CN206340444U - A kind of many line winding devices of uniform winding displacement - Google Patents
A kind of many line winding devices of uniform winding displacement Download PDFInfo
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- CN206340444U CN206340444U CN201621459032.9U CN201621459032U CN206340444U CN 206340444 U CN206340444 U CN 206340444U CN 201621459032 U CN201621459032 U CN 201621459032U CN 206340444 U CN206340444 U CN 206340444U
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Abstract
The utility model provides a kind of many line winding devices of uniform winding displacement, and many line number enamel-covered wires after clamp force mechanism, are directly carried out coil winding by many line winding devices by many line winding devices of uniform winding displacement of the present utility model；The spindle motor rotating speed and coil rack coiling stroke that many line winding devices rotate under step motor control along trapped orbit front-rear reciprocation movement, translational speed and displacement according to control coil skeleton are set.Many line winding devices of uniform winding displacement of the present utility model are suitable for the coiling on circular framework of the flat or circular fine enamelled wire coiling of many line numbers and thick enamel-covered wire coiling, winding process device uniform force, stable working, intensity of workers is low, greatly reduce the overlapping probability obscured with interference of many line number enamel-covered wires each other, avoid the mechanical damage of enamel-covered wire, the close gapless of coiling, winding displacement are neat and smooth, improve the quality and efficiency of many line number coil windings.
Description
Technical field
The utility model belongs to coil winding machine field, and in particular to a kind of many line winding devices of uniform winding displacement.
Background technology
As the demand of coil is increasing, kind also becomes increasingly complex, from large-scale power transformer, generator around
Coil used in group and all kinds of electric equipments etc., coil winding machine manufacturing industry welcomes new opportunities and challenges.Coil winding machine is a kind of
Enamel covered wire is turned to the special purpose machinery of certain coil, its operation principle is that spindle motor drives coil rack according to fixed
Mode is rotated, and enamel covered wire is wrapped on coil rack according to regulation form, is using wide in Modern Electronic electrical apparatus industry
A kind of general process equipment.The coil winding machine speed of mainshaft is low with respect to lathe rotating speed, and is had differences with the difference of coil pattern,
It common are horizontal coil winding machine and vertical coil winding machine.Coil winding is divided into manual coiling according to main path, semi-automatic coiling, complete
Three kinds of automatic winding, according to the line footpath of coiling be divided into the coiling of microfilament enamel-covered wire, fine enamelled wire coiling, thick enamel-covered wire around
System.Whether coil winding machine uses skeleton according to the different choice of coiling product, and general low pressure cylindrical layer winding uses flat enamel-covered wire
Coiling, it is not necessary to skeleton；High-pressure cylinders formula coil uses round wire, and skeleton is done using bakelite cylinder etc..
Coil winding machine entirety is mainly graded by mechanical structure portion, electronic control part, pneumatic department to be constituted, wherein mechanical structure
It is divided into payingoff mechanism, tension mechanism, wire-arranging mechanism, frame etc..The specific coiling form of enamel covered wire should be according to bus cable device
The position of structure and bus cable device determines that bus cable device is usually one kind machinery dress that stepper motor drives ball screw motion
Put.The coiling precision of coil winding machine depends on the design of bus cable device.If structure design is unreasonable, the step of bus cable device is controlled
Relation between stepper motor output quantity and the spindle motor input quantity of control coil skeleton is improper, or rounding error is excessive, all
The coil of coiling may be caused to there are problems that coiling low precision, around line overlap or gap.
For flat or circular fine enamelled wire and coiling of the thick enamel-covered wire on circular framework, the winding displacement in coil winding machine
Apparatus structure design opposing connection line mass has a significant impact.Wherein, the coiling of single line coil is commonplace, technology more into
Ripe, the requirement to the structure of bus cable device is relatively simple, after enamel-covered wire only need to be by mechanisms such as tension mechanisms, just can pass through winding displacement
Device carries out coil winding, the Chinese patent of entitled " full-automatic lenticular wire backbone winding line machine " disclosed in Chinese patent literature storehouse
（Document number：CN105185570A）A kind of flat enamel-cover wire winding of middle proposition, it is possible to achieve lenticular wire is on transformer framework
Coiling.At present, the coiling of multi-thread coil employs the coiling thinking of single line coil to a certain extent, and single line coil winding machine is put
Line mechanism is applicable completely with tension mechanism for multi-thread coil, and the influence of opposing connection line mass is minimum, and Chinese patent literature storehouse is disclosed
Entitled " many wire winding rotation actinobacillus devices " Chinese patent（Document number：CN203079408U）In it is also proposed one kind
Multi-thread actinobacillus device；But the design of bus cable device and multi-thread coil-winding quality are closely related, according to single line bus cable device,
It is typically necessary and sets up other enamel-cover line traffic control facilities or artificial directly interference, line line during coil winding is obscured and line line
Overlapping or gap problems of too is protruded, and intensity of workers is high, and coil winding quality and efficiency are low.Chinese patent text
Offer the Chinese patent of " a kind of winding method of multi-thread plane winding " entitled disclosed in storehouse（Document number：CN104218745A）In
The multiwire-wound method of proposition, mainly proposes a kind of method of the smooth processing to multi-thread enamel-covered wire, and does not provide specific
Multiwire-wound mechanism and method；The Chinese patent of " automatic many wire windings " entitled disclosed in Chinese patent literature storehouse（Document
Number：CN203734481U）In disclose a kind of many wire windings, the apparatus structure is complicated, and is not suitable for flat or circular thin
Enamel-covered wire and coiling of the thick enamel-covered wire on circular framework.
Currently, a kind of efficiency high, many line winding devices around the good uniform winding displacement of line mass are needed badly.
The content of the invention
Technical problem to be solved in the utility model is to provide a kind of many line winding devices of uniform winding displacement.
