CN106783154A - A kind of many line winding devices of uniform winding displacement - Google Patents
A kind of many line winding devices of uniform winding displacement Download PDFInfo
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- CN106783154A CN106783154A CN201611240386.9A CN201611240386A CN106783154A CN 106783154 A CN106783154 A CN 106783154A CN 201611240386 A CN201611240386 A CN 201611240386A CN 106783154 A CN106783154 A CN 106783154A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/08—Winding conductors onto closed formers or cores, e.g. threading conductors through toroidal cores
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Abstract
The invention provides a kind of many line winding devices of uniform winding displacement, many line winding devices are by many line number enamel-covered wires by after clamp force mechanism, directly carrying out coil winding by many line winding devices of uniform winding displacement of the invention；The spindle motor rotating speed and coil rack coiling stroke that many line winding devices rotate along trapped orbit front-rear reciprocation movement, translational speed and displacement under step motor control according to control coil skeleton are set.Many line winding devices of uniform winding displacement of the invention are suitable for the coiling on circular framework of the flat or circular fine enamelled wire coiling of many line numbers and thick enamel-covered wire coiling, winding process device uniform force, stable working, intensity of workers is low, greatly reduce the probability that many line number enamel-covered wires overlap each other is obscured with interference, avoid the mechanical damage of enamel-covered wire, the tight gapless of coiling, winding displacement are neatly smoothed, and improve the quality and efficiency of many line number coil windings.
Description
Technical field
The invention belongs to coil winding machine field, and in particular to a kind of many line winding devices of uniform winding displacement.
Background technology
As the demand of coil is increasing, kind also becomes increasingly complex, from large-scale power transformer, generator around
Coil used in group and all kinds of electric equipments etc., coil winding machine manufacturing industry welcomes new opportunities and challenges.Coil winding machine is a kind of
Enamel covered wire is turned to the special purpose machinery of certain coil, its operation principle is that spindle motor drives coil rack according to fixed
Mode is rotated, and enamel covered wire is wrapped on coil rack according to regulation form, is using wide in Modern Electronic electrical apparatus industry
A kind of general process equipment.The coil winding machine speed of mainshaft is low with respect to lathe rotating speed, and is had differences with the difference of coil pattern,
Common are horizontal coil winding machine and vertical coil winding machine.Coil winding is divided into manual coiling, semi-automatic coiling, complete according to main path
Three kinds of automatic winding, the line footpath according to coiling be divided into the coiling of microfilament enamel-covered wire, fine enamelled wire coiling, thick enamel-covered wire around
System.Whether coil winding machine uses skeleton, general low pressure cylindrical layer winding to use flat enamel-covered wire according to the different choice of coiling product
Coiling, it is not necessary to skeleton；High-pressure cylinders formula coil uses round wire, and skeleton is done using bakelite cylinder etc..
Coil winding machine entirety is mainly graded by mechanical structure portion, electronic control part, pneumatic department and constituted, wherein mechanical structure
It is divided into payingoff mechanism, tension mechanism, wire-arranging mechanism, frame etc..The specific coiling form of enamel covered wire should be according to bus cable device
The position of structure and bus cable device determines that bus cable device is usually one kind machinery dress that stepper motor drives ball screw motion
Put.The coiling precision of coil winding machine depends on the design of bus cable device.If structure design is unreasonable, the step of bus cable device is controlled
Relation between stepper motor output quantity and the spindle motor input quantity of control coil skeleton is improper, or rounding error is excessive, all
There is coiling low precision in the coil that may cause coiling, around line overlap or gap.
Coiling for flat or circular fine enamelled wire with thick enamel-covered wire on circular framework, the winding displacement in coil winding machine
Apparatus structure design opposing connection line mass has a significant impact.Wherein, the coiling of single line coil is commonplace, technology more into
Ripe, the requirement to the structure of bus cable device is relatively simple, and enamel-covered wire only need to be by after the mechanisms such as tension mechanism, just can be by winding displacement
Device carries out coil winding, the Chinese patent of entitled " full-automatic lenticular wire backbone winding line machine " disclosed in Chinese patent literature storehouse
（Document number：CN105185570A）A kind of flat enamel-cover wire winding of middle proposition, it is possible to achieve lenticular wire is on transformer framework
Coiling.At present, the coiling of multi-thread coil employs the coiling thinking of single line coil to a certain extent, and single line coil winding machine is put
Line mechanism is applicable completely with tension mechanism for multi-thread coil, and the influence of opposing connection line mass is minimum, and Chinese patent literature storehouse discloses
Entitled " many wire winding rotation actinobacillus devices " Chinese patent（Document number：CN203079408U）In it is also proposed one kind
Multi-thread actinobacillus device；But the design of bus cable device is closely related with multi-thread coil-winding quality, according to single line bus cable device,
It is typically necessary and sets up other enamel-cover line traffic control facilities or artificial directly interference, line line during coil winding is obscured and line line
Overlap or gap problems of too is protruded, intensity of workers is high, and coil winding quality is low with efficiency.Chinese patent text
Offer the Chinese patent of " a kind of winding method of multi-thread plane winding " entitled disclosed in storehouse（Document number：CN104218745A）In
The multiwire-wound method of proposition, mainly proposes a kind of method to the smooth treatment of multi-thread enamel-covered wire, and does not provide specific
Multiwire-wound mechanism and method；The Chinese patent of " automatic many wire windings " entitled disclosed in Chinese patent literature storehouse（Document
Number：CN203734481U）In disclose a kind of many wire windings, the apparatus structure is complicated, and is not suitable for flat or circular thin
Coiling of the enamel-covered wire with thick enamel-covered wire on circular framework.
