CN106783154B - A kind of more line winding devices of uniform winding displacement - Google Patents
A kind of more line winding devices of uniform winding displacement Download PDFInfo
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- CN106783154B CN106783154B CN201611240386.9A CN201611240386A CN106783154B CN 106783154 B CN106783154 B CN 106783154B CN 201611240386 A CN201611240386 A CN 201611240386A CN 106783154 B CN106783154 B CN 106783154B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/08—Winding conductors onto closed formers or cores, e.g. threading conductors through toroidal cores
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Abstract
The invention provides a kind of more line winding devices of uniform winding displacement, more line number enamel-covered wires after clamp force mechanism, are directly carried out coil winding by more line winding devices by more line winding devices of the uniform winding displacement of the present invention；The spindle motor rotating speed and coil rack coiling stroke that more line winding devices rotate under step motor control along trapped orbit front-rear reciprocation movement, translational speed and displacement according to control coil skeleton are set.More line winding devices of the uniform winding displacement of the present invention are suitable for the coiling on circular framework of the flat or circular fine enamelled wire coiling of more line numbers and thick enamel-covered wire coiling, winding process device uniform force, stable working, intensity of workers is low, greatly reduce the mutual overlapping probability obscured with interference of more line number enamel-covered wires, avoid the mechanical damage of enamel-covered wire, the close gapless of coiling, winding displacement are neat and smooth, improve the quality and efficiency of more line number coil windings.
Description
Technical field
The invention belongs to coil winding machine field, and in particular to a kind of more line winding devices of uniform winding displacement.
Background technology
As the demand of coil is increasing, kind also becomes increasingly complex, from large-scale power transformer, generator around
Coil used in group and all kinds of electric equipments etc., coil winding machine manufacturing industry welcomes new opportunities and challenges.Coil winding machine is a kind of
Enamel covered wire is turned to the special purpose machinery of certain coil, its operation principle is that spindle motor drives coil rack according to fixed
Mode is rotated, and enamel covered wire is wrapped on coil rack according to regulation form, is using wide in Modern Electronic electrical apparatus industry
A kind of general process equipment.The coil winding machine speed of mainshaft is low with respect to lathe rotating speed, and is had differences with the difference of coil pattern,
It common are horizontal coil winding machine and vertical coil winding machine.Coil winding is divided into manual coiling, semi-automatic coiling, complete according to main path
Three kinds of automatic winding, according to the line footpath of coiling be divided into the coiling of microfilament enamel-covered wire, fine enamelled wire coiling, thick enamel-covered wire around
System.Whether coil winding machine uses skeleton according to the different choice of coiling product, and general low pressure cylindrical layer winding uses flat enamel-covered wire
Coiling, it is not necessary to skeleton；High-pressure cylinders formula coil uses round wire, and skeleton is done using bakelite cylinder etc..
Coil winding machine is integrally mainly graded by mechanical structure portion, electronic control part, pneumatic department to be formed, wherein mechanical structure
It is divided into payingoff mechanism, tension mechanism, wire-arranging mechanism, frame etc..The specific coiling form of enamel covered wire should be according to bus cable device
The position of structure and bus cable device determines that bus cable device is usually one kind machinery dress that stepper motor drives ball screw motion
Put.The coiling precision of coil winding machine depends on the design of bus cable device.If structure design is unreasonable, the step of bus cable device is controlled
Relation between stepper motor output quantity and the spindle motor input quantity of control coil skeleton is improper, or rounding error is excessive, all
May cause coiling coil exist coiling low precision, around line overlap or gap it is excessive the problems such as.
For flat or circular fine enamelled wire and coiling of the thick enamel-covered wire on circular framework, the winding displacement in coil winding machine
Apparatus structure design opposing connection line mass has a significant impact.Wherein, the coiling of single line coil is commonplace, technology more into
Ripe, the requirement to the structure of bus cable device is relatively simple, after enamel-covered wire only need to be by mechanisms such as tension mechanisms, can pass through winding displacement
Device carries out coil winding, the Chinese patent of entitled " full-automatic lenticular wire backbone winding line machine " disclosed in Chinese patent literature storehouse
（Document number：CN105185570A）A kind of flat enamel-cover wire winding of middle proposition, it is possible to achieve lenticular wire is on transformer framework
Coiling.At present, the coiling of multi-thread coil employs the coiling thinking of single line coil to a certain extent, and single line coil winding machine is put
Line mechanism is applicable completely with tension mechanism for multi-thread coil, and the influence of opposing connection line mass is minimum, and Chinese patent literature storehouse discloses
Entitled " more wire winding rotation actinobacillus devices " Chinese patent（Document number：CN203079408U）In it is also proposed one kind
Multi-thread actinobacillus device；But the design of bus cable device and multi-thread coil-winding quality are closely related, according to single line bus cable device,
It is typically necessary and sets up other enamel-cover line traffic control facilities or artificial directly interference, line line during coil winding obscures and line line
Overlapping or gap problems of too protrudes, and intensity of workers is high, and coil winding quality is low with efficiency.Chinese patent text
Offer the Chinese patent of " a kind of winding method of multi-thread plane winding " entitled disclosed in storehouse（Document number：CN104218745A）In
The multiwire-wound method of proposition, mainly proposes a kind of method of the smooth processing to multi-thread enamel-covered wire, and does not provide specific
Multiwire-wound mechanism and method；The Chinese patent of " automatic more wire windings " entitled disclosed in Chinese patent literature storehouse（Document
Number：CN203734481U）In disclose a kind of more wire windings, the apparatus structure is complicated, and is not suitable for flat or circular thin
Enamel-covered wire and coiling of the thick enamel-covered wire on circular framework.
Currently, a kind of efficiency high, more line winding devices around the good uniform winding displacement of line mass are needed badly.
The content of the invention
The technical problems to be solved by the invention are to provide a kind of more line winding devices of uniform winding displacement.