Many line winding devices of the present utility model are a kind of many line winding devices of uniform winding displacement, are characterized in, described
Many line winding devices are transferred mechanism and constituted by winding displacement divided device, winding displacement fixed mount, winding displacement；Described winding displacement divided device includes
Decile circle, tapping block, hand, which grab adjustment seat, hand and grasp reservation, cable manual, grabs；Described tapping block, hand grab adjustment seat, hand grasp it is fixed
Seat, cable manual are grabbed and are N groups, and N is identical with the line number of actual coiling；Described decile circle is cylindrical shape, the circle of decile circle
The N number of waist through hole of radial equipartition on barrel a, end face of decile circle grabs adjustment seat fixing end for hand, is fixed with hand and grabs regulation
Seat, another end face is decile circle fixed mount fixing end, fixed etc. point of circle fixed mount；Described tapping block is N groups, uniform to install
In on the outer cylinder wall of decile circle, the axis of the center line and decile circle of each tapping block intersects vertically；Described hand grabs regulation
Seat is N groups, is uniformly installed on the hand of decile circle and grabs in adjustment seat fixing end, each hand grabs the center line of adjustment seat and the axle of decile circle
Line intersects vertically；Described hand grasps reservation for N groups, is uniformly installed on the inner cylinder wall of decile circle, each hand grasps reservation
Center line overlapped with corresponding tapping block center line；Described cable manual is grabbed as N groups, and the fixing end that cable manual is grabbed passes through fixation
Pin is fixed on corresponding hand and grasps reservation bottom, and branch is grabbed in free end by support bar chute with the hand that corresponding hand grabs adjustment seat
Strut coordinates into line slip；Described N >=1；Described winding displacement fixed mount is integrated by decile circle fixed mount, guide roller group, winding displacement
Platform is constituted；
Corresponding groove on the integrated platform of winding displacement is fixed in described decile circle fixed mount one end by screw, and the other end passes through
Screw is fixed in the decile circle fixed mount fixing end of decile circle；Directive wheel fixing axle is provided with the integrated platform of described winding displacement
Group, is made up of 4N directive wheel fixing axle；Described guide roller group is made up of 4N guide roller, is fixed respectively by sliding bearing
In in corresponding guide roller fixing axle, 4N guide roller is generally aligned in the same plane, every one group of 4 directive wheels form a wire
Passage, and the wheel group on top and the wheel group of bottom are relative to integrated intermediate symmetry distribution of winding displacement；Described winding displacement transfers mechanism
By Level tune motor, mobilizing board, vertical adjusting screw rod, vertical adjusting screw bolt seat, winding displacement driving seat, mobilizing board fixed seat group
Into winding displacement transfers mechanism and drives winding displacement fixed mount to move in the X, Y, Z direction, and then controls the motion of winding displacement divided device；It is described
Level tune motor drive winding displacement fixed mount move horizontally in the X direction, Level tune motor passes through Positioning screw and motor
Positioning seat is fixed on integrated of winding displacement, and is threadedly coupled by Level tune screw rod with the trapezoidal thread hole set on mobilizing board,
For adjusting integrated of winding displacement relative to horizontal displacement on transfer Board position, and then the X-direction of control winding displacement divided device；It is described
Mobilizing board drive winding displacement fixed mount move up and down in the Y direction, mobilizing board is integrated by the T-shaped guide rail of level and winding displacement of setting
The horizontal groove at the back side is mutually slidably matched on platform, and bottom is slidably matched by the column of setting with mobilizing board fixed seat；Vertically
Adjusting screw rod upper end is threadedly coupled by screw thread with mobilizing board, and vertical adjusting screw rod lower end passes through screw thread and vertical adjusting screw bolt seat
Threaded connection, the vertical height for adjusting integrated of winding displacement, and then control the vertical displacement of winding displacement divided device；Described row
Line driving seat drives winding displacement fixed mount to move forward and backward in z-direction, and described vertical adjusting screw bolt seat, mobilizing board fixed seat are fixed
Seat is driven in winding displacement, winding displacement driving seat is fixed on corresponding Z-direction track, and the front-rear reciprocation movement under power motor control,
And then control winding displacement divided device to complete the coiling task to skeleton.
The composition structure of described tapping block is identical, and decile is uniformly fixed on respectively with 360 °/N angle between tapping block
On the outer cylinder wall of circle, and it is corresponding with uniform radial direction waist through hole, waist through hole is used for installation and the separated time of each tapping block
The fixation of alignment seat in seat；Each tapping block is located in the same horizontal plane, and the axis of center line and decile circle intersects vertically, center
Line is with the horizontal 360 °/2N or 0 ° angle, and tapping block is used for the shunting of many line number enamel-covered wires of coiling, and ensures the extension sets such as winding displacement
Structure uniform force；The top of the separated time pedestal of tapping block I is provided with branching wheel by rotating shaft, can smooth pivotal around the shaft；Point
Three grooves corresponding with enamel-covered wire are respectively arranged with the face of cylinder of line wheel, middle groove is located at center, for this separated time
The shunting of seat coiling enamel-covered wire, two grooves of both sides are symmetrical, for other tapping block institute coiling enamel-covered wires shunting and
Positioning；The separated time pedestal bottom of the tapping block I is installed with alignment seat, and alignment seat is caught in the cylindrical wall of corresponding decile circle
On waist through hole I in；Alignment seat is by alignment pedestal, locating wheel, positioning wheel seat, positioning wheel cap, gap spring, fixing screws group
Into；Alignment seat is provided with two structure identical locating wheels arranged side by side, and gap spring is located between locating wheel, two locating wheel phases
To rotating, by adjusting positioning and clamping of the relative position realization of two locating wheels to enamel-covered wire.