Currently, a kind of efficiency high, many line winding devices around the good uniform winding displacement of line mass are needed badly.
The content of the invention
The technical problems to be solved by the invention are to provide a kind of many line winding devices of uniform winding displacement.
Many line winding devices of the invention are a kind of many line winding devices of uniform winding displacement, are characterized in, described is multi-thread
Winder is transferred mechanism and is constituted by winding displacement divided device, winding displacement fixed mount, winding displacement；Described winding displacement divided device includes decile
Circle, tapping block, hand are grabbed adjustment seat, hand and grasp reservation, cable manual and grab；Described tapping block, hand grab adjustment seat, hand grasp reservation,
Cable manual is grabbed and is N groups, and N is identical with the line number of actual coiling；Described decile circle is cylindrical shape, the cylindrical wall of decile circle
The upper N number of waist through hole of radial equipartition a, end face of decile circle grabs adjustment seat fixing end for hand, is fixed with hand and grabs adjustment seat, separately
One end face is decile circle fixed mount fixing end, fixed etc. point of circle fixed mount；Described tapping block is N groups, is uniformly installed on
Divide on the outer cylinder wall of circle, center line and the axis of decile circle of each tapping block intersect vertically；Described hand grabs adjustment seat for N
Group, is uniformly installed on the hand of decile circle and grabs in adjustment seat fixing end, and the axis of center line and decile circle that each hand grabs adjustment seat hangs down
It is straight intersecting；Described hand grasps reservation for N groups, is uniformly installed on the inner cylinder wall of decile circle, and each hand is grasped in reservation
Heart line overlaps with corresponding tapping block center line；It is N groups that described cable manual is grabbed, and the fixing end that cable manual is grabbed passes through fixing pin
It is fixed on corresponding hand and grasps reservation bottom, support bar is grabbed in free end by the hand that support bar chute grabs adjustment seat with corresponding hand
Coordinate into line slip；Described N >=1；Described winding displacement fixed mount is by decile circle fixed mount, guide roller group, integrated structure of winding displacement
Into；
Corresponding groove on the integrated platform of winding displacement is fixed in described decile circle fixed mount one end by screw, and the other end passes through screw
It is fixed in the decile circle fixed mount fixing end of decile circle；Directive wheel fixing axle group is provided with the integrated platform of described winding displacement, by
4N directive wheel fixing axle composition；Described guide roller group is made up of 4N guide roller, and it is right to be individually fixed in by sliding bearing
In the guide roller fixing axle answered, 4N guide roller is generally aligned in the same plane interior, every one group of 4 directive wheels, forms a lead channels,
And the wheel group on top is distributed with the wheel group of bottom relative to integrated intermediate symmetry of winding displacement；Described winding displacement transfers mechanism by level
Regulation motor, mobilizing board, vertical adjusting screw rod, vertical adjusting screw bolt seat, winding displacement drive seat, mobilizing board fixed seat composition, winding displacement
Transferring mechanism drives winding displacement fixed mount to move in the X, Y, Z direction, and then controls the motion of winding displacement divided device；Described level is adjusted
Section motor drives winding displacement fixed mount to move horizontally in the X direction, and Level tune motor is solid by Positioning screw and motor positioning seat
Due to integrated of winding displacement, and it is threadedly coupled with the trapezoidal thread hole set on mobilizing board by Level tune screw rod, for adjusting
Integrated of winding displacement is relative to horizontal displacement on transfer Board position, and then the X-direction of control winding displacement divided device；Described mobilizing board
Winding displacement fixed mount is driven to move up and down in the Y direction, mobilizing board is by the T-shaped guide rail of level for setting and the back side on the integrated platform of winding displacement
Horizontal groove be mutually slidably matched, bottom by set column be slidably matched with mobilizing board fixed seat；Vertical adjusting screw rod
Upper end is threadedly coupled by screw thread with mobilizing board, and vertical adjusting screw rod lower end is connected by screw thread with vertical adjusting screw bolt seat screw thread
Connect, the vertical height for adjusting integrated of winding displacement, and then control the vertical displacement of winding displacement divided device；Described winding displacement drives
Seat drives winding displacement fixed mount to move forward and backward in z-direction, and described vertical adjusting screw bolt seat, mobilizing board fixed seat are fixed on winding displacement
Seat is driven, winding displacement drives seat to be fixed on corresponding Z-direction track, and the front-rear reciprocation movement under power motor control, and then controls
Winding displacement divided device processed completes the coiling task to skeleton.