More line winding devices of the present invention are a kind of more line winding devices of uniform winding displacement, are characterized in, described is multi-thread
Winder is transferred mechanism and formed by winding displacement divided device, winding displacement fixed mount, winding displacement；Described winding displacement divided device includes decile
Circle, tapping block, hand grab adjustment seat, hand grasps reservation, cable manual is grabbed；Described tapping block, hand grabs adjustment seat, hand grasps reservation,
It is N groups that cable manual, which is grabbed, and N is identical with the line number of actual coiling；Described decile circle is cylindrical shape, the cylindrical wall of decile circle
The upper N number of waist through hole of radial equipartition, an end face of decile circle grab adjustment seat fixing end for hand, are fixed with hand and grab adjustment seat, separately
One end face is decile circle fixed mount fixing end, fixed etc. point of circle fixed mount；Described tapping block is N groups, is uniformly installed on
Divide on the outer cylinder wall of circle, the axis of the center line and decile circle of each tapping block intersects vertically；It is N that described hand, which grabs adjustment seat,
Group, the hand for being uniformly installed on decile circle are grabbed in adjustment seat fixing end, and the axis that each hand grabs the center line and decile circle of adjustment seat hangs down
It is straight intersecting；It is N groups that described hand, which grasps reservation, is uniformly installed on the inner cylinder wall of decile circle, each hand is grasped in reservation
Heart line overlaps with corresponding tapping block center line；Described cable manual is grabbed as N groups, and the fixing end that cable manual is grabbed passes through fixing pin
It is fixed on corresponding hand and grasps reservation bottom, the hand that free end grabs adjustment seat by support bar chute with corresponding hand grabs support bar
Coordinate into line slip；Described N >=1；Described winding displacement fixed mount integrates platform structure by decile circle fixed mount, guide roller group, winding displacement
Into；
Described decile circle fixed mount one end is fixed on winding displacement by screw and integrates corresponding groove on platform, and the other end passes through
Screw is fixed in the decile circle fixed mount fixing end of decile circle；Described winding displacement integrates and is provided with directive wheel fixing axle on platform
Group, it is made up of 4N directive wheel fixing axle；Described guide roller group is made up of 4N guide roller, is fixed respectively by sliding bearing
In in corresponding guide roller fixing axle, 4N guide roller is generally aligned in the same plane, every one group of 4 directive wheels, a wire is formed
Passage, and the wheel group on top and the wheel group of bottom integrate platform intermediate symmetry relative to winding displacement and are distributed；Described winding displacement transfers mechanism
By Level tune motor, mobilizing board, vertical adjusting screw rod, vertical adjusting screw bolt seat, winding displacement drive seat, mobilizing board fixed seat group
Into winding displacement transfers mechanism and drives winding displacement fixed mount to move in the X, Y, Z direction, and then controls the motion of winding displacement divided device；It is described
Level tune motor driven winding displacement fixed mount move horizontally in the X direction, Level tune motor passes through positioning screw and motor
Positioning seat is fixed on winding displacement and integrates platform, and is threadedly coupled by Level tune screw rod with the trapezoidal thread hole set on mobilizing board,
For adjust winding displacement integrate platform relative to transfer Board position, and then control winding displacement divided device X-direction on horizontal displacement；It is described
Mobilizing board drive winding displacement fixed mount move up and down in the Y direction, mobilizing board is integrated by the horizontal T-shaped guide rail of setting with winding displacement
The horizontal groove at the back side is mutually slidably matched on platform, and bottom is slidably matched by the column of setting with mobilizing board fixed seat；Vertically
Adjusting screw rod upper end is threadedly coupled by screw thread with mobilizing board, and vertical adjusting screw rod lower end passes through screw thread and vertical adjusting screw bolt seat
Threaded connection, the vertical height of platform is integrated for adjusting winding displacement, and then control the vertical displacement of winding displacement divided device；Described row
Line drive seat drives winding displacement fixed mount to move forward and backward in z-direction, and described vertical adjusting screw bolt seat, mobilizing board fixed seat are fixed
In winding displacement drive seat, winding displacement drive seat is fixed on corresponding Z-direction track, and the front-rear reciprocation movement under power motor control,
And then winding displacement divided device is controlled to complete the coiling task to skeleton.
The composition structure of described tapping block is identical, is uniformly fixed on decile respectively between tapping block with 360 °/N angle
On the outer cylinder wall of circle, and it is corresponding with uniform radial direction waist through hole, waist through hole is used for installation and the separated time of each tapping block
The fixation of alignment seat in seat；Each tapping block is located in the same horizontal plane, and the axis of center line and decile circle intersects vertically, center
For line with the horizontal 360 °/2N or 0 ° angle, tapping block is used for the shunting of the more line number enamel-covered wires of coiling, and ensures the extension sets such as winding displacement
Structure uniform force；The top of the separated time pedestal of tapping block I is provided with branching wheel by rotating shaft, can smooth pivotal around the shaft；Point
Three grooves corresponding with enamel-covered wire are respectively arranged with the face of cylinder of line wheel, middle groove is positioned at center, for this separated time
Seat coiling enamel-covered wire shunting, two grooves of both sides are symmetrical, for other tapping block institute coiling enamel-covered wires shunting and
Positioning；The separated time pedestal bottom of the tapping block I is installed with alignment seat, and alignment seat is caught in the cylindrical wall of corresponding decile circle
On waist through hole I in；Alignment seat is by alignment pedestal, locating wheel, positioning wheel seat, positioning wheel cap, gap spring, fixing screws group
Into；Alignment seat is provided with two structure identical locating wheels arranged side by side, and gap spring is between locating wheel, two locating wheel phases
To rotating, the relative position by adjusting two locating wheels realizes the positioning and clamping to enamel-covered wire.
