Background technology
Since 2013, with domestic and international up-front investment photovoltaic plant generating electricity by way of merging two or more grid systems successively and run a period of time
Afterwards, the quality problems of home and abroad station occur on a large scale.Many power stations have broken into snail line, potential induction attenuation
The quality problem of (Potential Induced Degradation, PID) etc..Some domestic power stations are due to having used poor quality
EVA (Ethylene Vinyl Acetate, ethene-vinyl acetate copolymer) glued membrane, power station is caused to run 1 year or so just
It is found that up to 60% decay.
Sodium ion in the hydrolysis and glass of PID formation mechenism and EVA has very close relationship.When aqueous vapor passes through edge sealing
Silica gel or after backboard enters component internal, ester bond in EVA meets water decomposition, produces the acetic acid that can be moved freely.Acetic acid and
After the alkali reaction that glass surface separates out, the sodium ion that can be moved freely is produced.These sodium ions are in the presence of extra electric field
Leakage current is formed to the movement of cell piece surface.In the presence of leakage current, the carrier of positively charged passes through glass, passes through frame
Flow to ground so that in cell piece surface sediment, the surface aggregation that attraction photocurrent carrier (hole) flows to N-type silicon rises negative electrical charge
Come, rather than positive pole (P poles) is flowed to as under normal condition.Declined so as to the power output because of caused by Surface Polarization occur
The PID effects subtracted.
At present from encapsulating material come to solve PID Main Basiss be the hydrolysis and increase EVA exhausted in itself that reduce EVA material
Edge resistance.Thus VA (Vinyl Acetate, vinyl acetate) content in more EVA adhesive films using reduction, or suitably change formula,
Increase specific insulation, so as to hinder the migration of sodium ion, delay PID to decay.
CN105820764A discloses a kind of photovoltaic encapsulation EVA compound cutans with anti-PID performances, by from VA
Content is 20%~26% EVA resin, coordinates other additives so that there is glued membrane anti-PID to act on.VA contents are reduced, Gu
PID decay can so be alleviated, but material polarity is reduced, peel strength variation, crosslinking degree reduces, so as to add
The application risk of EVA adhesive film.
CN103756578A discloses the EVA packaging adhesive films that a kind of fluorine compounds are modified, have good hydrolytic resistance with
And insulating properties, reach anti-PID purpose, but by increasing its insulating properties, that is, increase the specific insulation of EVA adhesive film, though
Control PID is so can be very good in a short time, but there is the hidden danger of failure on long terms.Because EVA adhesive film is using process
In aging and degraded can occur, specific insulation can reduce over time, so as to cause anti-PID effect failure.
Therefore, in the art, it is expected to obtain a kind of anti-PID that can be permanently effective EVA adhesive film.
The content of the invention
In view of the shortcomings of the prior art, it is an object of the invention to provide a kind of EVA adhesive film and preparation method thereof, it is particularly
A kind of anti-PID types photovoltaic EVA packaging adhesive films and preparation method thereof are provided.EVA adhesive film of the present invention has permanently effective resist
PID effects, and its reliability and stability is good.
To use following technical scheme up to this purpose, the present invention:
On the one hand, the present invention provides a kind of EVA adhesive film, and the preparing raw material of the EVA adhesive film includes EVA resin and with EVA
The quality meter of resin, the following component of percentage composition:
In the present invention, by using ion capturing agent, and EVA adhesive film composition and its content are selected so that EVA
Glued membrane overcomes that material polarity reduces, peel strength is deteriorated, crosslinking degree and cross-linked speed are relatively low, is easy to aging and degraded, body
The shortcomings that product resistivity reduces, the anti-PID performances of EVA adhesive film can be ensured for a long time.
In the present invention, the weight/mass percentage composition of the EVA resin VA (vinyl acetate) be 28~33%, such as 28%,
29%th, 30%, 31%, 32% or 33%;The melting means of the EVA resin is 22~28g/10min, such as 22g/10min, 23g/
10min, 24g/10min, 25g/10min, 26g/10min, 27g/10min or 28g/10min.In the present invention without specially dropping
Low VA contents, 28~33% VA contents may be selected, avoid because reducing VA contents so that material polarity reduces, peel strength
It is deteriorated, the increase of caused EVA adhesive film application risk the defects of crosslinking degree and relatively low speed, it is therefore prevented that VA contents wave zone comes
Quality unstability.
Preferably, specific insulation >=1.0 × 10 of the EVA resin15Ω .cm, such as 1.0 × 1015Ω.cm、3.0
×1015Ω.cm、5.0×1015Ω.cm、8.0×1015Ω .cm or 1.0 × 1016Ω .cm etc.
In the present invention, the dosage of the main crosslinking agent can be EVA resin quality 0.5~0.8%, such as 0.5%,
0.55%th, 0.6%, 0.65%, 0.7%, 0.75% or 0.8%.If the dosage of main crosslinking agent is very few, can be crosslinked journey
Degree is deteriorated, and caking property is deteriorated, and ageing-resistant performance can also be deteriorated therewith;, can be to product if the dosage of main crosslinking agent is excessive
Production produces certain influence, and bubble can be produced in production and processing.
