatic production management.
The invention provides a kind of production management system, including: central production control unit, produce intelligence
Can manage system, automatic measurement system and bale packing management system, wherein, central production control unit leads to
Cross Transmission Control Protocol to communicate with production of intelligent management system and bale packing management system, and control
Production of intelligent management system and the workflow of bale packing management system；Described production of intelligent manages
System, for receiving the order of central production control unit, the product in management production process, and will
The product that success produces is sent to automatic measurement system；Described automatic measurement system, is used for testing
The product that success produces whether existing defects, if there is defect, needs to identify the class of this defect
Type, and make a check mark on faulty goods；Bale packing management system is used for receiving in production control
The order that the heart sends, packs product and labels.
Further, production of intelligent management system, including: production management's device, cutting machine,
Numerically-controlled machine tool, enumerator and communication module, wherein, production management's device is by communication mould
Communication between block and cutting machine, numerically-controlled machine tool and enumerator；Described production management fills
Put, for have received the production schedule of central production control unit input, according to the production schedule, respectively
Control cutting machine and numerically-controlled machine tool carries out production processing, described cutting machine, be used for pressing
According to the production schedule, perform production processing, and the product after processing successfully is sent to automatically
Measurement system；Described numerically-controlled machine tool, for according to the production schedule, performs production and adds
Work, and the product after processing successfully is sent to automatic measurement system；Described enumerator, is used for
When described automatic measurement system return measurement result, according to measurement result, carry out counting statistics.
Further, bale packing management system includes: bale packing managing device, label machine, electricity
Sub-scale, enumerator and communication module, wherein, bale packing managing device is by communication module and label
Communication between printer, electronic scale and enumerator；Described bale packing managing device is used for receiving
The bale packing instruction that production management system sends, and according to bale packing instruction, respectively to label printing
Machine sends print command, thus product is carried out printing label, Yi Jixiang by abstract factory printer
Electronic scale sends instruction of weighing, thus controls electronic scale and weigh product；Described label is beaten
Print machine is for receiving the print command that bale packing managing device sends, and the packing box for product carries out beating
Marking label；Described electronic scale is for receiving the instruction of weighing that bale packing managing device sends, for product
Weigh；Described enumerator is for when what a product of electronic scale weighing and the packaging to product
After the printed label of box, counting is once.
The present invention also provides for a kind of method of production management, including:
Step 1: control centre receives the production schedule of management personnel's input, and by the production schedule
It is sent to production of intelligent management system；
Step 2: production of intelligent management system have received the production schedule of the input of control centre,
According to the production schedule, it would be desirable to the corresponding data of the product of production is sent into by the interface of barcode scanning gun
To cutting machine and NC lathe；
Step 3: cutting machine and NC lathe receive the corresponding data of the said goods and carry out product
Produce, after production success, product is sent in automatic measurement system；
Step 4: the parameter receiving product and standardized product is contrasted by automatic measurement system,
Determine that the product received is the most qualified, and disappear to production of intelligent management system transmission test result
Breath；
Step 5: production management's device receives the test result message that automatic measurement system sends,
According to the content of its message, counter of notifications counts；
Step 6: after production of intelligent management system has produced a collection of product, to central production control unit
Sending and produce success message, central production control unit is according to producing success message, to bale packing management dress
Put transmission bale packing instruction；
Step 7: bale packing managing device have received the bale packing instruction that central production control unit sends, and
According to bale packing instruction, send print command to label machine respectively, thus abstract factory prints
Machine carries out printing label to product, and sends, to electronic scale, instruction of weighing, thus controls electronics
Product is weighed by scale；
Step 8: electronic scale have received the instruction of weighing that bale packing managing device sends, to having given birth to
The product produced is weighed；
Step 9: label machine have received the print command that bale packing managing device sends, by phase
The data answered are sent to label machine by the interface of barcode scanning gun, complete the packing box to product
Automatic printing label；
Step 10: whenever what a product of electronic scale weighing and printed to the packing box of product
After label, the packaging packed once, is added up by enumerator just counting.
The invention has the beneficial effects as follows: the production management system of the present invention is capable of full-automation
Production management, and in process of production, it is possible to it is qualified for counting which product, which
A little products are underproof, so can adjust the production schedule in time, it addition, the side of the present invention
In case, the bale packing to product is also to achieve to automatically process, improve bale packing process efficiency and
Save the time, and improve accuracy.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of the structure of a kind of production management system of the present invention.