The structure that described hand grabs adjustment seat is identical, and the design quantity that hand grabs adjustment seat is identical with the quantity of tapping block, hand
Grab and be uniformly fixedly connected on the hand of decile circle between adjustment seat respectively with 360 °/N angles and grab adjustment seat fixing end；Hand grabs adjustment seat
It is located in the same horizontal plane, and the axis of center line and decile circle intersects vertically, the active force grabbed for adjusting each cable manual；Hand
Grab the center line of adjustment seat with to corresponding tapping block center line into 360 °/2N angles；Hand grab adjustment seat I by rotary handle, on
End cap, bottom end cover, lifting force pad, lower thrust pad, cylinder, compression spring, distance rod, hand grab support bar group into；Described above pushes away
Power pad is fixed on rotary handle lower end, and cylinder top is connected to by upper end cover；Described lower thrust pad is fixed on distance rod
End, cylinder bottom is connected to by bottom end cover, lifting force pad is provided with compression spring with lower thrust pad, support is grabbed for adjusting hand
The actuating pressure of bar；Described hand grabs support bar and is fixed on distance rod lower end；The pressure size that described hand grabs support bar passes through
Rotary handle is adjusted, and with increasing for the coil winding number of plies, the radius of coiling becomes larger, and the pressure that hand grabs support bar increases
Add.
The structure that described cable manual is grabbed is identical, and being sequentially connected to corresponding hand according to direction pivots clockwise or counter-clockwise grasps
Reservation and hand are grabbed in adjustment seat, and the rotary handle that the radial compacting force that cable manual is grabbed is grabbed by corresponding hand in adjustment seat is adjusted
Section；The axial reset force that cable manual grabs for enamel-covered wire is entered by the neck set on corresponding winding displacement pressure head with spring rectifying plate
Row correction, for the dynamic adjustment to institute's coiling enamel-covered wire；Described cable manual, which grabs I, includes winding displacement pressure head, spring rectifying plate, hand
Grab enamel-covered wire groove, support bar chute；Described winding displacement pressure head is provided with the neck being coincide with circular or flat enamel-covered wire, and
Cable manual is fixed on by spring rectifying plate to grab in I main body, enamel-covered wire is grabbed from cable manual and passed through among enamel-covered wire groove, is avoided
In coil-winding process, cable manual grabs I pair of enamel-covered wire location conflicts；Described cable manual is grabbed I and grabbed by support bar chute with hand
The hand of adjustment seat I is grabbed support bar and is slidably connected；Cable manual, which grabs I other end and is fixed on hand by fixing pin I, grasps reservation I；Institute
The axis of fixing pin I stated is located at the distance r of the locating wheel tangent line of alignment seat two and decile circle axle centre, and winding displacement pressure head distance is solid
The distance of rationed marketing nail I is equal to r/2, when having reached coiling, the winding displacement pressure head tangential direction with the enameled wire loop of institute coiling all the time
Match, ensure the quality of coiling.
It is identical that described hand grabs fixed seat structure, corresponding with tapping block to fix, each hand grasp the center line of reservation with it is corresponding
Tapping block center line overlap, grabbed for fixing cable manual；Hand, which grasps, fixed seat enamel-covered wire groove, enamel-covered wire among reservation I
Passed through from fixed seat enamel-covered wire groove, avoid hand from grasping interference of the reservation I to enamel-covered wire；Cable manual grabs I and passes through steady pin
Nail I is fixed on hand and grasps the lower end of reservation I, and cable manual, which grabs I and grasps reservation I relative to hand around fixing pin I, to be rotated.
More line winding devices of the uniform winding displacement of the present invention, reservation is grasped by hand, between hand grabs adjustment seat, cable manual is grabbed
Form single-degree-of-freedom mechanical mechanism type of attachment, and in all cable manuals grab and be generally aligned in the same plane, pass through with more line number enamel-covered wires
Tapping block uniformly matches positioned at coplanar afterwards, ensure that around line mass；Meanwhile the uniform shunting that enamel-covered wire passes through tapping block
Afterwards, the main stress of coil rack is moment of torsion, and stress is evenly and reasonable.
More line number enamel-covered wires after clamp force mechanism, are directly passed through this by more line winding devices of the uniform winding displacement of the present invention
More line winding devices of uniform winding displacement carry out coil winding；More line winding devices of uniform winding displacement under step motor control along
The spindle motor rotating speed and coil that trapped orbit front-rear reciprocation movement, translational speed and displacement should rotate according to control coil skeleton
Skeleton coiling travel settings.
More line winding devices of the uniform winding displacement of the present invention are suitable for the flat or circular fine enamelled wire coiling of more line numbers
With the coiling on circular framework of thick enamel-covered wire coiling, winding process device uniform force, stable working, staff's work
Low intensity, the mutual overlapping probability obscured with interference of more line number enamel-covered wires is greatly reduced, avoid the machine of enamel-covered wire
Tool damages, and the close gapless of coiling, winding displacement are neat and smooth, improve the quality and efficiency of more line number coil windings.
Brief description of the drawings
Fig. 1 is the structural representation in more line winding devices of the uniform winding displacement of the present invention；
Illustrate the position that Fig. 2 grasps reservation for the tapping block in more line winding devices of the uniform winding displacement of the present invention with hand
Figure；
Fig. 3 grabs the partial exploded view of adjustment seat for the hand in more line winding devices of the uniform winding displacement of the present invention；
Fig. 4 is tapping block and bottom alignment seat decomposing schematic representation in more line winding devices of the uniform winding displacement of the present invention；
Fig. 5 is the alignment seat partial exploded view in more line winding devices of the uniform winding displacement of the present invention；
Fig. 6 grabs the connection of the compositions such as adjustment seat for the tapping block in more line winding devices of the uniform winding displacement of the present invention with hand
Relation schematic diagram；
Fig. 7 is the structural representation that the cable manual in more line winding devices of the uniform winding displacement of the present invention is grabbed；
Fig. 8 is the connection relationship diagram that the cable manual in more line winding devices of the uniform winding displacement of the present invention is grabbed；
Fig. 9 is that the winding displacement in more line winding devices of the uniform winding displacement of the present invention transfers mechanism partial exploded view；
Figure 10 is the course of work schematic diagram of more line winding devices of the uniform winding displacement of the present invention；
Figure 11 is the uniform coiling schematic diagram in the course of work of more line winding devices of the uniform winding displacement of the present invention.
