CN107768132B - Multi-wire center tap winding machine - Google Patents
Multi-wire center tap winding machine Download PDFInfo
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- CN107768132B CN107768132B CN201710973502.6A CN201710973502A CN107768132B CN 107768132 B CN107768132 B CN 107768132B CN 201710973502 A CN201710973502 A CN 201710973502A CN 107768132 B CN107768132 B CN 107768132B
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- control module
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- wire
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/064—Winding non-flat conductive wires, e.g. rods, cables or cords
- H01F41/066—Winding non-flat conductive wires, e.g. rods, cables or cords with insulation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/064—Winding non-flat conductive wires, e.g. rods, cables or cords
- H01F41/069—Winding two or more wires, e.g. bifilar winding
Abstract
A multi-wire center-tap winder comprising: the device comprises a rack, an incoming line spool, a coil framework and an incoming line detection unit, wherein the incoming line detection unit is used for detecting the position and the number of input enameled wires, is arranged on the side surface of the rack, is fixedly connected with the incoming line spool, is adjacent to an enameled wire peeling device and is electrically connected with a control module; the enameled wire peeling device is used for peeling the head and the tail of the enameled wire, is arranged in the rack, is adjacent to the wire inlet detection unit and the double-shaft winder, and is electrically connected with the control module; the double-shaft winder is arranged on the other side of the rack, which is symmetrical to the wire inlet detection unit, is adjacent to the enameled wire peeling device and is electrically connected with the control module; the fixed-point welding gun is arranged on the side surface of the double-shaft winder and is electrically connected with the control module; the control module is electrically connected with the incoming line detection unit, the enameled wire peeling device, the fixed-point welding gun, the human-computer interaction panel and the double-shaft winder; and the man-machine interaction panel is electrically connected with the control module, and the center tap transformer can be conveniently manufactured by adopting a multi-wire parallel winding mode.
Description
Technical Field
The invention relates to a transformer coil winding machine, in particular to a multi-wire center tap winding machine.
Background
Transformers, which are commonly used in the power industry, are conversion devices that utilize the principle of electromagnetic induction to change an alternating voltage. Has the functions of voltage transformation, current transformation, impedance transformation and the like. In the process of manufacturing the transformer, the coil inside the transformer needs to be wound by using the winding machine so as to complete the preparation work of manufacturing the transformer. The traditional winding work of the transformer coil is generally finished manually, so that the working efficiency is low, the manual labor amount is large, and even the whole transformer is scrapped due to low manual operation quality sometimes. Therefore, in order to improve the existing operation efficiency and reduce the amount of manual labor, the winding operation is mostly completed by means of a winding machine at present. However, because the coil winding core of the existing winding machine is of an integral structure, when the coil is wound and formed on the coil winding core; the coil winding core is difficult to be dismounted from the formed coil, and the operation is complex; can not meet the production requirements of enterprises. In addition, the existing winding machine also has the problems that the working rotating speed cannot be controlled and the structure is complex. Therefore, it is necessary to develop a structure which is simple and convenient to use; the problems that the working rotating speed of the existing winding machine cannot be controlled and the winding core of the coil is difficult to dismount can be solved, and the requirements of enterprises for production and use are met.
Chinese published patent No. CN 105513789A, published 2016, 1, 29, discloses a transformer coil winding machine, and belongs to the technical field of transformer winding equipment. This transformer coil coiling machine comprises base, inverter motor, clamp plate square shaft, clamp plate A, coil around core, closing device and collet: a variable frequency motor is arranged on the base, and a pressing plate square shaft is fixedly arranged at the output end of the variable frequency motor; a pressing plate A is fixedly arranged on the pressing plate square shaft; a coil winding core is sleeved on the pressing plate square shaft on one side of the pressing plate A; a pressing plate square shaft at one side of the coil winding core is inserted with a pressing device; a pressing device is arranged on the base on one side of the pressing device; the pressing device is in intermittent contact connection with the pressing device. The transformer coil winding machine is simple in structure and convenient to use, solves the problems that the working rotating speed of the existing winding machine cannot be controlled and the winding core of the coil is difficult to detach, is particularly suitable for winding the transformer coil, and meets the requirement of enterprise development.
But has the disadvantage that only single-wire winding can be carried out, and multi-wire simultaneous winding cannot be carried out.
Disclosure of Invention
The invention provides a multi-wire center tap winding machine aiming at the problem that the existing transformer for winding a center tap is complicated.