Preferably, the main crosslinking agent is the peroxidating 2 ethyl hexanoic acid tert-butyl ester and/or the (uncle of 2,5- dimethyl -2,5- bis-
Butyl peroxy) hexane.
In the present invention, the dosage of the assistant crosslinking agent can be EVA resin quality 0.4~0.6%, such as 0.4%,
0.43%th, 0.45%, 0.48%, 0.5%, 0.52%, 0.55%, 0.58% or 0.6%.If assistant crosslinking agent is very few, EVA
The degree of cross linking can be relatively low, due mechanical performance can not be obtained so as to product, if assistant crosslinking agent is excessive, do not participate in cross-linking reaction
Assistant crosslinking agent molecule remain in EVA, EVA cross-linked speed can be influenceed, make EVA be difficult to smoothly produce.
Preferably, the assistant crosslinking agent is Triallyl isocyanurate and/or trimethylol propane trimethyl acrylic acid
Ester.
In the present invention, the dosage of the light stabilizer can be EVA resin quality 0.2~0.5%, such as 0.2%,
0.23%th, 0.25%, 0.28%, 0.3%, 0.34%, 0.38%, 0.4%, 0.43%, 0.45%, 0.48% or 0.5%.Light
Stabilizing agent dosage is crossed does not have light stablizing effect at least, causes EVA easy agings under light illumination, light stabilizer dosage is excessive, meeting
Make EVA specific insulation reduce, so that its insulating properties is deteriorated.
Preferably, the light stabilizer is double -2,2,6, the 6- tetramethyl piperidine alcohol esters of decanedioic acid.
In the present invention, the dosage of the ion capturing agent can be the 0.3~1.2% of EVA resin quality, such as
0.3%th, 0.4%, 0.5%, 0.6%, 0.7%, 0.8%, 0.9%, 1%, 1.1% or 1.2%.If ion capturing agent dosage
It is very few, then it can not play a part of barrier ion, if adding excessive ion capturing agent, on the one hand can make EVA volume
Resistivity declines, and on the other hand, because agent for capturing is usually white or faint yellow, addition too conference influences the printing opacity of EVA film
Property.
Preferably, the ion capturing agent is xanthic acid esters and/or dithiocarbamate salt derivative.
Preferably, the xanthic acid esters ion capturing agent is isopentyl xanthic acid propylene.
Preferably, the dithiocarbamate salt derivative is zinc dibutyl dithiocarbamate.
In the present invention, the ion capturing agent can catch in time EVA meet water decomposition caused by acetate ion and
The sodium ion that can move freely caused by after the alkali reaction that acetic acid and glass surface separate out, so as to block up the generation of PID phenomenons, and
And it can persistently have an effect, and catch ion for a long time, even if EVA has light-heat aging and degraded in itself, body has been engendered
The situation that product resistivity declines, the anti-PID effects of glued membrane are not interfered with so that glued membrane can play predetermined function for a long time yet.
In the present invention, the dosage of the coupling agent can be EVA resin quality 0.1~0.5%, such as 0.1%,
0.15%th, 0.2%, 0.25%, 0.3%, 0.35%, 0.4%, 0.45% or 0.5%.Coupling agent dosage is excessive, can cause to hand over
The connection time is delayed, while can also increase EVA hygroscopicity, causes decreasing insulating.Coupling agent dosage is very few, then causes
EVA declines with the peel strength of glass or backboard.
Preferably, the coupling agent is γ-(methacryloxypropyl) propyl trimethoxy silicane.
In the present invention, the dosage of the antioxidant can be EVA resin quality 0.1~0.5%, such as 0.1%,
0.15%th, 0.2%, 0.25%, 0.3%, 0.35%, 0.4%, 0.45% or 0.5%.Antioxidant dosage is very few, then can not rise
To the effect of impedance thermo-oxidative ageing, if antioxidant dosage is excessive, because the reactivity of antioxidant is larger, this will necessarily influence
Stability and reliability long-term use of EVA.
Preferably, the antioxidant is four [β-(3,5- di-tert-butyl-hydroxy phenyl) propionic acid] pentaerythritol esters.
In the EVA adhesive film of the present invention, ion capturing agent can act synergistically with light stabilizer, improve the resistance to old of EVA adhesive film
Change performance and increase its specific insulation, there is more preferable anti-PID effects, ensure the reliability and stability of glued membrane.
On the other hand, the invention provides the preparation method of EVA adhesive film as described above, methods described to be:By EVA trees
Fat, main crosslinking agent, assistant crosslinking agent, light stabilizer, ion capturing agent, coupling agent and antioxidant mixing, are extruded using extruder, pressed
Prolong into glued membrane, obtain the EVA adhesive film.
