CN107804661B - Four-station turntable - Google Patents
Four-station turntable Download PDFInfo
- Publication number
- CN107804661B CN107804661B CN201711183996.4A CN201711183996A CN107804661B CN 107804661 B CN107804661 B CN 107804661B CN 201711183996 A CN201711183996 A CN 201711183996A CN 107804661 B CN107804661 B CN 107804661B
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- Prior art keywords
- station
- direction positioning
- carrier
- guide
- mounting plate
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G29/00—Rotary conveyors, e.g. rotating discs, arms, star-wheels or cones
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/02—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of drums or rotating tables or discs
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Feeding Of Workpieces (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention discloses a four-station turntable, which comprises: a mounting plate; a rotary driver disposed on the mounting plate; and the rotary table is in transmission connection with the power output end of the rotary driver, wherein a loading station, a processing station, a detection station and a discharging station are sequentially arranged on the mounting plate along the rotation direction of the rotary table, four carriers are arranged on the rotary table at intervals, and the rotary table is driven by the rotary driver to periodically rotate so that carriers are respectively corresponding to the loading station, the processing station, the detection station and the discharging station. According to the invention, the space utilization rate is improved, the occupied area of equipment is reduced, the transfer efficiency of parts among stations is further improved, and the processing efficiency of the parts is finally improved.
Description
Technical Field
The invention relates to the field of nonstandard automation, in particular to a four-station turntable.
Background
On nonstandard automatic assembly line, often need to use conveyer between feed mechanism and the processing agency for with the spare part that waits to process from material loading station department to processing station, transfer to unloading station department from processing station after the processing is accomplished again and wait for the unloading, current conveyer is mostly linear conveyor, occupation space is big, the circulation inefficiency of carrier, greatly reduced the machining efficiency of spare part from this.
In view of this, there is a need to develop a four-station turntable for solving the above problems.
Disclosure of Invention
Aiming at the defects existing in the prior art, the invention aims to provide the four-station turntable, which improves the space utilization rate, reduces the occupied area of equipment, further improves the transfer efficiency of parts among stations and finally improves the processing efficiency of the parts.
To achieve the above objects and other advantages and in accordance with the purpose of the invention, there is provided a four-position turntable including:
a mounting plate;
a rotary driver disposed on the mounting plate;
a rotary disk in transmission connection with the power output end of the rotary driver,
the rotary table is driven by the rotary driver to periodically rotate, so that the loading station, the processing station, the detection station and the blanking station are respectively corresponding to the carriers.
Preferably, the carrier comprises:
a carrier plate; and
an X-direction positioning component and a Y-direction positioning component embedded on the carrier plate,
wherein, X is to locating component and Y to locating component linkage.
Preferably, the X-direction positioning assembly comprises:
an X-direction positioning body extending along the radial direction of the turntable; and
an X-direction positioning block arranged on one end of the X-direction positioning body,
the X-direction positioning body and the carrying disc are supported by an X-direction return spring extending along an X axis.
Preferably, the mounting plate is fixedly connected with a guide assembly, and the guide assembly comprises:
the feeding guide block is arranged at the feeding station; and
a transfer guide block arranged at the blanking station,
the inner side of the feeding guide block is provided with a first guide surface, the inner side of the transferring guide block is provided with a second guide surface, when the carrier is turned from the detection station to the discharging station, the push rod is limited by the second guide surface to move towards the inner side of the rotary table, and when the carrier is turned from the discharging station to the feeding station, the push rod is limited by the first guide surface to move towards the inner side of the rotary table continuously.
Preferably, the first guiding surface comprises a first plane, an arc-shaped surface and a second plane which are sequentially arranged along the rotating direction of the turntable, wherein the first plane and the second plane are respectively connected with two ends of the arc-shaped surface and tangent to each other.