The composition structure of described tapping block is identical, and decile is uniformly fixed on respectively with the angle of 360 °/N between tapping block
On the outer cylinder wall of circle and corresponding with uniform radial direction waist through hole, waist through hole is used for installation and the separated time of each tapping block
The fixation of alignment seat in seat；Each tapping block is located in the same horizontal plane, and center line intersects vertically with the axis of decile circle, center
With the horizontal 360 °/2N or 0 ° angle, tapping block is used for the shunting of many line number enamel-covered wires of coiling to line, and ensures the extension sets such as winding displacement
Structure uniform force；The top of the separated time pedestal of tapping block I is provided with branching wheel by rotating shaft, can smooth pivotal around the shaft；Point
Three grooves corresponding with enamel-covered wire are respectively arranged with the face of cylinder of line wheel, middle groove is located at center, for this separated time
The shunting of seat coiling enamel-covered wire, two grooves of both sides are symmetrical, shunting for other tapping block institute coiling enamel-covered wires and
Positioning；The separated time pedestal bottom of the tapping block I is installed with alignment seat, and alignment seat snaps in the cylindrical wall of corresponding decile circle
On waist through hole I in；Alignment seat is by alignment pedestal, locating wheel, positioning wheel seat, positioning wheel cap, gap spring, fixing screws group
Into；Alignment seat is provided with two structure identical locating wheels arranged side by side, and gap spring is located between locating wheel, two locating wheel phases
To rotating, the positioning to enamel-covered wire and clamping are realized by adjusting two relative positions of locating wheel.
The structure that described hand grabs adjustment seat is identical, and the design quantity that hand grabs adjustment seat is identical with the quantity of tapping block, hand
Grab the hand that decile circle is uniformly fixedly connected on 360 °/N angles respectively between adjustment seat and grab adjustment seat fixing end；Hand grabs adjustment seat
It is located in the same horizontal plane, and center line intersects vertically with the axis of decile circle, for adjusting the active force that each cable manual is grabbed；Hand
Grab the center line of adjustment seat with to corresponding tapping block center line into 360 °/2N angles；Hand grab adjustment seat I by rotary handle, on
End cap, bottom end cover, lifting force pad, lower thrust pad, cylinder, compression spring, distance rod, hand grab support bar group into；Described above pushes away
Power pad is fixed on rotary handle lower end, and cylinder top is connected to by upper end cover；Described lower thrust pad is fixed on distance rod
End, cylinder bottom is connected to by bottom end cover, and lifting force pad is provided with compression spring, support is grabbed for adjusting hand with lower thrust pad
The actuating pressure of bar；Described hand is grabbed support bar and is fixed on distance rod lower end；The pressure size that described hand grabs support bar passes through
Rotary handle is adjusted, and with increasing for the coil winding number of plies, the radius of coiling becomes larger, and the pressure that hand grabs support bar increases
Plus.
The structure that described cable manual is grabbed is identical, and being sequentially connected to corresponding hand according to direction pivots clockwise or counter-clockwise grasps
Reservation and hand are grabbed in adjustment seat, and the rotary handle that the radial compacting force that cable manual is grabbed is grabbed in adjustment seat by corresponding hand is adjusted
Section；Cable manual is grabbed and entered with spring rectifying plate by the draw-in groove set on corresponding winding displacement pressure head for the axial reset force of enamel-covered wire
Row correction, for the dynamic adjustment to institute's coiling enamel-covered wire；Described cable manual grabs I includes winding displacement pressure head, spring rectifying plate, hand
Grab enamel-covered wire groove, support bar chute；Described winding displacement pressure head is provided with the draw-in groove being coincide with circular or flat enamel-covered wire, and
Cable manual is fixed on by spring rectifying plate to grab in I main body, enamel-covered wire is grabbed from cable manual and passed through in the middle of enamel-covered wire groove, it is to avoid
In coil-winding process, cable manual grabs I pair of enamel-covered wire location conflicts；Described cable manual is grabbed I and is grabbed by support bar chute and hand
The hand of adjustment seat I is grabbed support bar and is slidably connected；Cable manual is grabbed I other end and is fixed on hand by fixing pin I and grasps reservation I；Institute
The axis of fixing pin I stated is located at the centre apart from r of alignment two locating wheel tangent lines of seat and decile circle axle, and winding displacement pressure head distance is solid
The distance of rationed marketing nail I is equal to r/2, when having reached coiling, winding displacement pressure head all the time with the tangential direction of the enameled wire loop of institute coiling
Match, it is ensured that the quality of coiling.
It is identical that described hand grabs fixed seat structure, corresponding with tapping block to fix, each hand grasp the center line of reservation with it is corresponding
Tapping block center line overlap, grabbed for fixing cable manual；Hand is grasped fixed seat enamel-covered wire groove, enamel-covered wire in the middle of reservation I
Passed through from fixed seat enamel-covered wire groove, it is to avoid hand grasps interference of the reservation I to enamel-covered wire；Cable manual grabs I by steady pin
Nail I is fixed on hand and grasps the lower end of reservation I, and cable manual is grabbed I and grasps the rotation of reservation I relative to hand around fixing pin I.
Many line winding devices of uniform winding displacement of the invention, grasp reservation, hand and grab between adjustment seat, cable manual grab by hand
Constitute single-degree-of-freedom mechanical mechanism type of attachment, and in all cable manuals grab and be generally aligned in the same plane, pass through with many line number enamel-covered wires
Tapping block is uniformly located at coplanar matching afterwards, it is ensured that around line mass；Meanwhile, the uniform shunting that enamel-covered wire passes through tapping block
Afterwards, the main stress of coil rack is moment of torsion, and stress is evenly and reasonable.