The structure that described hand grabs adjustment seat is identical, and the design quantity that hand grabs adjustment seat is identical with the quantity of tapping block, hand
Grab the hand that decile circle is uniformly fixedly connected on 360 °/N angles respectively between adjustment seat and grab adjustment seat fixing end；Hand grabs adjustment seat
It is located in the same horizontal plane, and the axis of center line and decile circle intersects vertically, for adjusting the active force that each cable manual is grabbed；Hand
Grab the center line of adjustment seat with to corresponding tapping block center line into 360 °/2N angles；Hand grab adjustment seat I by rotary handle, on
End cap, bottom end cover, lifting force pad, lower thrust pad, cylinder, compression spring, distance rod, hand grab support bar group into；Described above pushes away
Power pad is fixed on rotary handle lower end, and cylinder top is connected to by upper end cover；Described lower thrust pad is fixed on distance rod
End, cylinder bottom is connected to by bottom end cover, and lifting force pad is provided with compression spring with lower thrust pad, support is grabbed for adjusting hand
The actuating pressure of bar；Described hand grabs support bar and is fixed on distance rod lower end；The pressure size that described hand grabs support bar passes through
Rotary handle is adjusted, and with increasing for the coil winding number of plies, the radius of coiling becomes larger, and the pressure that hand grabs support bar increases
Plus.
The structure that described cable manual is grabbed is identical, and being sequentially connected to corresponding hand according to direction pivots clockwise or counter-clockwise grasps
Reservation and hand are grabbed in adjustment seat, and the rotary handle that the radial compacting force that cable manual is grabbed is grabbed by corresponding hand in adjustment seat is adjusted
Section；The axial reset force that cable manual grabs for enamel-covered wire is entered by the neck set on corresponding winding displacement pressure head with spring rectifying plate
Row correction, is adjusted for the dynamic to institute's coiling enamel-covered wire；Described cable manual, which grabs I, includes winding displacement pressure head, spring rectifying plate, hand
Grab enamel-covered wire groove, support bar chute；Described winding displacement pressure head is provided with the neck being coincide with circular or flat enamel-covered wire, and
Cable manual is fixed on by spring rectifying plate to grab in I main body, enamel-covered wire is grabbed from cable manual and passed through in the middle of enamel-covered wire groove, it is to avoid
In coil-winding process, cable manual grabs I pair of enamel-covered wire location conflicts；Described cable manual is grabbed I and grabbed by support bar chute and hand
The hand of adjustment seat I is grabbed support bar and is slidably connected；Cable manual, which grabs I other end and is fixed on hand by fixing pin I, grasps reservation I；Institute
The axis of fixing pin I stated is located at the centre apart from r of alignment two locating wheel tangent lines of seat and decile circle axle, and winding displacement pressure head distance is solid
The distance of rationed marketing nail I is equal to r/2, when having reached coiling, the tangential direction of winding displacement pressure head all the time with the enameled wire loop of institute coiling
Match, it is ensured that the quality of coiling.
It is identical that described hand grabs fixed seat structure, corresponding with tapping block to fix, each hand grasp the center line of reservation with it is corresponding
Tapping block center line overlap, grabbed for fixing cable manual；Hand, which is grasped, fixed seat enamel-covered wire groove, enamel-covered wire in the middle of reservation I
Passed through from fixed seat enamel-covered wire groove, it is to avoid hand grasps interference of the reservation I to enamel-covered wire；Cable manual grabs I by steady pin
Nail I is fixed on hand and grasps the lower end of reservation I, and cable manual grabs I and grasps the rotation of reservation I relative to hand around fixing pin I.
Many line winding devices of uniform winding displacement of the present utility model, grasp reservation, hand by hand and grab adjustment seat, cable manual and grab
Between constitute single-degree-of-freedom mechanical mechanism type of attachment, and in all cable manuals grab and be generally aligned in the same plane, with many line number enamel-covered wires
Coplanar match uniformly is located at by tapping block afterwards, it is ensured that around line mass；Meanwhile, enamel-covered wire passes through the uniform of tapping block and divided
After stream, the main stress of coil rack is moment of torsion, and stress is evenly and reasonable.
Many line winding devices of uniform winding displacement of the present utility model after clamp force mechanism, directly lead to many line number enamel-covered wires
The many line winding devices for crossing this uniform winding displacement carry out coil winding；Many line winding devices of uniform winding displacement are under step motor control
Along trapped orbit front-rear reciprocation movement, spindle motor rotating speed that translational speed and displacement should rotate according to control coil skeleton and
Coil rack coiling travel settings.
Many line winding devices of uniform winding displacement of the present utility model are suitable for the flat or circular fine enamelled wire of many line numbers
The coiling on circular framework of coiling and thick enamel-covered wire coiling, winding process device uniform force, stable working, staff
Labor intensity is low, greatly reduce the overlapping and probability obscured of interference of many line number enamel-covered wires each other, it is to avoid enamel-covered wire
Mechanical damage, the close gapless of coiling, winding displacement be neat and smooth, improves the quality and effect of many line number coil windings
Rate.
Brief description of the drawings
Fig. 1 is the structural representation in many line winding devices of uniform winding displacement of the present utility model；
Fig. 2 shows for the position that the tapping block in many line winding devices of uniform winding displacement of the present utility model grasps reservation with hand
It is intended to；
Fig. 3 grabs the exploded signal of adjustment seat for the hand in many line winding devices of uniform winding displacement of the present utility model
Figure；
Fig. 4 is the tapping block in many line winding devices of uniform winding displacement of the present utility model and bottom alignment seat exploded pictorial
Figure；
Fig. 5 is the alignment seat partial exploded view in many line winding devices of uniform winding displacement of the present utility model；
Fig. 6 grabs the compositions such as adjustment seat for the tapping block in many line winding devices of uniform winding displacement of the present utility model and hand
Annexation schematic diagram；
The structural representation that Fig. 7 grabs for the cable manual in many line winding devices of uniform winding displacement of the present utility model；
The annexation schematic diagram that Fig. 8 grabs for the cable manual in many line winding devices of uniform winding displacement of the present utility model；
Fig. 9 transfers mechanism exploded signal for the winding displacement in many line winding devices of uniform winding displacement of the present utility model
Figure；
Figure 10 is the course of work schematic diagram of many line winding devices of uniform winding displacement of the present utility model；
Figure 11 is the uniform coiling schematic diagram in the course of work of many line winding devices of uniform winding displacement of the present utility model.