Preferably, the Y-direction positioning assembly comprises:
a Y-direction positioning body extending along a Y-axis; and
a Y-direction positioning block arranged at one end of the Y-direction positioning body,
and a Y-direction return spring extending along a Y axis is supported between the Y-direction positioning body and the carrying disc, and the X-direction positioning body is perpendicular to the Y-direction positioning body.
Preferably, the side of the Y-direction positioning body is integrally provided with a Y-direction supporting lug, the Y-direction supporting lug horizontally protrudes outwards along the X-axis direction, and a Y-direction return spring is arranged between the Y-direction supporting lug and the carrying disc and is positioned on the same side of the Y-direction supporting lug as the Y-direction positioning block.
Preferably, the mounting plate is provided with an angle sensor for sensing the rotation angle of the turntable.
Compared with the prior art, the invention has the beneficial effects that:
1. the rotary table is driven by the rotary driver to periodically rotate, so that carriers are respectively arranged right above the feeding station, the processing station, the detecting station and the discharging station, and when the rotary table rotates for one angle, the carriers on the rotary table can be transferred from the last station to the next station, so that the back-and-forth conversion efficiency of the carriers among different stations is greatly improved;
2. the inner side of the feeding guide block is provided with a first guide surface, the inner side of the transferring guide block is provided with a second guide surface, when the carrier is turned from the detection station to the discharging station, the push rod is limited by the second guide surface to move towards the inner side of the rotary table, when the carrier is turned from the discharging station to the feeding station, the push rod is limited by the first guide surface to move towards the inner side of the rotary table continuously, so that the carrier can be in a half-loosening or complete-loosening state when the carrier is at the discharging station and the feeding station, the carrier is conveniently subjected to the discharging and feeding procedures, and the push rod is not blocked when the carrier is at the processing station and the detection station, so that the carrier continuously clamps the parts on the carrier.
Drawings
FIG. 1 is a perspective view of a four-position turret according to the present invention;
FIG. 2 is a top view of a four-station turret according to the present invention;
FIG. 3 is an exploded view of a four-station turret according to the present invention;
FIG. 4 is a top view of a mounting plate mated with a guide assembly in a four-position turret according to the present invention;
FIG. 5 is a perspective view of a guide assembly in a four-position turret according to the present invention;
FIG. 6 is a perspective view of a carrier in a four-station turret according to the present invention;
FIG. 7 is a top view of a carrier in a four-station turret according to the present invention;
FIG. 8 is a bottom view of a carrier in a four-position turret according to the present invention;
FIG. 9 is a perspective view of an X-direction positioning assembly and a Y-direction positioning assembly of a four-position turntable according to the present invention;
fig. 10 is a top view of a four-position turret according to the present invention with an X-position assembly mated with a Y-position assembly.
Detailed Description
The foregoing and other objects, features, aspects and advantages of the present invention will become more apparent to those skilled in the art from the following detailed description, which, taken in conjunction with the annexed drawings, discloses a device for practicing the invention. In the drawings, the shape and size may be exaggerated for clarity, and the same reference numerals will be used throughout the drawings to designate the same or similar components. In the following description, terms such as center, thickness, height, length, front, back, rear, left, right, top, bottom, upper, lower, etc. are based on the orientation or positional relationship shown in the drawings. In particular, "height" corresponds to the top-to-bottom dimension, "width" corresponds to the left-to-right dimension, and "depth" corresponds to the front-to-back dimension. These relative terms are for convenience of description and are not generally intended to require a particular orientation. Terms (e.g., "connected" and "attached") referring to an attachment, coupling, etc., refer to a relationship wherein these structures are directly or indirectly secured or attached to one another through intervening structures, as well as both movable or rigid attachments or relationships, unless expressly described otherwise.