Many line winding devices of uniform winding displacement of the invention are by many line number enamel-covered wires by after clamp force mechanism, directly passing through this
Many line winding devices of uniform winding displacement carry out coil winding；Many line winding devices of uniform winding displacement under step motor control along
Spindle motor rotating speed and coil that trapped orbit front-rear reciprocation movement, translational speed and displacement should rotate according to control coil skeleton
Skeleton coiling travel settings.
Many line winding devices of uniform winding displacement of the invention are suitable for the flat or circular fine enamelled wire coiling of many line numbers
With the coiling on circular framework of thick enamel-covered wire coiling, winding process device uniform force, stable working, staff's work
Low intensity, greatly reduce many line number enamel-covered wires overlap each other with the probability obscured of interference, it is to avoid the machine of enamel-covered wire
Tool is damaged, and the tight gapless of coiling, winding displacement are neatly smoothed, and improve the quality and efficiency of many line number coil windings.
Brief description of the drawings
Fig. 1 is the structural representation in many line winding devices of uniform winding displacement of the invention；
Fig. 2 is the position view that tapping block in many line winding devices of uniform winding displacement of the invention grasps reservation with hand；
Fig. 3 is the partial exploded view that hand in many line winding devices of uniform winding displacement of the invention grabs adjustment seat；
Fig. 4 is tapping block and bottom alignment seat decomposing schematic representation in many line winding devices of uniform winding displacement of the invention；
Fig. 5 is the alignment seat partial exploded view in many line winding devices of uniform winding displacement of the invention；
Fig. 6 is the annexation that tapping block in many line winding devices of uniform winding displacement of the invention grabs the compositions such as adjustment seat with hand
Schematic diagram；
Fig. 7 is the structural representation that the cable manual in many line winding devices of uniform winding displacement of the invention is grabbed；
Fig. 8 is the annexation schematic diagram that the cable manual in many line winding devices of uniform winding displacement of the invention is grabbed；
Fig. 9 is that the winding displacement in many line winding devices of uniform winding displacement of the invention transfers mechanism's partial exploded view；
Figure 10 is the course of work schematic diagram of many line winding devices of uniform winding displacement of the invention；
Figure 11 is the uniform coiling schematic diagram in the course of work of many line winding devices of uniform winding displacement of the invention.
In figure, 1. the hand of III 5. tapping block of grade point circle 2. tapping block, I 3. tapping block, II 4. tapping block IV 6. grabs adjustment seat
I 7. hands are grabbed the hand of adjustment seat II 8. and grab the hand of adjustment seat III 9. and grab the cable manual of adjustment seat IV 10. and grab I 11. cable manuals and grab II 12.
Cable manual is grabbed III 13. cable manuals and grabs IV 14. hands and grasp the hand of reservation I 15. and grasp the hand of reservation II 16. and grasps the hand of reservation III 17.
The grade of reservation IV 18. point circle 19. guide roller group of fixed mount integrated 21. Level tune motors 22. of 20. winding displacements are grasped to transfer
The winding displacement of 23. vertical adjusting screw rod of plate, 24. vertical adjusting screw bolt seat 25. drives the coil bone of 26. mobilizing board fixed seat of seat 27.
Frame；101. hands grab the waist through hole I of the grade of adjustment seat fixing end 102. point circle fixed mount fixing end 103.；201. branching wheels 202.
Alignment 203. separated time pedestals of seat；The pressure bullet of 601. rotary handle, 602. upper end cover, 603. lifting force pad, 604. cylinder 605.
The hand of 608. distance rod of spring 606. lower thrust pad, 607. bottom end cover 609. grabs support bar；The spring of 1001. winding displacement pressure head 1002.
The hand of rectifying plate 1003. grabs the support bar chute of enamel-covered wire groove 1004.；The steady pin of 1401. fixed seat enamel-covered wire groove 1402.
Nail I；2023. gap spring of the positioning wheel cap of 2021. alignment pedestal 2022. 2024. positions the fixing screws of wheel seat 2025.
2026. locating wheels；The Level tune screw rod of 2101. Positioning screw, 2102. motor positioning seat 2103..
Specific embodiment
Describe the present invention in detail with reference to the accompanying drawings and examples.
It should be appreciated that described embodiment is used only for explaining the present invention, it is not whole embodiments, without in restriction
The present invention.Based on the embodiment in the present invention, those of ordinary skill in the art are obtained under the premise of creative work is not made
The every other embodiment for obtaining, belongs to the scope of protection of the invention.