Preferably, during the extrusion, barrel zone temperature be 70-90 DEG C, such as 70 DEG C, 73 DEG C, 75 DEG C, 78 DEG C, 80 DEG C, 82
DEG C, 85 DEG C, 88 DEG C or 90 DEG C.
The EVA adhesive film of the present invention can be used as photovoltaic encapsulation material, have good anti-PID performances.
Relative to prior art, the invention has the advantages that:
The present invention selects by using ion capturing agent, and to EVA adhesive film composition and its content so that EVA adhesive film
Overcome material polarity reduce, peel strength be deteriorated, crosslinking degree and cross-linked speed are relatively low, be easy to aging and degraded, volume electricity
The shortcomings that resistance rate reduces, the anti-PID performances of EVA adhesive film can be ensured for a long time, and ion capturing agent acts synergistically with light stabilizer,
Improve the ageing-resistant performance of EVA adhesive film and increase its specific insulation, ensure the reliability and stability of glued membrane, present invention system
Specific insulation >=10 of standby obtained EVA adhesive film16Ω .cm, shrinkage factor is controlled≤0.5%, in 85 DEG C of temperature, relative humidity
Its hydrothermal aging xanthochromia value≤2.5, the accumulation irradiation of ultraviolet ageing reach after being tested 2000 hours under conditions of 85%
200KWh/m2Afterwards, xanthochromia value≤2.5, it is good with good anti-PID performances, the reliability and stability of glued membrane.
Embodiment 5
In the present embodiment, EVA adhesive film includes EVA resin and in terms of the quality of EVA resin, the following group of percentage composition
Point:
By EVA resin, the peroxidating 2 ethyl hexanoic acid tert-butyl ester, Triallyl isocyanurate, the double -2,2,6,6- of decanedioic acid
Tetramethyl piperidine alcohol ester, zinc dibutyl dithiocarbamate, γ-(methacryloxypropyl) propyl trimethoxy silicane and four
[β-(3,5- di-tert-butyl-hydroxy phenyl) propionic acid] pentaerythritol ester mixes, using extruder in the case where barrel zone temperature is 80 DEG C
Extrusion, is rolled into glued membrane, obtains the EVA adhesive film.
Comparative example 1
The comparative example is differed only in embodiment 1, and ion capturing agent is added without in the preparing raw material of EVA adhesive film,
Remaining raw material is same as Example 1 with raw material dosage.
Comparative example 2
The comparative example differs only in embodiment 1, be added without in the preparing raw material of EVA adhesive film ion capturing agent and
Light stabilizer, remaining raw material are same as Example 1 with raw material dosage.
Comparative example 3
The comparative example is differed only in embodiment 1, and ion capturing agent is added without in the preparing raw material of EVA adhesive film,
The dosage of double -2,2,6, the 6- tetramethyl piperidine alcohol esters of light stabilizer decanedioic acid is 1.1%, remaining raw material and raw material dosage with reality
It is identical to apply example 1.
Comparative example 4
The comparative example is differed only in embodiment 1, and the light stabilizer last of the ten Heavenly stems two is added without in the preparing raw material of EVA adhesive film
Sour double -2,2,6,6- tetramethyl piperidine alcohol esters, the dosage of ion capturing agent is 1.1%, remaining raw material and raw material dosage with reality
It is identical to apply example 1.
The anti-PID performances of the embodiment 1-5 and comparative example 1-4 EVA adhesive films prepared are measured, wherein, volume electricity
Resistance rate, shrinkage factor are tested according to GB/T 29848-2013, and hydrothermal aging performance test is in 85 DEG C of temperature, relative humidity
After being tested 2000 hours under conditions of 85%, its hydrothermal aging performance is characterized with the xanthochromia value of EVA adhesive film;Ultraviolet ageing tires out
Product irradiation reaches 200KWh/m2Afterwards, its ultraviolet ageing performance is characterized with the xanthochromia value of EVA adhesive film, as a result as shown in table 1.
Table 1
Specific insulation >=10 of EVA adhesive film prepared by the present invention it can be seen from the result of table 116Ω .cm, shrinkage factor
≤ 0.5%, its hydrothermal aging xanthochromia value≤2.5 after being tested 2000 hours under conditions of 85 DEG C of temperature, relative humidity 85% are purple
The accumulation irradiation of outer aging reaches 200KWh/m2Afterwards, ultraviolet ageing xanthochromia value≤2.5, there is good anti-PID performances, glue
The reliability and stability of film are good.
Applicant state, the present invention by above-described embodiment come illustrate the present invention anti-PID types photovoltaic EVA packaging adhesive films and
Its preparation method, but the invention is not limited in above-described embodiment, that is, do not mean that the present invention has to rely on above-described embodiment
It can implement.Person of ordinary skill in the field is it will be clearly understood that any improvement in the present invention, to each raw material of product of the present invention
The addition of equivalence replacement and auxiliary element, selection of concrete mode etc., all fall within protection scope of the present invention and open scope it
It is interior.