Referring to fig. 1 to 3, the four-station turret 8 includes:
a mounting plate 82;
a rotary driver 83 provided on the mounting plate 82;
a turntable 85 in driving connection with the power output end of the rotary driver 83,
the mounting plate 82 is sequentially provided with a feeding station 821, a processing station 822, a detecting station 823 and a discharging station 824 along the rotation direction of the turntable 85, four carriers 86 are arranged on the turntable 85 at intervals, the turntable 85 is driven by the rotary driver 83 to periodically rotate so that carriers 86 are respectively corresponding to the upper parts of the feeding station 821, the processing station 822, the detecting station 823 and the discharging station 824, and therefore when the turntable 85 rotates for an angle, the carriers 86 on the turntable can be transferred from the last station to the next station, and the back-and-forth conversion efficiency of the carriers 86 among different stations is greatly improved.
Referring to fig. 6 to 10, the carrier 861, the X-directional positioning assembly 863 and the Y-directional positioning assembly 862, wherein the X-directional positioning assembly 863 and the Y-directional positioning assembly 862 are embedded on the carrier 861, and the X-directional positioning assembly 863 and the Y-directional positioning assembly 862 are linked. Because the X-direction positioning component 863 and the Y-direction positioning component 862 are linked, the other group of positioning components can be driven in a linked manner only by driving any group of positioning components in the X-direction positioning component 863 or the Y-direction positioning component 862, so that the positioning of the part in two directions can be realized only by one action, the positioning action and structure are greatly simplified, and the transmission efficiency and the positioning reliability are improved.
Referring to fig. 9 and 10, the x-direction positioning assembly 863 includes:
an X-directional positioning body 8631 extending along an X-axis; and
an X-direction positioning block 8633 provided on one end of the X-direction positioning body 8631,
an X-direction return spring 8636 extending along the X-axis is supported between the X-direction positioning body 8631 and the carrier tray 861.
Further, an X-direction support lug 8635 is integrally provided beside the X-direction positioning body 8631, the X-direction support lug 8635 protrudes horizontally and outwardly along the Y-axis direction, and an X-direction return spring 8636 is provided between the X-direction support lug 8635 and the carrier tray 861.
Further, a push rod 8637 is fixedly connected to the other end of the X-direction positioning body 8631, wherein the X-direction return spring 8636 and the X-direction positioning block 8633 are located on the same side of the X-direction supporting lug 8635, and the push rod 8637 is located on the other side of the X-direction supporting lug 8635.
Referring again to fig. 9 and 10, the y-direction positioning assembly 862 includes:
a Y-directional positioning body 8621 extending along the Y-axis; and
a Y-direction positioning block 8623 arranged on one end of the Y-direction positioning body 8621,
wherein, a Y-direction return spring 8626 extending along the Y-axis is supported between the Y-direction positioning body 8621 and the carrier tray 861, and the X-direction positioning body 8621 is perpendicular to the Y-direction positioning body 8621.
Further, a Y-direction supporting lug 8625 is integrally provided at the side of the Y-direction positioning body 8621, the Y-direction supporting lug 8625 protrudes horizontally and outwards along the X-axis direction, a Y-direction return spring 8626 is provided between the Y-direction supporting lug 8625 and the carrier disc 861, and the Y-direction return spring 8626 and the Y-direction positioning block 8623 are located at the same side of the Y-direction supporting lug 8625.
Further, a linkage groove is formed on the X-direction positioning body 8631, and a linkage end is integrally formed at the other end of the Y-direction positioning body 8621, and the linkage end is embedded into the linkage groove.
Further, the linkage end is provided with an inclined guide surface 8621a with a certain included angle with the Y axis and a Y-direction guide surface 8621a parallel to the Y axis, and the Z-direction projection of the linkage end is in a right triangle structure.
Further, the two side surfaces of the linkage groove are respectively provided with an oblique limiting surface 8621a and a Y-direction limiting surface 8621 b which are respectively matched with the oblique guiding surface 8621a and the Y-direction guiding surface 8621 a.