Embodiment 1
In the present embodiment, N=4, a kind of structure of many line winding devices of uniform winding displacement are as shown in figure 1, mainly include winding displacement decile
Mechanism, winding displacement fixed mount, winding displacement transfer mechanism's composition；Wherein winding displacement divided device mainly includes that decile circle 1, tapping block, hand are grabbed
Adjustment seat, hand grasp reservation, cable manual and grab；Described decile circle 1 is cylindrical shape, radial equipartition four on the cylindrical wall of decile circle 1
Individual waist through hole a, end face of decile circle 1 grabs adjustment seat fixing end 101 for hand, is fixed with hand and grabs adjustment seat, another end face
It is decile circle fixed mount fixing end 102, fixed etc. point of circle fixed mount 18；The tapping block amounts to four groups, respectively tapping block I 2,
Tapping block II 3, tapping block III 4, tapping block IV 5, are uniformly installed on the outer cylinder wall of decile circle 1 by screw, and wherein
Heart line intersects vertically with the axis of decile circle 1；The hand is grabbed adjustment seat and amounts to four groups, and respectively hand is grabbed adjustment seat I 6, hand and grabs tune
Section seat II 7, hand is grabbed adjustment seat III 8, hand and grabs adjustment seat IV 9, and the hand for being uniformly installed on decile circle 1 grabs adjustment seat fixing end 101
On, each hand grabs the center line of adjustment seat and the axis of decile circle 1 intersects vertically；The hand grasps reservation and amounts to four groups, respectively
Hand grasps reservation I 14, hand and grasps reservation II 15, hand and grasp reservation III 16, hand and grasps reservation IV 17, is uniformly installed on decile circle 1
Inner cylinder wall on, the center line that each hand grasps reservation overlaps with corresponding tapping block center line（See Fig. 2）；The cable manual
Grab four groups altogether, respectively cable manual is grabbed I 10, cable manual and grabs II 11, cable manual and grab III 12, cable manual and grabs IV 13, and cable manual is grabbed
Fixing end corresponding hand be fixed on by fixing pin grasp reservation bottom, free end passes through support bar chute and corresponding hand
The hand for grabbing adjustment seat is grabbed support bar and is coordinated into line slip；The winding displacement fixed mount is by decile circle fixed mount 18, guide roller group 19, row
Integrated 20 composition of line；Corresponding groove on winding displacement integrated 20 is fixed in the one end of decile circle fixed mount 18 by screw, another
The decile circle fixed mount fixing end 102 that end is fixed on decile circle 1 by screw；It is provided with described winding displacement integrated 20 and is led
To wheel fixing axle group, it is made up of 16 directive wheel fixing axles；Described guide roller group 19 is made up of 16 guide rollers, by sliding
Bearing is individually fixed in corresponding guide roller fixing axle, and 16 guide rollers are generally aligned in the same plane interior, every one group of 4 directive wheels,
Form a lead channels；Two groups of top directive wheel and the symmetrical distribution of directive wheel of two groups of bottom；Winding displacement transfers mechanism by level
Regulation motor 21, mobilizing board 22, vertical adjusting screw rod 23, vertical adjusting screw bolt seat 24, winding displacement drive seat 25, mobilizing board fixed seat
26 compositions（See Fig. 9）, winding displacement transfer mechanism drive winding displacement fixed mount move in the X, Y, Z direction；Described Level tune motor
21 drive winding displacement fixed mounts are moved horizontally in the X direction, and Level tune motor 21 passes through Positioning screw 2101 and motor positioning seat
2102 are fixed on winding displacement integrated 20, and the trapezoidal thread hole screw thread by being set on Level tune screw rod 2103 and mobilizing board 22
Connection, for adjusting winding displacement integrated 20 relative to level on the position of mobilizing board 22, and then the X-direction of control winding displacement divided device
Displacement；Described mobilizing board 22 drives winding displacement fixed mount to move up and down in the Y direction, and mobilizing board 22 is led by the way that the level for setting is T-shaped
The horizontal groove at the back side is mutually slidably matched on rail and winding displacement integrated 20, and bottom is by the column and mobilizing board fixed seat that set
26 are slidably matched；The upper end of vertical adjusting screw rod 23 is threadedly coupled by screw thread with mobilizing board 22, and the lower end of vertical adjusting screw rod 23 leads to
Cross screw thread to be threadedly coupled with vertical adjusting screw bolt seat 24, the vertical height for adjusting winding displacement integrated 20, and then control winding displacement
The vertical displacement of divided device；Described winding displacement drives seat 25 to drive winding displacement fixed mount to move forward and backward in z-direction, and described hangs down
Straight adjusting screw rod seat 24, mobilizing board fixed seat 26 is fixed on winding displacement and drives seat 25, winding displacement to drive seat 25 to be fixed on corresponding Z-direction
Track, and the front-rear reciprocation movement under power motor control, and then control winding displacement divided device to complete the coiling task to skeleton.
The top of separated time pedestal 203 of the tapping block I 2 is provided with branching wheel 201 by rotating shaft, can around the shaft smooth and turn
It is dynamic；Three grooves corresponding with enamel-covered wire are respectively arranged with the face of cylinder of branching wheel 201, middle groove is located at center, two
Two grooves of side are symmetrical, shunting and positioning for enamel-covered wire；The bottom of separated time pedestal 203 fixed installation of tapping block I 2
There is alignment seat 202, and snap in the uniform radial direction waist through hole I 103 in the middle of the cylinder wall of decile circle 1（See Fig. 4）.It is described
Alignment seat 202 is main by alignment pedestal 2021, positioning wheel cap 2022, gap spring 2023, positioning wheel seat 2024, fixing screws
2025th, locating wheel 2026 is constituted（See Fig. 5）；Alignment seat 202 set two structure identical locating wheels are installed, can rotate and
Relative position can adjust, for the positioning to enamel-covered wire and clamping.Wherein, tapping block II 3, tapping block III 4, IV 5 groups of tapping block
It is identical with the structure of tapping block I 2 into structure.
