CN107903036A - 一种负离子抗霉瓷砖及其生产工艺 - Google Patents
一种负离子抗霉瓷砖及其生产工艺 Download PDFInfo
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Abstract
本发明涉及一种负离子抗霉瓷砖及其生产工艺,制作的负离子瓷砖不仅能够提升室内空气负离子的浓度,避免产生臭氧、正离子或静电,更加安全环保;而且能长期持续大量产生空气负离子,且负离子衰减率低,有效与空气中漂浮的烟雾、灰尘及杂质结合,增加其比重,使其沉降,中和静电、电波、电脑、电视等产生的辐射,达到清新空气、降低辐射的效果。同时使用特殊制作工艺,使陶瓷具有更好的抗腐蚀、抗氧化、耐磨损性能,表面还具有宝石般的光泽,具有保健功能。
Description
技术领域
本发明属于釉面砖技术领域,具体涉及一种负离子抗霉瓷砖及其生产工艺。
背景技术
瓷砖,又称磁砖,是以耐火的金属氧化物及半金属氧化物,经由研磨、混合、压制、施釉、烧结之过程,而形成的一种耐酸碱的瓷质或石质等,建筑或装饰材料,称之为瓷砖。其原材料多由粘土、石英砂等等混合而成。
负离子是空气中一种带负电荷的气体离子,具有抑菌杀菌、除尘除臭、提高身体免疫力、改善心脏功能、中和正电荷的功能:能与空气中漂浮的烟雾、灰尘及杂质结合,增加其比重,使其沉降,中和静电、电波、电脑、电视等产生的辐射,达到清新空气、降低辐射的效果。
随着人们生活水平不断提高,对于健康的要求也不断上升,目前市面上的保健瓷砖产品十分匮乏,仍有很大市场待发掘。
发明内容
为了解决上述问题,本发明提供了一种负离子抗霉瓷砖及其生产工艺。
本发明通过以下技术方案实现:
一种负离子抗霉瓷砖,按质量份数计,由如下组分制得:矽藻土100-120份、长石30-40份、黏土35-40份、石墨烯10-15份、石英20-25份、硅酸钠15-20份、氧化镁1-2份、氧化锂1-1.5份、氧化钾1-1.5份、氧化钙1-1.5份、氧化钠2-2.5份、釉料30-50份、特制防霉剂2-5份;
所述釉料,由如下组分制得:石英15-20份、长石15-18份、大理石5-10份、微晶材料8-12份、负离子粉4-6份;
所述负离子粉,由如下组分制得:矽藻土5-8份、高铝泥2-5份、水洗泥1-3份、麦饭石5-10份、贝壳1-2份、电气石3-5份、膨润土3-8份、铝矾土2-4份、珊瑚化石2-6份。
所述特制防霉剂包括:防霉剂20-30份、富勒烯1-2份、聚丙烯材料10-12份、硅石类材料1-2份、芥酸类材料2-5份、扩散剂0.2-0.3份。
所述防霉剂为山梨酸钠、苯甲酸钠和富马酸二甲酯的混合物。
一种负离子抗霉瓷砖,其生产工艺,具体为如下步骤:
(1)制作瓷砖胚体;
A将所述矽藻土、长石、黏土均化后,加水球磨2-3小时后过筛20目,得初浆;
B将所述初浆与所述石墨烯、石英、硅酸钠混合后继续球磨8-10小时,得二次浆;
C将氧化镁、氧化锂、氧化钾、氧化钙、氧化钠先用水清洗干净,然后烘干至含水量0.5%以下,再置于-10℃冷库中冷冻处理6-8小时,最后与所述二次浆混合后球磨3-5小时,得泥浆;
D将所述泥浆过筛40目,除铁后入陈腐池陈腐20-24小时后,喷雾干燥至含水量5-5.5%,得粉料;
E将所述粉料过筛80目后入仓,陈腐10-12小时,待用;
(2)釉料的制备
将所述石英、长石、大理石、微晶材料、负离子粉按比例混合后,加水球磨2-4小时后,使用25-35kHz超声波乳化15-20分钟,然后继续球磨3小时,过筛50目,陈腐18-22小时后待用;