A multi-wire center-tap winder comprising: frame, income line spool and coil skeleton still include: the incoming line detection unit is used for detecting the position and the quantity of the input enameled wires, is arranged on the side surface of the rack, is fixedly connected with an incoming line spool, is adjacent to the enameled wire peeling device and is electrically connected with the control module; the enameled wire peeling device is used for peeling the head and the tail of the enameled wire, is arranged in the rack, is adjacent to the wire inlet detection unit and the double-shaft winder, and is electrically connected with the control module; the double-shaft winder is arranged on the other side of the rack, which is symmetrical to the wire inlet detection unit, is adjacent to the enameled wire peeling device and is electrically connected with the control module; the fixed-point welding gun is arranged on the side surface of the double-shaft winder and is electrically connected with the control module; the control module is electrically connected with the incoming line detection unit, the enameled wire peeling device, the fixed-point welding gun, the human-computer interaction panel and the double-shaft winder; and the human-computer interaction panel is electrically connected with the control module.
Preferably, the incoming line detection unit includes: the symmetrical transmission wheels are used for transmitting the enameled wires entering the wire inlet detection unit, are powered by the power motor and are attached to the pressure driven wheel; the power motor is arranged in the wire inlet detection unit, fixedly connected with the rack and electrically connected with the control module, and the power output shaft is fixedly connected with the symmetrical transmission wheels; the pressure driven wheels with the same number as the symmetrical transmission wheels are attached to the symmetrical transmission wheels and driven to rotate by the symmetrical transmission wheels; the photosensitive detection module is arranged between the symmetrical transmission wheels and is used for detecting the enameled wires transmitted by the symmetrical transmission wheels, the detection end is aligned to the transmission path of the enameled wires between the symmetrical transmission wheels, and the detection output end is electrically connected with the control module; and the wire guide through pipe is used for controlling a plurality of enameled wires to be adjacently transmitted to an adjacent state to enter the enameled wire peeling device.
Preferably, the transmission wheel and the driven wheel are flexible wheels.
Preferably, the biaxial winder includes: the coil mounting frame is used for mounting the coil framework, and the central shaft is fixedly connected with a power output shaft of the winding motor; the winding motor is used for winding a coil, is fixedly connected with the direction adjusting motor, is electrically connected with the control module and is fixedly connected with the coil mounting frame; the direction adjusting motor is fixedly connected with the winding motor and electrically connected with the control module, and the output shaft is provided with an adjusting gear which is meshed with the external ring frame; the external ring frame is meshed with the direction-adjusting motor, is electrically connected with the control module and is fixedly connected with the telescopic linear motor; the at least two telescopic linear motors are arranged on the rack, fixedly connected with the external ring frame and electrically connected with the control module; and the rubberizing device is used for rubberizing the coil framework with an adhesive tape when the winding is finished, is arranged on the external ring frame, and is electrically connected with the control module, and the extending position of the adhesive tape is aligned with the coil mounting frame.
Preferably, the spot welding gun includes:
the adjustable mechanical arm can adjust the angle of the mechanical arm through manually adjusting a middle screw of the mechanical arm, one end of the adjustable mechanical arm is fixedly connected with a power output shaft of the rotating stepping motor, and the other end of the adjustable mechanical arm is fixedly connected with a welding gun;
the rotary stepping motor is arranged on the frame, and the power output shaft is fixedly connected with the adjustable mechanical arm and electrically connected with the control module;
and the welding gun is fixedly connected with the adjustable mechanical arm and is electrically connected with the control module.
Preferably, the coil mounting frame is an i-shaped frame, and a manual latch is arranged at the top end of the frame and used for fixing the coil frame on the coil mounting frame.
The invention has the substantial effect that the manufacture of the center tap transformer can be facilitated by adopting a multi-wire parallel winding mode.
Drawings
FIG. 1 is a schematic view of the overall structure;
FIG. 2 is a schematic view of a spot welding gun configuration;
in the figure: 1. The wire winding machine comprises an external ring frame, 2, a coil mounting frame, 3, a winding motor, 4, a telescopic linear motor, 5, a wire guiding through pipe, 6, a pressure driven wheel, 7, a welding gun, 8, an adjustable mechanical arm, 9, a rotating stepping motor, 10, a wire inlet spool, 11 and a symmetrical transmission wheel.
Detailed Description
The technical solution of the present invention is further specifically described below by way of specific examples in conjunction with the accompanying drawings.