It is main by rotary handle 601, upper end cover 602, lifting force pad 603, cylinder 604, pressure that the hand grabs adjustment seat I 6
Spring 605, lower thrust pad 606, bottom end cover 607, distance rod 608, hand are grabbed support bar 609 and are constituted（See Fig. 3）；Described lifting force
Pad 603 is fixed on the lower end of rotary handle 601, and the top of cylinder 604 is connected to by upper end cover 602；Described lower thrust pad 606 is consolidated
Due to the upper end of distance rod 608, the bottom of cylinder 604, lifting force pad are connected to by bottom end cover 607（603）Pacify with lower thrust pad 606
Equipped with compression spring 605；Described hand is grabbed support bar 609 and is fixed on the lower end of distance rod 608；Described hand grabs support bar 609
Pressure size is adjusted by rotary handle 601, and with increasing for the coil winding number of plies, the radius of coiling is relative to become big, hand
The pressure for grabbing support bar 609 increases.Hand grab adjustment seat II 7, hand grab adjustment seat III 8, hand grab adjustment seat IV 9 composition structure and hand grab
The structure of adjustment seat I 6 is identical, and the pressure size that the hand of its underpart grabs support bar can be adjusted by rotary handle, with coil around
Preparative layer number increases, and the radius of coiling is relative to become big, and the pressure that hand grabs support bar also becomes big therewith.
Four uniform radial direction waist through hole, tapping block I 2, tapping block are offered in the middle of the cylinder wall of the decile circle 1
II 3, uniformly it is fixed on the outer cylinder wall of decile circle 1 respectively with 90 ° of angles between tapping block III 4, tapping block IV 5, and with
Uniform radial direction waist through hole correspondence；Each tapping block is located in the same horizontal plane, its center line phase vertical with the axis of decile circle 1
Hand over, center line is with the horizontal 45 ° of angles, winding displacement divided device uniform force.Four groups of hands are pressed from both sides between grabbing adjustment seat with 90 °
The hand that angle is uniformly fixedly connected on decile circle 1 respectively grabs adjustment seat fixing end 101；Hand is grabbed adjustment seat and is located in the same horizontal plane,
Its center line intersects vertically with the axis of decile circle 1, and center line is with the horizontal 0 ° or 90 ° of angles；Hand grabs adjustment seat center line
With tapping block center line angle at 45 °（See Fig. 6）.
The cable manual is grabbed I 10 and is broadly divided into winding displacement pressure head 1001, spring rectifying plate 1002, hand and grabs enamel-covered wire groove
1003rd, the part of support bar chute 1004（See Fig. 7）, wherein winding displacement pressure head 1001 is provided with identical with circular or flat enamel-covered wire
Draw-in groove, and cable manual be fixed on by spring rectifying plate 1002 grab in I 10 main bodys；Hand grabs enamel-covered wire groove 1003 for enamel-cover
Line is passed through from centre；Cable manual is grabbed I 10 hands for grabbing adjustment seat I 6 by support bar chute 1004 and hand and grabs support bar 609 and slides
Connection；Cable manual is grabbed I 10 other ends and is fixed on hand by fixing pin I 1402 and grasps reservation I 14.The fixing pin I 1402
Axis is located at two locating wheel tangent lines and the centre apart from r of the axle of decile circle 1 of alignment seat 202, and winding displacement pressure head 1001 is apart from fixation
The distance of pin I 142 is equal to r/2, it is ensured that tangential direction of the winding displacement pressure head 1001 all the time with the enameled wire loop of institute coiling matches
（See Fig. 8）, it is ensured that the quality of coiling.The cable manual grab II 11, cable manual grab III 12, cable manual grab IV 13 structures and connection shape
Formula and cable manual grab I 10 structure and connection it is identical, phase is connected to according to specific coil winding direction clockwise or counter-clockwise
Answer hand to grasp reservation and grab adjustment seat with hand；The radial compacting force that cable manual is grabbed can grab the rotation hand in adjustment seat by corresponding hand
Handle is adjusted；Cable manual is grabbed and mainly entered by corresponding winding displacement pressure head and spring rectifying plate for the axial reset force of enamel-covered wire
Row correction.The hand grasps the middle setting of reservation I 14 fixed seat enamel-covered wire groove 1401, is worn from centre for enamel-covered wire
Cross, and cable manual is fixed by fixing pin I 1402 and grab I 10, cable manual is grabbed I 10 and can be grasped with respect to hand around fixing pin I 1402
Reservation I 14 is rotated；Hand grasps reservation I 14, hand and grasps reservation II 15, hand and grasps reservation III 16, hand to grasp the structure of reservation IV 17 complete
Exactly the same, fixed position is corresponding with tapping block.
Four line number enamel-covered wires by after clamp force mechanism, directly by many line winding devices of uniform winding displacement carry out coil around
System；Many line winding devices of uniform winding displacement are under step motor control along trapped orbit reciprocating motion, translational speed and displacement
The spindle motor rotating speed and the coiling travel settings of coil rack 27 that should be rotated according to control coil skeleton 27（See Figure 10 ~ Figure 11）.