In figure, the hand of 1. grades point circle 2. tapping block, I 3. tapping block, II 4. tapping block, III 5. tapping block IV 6. is grabbed
The hand of adjustment seat I 7., which grabs the hand of adjustment seat II 8. and grabs the hand of adjustment seat III 9. and grab the cable manual of adjustment seat IV 10., grabs I 11. rows
Line hand, which grabs II 12. cable manuals and grabs III 13. cable manuals and grab IV 14. hands and grasp the hand of reservation I 15., grasps reservation II 16.
Hand grasps the hand of reservation III 17. and grasps the integrated platform of winding displacement of 19. guide roller group of the grade point circle fixed mount of reservation IV 18. 20.
21. the winding displacement drive seat of 24. vertical adjusting screw bolt seat of Level tune motor 22. mobilizing board, 23. vertical adjusting screw rod 25.
26. the coil rack of mobilizing board fixed seat 27.；101. hand grabs the grade point circle fixed mount fixing end of adjustment seat fixing end 102.
103. waist through hole I；The separated time pedestal of 201. branching wheel, 202. alignment seat 203.；The upper end of 601. rotary handle 602.
The lifting force of lid 603. pads the lower thrust pad thrust of 607. bottom end cover 608. of 604. cylinder, 605. compression spring 606.
The hand of bar 609. grabs support bar；The hand of 1001. winding displacement pressure head, 1002. spring rectifying plate 1003. grabs enamel-covered wire groove
1004. support bar chute；The fixing pin I of 1401. fixed seat enamel-covered wire groove 1402.；2021. alignment pedestal
2022. positioning wheel cap 2023. gap springs 2024. position the locating wheel of 2025. fixing screws of wheel seat 2026.；
The Level tune screw rod of 2101. positioning screw, 2102. motor positioning seat 2103..
Embodiment
Describe the present invention in detail with reference to the accompanying drawings and examples.
It should be appreciated that described embodiment is used only for explaining the present invention, it is not whole embodiments, without in restriction
The present invention.Based on the embodiment in the present invention, those of ordinary skill in the art are obtained under the premise of creative work is not made
The every other embodiment obtained, belongs to the scope of protection of the invention.
Embodiment 1
In the present embodiment, N=4, a kind of structure of more line winding devices of uniform winding displacement is as shown in figure 1, mainly include winding displacement
Divided device, winding displacement fixed mount, winding displacement transfer mechanism composition；Wherein winding displacement divided device mainly include decile circle 1, tapping block,
Hand grabs adjustment seat, hand grasps reservation, cable manual is grabbed；Described decile circle 1 is cylindrical shape, on the cylindrical wall of decile circle 1 radially
Four waist through hole of cloth, an end face of decile circle 1 grab adjustment seat fixing end 101 for hand, are fixed with hand and grab adjustment seat, another
End face is decile circle fixed mount fixing end 102, fixed etc. point of circle fixed mount 18；The tapping block amounts to four groups, respectively separated time
Seat I 2, tapping block II 3, tapping block III 4, tapping block IV 5, are uniformly installed on by screw on the outer cylinder wall of decile circle 1, and
The axis of its center line and decile circle 1 intersects vertically；The hand grabs adjustment seat and amounts to four groups, and respectively hand grabs adjustment seat I 6, hand
Grab adjustment seat II 7, hand grabs adjustment seat III 8, hand grabs adjustment seat IV 9, the hand for being uniformly installed on decile circle 1 grabs adjustment seat fixing end
On 101, the axis that each hand grabs the center line and decile circle 1 of adjustment seat intersects vertically；The hand grasps reservation and amounts to four groups, respectively
Grasp reservation I 14 for hand, hand grasps reservation II 15, hand grasps reservation III 16, hand grasps reservation IV 17, be uniformly installed on decile circle
On 1 inner cylinder wall, the center line that each hand grasps reservation overlaps with corresponding tapping block center line（See Fig. 2）；The winding displacement
Hand grabs four groups altogether, and respectively cable manual, which grabs I 10, cable manual and grabs II 11, cable manual and grab III 12, cable manual, grabs IV 13, cable manual
The fixing end grabbed is fixed on corresponding hand by fixing pin and grasps reservation bottom, free end by support bar chute with it is corresponding
The hand that hand grabs adjustment seat is grabbed support bar and coordinated into line slip；The winding displacement fixed mount by decile circle fixed mount 18, guide roller group 19,
Winding displacement integrates platform 20 and formed；The one end of decile circle fixed mount 18 is fixed on winding displacement by screw and integrates corresponding groove on platform 20, separately
The decile circle fixed mount fixing end 102 that one end is fixed on decile circle 1 by screw；Described winding displacement integrates to be provided with platform 20
Directive wheel fixing axle group, it is made up of 16 directive wheel fixing axles；Described guide roller group 19 is made up of 16 guide rollers, passes through cunning
Dynamic bearing is individually fixed in corresponding guide roller fixing axle, and 16 guide rollers are generally aligned in the same plane interior, every 4 directive wheels one
Group, form a lead channels；Two groups of top directive wheel and the symmetrical distribution of directive wheel of two groups of bottom；Winding displacement transfers mechanism by water
Flat regulation motor 21, mobilizing board 22, vertical adjusting screw rod 23, vertical adjusting screw bolt seat 24, winding displacement drive seat 25, mobilizing board are fixed
Seat 26 forms（See Fig. 9）, winding displacement transfer mechanism drive winding displacement fixed mount move in the X, Y, Z direction；Described Level tune electricity
Machine 21 drives winding displacement fixed mount to move horizontally in the X direction, and Level tune motor 21 is positioned by positioning screw 2101 and motor
Seat 2102 is fixed on winding displacement and integrates platform 20, and the trapezoidal thread hole spiral shell by being set on Level tune screw rod 2103 and mobilizing board 22
Line is connected, and platform 20 is integrated relative to the position of mobilizing board 22 for adjusting winding displacement, and then controls water in the X-direction of winding displacement divided device
Prosposition moves；Described mobilizing board 22 drives winding displacement fixed mount to move up and down in the Y direction, and mobilizing board 22 passes through the horizontal T-shaped of setting
The horizontal groove that guide rail integrates the back side on platform 20 with winding displacement is mutually slidably matched, and bottom is fixed by the column of setting with mobilizing board
Seat 26 is slidably matched；The upper end of vertical adjusting screw rod 23 is threadedly coupled by screw thread with mobilizing board 22, the lower end of vertical adjusting screw rod 23
It is threadedly coupled by screw thread with vertical adjusting screw bolt seat 24, the vertical height of platform 20, and then the row of control is integrated for adjusting winding displacement
The vertical displacement of line divided device；Described winding displacement drive seat 25 drives winding displacement fixed mount to move forward and backward in z-direction, described
Vertical adjusting screw bolt seat 24, mobilizing board fixed seat 26 are fixed on winding displacement drive seat 25, and winding displacement drive seat 25 is fixed on corresponding Z side
To track, and the front-rear reciprocation movement under power motor control, and then the coiling for controlling winding displacement divided device to complete to skeleton is appointed
Business.