(3)将步骤(1)处理好的粉料压制成型后喷釉,烧结得成品;
(4)将特制防霉剂的各组分进行混合,混合后涂覆在成品表面。
本发明的有益效果:本发明在釉料中添加了负离子粉,使瓷砖不仅能够提升室内空气负离子的浓度,避免产生臭氧、正离子或静电,更加安全环保;而且能长期持续大量产生空气负离子和防霉,且负离子衰减率低,有效与空气中漂浮的烟雾、灰尘及杂质结合,增加其比重,使其沉降,中和静电、电波、电脑、电视等产生的辐射,达到清新空气、降低辐射的效果。同时使用特殊制作工艺,使陶瓷具有更好的抗腐蚀、抗氧化、耐磨损性能,表面还具有宝石般的光泽,具有保健功能。
具体实施方式
实施例1
一种负离子抗霉瓷砖,按质量份数计,由如下组分制得:矽藻土100份、长石30份、黏土35份、石墨烯10份、石英20份、硅酸钠15份、氧化镁1份、氧化锂1份、氧化钾1份、氧化钙1份、氧化钠2份、釉料30份、特制防霉剂3份;
所述釉料,由如下组分制得:石英15份、长石15份、大理石5份、微晶材料8份、负离子粉4份;
所述负离子粉,由如下组分制得:矽藻土5份、高铝泥2份、水洗泥1份、麦饭石5份、贝壳1份、电气石3份、膨润土3份、铝矾土2份、珊瑚化石2份。
特制防霉剂包括:防霉剂25份、富勒烯1.5份、聚丙烯材料11份、硅石类材料1.5份、芥酸类材料2.5份、扩散剂0.25份,防霉剂为山梨酸钠、苯甲酸钠和富马酸二甲酯的混合物,按重量均分,富勒烯使各物质在瓷砖表面的附着力更好,使各物质结合更紧密。
一种负离子抗霉瓷砖,其生产工艺,具体为如下步骤:
(1)制作瓷砖胚体;
A将所述矽藻土、长石、黏土均化后,加水球磨2小时后过筛20目,得初浆;
B将所述初浆与所述石墨烯、石英、硅酸钠混合后继续球磨8小时,得二次浆;
C将氧化镁、氧化锂、氧化钾、氧化钙、氧化钠先用水清洗干净,然后烘干至含水量0.5%以下,再置于-10℃冷库中冷冻处理6小时,最后与所述二次浆混合后球磨3小时,得泥浆;
D将所述泥浆过筛40目,除铁后入陈腐池陈腐20小时后,喷雾干燥至含水量5-5.5%,得粉料;
E将所述粉料过筛80目后入仓,陈腐10-12小时,待用;
(2)釉料的制备
将所述石英、长石、大理石、微晶材料、负离子粉按比例混合后,加水球磨2小时后,使用25-35kHz超声波乳化15分钟,然后继续球磨3小时,过筛50目,陈腐18小时后待用;
(3)将步骤(1)处理好的粉料压制成型后喷釉,烧结得成品;
(4)将特制防霉剂的各组分进行混合,混合后涂覆在成品表面。
实施例2
一种负离子抗霉瓷砖,按质量份数计,由如下组分制得:矽藻土120份、长石40份、黏土40份、石墨烯15份、石英25份、硅酸钠20份、氧化镁2份、氧化锂1.5份、氧化钾1.5份、氧化钙1.5份、氧化钠2.5份、釉料50份、特制防霉剂4份;
所述釉料,由如下组分制得:石英20份、长石18份、大理石10份、微晶材料12份、负离子粉6份;
所述负离子粉,由如下组分制得:矽藻土8份、高铝泥5份、水洗泥3份、麦饭石10份、贝壳2份、电气石5份、膨润土8份、铝矾土4份、珊瑚化石6份。
特制防霉剂包括:防霉剂22份、富勒烯1.2份、聚丙烯材料11.5份、硅石类材料1.3份、芥酸类材料4份、扩散剂0.27份。
一种负离子抗霉瓷砖,其生产工艺,具体为如下步骤:
(1)制作瓷砖胚体;
A将所述矽藻土、长石、黏土均化后,加水球磨3小时后过筛20目,得初浆;
B将所述初浆与所述石墨烯、石英、硅酸钠混合后继续球磨10小时,得二次浆;
C将氧化镁、氧化锂、氧化钾、氧化钙、氧化钠先用水清洗干净,然后烘干至含水量0.5%以下,再置于-10℃冷库中冷冻处理8小时,最后与所述二次浆混合后球磨5小时,得泥浆;