When coiling is needed, enamel-covered wire by after payingoff mechanism and tension mechanism, by uniform winding displacement it is multi-thread around
Circular or flat enamel-covered wire is divided into four tunnels, respectively enamel-covered wire A, enamel-covered wire B, enamel-covered wire C, paint by the guide roller group of line apparatus
Envelope curve D.Situation one：First, enamel-covered wire A passes sequentially through branching wheel side grooves on tapping block II 3, branching wheel on tapping block II 2
201 intermediate groove, positions by alignment seat 202, and sequentially passes through hand and grasp the middle setting of reservation I 14 and have fixed seat enamel-covered wire
Groove 1401, cable manual is grabbed the hand set on I 10 and grabs enamel-covered wire groove 1003, and the pre- coiling of coil rack 27, now cable manual
Grab the winding displacement pressure head 1001 set on I 10 and push down enamel-covered wire A；Enamel-covered wire B, enamel-covered wire C, enamel-covered wire D pass through tapping block II respectively
3rd, tapping block III 4, tapping block IV 5, specific pre- coiling situation are similar to enamel-covered wire A, respectively by corresponding hand grasp reservation,
Cable manual grab with the pre- coiling of coil rack 27, stress is symmetrical；Then, coil rack 27 is rotated under main shaft electro ultrafiltration,
Many line winding devices of cloth winding displacement are moved back and forth under the drive of stepper motor equal power device, the movement velocity of stepper motor
It is in certain relational expression with enamel-covered wire line footpath and the speed of mainshaft, movement travel is related to the length of coil rack 27；Finally, coil winding
Completion reaches the regulation number of turn, cuts off enamel-covered wire, and changes coil rack 27 and continues the next coil of coiling.Enamel-covered wire A, enamel-covered wire
In the application point of B, enamel-covered wire C, enamel-covered wire on coil is generally aligned in the same plane, and 90 ° of interval, to main shaft force balance, institute
During with coiling, operate steadily, efficiency high, quality it is good.Situation two：Enamel-covered wire B passes sequentially through branching wheel side on tapping block II 3
The intermediate groove of branching wheel 201 on side groove, tapping block I 2, then positions by alignment seat 202, and sequentially pass through hand grasp it is fixed
I 14 middle settings of seat have the hand that fixed seat enamel-covered wire groove 1401, cable manual grabs setting on I 10 to grab enamel-covered wire groove 1003, most
Afterwards with the pre- coiling of coil rack 27, now cable manual is grabbed the winding displacement pressure head 1001 set on I 10 and pushes down enamel-covered wire B；Enamel-covered wire A,
Enamel-covered wire C, enamel-covered wire D pass through tapping block II 3, tapping block IV 5, tapping block III 4, specific pre- coiling situation and enamel-covered wire respectively
A is similar, and stress is symmetrical, and winding process is identical with " situation one ".
The present embodiment turns to a four line coils of circle.
Embodiment 2
The implementation method of the present embodiment is essentially identical with the implementation method of embodiment 1, differs primarily in that N=2, corresponding separated time
Seat, hand grab adjustment seat, hand to grasp reservation, cable manual and grab is two groups；Uniformly it is fixed on respectively with 90 ° of angles between two groups of tapping blocks
It is on the outer cylinder wall of decile circle 1 and corresponding with uniform radial direction waist through hole；Each tapping block is located in the same horizontal plane, its
Center line intersects vertically with the axis of decile circle 1, and center line is with the horizontal 90 angles.Two groups of hands grab between adjustment seat with
The hand that 90 ° of angles are uniformly fixedly connected on decile circle 1 respectively grabs adjustment seat fixing end 101；Hand grabs adjustment seat positioned at same level
In face, the axis of its center line and decile circle 1 hand that intersects vertically grabs adjustment seat center line and tapping block center line angle in 90 °.
The hand grasps reservation and is uniformly installed on the inner cylinder wall of decile circle 1, and each hand grasps the center line of reservation with corresponding point
Line seat center line overlaps；The cable manual grasps fixed end and is fixed on corresponding hand by fixing pin and grasps reservation bottom, freely
Adjustment seat is grabbed by support bar chute and corresponding hand and is coordinated into line slip in end.
The present embodiment turns to a two line coils of circle.
Embodiment 3
The implementation method of the present embodiment is essentially identical with the implementation method of embodiment 1, differs primarily in that N=3, corresponding separated time
Seat, hand grab adjustment seat, hand to grasp reservation, cable manual and grab is three groups；It is uniform fixed respectively with 120 ° of angles between three groups of tapping blocks
In on the outer cylinder wall of decile circle 1 and corresponding with uniform radial direction waist through hole；Each tapping block is located in the same horizontal plane,
Its center line intersects vertically with the axis of decile circle 1, and center line is with the horizontal 0 or 60 angles.Two groups of hands grab adjustment seat
Between be uniformly fixedly connected on decile circle 1 respectively with 120 ° of angles hand grab adjustment seat fixing end 101；Hand is grabbed adjustment seat and is located at together
In one horizontal plane, its center line intersects vertically with the axis of decile circle 1；Hand grab adjustment seat center line and tapping block center line into
60 ° of angles.The hand grasps reservation and is uniformly installed on the inner cylinder wall of decile circle 1, each hand grasp the center line of reservation with
Corresponding tapping block center line overlaps；The cable manual grasps fixed end and is fixed on corresponding hand by fixing pin and grasps under reservation
Adjustment seat is grabbed by support bar chute and corresponding hand and is coordinated into line slip in portion, free end.