Detailed description of the invention
The invention will be further described with embodiment below in conjunction with the accompanying drawings, it is noted that institute
The embodiment described is intended merely to facilitate the understanding of the present invention, and it does not rise any restriction and makees
With.
The present invention is further detailed explanation with detailed description of the invention below in conjunction with the accompanying drawings.
Include in production control as it is shown in figure 1, the invention provides a kind of production management system
The heart 6, production of intelligent management system 7, automatic measurement system 8 and bale packing management system 9 four
Part.Wherein, central production control unit is by WLAN and production of intelligent management system and bundle
Assure reason system to communicate, and control production of intelligent management system and pack management system
Workflow, production of intelligent management system, for receiving the order of central production control unit, management
Product in production process, and the product that success produces is sent to automatic measurement system, automatically
Measurement system, for being successfully tested the product whether existing defects of production, if there is defect,
Need to identify the type of this defect, and make a check mark on faulty goods, so that producing
In journey, which product existing defects management personnel identify easily, and to producing intelligence
It is qualified products or faulty goods that the system that can manage sends this product, and such production of intelligent manages
System just carries out the statistics of qualified products and faulty goods.Bale packing management system is used for receiving life
Produce control centre send order, product is packed, label wait process.
Concrete, production of intelligent management system, including: production management's device 1, cutting machine 2,
Digital control (Numerical Control, NC) lathe 3, enumerator 4 and communication module 5.
Wherein, production management's device passes through communication module and cutting machine, and NC lathe, between enumerator
Communication, communication module here can be the communication module of cable network, it is also possible to be wireless
The communication module of network.NC lathe has two, the most left NC lathe and right NC lathe.
Production management's device is for have received the production schedule of central production control unit input, according to producing meter
Draw, control cutting machine, left NC lathe and right NC lathe respectively and carry out production processing,
Product after cutting machine and NC lathe will be processed successfully is sent to automatic measurement system, automatically surveys
Product after processing successfully is tested by amount system, determines that this product is qualified products and defect
Product, and test result (that is, be qualified products, or faulty goods) is sent to produce
Intelligent management system, then by enumerator just counting once.Qualified products and faulty goods are to need
Separately to add up, thus can will be understood that in current production process at any time, qualified product
The quantity of product and the quantity of faulty goods.
It addition, bale packing management system, including: bale packing managing device 10, label machine 11,
Electronic scale 12, enumerator 13 and communication module 5.Wherein, bale packing managing device is by communication
Module and label machine, electronic scale, the communication between enumerator.Bale packing managing device is used for
Have received the bale packing instruction of central production control unit, and according to bale packing instruction, respectively to label printing
Machine sends print command, thus product is carried out printing label, Yi Jixiang by abstract factory printer
Electronic scale sends instruction of weighing, thus controls electronic scale and weigh product.Label machine
For receiving the print command that bale packing managing device sends, the packing box for product carries out printing mark
Sign.Electronic scale, for receiving the instruction of weighing that bale packing managing device sends, is weighed for product.
After what a product of electronic scale weighing and the printed label of packing box to product, enumerator
Just counting is once, carries out the packaging statistics packed.
A kind of method that the invention provides production management, including:
Step 1: control centre receives the production schedule of management personnel's input, and by the production schedule
It is sent to production of intelligent management system.The production schedule can comprise multiple stage, such as: produces
Plan, first stage 4 door heads of production, second stage 4 door-plates of production, the 3rd
Stage carries out punching etc. to the position of each door-plate door lock.
Step 2: production of intelligent management system have received the production schedule of the input of control centre,
According to the production schedule, it would be desirable to the corresponding data of the product of the production interface by barcode scanning gun
(RS-232) cutting machine and NC lathe it are sent to.
Step 3: when so cutting machine and NC lathe receive the corresponding data of the said goods,
Just can produce the most automatically, after production success, be sent to product automatically survey
In amount system.
Step 4: the parameter receiving product and standardized product is contrasted by automatic measurement system,
Determine that the product received is the most qualified, and disappear to production of intelligent management system transmission test result
Breath, it is qualified that test result message here contains the product of this test, or defective.