Example 1
As shown in fig. 1 and 2, the multi-wire center tap winding machine includes: frame, income line spool 10 and coil skeleton still include: the incoming line detection unit is used for detecting the position and the number of the input enameled wires, is arranged on the side face of the rack, is fixedly connected with the incoming line spool 10, is adjacent to the enameled wire peeling device and is electrically connected with the control module; the enameled wire peeling device is used for peeling the head and the tail of the enameled wire, is arranged in the rack, is adjacent to the wire inlet detection unit and the double-shaft winder, and is electrically connected with the control module; the double-shaft winder is arranged on the other side of the rack, which is symmetrical to the wire inlet detection unit, is adjacent to the enameled wire peeling device and is electrically connected with the control module; the fixed-point welding gun 7 is arranged on the side surface of the double-shaft winder and is electrically connected with the control module; the control module is electrically connected with the incoming line detection unit, the enameled wire peeling device, the fixed-point welding gun 7, the human-computer interaction panel and the double-shaft winder; and the human-computer interaction panel is electrically connected with the control module.
The incoming line detection unit comprises: the symmetrical transmission wheels 11 are used for transmitting the enameled wires entering the wire inlet detection unit, are powered by the power motor and are attached to the pressure driven wheel 6; the power motor is arranged in the wire inlet detection unit, fixedly connected with the rack and electrically connected with the control module, and a power output shaft is fixedly connected with the symmetrical transmission wheel 11; the pressure driven wheels 6 with the same number as the symmetrical transmission wheels 11 are attached to the symmetrical transmission wheels 11 and driven to rotate by the symmetrical transmission wheels 11; the photosensitive detection module is arranged between the symmetrical transmission wheels 11 and is used for detecting the enameled wires transmitted by the symmetrical transmission wheels 11, the detection end is aligned to a path transmitted by the enameled wires between the symmetrical transmission wheels 11, and the detection output end is electrically connected with the control module; and the wire guide through pipe 5 is used for controlling a plurality of enameled wires to be adjacently transmitted to an adjacent state to enter the enameled wire peeling device.
The transmission wheel and the driven wheel are flexible wheels.
The double-shaft winder comprises: the coil mounting frame 2 is used for mounting a coil framework, and a central shaft is fixedly connected with a power output shaft of the winding motor 3; the winding motor 3 is used for winding a coil, is fixedly connected with the direction adjusting motor, is electrically connected with the control module and is fixedly connected with the coil mounting frame 2; the direction adjusting motor, the machine body is fixedly connected with the winding motor 3 and electrically connected with the control module, and the output shaft is provided with an adjusting gear which is meshed with the external ring frame 1; the external ring frame 1 is meshed with the direction-adjusting motor, is electrically connected with the control module and is fixedly connected with the telescopic linear motor 4; the at least two telescopic linear motors 4 are arranged on the rack, are fixedly connected with the external ring frame 1 and are electrically connected with the control module; and the rubberizing device is used for rubberizing the coil framework with an adhesive tape when the winding is finished, is arranged on the external ring frame 1, and is electrically connected with the control module, and the extending position of the adhesive tape is aligned with the coil mounting frame 2.
The spot welding gun 7 comprises: the adjustable mechanical arm 8 can adjust the angle of the mechanical arm through manually adjusting a middle screw of the mechanical arm, one end of the adjustable mechanical arm is fixedly connected with a power output shaft of the rotating stepping motor 9, and the other end of the adjustable mechanical arm is fixedly connected with the welding gun 7; a rotary stepping motor 9 is arranged on the frame, and a power output shaft is fixedly connected with the adjustable mechanical arm 8 and electrically connected with the control module; and the welding gun 7 is fixedly connected with the adjustable mechanical arm 8 and is electrically connected with the control module.
The coil mounting frame 2 is an I-shaped framework, and a manual buckle lock is arranged at the top end of the framework and used for fixing the coil framework on the coil mounting frame 2.
Claims (4)
1. A multi-wire center-tap winder comprising: frame, income line spool and coil skeleton, its characterized in that still includes:
the incoming line detection unit is used for detecting the position and the quantity of the input enameled wires, is arranged on the side surface of the rack, is fixedly connected with an incoming line spool, is adjacent to the enameled wire peeling device and is electrically connected with the control module;
the enameled wire peeling device is used for peeling the head and the tail of the enameled wire, is arranged in the rack, is adjacent to the wire inlet detection unit and the double-shaft winder, and is electrically connected with the control module;
the double-shaft winder is arranged on the other side of the rack, which is symmetrical to the wire inlet detection unit, is adjacent to the enameled wire peeling device and is electrically connected with the control module;
the fixed-point welding gun is arranged on the side surface of the double-shaft winder and is electrically connected with the control module;
the control module is electrically connected with the incoming line detection unit, the enameled wire peeling device, the fixed-point welding gun, the human-computer interaction panel and the double-shaft winder;
the human-computer interaction panel is electrically connected with the control module;
the incoming line detection unit comprises:
the symmetrical transmission wheels are used for transmitting the enameled wires entering the wire inlet detection unit, are powered by the power motor and are attached to the pressure driven wheel;
the power motor is arranged in the wire inlet detection unit, fixedly connected with the rack and electrically connected with the control module, and the power output shaft is fixedly connected with the symmetrical transmission wheels;
the pressure driven wheels with the same number as the symmetrical transmission wheels are attached to the symmetrical transmission wheels and driven to rotate by the symmetrical transmission wheels;
the photosensitive detection module is arranged between the symmetrical transmission wheels and is used for detecting the enameled wires transmitted by the symmetrical transmission wheels, the detection end is aligned to the transmission path of the enameled wires between the symmetrical transmission wheels, and the detection output end is electrically connected with the control module;
the wire guide through pipe is used for controlling a plurality of enameled wires to be adjacently transmitted to an adjacent state to enter the enameled wire peeling device;
the transmission wheel and the driven wheel are flexible wheels.