D将所述泥浆过筛40目,除铁后入陈腐池陈腐24小时后,喷雾干燥至含水量5-5.5%,得粉料;
E将所述粉料过筛80目后入仓,陈腐12小时,待用;
(2)釉料的制备
将所述石英、长石、大理石、微晶材料、负离子粉按比例混合后,加水球磨4小时后,使用25-35kHz超声波乳化20分钟,然后继续球磨3小时,过筛50目,陈腐22小时后待用;
(3)将步骤(1)处理好的粉料压制成型后喷釉,烧结得成品;
(4)将特制防霉剂的各组分进行混合,混合后涂覆在成品表面。
实施例3
一种负离子抗霉瓷砖,按质量份数计,由如下组分制得:矽藻土110份、长石35份、黏土38份、石墨烯12份、石英23份、硅酸钠18份、氧化镁1.5份、氧化锂1.2份、氧化钾1.3份、氧化钙1.3份、氧化钠2.4份、釉料40份、特制防霉剂2.5份;
所述釉料,由如下组分制得:石英18份、长石16份、大理石8份、微晶材料10份、负离子粉5份;
所述负离子粉,由如下组分制得:矽藻土7份、高铝泥3份、水洗泥2份、麦饭石8份、贝壳1.5份、电气石4份、膨润土6份、铝矾土3份、珊瑚化石5份。
防霉剂28份、富勒烯1.7份、聚丙烯材料10.6份、硅石类材料1.8份、芥酸类材料2.8份、扩散剂0.28份。
一种负离子抗霉瓷砖,其生产工艺,具体为如下步骤:
(1)制作瓷砖胚体;
A将所述矽藻土、长石、黏土均化后,加水球磨2.5小时后过筛20目,得初浆;
B将所述初浆与所述石墨烯、石英、硅酸钠混合后继续球磨9小时,得二次浆;
C将氧化镁、氧化锂、氧化钾、氧化钙、氧化钠先用水清洗干净,然后烘干至含水量0.5%以下,再置于-10℃冷库中冷冻处理7小时,最后与所述二次浆混合后球磨4小时,得泥浆;
D将所述泥浆过筛40目,除铁后入陈腐池陈腐22小时后,喷雾干燥至含水量5-5.5%,得粉料;
E将所述粉料过筛80目后入仓,陈腐11小时,待用;
(2)釉料的制备
将所述石英、长石、大理石、微晶材料、负离子粉按比例混合后,加水球磨3小时后,使用25-35kHz超声波乳化18分钟,然后继续球磨3小时,过筛50目,陈腐20小时后待用;
(3)将步骤(1)处理好的粉料压制成型后喷釉,烧结得成品;
(4)将特制防霉剂的各组分进行混合,混合后涂覆在成品表面。
对比例
市售负离子瓷砖。
经过实验,本发明通过改善负离子瓷砖的原料组分配比和制作工艺,使瓷砖不仅能够提升室内空气负离子的浓度,避免产生臭氧、正离子或静电,更加安全环保;而且能长期持续大量产生空气负离子,且负离子衰减率低,有效与空气中漂浮的烟雾、灰尘及杂质结合,增加其比重,使其沉降,中和静电、电波、电脑、电视等产生的辐射,达到清新空气、降低辐射的效果。同时还具有更好的抗腐蚀、抗氧化、耐磨损性能,表面还具有宝石般的光泽,具有保健功能。相比于市售同类产品市场竞争力更强,制得大力推广。
最后应说明的是:以上仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,但是凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。
Claims (8)
1.一种负离子抗霉瓷砖,其特征在于,按质量份数计,由如下组分制得:矽藻土100-120份、长石30-40份、黏土35-40份、石墨烯10-15份、石英20-25份、硅酸钠15-20份、氧化镁1-2份、氧化锂1-1.5份、氧化钾1-1.5份、氧化钙1-1.5份、氧化钠2-2.5份、釉料30-50份、特制防霉剂2-5份;