In figure, the hand of 1. grades point circle 2. tapping block, I 3. tapping block, II 4. tapping block, III 5. tapping block IV 6. grabs adjustment seat
I 7. hands, which grab the hand of adjustment seat II 8. and grab the hand of adjustment seat III 9. and grab the cable manual of adjustment seat IV 10. and grab I 11. cable manuals, grabs II 12.
Cable manual, which grabs III 13. cable manuals and grabs IV 14. hands and grasp the hand of reservation I 15. and grasp the hand of reservation II 16., grasps the hand of reservation III 17.
Grade point circle 19. guide roller group of the fixed mount integrated 21. Level tune motors 22. of 20. winding displacements of reservation IV 18. are grasped to transfer
The coil bone of 26. mobilizing board fixed seat of the winding displacement of 23. vertical adjusting screw rod of plate, 24. vertical adjusting screw bolt seat 25. driving seat 27.
Frame；101. hand grabs the waist through hole I of the grade point circle fixed mount of adjustment seat fixing end 102. fixing end 103.；201. branching wheels 202.
Alignment 203. separated time pedestals of seat；The pressure bullet of 601. rotary handle, 602. upper end cover, 603. lifting force pad, 604. cylinder 605.
The hand of 608. distance rod of spring 606. lower thrust pad, 607. bottom end cover 609. grabs support bar；The spring of 1001. winding displacement pressure head 1002.
The hand of rectifying plate 1003. grabs the support bar chute of enamel-covered wire groove 1004.；The steady pin of 1401. fixed seat enamel-covered wire groove 1402.
Nail I；The 2021. alignment pedestals 2022. positioning wheel cap 2023. positioning fixing screws of wheel seat 2025. of gap spring 2024.
2026. locating wheels；The Level tune screw rod of 2101. Positioning screw, 2102. motor positioning seat 2103..
Embodiment
Describe the utility model in detail with reference to the accompanying drawings and examples.
It should be appreciated that described embodiment be used only for explain the utility model, be not whole embodiments, without in
Limit the utility model.Based on the embodiment in the utility model, those of ordinary skill in the art are not making creative labor
The every other embodiment obtained under the premise of dynamic, belongs to the scope of the utility model protection.
Embodiment 1
In the present embodiment, N=4, a kind of structure of many line winding devices of uniform winding displacement are as shown in figure 1, mainly include winding displacement
Divided device, winding displacement fixed mount, winding displacement transfer mechanism composition；Wherein winding displacement divided device mainly include decile circle 1, tapping block,
Hand, which grabs adjustment seat, hand and grasps reservation, cable manual, grabs；Described decile circle 1 is radially equal on cylindrical shape, the cylindrical wall of decile circle 1
Four waist through hole of cloth a, end face of decile circle 1 grabs adjustment seat fixing end 101 for hand, is fixed with hand and grabs adjustment seat, another
End face is decile circle fixed mount fixing end 102, fixed etc. point of circle fixed mount 18；The tapping block amounts to four groups, respectively separated time
Seat I 2, tapping block II 3, tapping block III 4, tapping block IV 5, are uniformly installed on by screw on the outer cylinder wall of decile circle 1, and
The axis of its center line and decile circle 1 intersects vertically；The hand grabs adjustment seat and amounts to four groups, and respectively hand grabs adjustment seat I 6, hand
Grab adjustment seat II 7, hand and grab adjustment seat III 8, hand and grab adjustment seat IV 9, the hand for being uniformly installed on decile circle 1 grabs adjustment seat fixing end
On 101, the axis that each hand grabs the center line and decile circle 1 of adjustment seat intersects vertically；The hand grasps reservation and amounts to four groups, respectively
Reservation I 14, hand are grasped for hand grasp reservation II 15, hand and grasp reservation III 16, hand and grasp reservation IV 17, be uniformly installed on decile circle
On 1 inner cylinder wall, the center line that each hand grasps reservation is overlapped with corresponding tapping block center line（See Fig. 2）；The winding displacement
Hand grabs four groups altogether, and respectively cable manual, which grabs I 10, cable manual and grabs II 11, cable manual and grab III 12, cable manual, grabs IV 13, cable manual
The fixing end grabbed is fixed on corresponding hand by fixing pin and grasps reservation bottom, free end by support bar chute with it is corresponding
The hand that hand grabs adjustment seat is grabbed support bar and coordinated into line slip；The winding displacement fixed mount by decile circle fixed mount 18, guide roller group 19,
Integrated 20 composition of winding displacement；Corresponding groove on winding displacement integrated 20 is fixed in the one end of decile circle fixed mount 18 by screw, separately
The decile circle fixed mount fixing end 102 that one end is fixed on decile circle 1 by screw；It is provided with described winding displacement integrated 20
Directive wheel fixing axle group, is made up of 16 directive wheel fixing axles；Described guide roller group 19 is made up of 16 guide rollers, passes through cunning
Dynamic bearing is individually fixed in corresponding guide roller fixing axle, and 16 guide rollers are generally aligned in the same plane interior, every 4 directive wheels one
Group, forms a lead channels；Two groups of top directive wheel and the symmetrical distribution of two groups of bottom directive wheel；Winding displacement transfers mechanism by water
Flat regulation motor 21, mobilizing board 22, vertical adjusting screw rod 23, vertical adjusting screw bolt seat 24, winding displacement driving seat 25, mobilizing board are fixed
Seat 26 is constituted（See Fig. 9）, winding displacement transfer mechanism drive winding displacement fixed mount move in the X, Y, Z direction；Described Level tune electricity
Machine 21 drives winding displacement fixed mount to move horizontally in the X direction, and Level tune motor 21 is positioned by Positioning screw 2101 and motor
Seat 2102 is fixed on winding displacement integrated 20, and the trapezoidal thread hole spiral shell by being set on Level tune screw rod 2103 and mobilizing board 22
Line is connected, for adjusting winding displacement integrated 20 relative to water on the position of mobilizing board 22, and then the X-direction of control winding displacement divided device
Prosposition is moved；Described mobilizing board 22 drives winding displacement fixed mount to move up and down in the Y direction, and mobilizing board 22 is T-shaped by the level of setting
The horizontal groove at the back side is mutually slidably matched on guide rail and winding displacement integrated 20, and bottom is fixed by the column of setting with mobilizing board
Seat 26 is slidably matched；The upper end of vertical adjusting screw rod 23 is threadedly coupled by screw thread with mobilizing board 22, the lower end of vertical adjusting screw rod 23
It is threadedly coupled by screw thread with vertical adjusting screw bolt seat 24, the vertical height for adjusting winding displacement integrated 20, and then the row of control
The vertical displacement of line divided device；Described winding displacement driving seat 25 drives winding displacement fixed mount to move forward and backward in z-direction, described
Vertical adjusting screw bolt seat 24, mobilizing board fixed seat 26 are fixed on winding displacement driving seat 25, and winding displacement driving seat 25 is fixed on corresponding Z side
To track, and the front-rear reciprocation movement under power motor control, and then control winding displacement divided device to complete the coiling times to skeleton
Business.