The top of separated time pedestal 203 of the tapping block I 2 is provided with branching wheel 201 by rotating shaft, can smoothly turn around the shaft
It is dynamic；Three grooves corresponding with enamel-covered wire are respectively arranged with the face of cylinder of branching wheel 201, middle groove, which is located at, to be hit exactly, and two
Two grooves of side are symmetrical, shunting and positioning for enamel-covered wire；The bottom of separated time pedestal 203 of tapping block I 2 is fixedly mounted
There is alignment seat 202, and be caught in the uniform radial direction waist through hole I 103 among the cylinder wall of decile circle 1（See Fig. 4）.It is described
Alignment seat 202 is mainly by alignment pedestal 2021, positioning wheel cap 2022, gap spring 2023, positioning wheel seat 2024, fixing screws
2025th, locating wheel 2026 forms（See Fig. 5）；Alignment seat 202 set two structure identical locating wheels are installed, can rotate and
Relative position can adjust, for the positioning and clamping to enamel-covered wire.Wherein, tapping block II 3, tapping block III 4, IV 5 groups of tapping block
It is identical with the structure of tapping block I 2 into structure.
The hand grabs adjustment seat I 6 mainly by rotary handle 601, upper end cover 602, lifting force pad 603, cylinder 604, pressure
Spring 605, lower thrust pad 606, bottom end cover 607, distance rod 608, hand are grabbed support bar 609 and formed（See Fig. 3）；Described lifting force
Pad 603 is fixed on the lower end of rotary handle 601, and the top of cylinder 604 is connected to by upper end cover 602；Described lower thrust pad 606 is solid
Due to the upper end of distance rod 608, the bottom of cylinder 604, lifting force pad are connected to by bottom end cover 607（603）Pacify with lower thrust pad 606
Equipped with compression spring 605；Described hand grabs support bar 609 and is fixed on the lower end of distance rod 608；Described hand grabs support bar 609
Pressure size is adjusted by rotary handle 601, and with increasing for the coil winding number of plies, the radius of coiling is relative to become big, hand
Grab the pressure increase of support bar 609.Hand grabs adjustment seat II 7, hand grabs adjustment seat III 8, hand grabs the composition structure of adjustment seat IV 9 and hand is grabbed
The structure of adjustment seat I 6 is identical, and the pressure size that the hand of its underpart grabs support bar can be adjusted by rotary handle, with coil around
Preparative layer number increases, and the radius of coiling is relative to become big, and the pressure that hand grabs support bar also becomes big therewith.
Four uniform radial direction waist through hole, tapping block I 2, tapping block are offered among the cylinder wall of the decile circle 1
II 3, uniformly it is fixed on the outer cylinder wall of decile circle 1 respectively with 90 ° of angles between tapping block III 4, tapping block IV 5, and with
Uniform radial direction waist through hole is corresponding；Each tapping block is located in the same horizontal plane, its center line phase vertical with the axis of decile circle 1
Hand over, center line is with the horizontal 45 ° of angles, winding displacement divided device uniform force.Four groups of hands are pressed from both sides between grabbing adjustment seat with 90 °
The hand that angle is uniformly fixedly connected on decile circle 1 respectively grabs adjustment seat fixing end 101；Hand is grabbed adjustment seat and is located in the same horizontal plane,
The axis of its center line and decile circle 1 intersects vertically, and center line is with the horizontal 0 ° or 90 ° of angles；Hand grabs adjustment seat center line
With tapping block center line angle at 45 °（See Fig. 6）.
The cable manual, which grabs I 10 and is broadly divided into winding displacement pressure head 1001, spring rectifying plate 1002, hand, grabs enamel-covered wire groove
1003rd, the part of support bar chute 1004（See Fig. 7）, wherein winding displacement pressure head 1001 is provided with coincide with circular or flat enamel-covered wire
Neck, and cable manual is fixed on by spring rectifying plate 1002 and grabbed in I 10 main bodys；Hand grabs enamel-covered wire groove 1003 and is used for enamel-cover
Line passes through from centre；Cable manual grabs I 10 hands that adjustment seat I 6 is grabbed by support bar chute 1004 and hand and grabs support bar 609 and slide
Connection；Cable manual, which grabs I 10 other ends and is fixed on hand by fixing pin I 1402, grasps reservation I 14.The fixing pin I 1402
Axis is located at two locating wheel tangent lines of alignment seat 202 and the distance r of the axle of decile circle 1 centre, and winding displacement pressure head 1001 is apart from fixation
The distance of pin I 142 is equal to r/2, ensure that tangential direction of the winding displacement pressure head 1001 all the time with the enameled wire loop of institute coiling matches
（See Fig. 8）, ensure the quality of coiling.The cable manual grab II 11, cable manual grab III 12, cable manual grab IV 13 structures and connection shape
Formula and cable manual grab I 10 structure and connection it is identical, phase is connected to according to specific coil winding direction clockwise or counter-clockwise
Answer hand to grasp reservation and grab adjustment seat with hand；The radial compacting force that cable manual is grabbed can grab the rotation hand in adjustment seat by corresponding hand
Handle is adjusted；The axial reset force that cable manual grabs for enamel-covered wire is mainly entered by corresponding winding displacement pressure head with spring rectifying plate
Row correction.The hand, which grasps, is provided with fixed seat enamel-covered wire groove 1401 among reservation I 14, worn for enamel-covered wire from centre
Cross, and cable manual is fixed by fixing pin I 1402 and grabs I 10, cable manual is grabbed I 10 and can grasped around fixing pin I 1402 with respect to hand
Reservation I 14 rotates；It is complete that hand grasps reservation I 14, hand grasps reservation II 15, hand grasps reservation III 16, hand grasps the structure of reservation IV 17
Exactly the same, fixed position is corresponding with tapping block.