Referring to fig. 6, a positioning groove 8611 having a similar shape to the part to be clamped is formed on the upper surface of the carrier disc 831, and the x-direction positioning component 863 and the Y-direction positioning component 862 are embedded in the lower surface of the carrier disc 831. In one embodiment, the positioning groove 8611 is provided with a relief groove 8612 in communication with the side of the positioning groove 8611. Referring to fig. 1 to 5, in a preferred embodiment, an X-direction positioning body 8621 and a Y-direction positioning body 8621 are provided with an X-direction positioning groove 8622 and a Y-direction positioning groove 8622, respectively, an X-direction positioning block 8623 and a Y-direction positioning block 8623 are provided in the X-direction positioning groove 8622 and the Y-direction positioning groove 8622, respectively, an X-direction adjusting knob 8624 for adjusting the position of the X-direction positioning block 8623 is provided between the X-direction positioning block 8623 and the outer side wall of the X-direction positioning groove 8622, and a Y-direction adjusting knob 8624 for adjusting the position of the Y-direction positioning block 8623 is provided between the Y-direction positioning block 8623 and the outer side wall of the Y-direction positioning groove 8622.
Referring to fig. 6 and 7, the X-direction positioning body 8631 and the Y-direction positioning body 8621 of the carrier 831 are respectively provided with an X-direction yielding hole and a Y-direction yielding hole which are communicated with the positioning groove 8611.
Referring to fig. 8, an X-direction chute 8614 extending in the X-direction and a Y-direction chute 8613 extending in the Y-direction are formed on the lower surface of the carrier plate 831, and an X-direction positioning assembly 863 and a Y-direction positioning assembly 862 are respectively disposed in the X-direction chute 8614 and the Y-direction chute 8613.
Referring to fig. 3 and 4, a guide assembly 84 is fixedly connected to the mounting plate 82, and the guide assembly 84 includes:
a feeding guide block 841 arranged at the feeding station 821; and
a transfer guide 842 at the blanking station 824,
wherein, the inner side of the feeding guide block 841 is formed with a first guide surface, the inner side of the transferring guide block 842 is formed with a second guide surface 8421, when the carrier 86 is turned from the detecting station 823 to the discharging station 824, the push rod 8637 is limited by the second guide surface 8421 to move to the inner side of the turntable 85, and when the carrier 86 is turned from the discharging station 824 to the feeding station 821, the push rod 8637 is limited by the first guide surface to move to the inner side of the turntable 85 continuously.
Referring to fig. 4, the first guiding surface includes a first plane 8411, an arc-shaped surface 8412, and a second plane 8413 sequentially arranged along the rotation direction of the turntable 85, wherein the first plane 8411 and the second plane 8413 are respectively connected with and tangent to both ends of the arc-shaped surface 8422.
Assuming that the average distances between the first plane 8411, the arc-shaped surface 8412, and the second plane 8413 and the rotation center of the turntable 85 are D 1 、D 2 、D 3 The average distance between the second guiding surface 8421 and the rotation center of the turntable 85 is D 4 Then there is D 4 >D 3 ≥D 1 >D 2 。
When the carrier 86 is turned from the blanking station 824 to the loading station 821, or the carrier 86 is turned from the detecting station 823 to the blanking station 824, the push rod 8637 is limited by the first guide surface and the second guide surface 8441 to move towards the inner side of the turntable 85, the push rod 86 can be blocked and guided by the second guide surface 8441 and the first guide inclined surface at the blanking station 821 and the loading station 821 respectively, so that the carrier 86 can be in a semi-release or complete-release state at the blanking station 824 and the loading station 821 to facilitate the progress of the blanking and loading procedures, and the push rod 8637 can not be blocked at the processing station 822 and the detecting station 823 to enable the carrier 86 to continuously clamp the parts thereon.
Referring to fig. 1 to 3, a support 81 is supported below a mounting plate 82, the support 81 includes a left support plate 811 and a right support plate 812, and an angle sensor 825 for sensing a rotation angle of the turntable 85 is provided on the mounting plate 82.
The number of equipment and the scale of processing described herein are intended to simplify the description of the present invention. Applications, modifications and variations of the present invention will be readily apparent to those skilled in the art.