The top of separated time pedestal 203 of the tapping block I 2 is provided with branching wheel 201 by rotating shaft, can smoothly turn around the shaft
It is dynamic；Three grooves corresponding with enamel-covered wire are respectively arranged with the face of cylinder of branching wheel 201, middle groove is located at center, two
Two grooves of side are symmetrical, shunting and positioning for enamel-covered wire；The bottom of separated time pedestal 203 of tapping block I 2 is fixedly mounted
There is alignment seat 202, and be caught in the uniform radial direction waist through hole I 103 in the middle of the cylinder wall of decile circle 1（See Fig. 4）.It is described
Alignment seat 202 is main by alignment pedestal 2021, positioning wheel cap 2022, gap spring 2023, positioning wheel seat 2024, fixing screws
2025th, locating wheel 2026 is constituted（See Fig. 5）；Alignment seat 202 set two structure identical locating wheels are installed, can rotate and
Relative position can adjust, for the positioning and clamping to enamel-covered wire.Wherein, tapping block II 3, tapping block III 4, IV 5 groups of tapping block
It is identical with the structure of tapping block I 2 into structure.
It is main by rotary handle 601, upper end cover 602, lifting force pad 603, cylinder 604, pressure that the hand grabs adjustment seat I 6
Spring 605, lower thrust pad 606, bottom end cover 607, distance rod 608, hand are grabbed support bar 609 and constituted（See Fig. 3）；Described lifting force
Pad 603 is fixed on the lower end of rotary handle 601, and the top of cylinder 604 is connected to by upper end cover 602；Described lower thrust pad 606 is consolidated
Due to the upper end of distance rod 608, the bottom of cylinder 604, lifting force pad are connected to by bottom end cover 607（603）Pacify with lower thrust pad 606
Equipped with compression spring 605；Described hand grabs support bar 609 and is fixed on the lower end of distance rod 608；Described hand grabs support bar 609
Pressure size is adjusted by rotary handle 601, with increasing for the coil winding number of plies, and the radius of coiling is relative to become big, hand
Grab the pressure increase of support bar 609.Hand grab adjustment seat II 7, hand grab adjustment seat III 8, hand grab adjustment seat IV 9 composition structure and hand grab
The structure of adjustment seat I 6 is identical, and the pressure size that the hand of its underpart grabs support bar can be adjusted by rotary handle, with coil around
Preparative layer number increases, and the radius of coiling is relative to become big, and the pressure that hand grabs support bar also becomes big therewith.
Four uniform radial direction waist through hole, tapping block I 2, tapping block are offered in the middle of the cylinder wall of the decile circle 1
II 3, uniformly it is fixed on the outer cylinder wall of decile circle 1 respectively with 90 ° of angles between tapping block III 4, tapping block IV 5, and with
Uniform radial direction waist through hole correspondence；Each tapping block is located in the same horizontal plane, its center line phase vertical with the axis of decile circle 1
Hand over, center line is with the horizontal 45 ° of angles, winding displacement divided device uniform force.Four groups of hands are pressed from both sides between grabbing adjustment seat with 90 °
The hand that angle is uniformly fixedly connected on decile circle 1 respectively grabs adjustment seat fixing end 101；Hand is grabbed adjustment seat and is located in the same horizontal plane,
The axis of its center line and decile circle 1 intersects vertically, and center line is with the horizontal 0 ° or 90 ° of angles；Hand grabs adjustment seat center line
With tapping block center line angle at 45 °（See Fig. 6）.
The cable manual, which grabs I 10 and is broadly divided into winding displacement pressure head 1001, spring rectifying plate 1002, hand, grabs enamel-covered wire groove
1003rd, the part of support bar chute 1004（See Fig. 7）, wherein winding displacement pressure head 1001 is provided with coincide with circular or flat enamel-covered wire
Neck, and cable manual be fixed on by spring rectifying plate 1002 grabbed in I 10 main bodys；Hand, which grabs enamel-covered wire groove 1003, is used for enamel-cover
Line is passed through from centre；Cable manual, which grabs I 10 hands for grabbing adjustment seat I 6 by support bar chute 1004 and hand and grabs support bar 609, to be slided
Connection；Cable manual, which grabs I 10 other ends and is fixed on hand by fixing pin I 1402, grasps reservation I 14.The fixing pin I 1402
Axis is located at two locating wheel tangent lines and the centre apart from r of the axle of decile circle 1 of alignment seat 202, and winding displacement pressure head 1001 is apart from fixation
The distance of pin I 142 is equal to r/2, it is ensured that tangential direction of the winding displacement pressure head 1001 all the time with the enameled wire loop of institute coiling matches
（See Fig. 8）, it is ensured that the quality of coiling.The cable manual grab II 11, cable manual grab III 12, cable manual grab IV 13 structures and connection shape
Formula and cable manual grab I 10 structure and connection it is identical, phase is connected to according to specific coil winding direction clockwise or counter-clockwise
Answer hand to grasp reservation and grab adjustment seat with hand；The radial compacting force that cable manual is grabbed can grab the rotation hand in adjustment seat by corresponding hand
Handle is adjusted；The axial reset force that cable manual grabs for enamel-covered wire is mainly entered by corresponding winding displacement pressure head and spring rectifying plate
Row correction.The hand, which grasps the middle setting of reservation I 14, fixed seat enamel-covered wire groove 1401, is worn for enamel-covered wire from centre
Cross, and cable manual is fixed by fixing pin I 1402 and grab I 10, cable manual is grabbed I 10 and can grasped around fixing pin I 1402 with respect to hand
Reservation I 14 is rotated；Hand, which grasps reservation I 14, hand and grasps reservation II 15, hand, to be grasped reservation III 16, hand to grasp the structure of reservation IV 17 complete
Exactly the same, fixed position is corresponding with tapping block.