2. The multi-filar center-tap winder of claim 1, wherein the dual-axis winder comprises:
the coil mounting frame is used for mounting the coil framework, and the central shaft is fixedly connected with a power output shaft of the winding motor;
the winding motor is used for winding a coil, is fixedly connected with the direction adjusting motor, is electrically connected with the control module and is fixedly connected with the coil mounting frame;
the direction adjusting motor is fixedly connected with the winding motor and electrically connected with the control module, and the output shaft is provided with an adjusting gear which is meshed with the external ring frame;
the external ring frame is meshed with the direction-adjusting motor, is electrically connected with the control module and is fixedly connected with the telescopic linear motor;
the at least two telescopic linear motors are arranged on the rack, fixedly connected with the external ring frame and electrically connected with the control module;
and the rubberizing device is used for rubberizing the coil framework with an adhesive tape when the winding is finished, is arranged on the external ring frame, and is electrically connected with the control module, and the extending position of the adhesive tape is aligned with the coil mounting frame.
3. The multi-wire center-tap winder of claim 1, wherein the spot welding gun comprises:
the adjustable mechanical arm can adjust the angle of the mechanical arm through manually adjusting a middle screw of the mechanical arm, one end of the adjustable mechanical arm is fixedly connected with a power output shaft of the rotating stepping motor, and the other end of the adjustable mechanical arm is fixedly connected with a welding gun;
the rotary stepping motor is arranged on the frame, and the power output shaft is fixedly connected with the adjustable mechanical arm and electrically connected with the control module;
and the welding gun is fixedly connected with the adjustable mechanical arm and is electrically connected with the control module.
4. The machine according to claim 2, wherein the bobbin is an i-frame, and wherein the bobbin is manually fastened to the bobbin by a snap-lock at the top end of the frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710973502.6A CN107768132B (en) | 2017-10-18 | 2017-10-18 | Multi-wire center tap winding machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710973502.6A CN107768132B (en) | 2017-10-18 | 2017-10-18 | Multi-wire center tap winding machine |
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| Publication Number | Publication Date |
|---|---|
| CN107768132A CN107768132A (en) | 2018-03-06 |
| CN107768132B true CN107768132B (en) | 2020-01-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710973502.6A Active CN107768132B (en) | 2017-10-18 | 2017-10-18 | Multi-wire center tap winding machine |
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Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1825226A (en) * | 2005-02-21 | 2006-08-30 | 精工电子有限公司 | Coil forming method, coil forming therefrom, and device equipped with the coil |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1224900A (en) * | 1999-01-05 | 1999-08-04 | 蒋栖瑞 | Multiple-point driving and multiple-shaft synchronizing wire winding method and equipment |
| US6836204B2 (en) * | 2002-01-31 | 2004-12-28 | Reliance Electric Technologies, Llc | Electric motor winding insulation method and apparatus |
| CN201689781U (en) * | 2010-04-28 | 2010-12-29 | 珠海恒阳科技有限公司 | Fully automatic winding machine |
| CN103714970A (en) * | 2013-12-20 | 2014-04-09 | 王永成 | Method for continuously winding thick wires and full automatic magnetic-ring thick-wire winding machine for implementing method |
| CN106783154B (en) * | 2016-12-29 | 2018-01-12 | 中国工程物理研究院流体物理研究所 | A kind of more line winding devices of uniform winding displacement |
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2017
- 2017-10-18 CN CN201710973502.6A patent/CN107768132B/en active Active
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1825226A (en) * | 2005-02-21 | 2006-08-30 | 精工电子有限公司 | Coil forming method, coil forming therefrom, and device equipped with the coil |
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| CN107768132A (en) | 2018-03-06 |
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