所述釉料,由如下组分制得:石英15-20份、长石15-18份、大理石5-10份、微晶材料8-12份、负离子粉4-6份;
所述负离子粉,由如下组分制得:矽藻土5-8份、高铝泥2-5份、水洗泥1-3份、麦饭石5-10份、贝壳1-2份、电气石3-5份、膨润土3-8份、铝矾土2-4份、珊瑚化石2-6份;
所述特制防霉剂包括:防霉剂20-30份、富勒烯1-2份、聚丙烯材料10-12份、硅石类材料1-2份、芥酸类材料2-5份、扩散剂0.2-0.3份。
2.根据权利要求1所述一种负离子抗霉瓷砖,其特征在于,所述防霉剂为山梨酸钠、苯甲酸钠和富马酸二甲酯的混合物。
3.一种负离子抗霉瓷砖的生产工艺,其特征在于,具体为如下步骤:
(1)制作瓷砖胚体;
A将所述矽藻土、长石、黏土均化后,加水球磨2-3小时后过筛20目,得初浆;
B将所述初浆与所述石墨烯、石英、硅酸钠混合后继续球磨8-10小时,得二次浆;
C将氧化镁、氧化锂、氧化钾、氧化钙、氧化钠先用水清洗干净,然后烘干至含水量0.5%以下,再置于-10℃冷库中冷冻处理6-8小时,最后与所述二次浆混合后球磨3-5小时,得泥浆;
D将所述泥浆过筛40目,除铁后入陈腐池陈腐20-24小时后,喷雾干燥至含水量5-5.5%,得粉料;
E将所述粉料过筛80目后入仓,陈腐10-12小时,待用;
(2)釉料的制备
将所述石英、长石、大理石、微晶材料、负离子粉按比例混合后,加水球磨2-4小时后,使用25-35kHz超声波乳化15-20分钟,然后继续球磨3小时,过筛50目,陈腐18-22小时后待用;
(3)将步骤(1)处理好的粉料压制成型后喷釉,烧结得成品;
(4)将特制防霉剂的各组分进行混合,混合后涂覆在成品表面。
4.根据权利要求1所述的一种负离子抗霉瓷砖,其特征在于,按质量份数计,由如下组分制得:矽藻土110份、长石35份、黏土38份、石墨烯12份、石英23份、硅酸钠18份、氧化镁1.5份、氧化锂1.2份、氧化钾1.3份、氧化钙1.3份、氧化钠2.4份、釉料40份。
5.根据权利要求1或3所述的一种负离子抗霉瓷砖,其特征在于,所述釉料,由如下组分制得:石英18份、长石16份、大理石8份、微晶材料10份、负离子粉5份。
6.根据权利要求1或4所述的一种负离子抗霉瓷砖,其特征在于,所述负离子粉,由如下组分制得:矽藻土7份、高铝泥3份、水洗泥2份、麦饭石8份、贝壳1.5份、电气石4份、膨润土6份、铝矾土3份、珊瑚化石5份。
7.根据权利要求2所述的一种负离子抗霉瓷砖的生产工艺,其特征在于,步骤(1)所述制作瓷砖胚体,具体方法为:
A将所述矽藻土、长石、黏土均化后,加水球磨2.5小时后过筛20目,得初浆;
B将所述初浆与所述石墨烯、石英、硅酸钠混合后继续球磨9小时,得二次浆;
C将氧化镁、氧化锂、氧化钾、氧化钙、氧化钠先用水清洗干净,然后烘干至含水量0.5%以下,再置于-10℃冷库中冷冻处理7小时,最后与所述二次浆混合后球磨4小时,得泥浆;
D将所述泥浆过筛40目,除铁后入陈腐池陈腐22小时后,喷雾干燥至含水量5-5.5%,得粉料;
E将所述粉料过筛80目后入仓,陈腐11小时,待用。
8.根据权利要求2所述的一种负离子抗霉瓷砖的生产工艺,其特征在于,步骤(2)所述釉料的制备,具体方法为:将所述石英、长石、大理石、微晶材料、负离子粉按比例混合后,加水球磨3小时后,使用25-35kHz超声波乳化18分钟,然后继续球磨3小时,过筛50目,陈腐20小时后待用。
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