Four line number enamel-covered wires after clamp force mechanism, directly by many line winding devices of uniform winding displacement carry out coil around
System；Many line winding devices of uniform winding displacement are moved back and forth under step motor control along trapped orbit, translational speed and displacement
The spindle motor rotating speed and the coiling travel settings of coil rack 27 that should be rotated according to control coil skeleton 27（See Figure 10 ~ Figure 11）.
When needing coiling, enamel-covered wire by after payingoff mechanism and tension mechanism, by uniform winding displacement it is multi-thread around
Circular or flat enamel-covered wire is divided into four tunnels, respectively enamel-covered wire A, enamel-covered wire B, enamel-covered wire C, paint by the guide roller group of line apparatus
Envelope curve D.Situation one：First, enamel-covered wire A passes sequentially through branching wheel side grooves on tapping block II 3, branching wheel on tapping block II 2
201 intermediate groove, is positioned by alignment seat 202, and is sequentially passed through hand and grasped the middle setting of reservation I 14 and have fixed seat enamel-covered wire
Groove 1401, cable manual grab the hand set on I 10 and grab enamel-covered wire groove 1003, and the pre- coiling of coil rack 27, now cable manual
Grab the winding displacement pressure head 1001 set on I 10 and push down enamel-covered wire A；Enamel-covered wire B, enamel-covered wire C, enamel-covered wire D pass through tapping block II respectively
3rd, tapping block III 4, tapping block IV 5, specific pre- coiling situation are similar to enamel-covered wire A, respectively by corresponding hand grasp reservation,
Cable manual grab with the pre- coiling of coil rack 27, stress is symmetrical；Then, coil rack 27 is rotated under main shaft electro ultrafiltration,
Many line winding devices of cloth winding displacement are moved back and forth under the drive of stepper motor equal power device, the movement velocity of stepper motor
It is in certain relational expression with enamel-covered wire line footpath and the speed of mainshaft, movement travel is related to the length of coil rack 27；Finally, coil winding
Completion reaches the regulation number of turn, cuts off enamel-covered wire, and changes coil rack 27 and continues the next coil of coiling.Enamel-covered wire A, enamel-covered wire
In the application point of B, enamel-covered wire C, enamel-covered wire on coil is generally aligned in the same plane, and 90 ° of interval, to main shaft force balance, institute
During with coiling, operate steadily, efficiency high, quality it is good.Situation two：Enamel-covered wire B passes sequentially through branching wheel side on tapping block II 3
The intermediate groove of branching wheel 201 on side groove, tapping block I 2, is then positioned by alignment seat 202, and sequentially pass through hand grasp it is fixed
I 14 middle settings of seat have fixed seat enamel-covered wire groove 1401, cable manual to grab the hand set on I 10 to grab enamel-covered wire groove 1003, most
Afterwards with the pre- coiling of coil rack 27, now cable manual grabs the winding displacement pressure head 1001 set on I 10 and pushes down enamel-covered wire B；Enamel-covered wire A,
Enamel-covered wire C, enamel-covered wire D are respectively by tapping block II 3, tapping block IV 5, tapping block III 4, specific pre- coiling situation and enamel-covered wire
A is similar, and stress is symmetrical, and winding process with " situation one " is identical.
The present embodiment turns to a four circular line coils.
Embodiment 2
The embodiment of the embodiment of the present embodiment and embodiment 1 is essentially identical, and the main distinction is N=2, accordingly
Tapping block, hand, which grab adjustment seat, hand and grasp reservation, cable manual, grabs as two groups；It is uniform solid respectively with 90 ° of angles between two groups of tapping blocks
Due on the outer cylinder wall of decile circle 1, and it is corresponding with uniform radial direction waist through hole；Each tapping block is located at same level
Interior, the axis of its center line and decile circle 1 intersects vertically, and center line is with the horizontal 90 angles.Two groups of hands grab adjustment seat
Between be uniformly fixedly connected on decile circle 1 respectively with 90 ° of angles hand grab adjustment seat fixing end 101；Hand is grabbed adjustment seat and is located at together
In one horizontal plane, its center line and the axis of decile circle 1 hand that intersects vertically grab adjustment seat center line and tapping block center line is in 90 °
Angle.The hand grasps reservation and is uniformly installed on the inner cylinder wall of decile circle 1, each hand grasp the center line of reservation with it is corresponding
Tapping block center line overlap；The cable manual, which grasps fixed end and is fixed on corresponding hand by fixing pin, grasps reservation bottom,
Adjustment seat is grabbed by support bar chute and corresponding hand and coordinated into line slip in free end.
The present embodiment turns to a two circular line coils.
