CN107840648A - 一种柴烧药膳釜及其制备方法 - Google Patents
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Abstract
本发明涉及一种柴烧药膳釜及其制备方法，包括：85%重量百分含量的古州火山岩制成的基料和15%重量百分含量的养生添加剂；养生添加剂由以下重量份数的原料制成：钾长石、石墨粉、电气石、蛋白石、蛇纹石、铝质粘土、奇冰石、北投石、石英、贝壳。其制备方法是经研磨、炼泥、陈腐、制胚、煅烧、修胚、煅烧后成型。
Description
技术领域
本发明属于陶瓷制器制备技术领域，具体涉及一种柴烧药膳釜及其制备方法。
背景技术
产品研发构想来自于，明代万历（公元一五七三至一六二○年）年进士延伦创始的《平定州志》善本记载：“砂产州北山中，砂色白，俗名乾子，村民陶为器皿，货之他方，京师呼为砂吊子者即为州产也。”为此，晋明堂探寻、研发平定州北所产特种泥料的优化原矿配方、炼制、成型、烧成等环节，寻找气孔结构最大化（透气、透香、软化水质等功能）与渗漏之间的零界，使所制器皿达到预设之功效。成功发明以平定州北所产特种泥料（火山岩泥）为主基料的养生器皿“乾子药膳釜”。其取材皆为无污染纯天然矿料，乾子透气性强，导热慢，其作用之水适合泡不同种类的茶。火山岩泥密度较低，含有多种极益于人体的多种矿物质，能起到软化水质的作用，使茶汤、药膳等入口自然、回甘悠长、喉韵倍增。其蜂巢状气孔结构透气性远优于其它储水容器，其较大的矿藏储量，为产业化发展提供了坚实的基础。但是，由于目前市场上类似优质原料匮乏，功效不佳、配方不丰富、搭配不科学、烧成不稳定、手感差、表面粗糙；且更有益于健康的高温陶稀缺、技术上不易实现。
发明内容
针对上述问题，本发明的目的在于提供一种柴烧药膳釜及其制备方法。本发明的工艺和配方制成的药膳釜不仅可以通过1200度以上的高温使有害物析出几乎为零，使饮食更加安全；同时不会使陶器瓷化，还可让其透气性和透香性更优；克服了传统技法中不施釉即会缓慢渗漏的缺陷，并使外壁手感更好，光泽度更均匀，颗粒更饱满；最重要的是，还将其养生功效最大化。
本发明采用的技术方案：一种柴烧药膳釜，制备所述药膳釜的泥料包括：85-99.5%重量百分含量的古州火山岩制成的基料和0.5-15%重量百分含量的养生添加剂；
述养生添加剂由以下重量份数的原料制成：钾长石5份、石墨粉10份、电气石40份、蛋白石15份、蛇纹石18份、铝质粘土7份、奇冰石12份、北投石2份、石英2 份、贝壳 12份。
一种柴烧药膳釜的制备方法，它包括以下步骤：
1）、研磨：将上述原料露天放置，经数月自然风化后，研磨成粉，过筛至60目；
2）、炼泥：按照比例将上步中的原料粉混合成泥料，然后加入山泉水进行搅拌 ，混合泥料与山泉水的重量比为100：35，混合泥料与山泉水的搅拌在炼泥机内进行；
3）、陈腐：将炼制好的泥料等份，用油纸封装置于缸内密封，将缸置于密闭环境中静置2年；
4）、制胚：将陈腐好的泥料，通过手工拍打泥片，手塑成型；
5）、煅烧：将所述模胚放入电窑进行煅烧时间20h，煅烧温度为 1100℃保持温度20小时，自动降温即可；
6）、修胚：通过对上步中一次烧成的器物进行几何标准测量后，利用整口机修整设备进行修整，用物理方法达到几何上的规整；
7）、煅烧：将上步中的修胚置于柴窑进行第二次煅烧，煅烧温度为1100℃，保持温度60小时，自动降温即可；
所述的柴窑包括预热室、燃烧室、拱顶、窑门、烟囱、窑底和排烟孔，其中，在进行烧制时，柴窑要先通过预热室进行预热，数个燃烧室呈阶梯状串连在一起，预热室与位于最低处的燃烧室连接，在预热室和燃烧室一侧均设置有窑门，预热室和燃烧室的顶部通过拱形拱顶封闭，燃烧室底部设置有呈斜坡状的窑底，窑底上方设置有炉栅，在每个燃烧室的顶部设置有烟囱，燃烧室内部与烟囱通过排烟孔。