Four line number enamel-covered wires after clamp force mechanism, directly by more line winding devices of uniform winding displacement carry out coil around
System；More line winding devices of uniform winding displacement move back and forth under step motor control along trapped orbit, translational speed and displacement
The spindle motor rotating speed and the coiling travel settings of coil rack 27 that should be rotated according to control coil skeleton 27（See Figure 10 ~ Figure 11）.
When needing coiling, enamel-covered wire by after payingoff mechanism and tension mechanism, by uniform winding displacement it is multi-thread around
Circular or flat enamel-covered wire is divided into four tunnels, respectively enamel-covered wire A, enamel-covered wire B, enamel-covered wire C, paint by the guide roller group of line apparatus
Envelope curve D.Situation one：First, enamel-covered wire A passes sequentially through branching wheel side grooves on tapping block II 3, branching wheel on tapping block II 2
201 intermediate groove, positioned by alignment seat 202, and sequentially pass through hand and grasp and fixed seat enamel-covered wire is provided among reservation I 14
Groove 1401, cable manual grab the hand set on I 10 and grab enamel-covered wire groove 1003, and 27 pre- coiling of coil rack, now cable manual
Grab the winding displacement pressure head 1001 set on I 10 and push down enamel-covered wire A；Enamel-covered wire B, enamel-covered wire C, enamel-covered wire D pass through tapping block II respectively
3rd, tapping block III 4, tapping block IV 5, specific pre- coiling situation is similar to enamel-covered wire A, respectively by corresponding hand grasp reservation,
Cable manual is grabbed symmetrical with 27 pre- coiling of coil rack, stress；Then, coil rack 27 is rotated under main shaft electro ultrafiltration,
More line winding devices of cloth winding displacement move back and forth under the drive of stepper motor equal power device, the movement velocity of stepper motor
It is in certain relational expression with enamel-covered wire line footpath and the speed of mainshaft, movement travel is related to the length of coil rack 27；Finally, coil winding
Completion reaches the regulation number of turn, cuts off enamel-covered wire, and changes coil rack 27 and continue the next coil of coiling.Enamel-covered wire A, enamel-covered wire
B, in the application point of enamel-covered wire C, enamel-covered wire on coil is generally aligned in the same plane, and 90 ° are spaced, to main shaft force balance, institute
During with coiling, operate steadily, efficiency high, quality it is good.Situation two：Enamel-covered wire B passes sequentially through branching wheel side on tapping block II 3
The intermediate groove of branching wheel 201, is then positioned by alignment seat 202 on side groove, tapping block I 2, and is sequentially passed through hand and grasped and determine
Seat I 14 among be provided with fixed seat enamel-covered wire groove 1401, cable manual grabs the hand set on I 10 and grabs enamel-covered wire groove 1003, most
Afterwards with 27 pre- coiling of coil rack, now cable manual grab the winding displacement pressure head 1001 set on I 10 and push down enamel-covered wire B；Enamel-covered wire A,
Enamel-covered wire C, enamel-covered wire D are respectively by tapping block II 3, tapping block IV 5, tapping block III 4, specific pre- coiling situation and enamel-covered wire
A is similar, and stress is symmetrical, and winding process with " situation one " is identical.
The present embodiment turns to a four circular line coils.
Embodiment 2
The embodiment of the embodiment of the present embodiment and embodiment 1 is essentially identical, and the main distinction is N=2, accordingly
Tapping block, hand grab adjustment seat, hand grasps reservation, cable manual is grabbed as two groups；It is uniform solid respectively with 90 ° of angles between two groups of tapping blocks
Due on the outer cylinder wall of decile circle 1, and it is corresponding with uniform radial direction waist through hole；Each tapping block is located at same level
Interior, the axis of its center line and decile circle 1 intersects vertically, and center line is with the horizontal 90 angles.Two groups of hands grab adjustment seat
Between be uniformly fixedly connected on the hand of decile circle 1 respectively with 90 ° of angles and grab adjustment seat fixing end 101；Hand grabs adjustment seat positioned at same
In one horizontal plane, the axis of its center line and decile circle 1 hand that intersects vertically grabs adjustment seat center line and tapping block center line is in 90 °
Angle.The hand grasps reservation and is uniformly installed on the inner cylinder wall of decile circle 1, each hand grasp the center line of reservation with it is corresponding
Tapping block center line overlap；The cable manual, which grasps fixed end and is fixed on corresponding hand by fixing pin, grasps reservation bottom,
Adjustment seat is grabbed with corresponding hand by support bar chute and coordinated into line slip in free end.
The present embodiment turns to a two circular line coils.
Embodiment 3
The embodiment of the embodiment of the present embodiment and embodiment 1 is essentially identical, and the main distinction is N=3, accordingly
Tapping block, hand grab adjustment seat, hand grasps reservation, cable manual is grabbed as three groups；It is uniform with 120 ° of angles difference between three groups of tapping blocks
It is fixed on the outer cylinder wall of decile circle 1, and it is corresponding with uniform radial direction waist through hole；Each tapping block is located at same level
Interior, the axis of its center line and decile circle 1 intersects vertically, and center line is with the horizontal 0 or 60 angles.Two groups of hands grab regulation
The hand for being uniformly fixedly connected on decile circle 1 between seat respectively with 120 ° of angles grabs adjustment seat fixing end 101；Hand is grabbed adjustment seat and is located at
In same level, the axis of its center line and decile circle 1 intersects vertically；Hand grab adjustment seat center line and tapping block center line into
60 ° of angles.The hand grasps reservation and is uniformly installed on the inner cylinder wall of decile circle 1, each hand grasp the center line of reservation with
Corresponding tapping block center line overlaps；The cable manual, which grasps fixed end and is fixed on corresponding hand by fixing pin, to be grasped under reservation
Portion, free end are grabbed adjustment seat with corresponding hand by support bar chute and coordinated into line slip.