Embodiment 3
The embodiment of the embodiment of the present embodiment and embodiment 1 is essentially identical, and the main distinction is N=3, accordingly
Tapping block, hand, which grab adjustment seat, hand and grasp reservation, cable manual, grabs as three groups；It is uniform respectively with 120 ° of angles between three groups of tapping blocks
It is fixed on the outer cylinder wall of decile circle 1, and it is corresponding with uniform radial direction waist through hole；Each tapping block is located at same level
Interior, the axis of its center line and decile circle 1 intersects vertically, and center line is with the horizontal 0 or 60 angles.Two groups of hands grab regulation
The hand for being uniformly fixedly connected on decile circle 1 respectively between seat with 120 ° of angles grabs adjustment seat fixing end 101；Hand is grabbed adjustment seat and is located at
In same level, the axis of its center line and decile circle 1 intersects vertically；Hand grab adjustment seat center line and tapping block center line into
60 ° of angles.The hand grasps reservation and is uniformly installed on the inner cylinder wall of decile circle 1, each hand grasp the center line of reservation with
Corresponding tapping block center line is overlapped；The cable manual, which grasps fixed end and is fixed on corresponding hand by fixing pin, to be grasped under reservation
Adjustment seat is grabbed by support bar chute and corresponding hand and coordinated into line slip in portion, free end.
The present embodiment turns to a three circular line coils.
Claims (5)
1. a kind of many line winding devices of uniform winding displacement, it is characterised in that described many line winding devices by winding displacement divided device,
Winding displacement fixed mount, winding displacement transfer mechanism composition；Described winding displacement divided device includes decile circle（1）, tapping block, hand grab regulation
Seat, hand grasp reservation, cable manual and grabbed；Described tapping block, hand, which grab adjustment seat, hand and grasp reservation, cable manual and grab, is N groups, N with
The line number of actual coiling is identical；Described decile circle（1）For cylindrical shape, decile circle（1）Cylindrical wall on radial equipartition it is N number of
Waist through hole, decile circle（1）An end face grab adjustment seat fixing end for hand（101）, it is fixed with hand and grabs adjustment seat, another end
Face is decile circle fixed mount fixing end（102）, point circle fixed mount such as fixed（18）；Described tapping block is N groups, is uniformly installed on
Decile circle（1）Outer cylinder wall on, the center line of each tapping block and decile circle（1）Axis intersect vertically；Described hand is grabbed
Adjustment seat is N groups, is uniformly installed on decile circle（1）Hand grab adjustment seat fixing end（101）On, each hand grabs the center line of adjustment seat
With decile circle（1）Axis intersect vertically；Described hand grasps reservation for N groups, is uniformly installed on decile circle（1）Inner cylindrical wall
On face, the center line that each hand grasps reservation is overlapped with corresponding tapping block center line；Described cable manual is grabbed as N groups, cable manual
The fixing end grabbed is fixed on corresponding hand by fixing pin and grasps reservation bottom, free end by support bar chute with it is corresponding
Hand is grabbed adjustment seat and coordinated into line slip；N≥1；Described winding displacement fixed mount is by decile circle fixed mount（18）, guide roller group（19）、
Integrated of winding displacement（20）Constitute；Described decile circle fixed mount（18）Integrated of winding displacement is fixed in one end by screw（20）Shang pair
The groove answered, the other end is fixed on decile circle by screw（1）Decile circle fixed mount fixing end（102）On；Described winding displacement
Integrated（20）On be provided with directive wheel fixing axle group, be made up of 4N directive wheel fixing axle；Described guide roller group（19）By
4N guide roller composition, is individually fixed in corresponding guide roller fixing axle by sliding bearing, and 4N guide roller is located at same
In plane, every one group of 4 directive wheels form a lead channels；Described winding displacement transfers mechanism by Level tune motor（21）、
Mobilizing board（22）, vertical adjusting screw rod（23）, vertical adjusting screw bolt seat（24）, winding displacement driving seat（25）, mobilizing board fixed seat
（26）Composition, winding displacement transfers mechanism and drives winding displacement fixed mount to move in the X, Y, Z direction；Described Level tune motor（21）Band
Dynamic winding displacement fixed mount is moved horizontally in the X direction, Level tune motor（21）Pass through Positioning screw（2101）And motor positioning seat
（2102）It is fixed on integrated of winding displacement（20）, and pass through Level tune screw rod（2103）With mobilizing board（22）The trapezoidal spiral shell of upper setting
Pit is threadedly coupled, for adjusting integrated of winding displacement（20）Relative to mobilizing board（22）Position, and then control winding displacement divided device
X-direction on horizontal displacement；Described mobilizing board（22）Winding displacement fixed mount is driven to move up and down in the Y direction, mobilizing board（22）
Pass through the T-shaped guide rail of the level of setting and integrated of winding displacement（20）The horizontal groove at the upper back side is mutually slidably matched, and bottom is by setting
The column put and mobilizing board fixed seat（26）It is slidably matched；Vertical adjusting screw rod（23）Upper end passes through screw thread and mobilizing board（22）Spiral shell
Line is connected, vertical adjusting screw rod（23）Lower end passes through screw thread and vertical adjusting screw bolt seat（24）Threaded connection, for adjusting winding displacement
Integrated（20）Vertical height, and then control winding displacement divided device vertical displacement；Described winding displacement driving seat（25）Drive
Winding displacement fixed mount is moved forward and backward in z-direction, described vertical adjusting screw bolt seat（24）, mobilizing board fixed seat（26）It is fixed on row
Line drives seat（25）, winding displacement driving seat（25）It is fixed on corresponding Z-direction track, and the front and rear reciprocal fortune under power motor control
It is dynamic, and then control winding displacement divided device to complete the coiling task to skeleton.