本发明与现有技术相比其有益效果是：本发明制得的药膳釜制品，对水质的软化更佳；并可以改变水质的PH值至最宜人体饮用标准的弱碱性（7.1-8.2之间）水；可持续释放多种有益元素到水中，提升养生性。器壁具有更好的透气性；器身颗粒丰满、光泽度均匀，手感细腻温润。
附图说明
图1为本发明中煅烧用的柴窑的结构示意图。
具体实施方式
一种柴烧药膳釜，制备所述药膳釜的泥料包括：85-99.5%重量百分含量的古州火山岩制成的基料和0.5-15%重量百分含量的养生添加剂；
述养生添加剂由以下重量份数的原料制成：钾长石5份、石墨粉10份、电气石40份、蛋白石15份、蛇纹石18份、铝质粘土7份、奇冰石12份、北投石2份、石英2 份、贝壳 12份。
一种柴烧药膳釜的制备方法，它包括以下步骤：
1）、研磨：将上述原料露天放置，经数月自然风化后，研磨成粉，过筛至60目；
2）、炼泥：按照比例将上步中的原料粉混合成泥料，然后加入山泉水进行搅拌 ，混合泥料与山泉水的重量比为100：35，混合泥料与山泉水的搅拌在炼泥机内进行；
3）、陈腐：将炼制好的泥料等份，用油纸封装置于缸内密封，将缸置于密闭环境中静置2年；
4）、制胚：将陈腐好的泥料，通过手工拍打泥片，手塑成型；
5）、煅烧：将所述模胚放入电窑进行煅烧时间20h，煅烧温度为 1100℃保持温度20小时，自动降温即可；
6）、修胚：通过对上步中一次烧成的器物进行几何标准测量后，利用整口机修整设备进行修整，用物理方法达到几何上的规整；
7）、煅烧：将上步中的修胚置于柴窑进行第二次煅烧，煅烧温度为1100℃，保持温度60小时，自动降温即可；
如图1，所述的柴窑包括预热室1、燃烧室2、拱顶3、窑门4、烟囱5、窑底6和排烟孔7，其中，在进行烧制时，柴窑要先通过预热室1进行预热，数个燃烧室2呈阶梯状串连在一起，预热室1与位于最低处的燃烧室2连接，在预热室1和燃烧室2一侧均设置有窑门4，预热室1和燃烧室2的顶部通过拱形拱顶3封闭，燃烧室2底部设置有呈斜坡状的窑底6，窑底6一侧下方设置有炉栅8，在每个燃烧室2的顶部设置有烟囱5，燃烧室2内部与烟囱5通过排烟孔7。
Claims (2)
1.一种柴烧药膳釜，其特征在于，制备所述药膳釜的泥料包括：85%重量百分含量的古州火山岩制成的基料和15%重量百分含量的养生添加剂；
所述养生添加剂由以下重量份数的原料制成：钾长石5份、石墨粉10份、电气石40份、蛋白石15份、蛇纹石18份、铝质粘土7份、奇冰石12份、北投石2份、石英2 份、贝壳 12份。
2.权利要求1所述的一种柴烧药膳釜的制备方法，其特征在于，它包括以下步骤：
1）、研磨：将上述原料露天放置，经数月自然风化后，研磨成粉，过筛至60目；
2）、炼泥：按照比例将上步中的原料粉混合成泥料，然后加入山泉水进行搅拌 ，混合泥料与山泉水的重量比为100：35，混合泥料与山泉水的搅拌在炼泥机内进行；
3）、陈腐：将炼制好的泥料等份，用油纸封装置于缸内密封，将缸置于密闭环境中静置2年；
4）、制胚：将陈腐好的泥料，通过手工拍打泥片，手塑成型；
5）、煅烧：将所述模胚放入电窑进行煅烧时间20h，煅烧温度为 1100℃保持温度20小时，自动降温即可；
6）、修胚：通过对上步中一次烧成的器物进行几何标准测量后，利用整口机修整设备进行修整，用物理方法达到几何上的规整；
7）、煅烧：将上步中的修胚置于柴窑进行第二次煅烧，煅烧温度为1100℃，保持温度60小时，自动降温即可；
所述的柴窑包括预热室、燃烧室、拱顶、窑门、烟囱、窑底和排烟孔，其中，在进行烧制时，柴窑要先通过预热室进行预热，数个燃烧室呈阶梯状串连在一起，预热室与位于最低处的燃烧室连接，在预热室和燃烧室一侧均设置有窑门，预热室和燃烧室的顶部通过拱形拱顶封闭，燃烧室底部设置有呈斜坡状的窑底，窑底上方设置有炉栅，在每个燃烧室的顶部设置有烟囱，燃烧室内部与烟囱通过排烟孔。
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