The present embodiment turns to a three circular line coils.
Claims (5)
- A kind of 1. more line winding devices of uniform winding displacement, it is characterised in that described more line winding devices by winding displacement divided device, Winding displacement fixed mount, winding displacement transfer mechanism composition；Described winding displacement divided device includes decile circle（1）, tapping block, hand grab regulation Seat, hand grasps reservation, cable manual is grabbed；Described tapping block, hand grabs adjustment seat, hand grasps reservation, cable manual is grabbed is N groups, N with The line number of actual coiling is identical；Described decile circle（1）For cylindrical shape, decile circle（1）Cylindrical wall on radial equipartition it is N number of Waist through hole, decile circle（1）An end face grab adjustment seat fixing end for hand（101）, it is fixed with hand and grabs adjustment seat, another end Face is decile circle fixed mount fixing end（102）, point circle fixed mount such as fixed（18）；Described tapping block is N groups, is uniformly installed on Decile circle（1）Outer cylinder wall on, the center line of each tapping block and decile circle（1）Axis intersect vertically；Described hand is grabbed Adjustment seat is N groups, is uniformly installed on decile circle（1）Hand grab adjustment seat fixing end（101）On, each hand grabs the center line of adjustment seat With decile circle（1）Axis intersect vertically；It is N groups that described hand, which grasps reservation, is uniformly installed on decile circle（1）Inner cylindrical wall On face, the center line that each hand grasps reservation overlaps with corresponding tapping block center line；Described cable manual is grabbed as N groups, cable manual The fixing end grabbed is fixed on corresponding hand by fixing pin and grasps reservation bottom, free end by support bar chute with it is corresponding Hand is grabbed adjustment seat and coordinated into line slip；N≥1；Described winding displacement fixed mount is by decile circle fixed mount（18）, guide roller group（19）、 Winding displacement integrates platform（20）Form；Described decile circle fixed mount（18）One end is fixed on winding displacement by screw and integrates platform（20）Shang pair The groove answered, the other end are fixed on decile circle by screw（1）Decile circle fixed mount fixing end（102）On；Described winding displacement Integrated platform（20）On be provided with directive wheel fixing axle group, be made up of 4N directive wheel fixing axle；Described guide roller group（19）By 4N guide roller composition, is individually fixed in corresponding guide roller fixing axle, 4N guide roller is positioned at same by sliding bearing In plane, every one group of 4 directive wheels, a lead channels are formed；Described winding displacement transfers mechanism by Level tune motor（21）、 Mobilizing board（22）, vertical adjusting screw rod（23）, vertical adjusting screw bolt seat（24）, winding displacement drive seat（25）, mobilizing board fixed seat （26）Composition, winding displacement transfer mechanism and drive winding displacement fixed mount to move in the X, Y, Z direction；Described Level tune motor（21）Band Dynamic winding displacement fixed mount moves horizontally in the X direction, Level tune motor（21）Pass through positioning screw（2101）And motor positioning seat （2102）It is fixed on winding displacement and integrates platform（20）, and pass through Level tune screw rod（2103）With mobilizing board（22）The trapezoidal spiral shell of upper setting Pit is threadedly coupled, and platform is integrated for adjusting winding displacement（20）Relative to mobilizing board（22）Position, and then control winding displacement divided device X-direction on horizontal displacement；Described mobilizing board（22）Winding displacement fixed mount is driven to move up and down in the Y direction, mobilizing board（22） Platform is integrated by the horizontal T-shaped guide rail and winding displacement of setting（20）The horizontal groove at the upper back side is mutually slidably matched, and bottom is by setting The column put and mobilizing board fixed seat（26）It is slidably matched；Vertical adjusting screw rod（23）Upper end passes through screw thread and mobilizing board（22）Spiral shell Line connects, vertical adjusting screw rod（23）Lower end passes through screw thread and vertical adjusting screw bolt seat（24）Threaded connection, for adjusting winding displacement Integrated platform（20）Vertical height, and then control winding displacement divided device vertical displacement；Described winding displacement drive seat（25）Drive Winding displacement fixed mount moves forward and backward in z-direction, described vertical adjusting screw bolt seat（24）, mobilizing board fixed seat（26）It is fixed on row Line drive seat（25）, winding displacement drive seat（25）Z-direction track corresponding to being fixed on, and the front and rear reciprocal fortune under power motor control It is dynamic, and then control winding displacement divided device to complete the coiling task to skeleton.
- 2. more line winding devices of uniform winding displacement according to claim 1, it is characterised in that：The composition of described tapping block Structure is identical, is uniformly fixed on decile circle respectively between tapping block with 360 °/N angle（1）Outer cylinder wall on, and with it is equal The radial direction waist through hole of cloth is corresponding；Each tapping block is located in the same horizontal plane, and center line and decile circle（1）The vertical phase of axis Hand over, center line is with the horizontal 360 °/2N or 0 ° angle；Tapping block I（2）Separated time pedestal（203）Top pacified by rotating shaft Equipped with branching wheel（201）, can smooth pivotal around the shaft；Branching wheel（201）The face of cylinder on be respectively arranged with and enamel-covered wire pair Three grooves answered, for middle groove positioned at center, two grooves of both sides are symmetrical, for the shunting of enamel-covered wire and fixed Position；The tapping block I（2）Separated time pedestal（203）Bottom is installed with alignment seat（202）, it is caught in corresponding decile circle（1） Cylindrical wall on waist through hole I（103）In；Alignment seat（202）By alignment pedestal（2021）, positioning wheel cap（2022）, gap Spring（2023）, positioning wheel seat（2024）, fixing screws（2025）, locating wheel（2026）Composition；Alignment seat（202）It is provided with two Individual structure identical locating wheel arranged side by side, two locating wheels relatively rotate, and are realized by the relative position for adjusting two locating wheels Positioning and clamping to enamel-covered wire.