Step 5: production management's device receives the test result message that automatic measurement system sends,
According to its message content, counter of notifications counts, such as, if content is to produce in message
Product are qualified, the most just the most qualified to this product counting, if content is that product is in message
Defective, the most just the most defective to this product counting, such enumerator just can be added up
The quantity of product has been produced, when having given birth to of counters count to cutting machine and NC lathe
When the quantity of the product produced arrives the first stage specified quantity of the production schedule, production management is
System automatically switches to next stage planned production, and is sent to cut by the data that next stage plans
Off line and NC lathe, to control its production planned accordingly.
Step 6: after production of intelligent management system has produced a collection of product, to central production control unit
Sending and produce success message, central production control unit is according to producing success message, to bale packing management dress
Put transmission bale packing instruction.
Step 7: bale packing managing device have received the bale packing instruction that central production control unit sends, and
According to bale packing instruction, send print command to label machine respectively, thus abstract factory prints
Machine carries out printing label to product, and sends, to electronic scale, instruction of weighing, thus controls electronics
Product is weighed by scale.
Step 8: electronic scale have received the instruction of weighing that bale packing managing device sends, to having given birth to
The product produced is weighed.
Step 9: label machine have received the print command that bale packing managing device sends, automatically
Corresponding data (bar code content) are sent to label by the interface (RS-232) of barcode scanning gun
Printer, completes the packing box automatic printing label to product.
Step 10: whenever what a product of electronic scale weighing and printed to the packing box of product
After label, the packaging packed once, is added up by enumerator just counting.
In above-mentioned production management, if having defective products generation or the production schedule inadequate, raw
Produce control centre and can add the quantity of production, now need Password Operations.If the production schedule
When being changed, the production schedule is imported to central production control unit by management personnel, by producing in control
The heart carries out production schedule analysis, and the production schedule after analyzing is sent to production of intelligent management system
System, by production of intelligent management system according to the new production schedule, performs Manufacturing Automated process.
The pattern of production management system includes: 2 kinds of patterns, automatic mode and manual mode.From
Under dynamic model formula, producing series production according to schedule, planned production is complete carries out lower bar meter automatically
Draw.Under manual mode, after the planned production that clicks is complete, need to manually select follow-up operation
Can proceed to produce.
The production management system of the present invention is capable of the production management of full-automation, and is giving birth to
During product, it is possible to it is qualified for counting which product, and which product is underproof, this
Sample can adjust the production schedule in time, it addition, in the solution of the present invention, to the bale packing of product also
It is to achieve to automatically process, improves the efficiency of bale packing process and saved the time, and improve
Accuracy.
Being described above is only the specific embodiment of the present invention, it is clear that the technical side of the present invention
Case instructs anyone amendment made of lower this area or local to replace, and belongs to right of the present invention
The scope that claim limits.
Claims (3)
1. a production management system, it is characterized in that, including: central production control unit, production of intelligent management system, automatic measurement system and bale packing management system, wherein, central production control unit is communicated with production of intelligent management system and bale packing management system by WLAN, and controls production of intelligent management system and the workflow of bale packing management system；Described production of intelligent management system, for receiving the order of central production control unit, the product in management production process, and the product that success produces is sent to automatic measurement system；Described automatic measurement system, for being successfully tested the product whether existing defects of production, if there is defect, needs to identify the type of this defect, and makes a check mark on faulty goods；Product, for receiving the order that central production control unit sends, is packed and labels by bale packing management system；Described production of intelligent management system, including: production management's device, cutting machine, numerically-controlled machine tool, enumerator and communication module, wherein, production management's device passes through communication module and cutting machine, and numerically-controlled machine tool and enumerator communicate；Described production management device, for have received the production schedule of central production control unit input, according to the production schedule, control cutting machine respectively and numerically-controlled machine tool carries out production processing, described cutting machine, for according to the production schedule, perform production processing, and the product after processing successfully is sent to automatic measurement system；Described numerically-controlled machine tool, for according to the production schedule, performs production processing, and the product after processing successfully is sent to automatic measurement system；Described enumerator, for when described automatic measurement system return measurement result, according to measurement result, carries out counting statistics.