Although embodiments of the present invention have been disclosed above, it is not limited to the details and embodiments shown and described, it is well suited to various fields of use for which the invention would be readily apparent to those skilled in the art, and accordingly, the invention is not limited to the specific details and illustrations shown and described herein, without departing from the general concepts defined in the claims and their equivalents.
Claims (5)
1. A four-position turret (8), characterized by comprising:
a mounting plate (82);
a rotary driver (83) provided on the mounting plate (82);
a rotary plate (85) connected with the power output end of the rotary driver (83) in a transmission way,
the rotary table (85) is driven by a rotary driver (83) to periodically rotate so that the carriers (86) are respectively arranged right above the feeding station (821), the processing station (822), the detection station (823) and the blanking station (824);
the carrier (86) includes:
a carrier tray (861); and
an X-direction positioning component (863) and a Y-direction positioning component (862) which are embedded on the carrier disc (861),
wherein the X-direction positioning component (863) is linked with the Y-direction positioning component (862);
the X-direction positioning assembly (863) includes:
an X-direction positioning body (8631) extending in the radial direction of the turntable (85); and
an X-direction positioning block (8633) arranged on one end of the X-direction positioning body (8631),
the other end of the X-direction positioning body (8631) is fixedly connected with a push rod (8637) which extends vertically downwards, and an X-direction return spring (8636) which extends along the X axis is supported between the X-direction positioning body (8631) and the carrier disc (861);
a guide assembly (84) is fixedly connected to the mounting plate (82), and the guide assembly (84) comprises:
a feeding guide block (841) arranged at the feeding station (821); and
a transfer guide block (842) arranged at the blanking station (824),
wherein, the inboard of material loading guide block (841) is formed with first guide face, and the inboard of transferring guide block (842) is formed with second guide face (8421), and when carrier (86) is turned over from detection station (823) to unloading station (824), push rod (8637) receives the spacing effect of second guide face (8421) and moves to the inboard of carousel (85), and when carrier (86) is turned over from unloading station (824) to material loading station (821), push rod (8637) receives the spacing effect of first guide face and continues to move to the inboard of carousel (85).
2. A four-position turret (8) according to claim 1, wherein the first guide surface comprises a first plane (8411), an arcuate surface (8412) and a second plane (8413) arranged in this order in the direction of rotation of the turret (85), wherein the first plane (8411) and the second plane (8413) are respectively connected to and tangent to both ends of the arcuate surface (8422).
3. A four-position turret (8) as in claim 1 wherein the Y-position assembly (862) comprises:
a Y-direction positioning body (8621) extending along a Y-axis; and
a Y-direction positioning block (8623) arranged on one end of the Y-direction positioning body (8621),
wherein, Y is to support Y that extends along Y axle to return spring (8626) between location body (8621) and the year dish (861), X is to location body (8621) and Y is to location body (8621) looks vertically.
4. A four-position turret (8) according to claim 3, wherein a Y-direction support lug (8625) is integrally provided beside the Y-direction positioning body (8621), the Y-direction support lug (8625) projects horizontally and outwardly in the X-axis direction, a Y-direction return spring (8626) is provided between the Y-direction support lug (8625) and the carrier plate (861), and the Y-direction return spring (8626) and the Y-direction positioning block (8623) are provided on the same side of the Y-direction support lug (8625).
5. A four-position turret (8) according to any one of claims 1 to 4, wherein the mounting plate (82) is provided with an angle sensor (825) for sensing the rotation angle of the turret (85).
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CN201711183996.4A CN107804661B (en) | 2017-11-23 | 2017-11-23 | Four-station turntable |
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CN201711183996.4A CN107804661B (en) | 2017-11-23 | 2017-11-23 | Four-station turntable |
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CN107804661A CN107804661A (en) | 2018-03-16 |
CN107804661B true CN107804661B (en) | 2023-08-22 |
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