2. many line winding devices of uniform winding displacement according to claim 1, it is characterised in that：The composition of described tapping block
Structure is identical, and decile circle is uniformly fixed on respectively with 360 °/N angle between tapping block（1）Outer cylinder wall on, and with it is equal
The radial direction waist through hole correspondence of cloth；Each tapping block is located in the same horizontal plane, and center line and decile circle（1）The vertical phase of axis
Hand over, center line is with the horizontal 360 °/2N or 0 ° angle；Tapping block I（2）Separated time pedestal（203）Top pacified by rotating shaft
Equipped with branching wheel（201）, can smooth pivotal around the shaft；Branching wheel（201）The face of cylinder on be respectively arranged with and enamel-covered wire pair
Three grooves answered, middle groove is located at center, and two grooves of both sides are symmetrical, for the shunting of enamel-covered wire and fixed
Position；The tapping block I（2）Separated time pedestal（203）Bottom is installed with alignment seat（202）, it is caught in corresponding decile circle（1）
Cylindrical wall on waist through hole I（103）In；Alignment seat（202）By alignment pedestal（2021）, positioning wheel cap（2022）, gap
Spring（2023）, positioning wheel seat（2024）, fixing screws（2025）, locating wheel（2026）Composition；Alignment seat（202）It is provided with two
Individual structure identical locating wheel arranged side by side, two locating wheels are relatively rotated, and are realized by the relative position for adjusting two locating wheels
Positioning and clamping to enamel-covered wire.
3. many line winding devices of uniform winding displacement according to claim 1, it is characterised in that：Described hand grabs adjustment seat
Structure is identical, and hand is uniformly fixedly connected on decile circle respectively between grabbing adjustment seat with 360 °/N angles（1）Hand grab adjustment seat consolidate
Fixed end（101）；Hand is grabbed adjustment seat and is located in the same horizontal plane, and center line and decile circle（1）Axis intersect vertically；Hand grabs tune
Save the center line of seat with to corresponding tapping block center line into 360 °/2N angles；Hand grabs adjustment seat I（6）By rotary handle
（601）, upper end cover（602）, lifting force pad（603）, cylinder（604）, compression spring（605）, lower thrust pad（606）, bottom end cover
（607）, distance rod（608）, hand grab support bar（609）Composition；Described lifting force pad（603）It is fixed on rotary handle（601）
Lower end, passes through upper end cover（602）It is connected to cylinder（604）Top；Described lower thrust pad（606）It is fixed on distance rod（608）
Upper end, passes through bottom end cover（607）It is connected to cylinder（604）Bottom, lifting force pad（603）With lower thrust pad（606）Pressure is installed
Power spring（605）；Described hand grabs support bar（609）It is fixed on distance rod（608）Lower end；Described hand grabs support bar（609）
Pressure size pass through rotary handle（601）Regulation, with increasing for the coil winding number of plies, the radius of coiling gradually becomes
Greatly, hand grabs support bar（609）Pressure increase.
4. many line winding devices of uniform winding displacement according to claim 1, it is characterised in that：The knot that described cable manual is grabbed
Structure is identical, is sequentially connected to that corresponding hand grasps reservation and hand is grabbed in adjustment seat, cable manual according to direction pivots clockwise or counter-clockwise
The rotary handle that the radial compacting force grabbed is grabbed by corresponding hand in adjustment seat is adjusted；Cable manual grabs the axle for enamel-covered wire
It is corrected to reset force by corresponding winding displacement pressure head and spring rectifying plate；Described cable manual grabs I（10）Including winding displacement pressure
Head（1001）, spring rectifying plate（1002）, hand grab enamel-covered wire groove（1003）, support bar chute（1004）；Described winding displacement pressure
Head（1001）On have the neck being coincide with circular or flat enamel-covered wire, and pass through spring rectifying plate（1002）It is fixed on cable manual
Grab I（10）In main body, enamel-covered wire grabs enamel-covered wire groove from hand（1003）Centre is passed through；Described cable manual grabs I（10）Pass through branch
Strut chute（1004）Adjustment seat I is grabbed with hand（6）Hand grab support bar（609）It is slidably connected；Cable manual grabs I（10）The other end leads to
Cross fixing pin I（1402）It is fixed on hand and grasps reservation I（14）；Described fixing pin I（1402）Axis is located at alignment seat
（202）Two locating wheel tangent lines and decile circle（1）The centre apart from r of axle, winding displacement pressure head（1001）Apart from fixing pin I
（1402）Distance is equal to r/2, winding displacement pressure head（1001）Matched with the tangential direction of the enameled wire loop of institute coiling.
5. many line winding devices of uniform winding displacement according to claim 1, it is characterised in that：Described hand grasps reservation knot
Structure is identical, corresponding with tapping block to fix；Hand grasps reservation I（14）There is fixed seat enamel-covered wire groove centre（1401）, enamel-covered wire
From fixed seat enamel-covered wire groove（1401）In pass through, and pass through fixing pin I（1402）Fixed cable manual grabs I（10）, cable manual
Grab I（10）Around fixing pin I（1402）Reservation I is grasped with respect to hand（14）Rotate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621459032.9U CN206340444U (en) | 2016-12-29 | 2016-12-29 | A kind of many line winding devices of uniform winding displacement |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621459032.9U CN206340444U (en) | 2016-12-29 | 2016-12-29 | A kind of many line winding devices of uniform winding displacement |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206340444U true CN206340444U (en) | 2017-07-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621459032.9U Withdrawn - After Issue CN206340444U (en) | 2016-12-29 | 2016-12-29 | A kind of many line winding devices of uniform winding displacement |
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| Country | Link |
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| CN (1) | CN206340444U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106783154A (en) * | 2016-12-29 | 2017-05-31 | 中国工程物理研究院流体物理研究所 | A kind of many line winding devices of uniform winding displacement |
| CN109427474A (en) * | 2017-08-21 | 2019-03-05 | 万润科技股份有限公司 | Method and device for winding wire by iron core |
-
2016
- 2016-12-29 CN CN201621459032.9U patent/CN206340444U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106783154A (en) * | 2016-12-29 | 2017-05-31 | 中国工程物理研究院流体物理研究所 | A kind of many line winding devices of uniform winding displacement |
| CN109427474A (en) * | 2017-08-21 | 2019-03-05 | 万润科技股份有限公司 | Method and device for winding wire by iron core |
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Granted publication date: 20170718 Effective date of abandoning: 20180112 |