- 3. more line winding devices of uniform winding displacement according to claim 1, it is characterised in that：Described hand grabs adjustment seat Structure is identical, and hand is grabbed and is uniformly fixedly connected on decile circle respectively with 360 °/N angles between adjustment seat（1）Hand grab adjustment seat and consolidate Fixed end（101）；Hand is grabbed adjustment seat and is located in the same horizontal plane, and center line and decile circle（1）Axis intersect vertically；Hand grabs tune Save the center line of seat with to corresponding tapping block center line into 360 °/2N angles；Hand grabs adjustment seat I（6）By rotary handle （601）, upper end cover（602）, lifting force pad（603）, cylinder（604）, compression spring（605）, lower thrust pad（606）, bottom end cover （607）, distance rod（608）, hand grab support bar（609）Composition；Described lifting force pad（603）It is fixed on rotary handle（601） Lower end, pass through upper end cover（602）It is connected to cylinder（604）Top；Described lower thrust pad（606）It is fixed on distance rod（608） Upper end, pass through bottom end cover（607）It is connected to cylinder（604）Bottom, lifting force pad（603）With lower thrust pad（606）Pressure is installed Power spring（605）；Described hand grabs support bar（609）It is fixed on distance rod（608）Lower end；Described hand grabs support bar（609） Pressure size pass through rotary handle（601）Regulation, with increasing for the coil winding number of plies, the radius of coiling gradually becomes Greatly, hand grabs support bar（609）Pressure increase.
- 4. more line winding devices of uniform winding displacement according to claim 1, it is characterised in that：The knot that described cable manual is grabbed Structure is identical, is sequentially connected to that corresponding hand grasps reservation and hand is grabbed in adjustment seat, cable manual according to direction pivots clockwise or counter-clockwise The rotary handle that the radial compacting force grabbed is grabbed by corresponding hand in adjustment seat is adjusted；Cable manual grabs the axle for enamel-covered wire It is corrected to reset force by corresponding winding displacement pressure head with spring rectifying plate；Described cable manual grabs I（10）Including winding displacement pressure Head（1001）, spring rectifying plate（1002）, hand grab enamel-covered wire groove（1003）, support bar chute（1004）；Described winding displacement pressure Head（1001）On have the neck being coincide with circular or flat enamel-covered wire, and pass through spring rectifying plate（1002）It is fixed on cable manual Grab I（10）In main body, enamel-covered wire grabs enamel-covered wire groove from hand（1003）Centre passes through；Described cable manual grabs I（10）Pass through branch Strut chute（1004）Adjustment seat I is grabbed with hand（6）Hand grab support bar（609）It is slidably connected；Cable manual grabs I（10）The other end leads to Cross fixing pin I（1402）It is fixed on hand and grasps reservation I（14）；Described fixing pin I（1402）Axis is located at alignment seat （202）Two locating wheel tangent lines and decile circle（1）The distance r of axle centre, winding displacement pressure head（1001）Apart from fixing pin I （1402）Distance is equal to r/2, winding displacement pressure head（1001）Matched with the tangential direction of the enameled wire loop of institute coiling.
- 5. more line winding devices of uniform winding displacement according to claim 1, it is characterised in that：Described hand grasps reservation knot Structure is identical, corresponding with tapping block to fix；Hand grasps reservation I（14）There is fixed seat enamel-covered wire groove centre（1401）, enamel-covered wire From fixed seat enamel-covered wire groove（1401）In pass through, and pass through fixing pin I（1402）Fixed cable manual grabs I（10）, cable manual Grab I（10）Around fixing pin I（1402）Reservation I is grasped with respect to hand（14）Rotate.
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| CN201611240386.9A CN106783154B (en) | 2016-12-29 | 2016-12-29 | A kind of more line winding devices of uniform winding displacement |
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| CN201611240386.9A CN106783154B (en) | 2016-12-29 | 2016-12-29 | A kind of more line winding devices of uniform winding displacement |
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| CN107768132B (en) * | 2017-10-18 | 2020-01-14 | 德清鼎兴电子有限公司 | Multi-wire center tap winding machine |
| CN107910203A (en) * | 2017-11-14 | 2018-04-13 | 绵阳巨源电子科技有限公司 | A kind of travel control system for railway locomotive capacitor production line |
| CN107946096A (en) * | 2017-11-15 | 2018-04-20 | 绵阳巨源电子科技有限公司 | A kind of unwrapping wire collating unit for railway locomotive capacitor production line |
| CN108597685B (en) * | 2018-04-28 | 2019-12-13 | 重庆泰山电缆有限公司 | Sparse winding type expanded diameter conductor production device |
| CN110085414B (en) * | 2019-06-05 | 2024-02-02 | 绵阳芝麻开门教育咨询有限公司 | Branching device, welding equipment and branching method of network transformer |
| CN112670077B (en) * | 2020-12-03 | 2022-04-29 | 中国科学院电工研究所 | Winding device for double-arc superconducting coil with concave surface |
| CN117133540B (en) * | 2023-07-14 | 2024-03-26 | 怀化亚信科技股份有限公司 | Production equipment for medical high-current inductor |
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| JP3357307B2 (en) * | 1998-12-18 | 2002-12-16 | 永田精機株式会社 | Toroidal core winding machine |
| CN203079408U (en) * | 2012-11-29 | 2013-07-24 | 东莞拓蓝自动化科技有限公司 | Rotating paying-off device for multi-wire winding machine |
| CN203734481U (en) * | 2013-12-19 | 2014-07-23 | 东莞拓蓝自动化科技有限公司 | Automatic multi-wire winding machine |
| CN104218745B (en) * | 2014-09-03 | 2016-10-26 | 洛阳市施凯信机电科技有限公司 | A kind of winding method of multi-thread plane winding |
| CN206340444U (en) * | 2016-12-29 | 2017-07-18 | 中国工程物理研究院流体物理研究所 | A kind of many line winding devices of uniform winding displacement |
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