2. production management system as claimed in claim 1, it is characterised in that described bale packing management system includes: bale packing managing device, label machine, electronic scale, enumerator and communication module, wherein, bale packing managing device is by communication module and label machine, and electronic scale and enumerator communicate；The bale packing instruction that described bale packing managing device sends for have received production management system, and according to bale packing instruction, print command is sent respectively to label machine, thus product is carried out printing label by abstract factory printer, and send, to electronic scale, instruction of weighing, thus control electronic scale and product is weighed；Described label machine is for receiving the print command that bale packing managing device sends, and the packing box for product carries out printing label；Described electronic scale, for receiving the instruction of weighing that bale packing managing device sends, is weighed for product；Described enumerator is for when, after what a product of electronic scale weighing and the printed label of packing box to product, counting is once.
3. the method for a production management, it is characterised in that including:
Step 1: control centre receives the production schedule of management personnel's input, and the production schedule is sent to production of intelligent management system；
Step 2: production of intelligent management system have received the production schedule of the input of control centre, according to the production schedule, it would be desirable to the corresponding data of the product of production is sent to cutting machine and NC lathe by the interface of barcode scanning gun；
Step 3: cutting machine and NC lathe receive the corresponding data of the said goods and carry out production, after production success, are sent in automatic measurement system by product；
Step 4: the parameter receiving product and standardized product is contrasted by automatic measurement system, determines that the product received is the most qualified, and sends test result message to production of intelligent management system；
Step 5: production management's device receives the test result message that automatic measurement system sends, and according to the content of its message, counter of notifications counts；
Step 6: after production of intelligent management system has produced a collection of product, sends to central production control unit and produces success message, and central production control unit, according to producing success message, sends bale packing instruction to bale packing managing device；
Step 7: bale packing managing device have received the bale packing instruction that central production control unit sends, and according to bale packing instruction, print command is sent respectively to label machine, thus product is carried out printing label by abstract factory printer, and send, to electronic scale, instruction of weighing, thus control electronic scale and product is weighed；
Step 8: electronic scale have received the instruction of weighing that bale packing managing device sends, and weighs the product produced；
Step 9: label machine have received the print command that bale packing managing device sends, and by the interface of barcode scanning gun, corresponding data is sent to label machine, completes the packing box automatic printing label to product；
Step 10: after what a product of electronic scale weighing and the printed label of packing box to product, the packaging packed once, is added up by enumerator just counting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310675428.1A CN103676872B (en) | 2013-12-11 | 2013-12-11 | A kind of method and system of production management |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310675428.1A CN103676872B (en) | 2013-12-11 | 2013-12-11 | A kind of method and system of production management |
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| Publication Number | Publication Date |
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| CN103676872A CN103676872A (en) | 2014-03-26 |
| CN103676872B true CN103676872B (en) | 2016-08-17 |
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| CN201310675428.1A Expired - Fee Related CN103676872B (en) | 2013-12-11 | 2013-12-11 | A kind of method and system of production management |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107577975A (en) * | 2017-09-12 | 2018-01-12 | 昆山思柯马自动化设备有限公司 | The Intelligent printing method of automatic identification bar code and item number batch |
| CN107942986A (en) * | 2017-12-21 | 2018-04-20 | 东莞科耀机电设备有限公司 | A kind of production monitoring method |
| CN108382873A (en) * | 2018-02-26 | 2018-08-10 | 攀枝花博特建材有限公司 | Marble building materials warehousing system |
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| US8856036B2 (en) * | 2005-06-09 | 2014-10-07 | Whirlpool Corporation | Method of providing product demonstrations |
| BRPI0800754A2 (en) * | 2008-03-25 | 2020-09-24 | Sicpa Holding S.A. | PRODUCTION CONTROL SYSTEM INTEGRATED BY IMAGE PROCESSING AND AUTOMATED CODING |
| CN101840223B (en) * | 2010-02-05 | 2012-06-13 | 配天(安徽)电子技术有限公司 | System and method for controlling production line |
| CN102262401A (en) * | 2010-05-31 | 2011-11-30 | 北京德尔福万源发动机管理系统有限公司 | Industrial production line monitoring system |
| CN102323781A (en) * | 2011-08-02 | 2012-01-18 | 常熟市京海机械制造有限公司 | System for controlling production line |
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