The present embodiment turns to a three line coils of circle.
Claims (5)
1. a kind of many line winding devices of uniform winding displacement, it is characterised in that described many line winding devices by winding displacement divided device,
Winding displacement fixed mount, winding displacement transfer mechanism's composition；Described winding displacement divided device includes decile circle（1）, tapping block, hand grab regulation
Seat, hand grasp reservation, cable manual and grab；Described tapping block, hand are grabbed adjustment seat, hand and grasp reservation, cable manual and grab and be N groups, N with
The line number of actual coiling is identical；Described decile circle（1）It is cylindrical shape, decile circle（1）Cylindrical wall on radial equipartition it is N number of
Waist through hole, decile circle（1）An end face grab adjustment seat fixing end for hand（101）, it is fixed with hand and grabs adjustment seat, another end
Face is decile circle fixed mount fixing end（102）, point circle fixed mount such as fixed（18）；Described tapping block is N groups, is uniformly installed on
Decile circle（1）Outer cylinder wall on, the center line of each tapping block and decile circle（1）Axis intersect vertically；Described hand is grabbed
Adjustment seat is N groups, is uniformly installed on decile circle（1）Hand grab adjustment seat fixing end（101）On, each hand grabs the center line of adjustment seat
With decile circle（1）Axis intersect vertically；Described hand grasps reservation for N groups, is uniformly installed on decile circle（1）Inner cylindrical wall
On face, the center line that each hand grasps reservation overlaps with corresponding tapping block center line；It is N groups, cable manual that described cable manual is grabbed
The fixing end grabbed is fixed on corresponding hand and grasps reservation bottom by fixing pin, free end by support bar chute with it is corresponding
Hand is grabbed adjustment seat and is coordinated into line slip；N≥1；Described winding displacement fixed mount is by decile circle fixed mount（18）, guide roller group（19）、
Integrated of winding displacement（20）Constitute；Described decile circle fixed mount（18）Integrated of winding displacement is fixed in one end by screw（20）It is upper right
The groove answered, the other end is fixed on decile circle by screw（1）Decile circle fixed mount fixing end（102）On；Described winding displacement
Integrated（20）On be provided with directive wheel fixing axle group, be made up of 4N directive wheel fixing axle；Described guide roller group（19）By
4N guide roller composition, is individually fixed in corresponding guide roller fixing axle by sliding bearing, and 4N guide roller is positioned at same
In plane, every one group of 4 directive wheels form a lead channels；Described winding displacement transfers mechanism by Level tune motor（21）、
Mobilizing board（22）, vertical adjusting screw rod（23）, vertical adjusting screw bolt seat（24）, winding displacement drive seat（25）, mobilizing board fixed seat
（26）Composition, winding displacement transfers mechanism and drives winding displacement fixed mount to move in the X, Y, Z direction；Described Level tune motor（21）Band
Dynamic winding displacement fixed mount is moved horizontally in the X direction, Level tune motor（21）By Positioning screw（2101）And motor positioning seat
（2102）It is fixed on integrated of winding displacement（20）, and by Level tune screw rod（2103）With mobilizing board（22）The trapezoidal spiral shell of upper setting
Pit is threadedly coupled, for adjusting integrated of winding displacement（20）Relative to mobilizing board（22）Position, and then control winding displacement divided device
X-direction on horizontal displacement；Described mobilizing board（22）Winding displacement fixed mount is driven to move up and down in the Y direction, mobilizing board（22）
By the T-shaped guide rail of level and integrated of winding displacement that set（20）The horizontal groove at the upper back side is mutually slidably matched, and bottom is by setting
The column put and mobilizing board fixed seat（26）It is slidably matched；Vertical adjusting screw rod（23）Upper end passes through screw thread and mobilizing board（22）Spiral shell
Line is connected, vertical adjusting screw rod（23）Lower end is by screw thread and vertical adjusting screw bolt seat（24）Threaded connection, for adjusting winding displacement
Integrated（20）Vertical height, and then control winding displacement divided device vertical displacement；Described winding displacement drives seat（25）Drive
Winding displacement fixed mount is moved forward and backward in z-direction, described vertical adjusting screw bolt seat（24）, mobilizing board fixed seat（26）It is fixed on row
Line drives seat（25）, winding displacement driving seat（25）It is fixed on corresponding Z-direction track, and the front and rear reciprocal fortune under power motor control
It is dynamic, and then control winding displacement divided device to complete the coiling task to skeleton.
2. many line winding devices of uniform winding displacement according to claim 1, it is characterised in that：The composition of described tapping block
Structure is identical, and decile circle is uniformly fixed on respectively with the angle of 360 °/N between tapping block（1）Outer cylinder wall on, and with it is equal
The radial direction waist through hole correspondence of cloth；Each tapping block is located in the same horizontal plane, and center line and decile circle（1）The vertical phase of axis
Hand over, center line is with the horizontal 360 °/2N or 0 ° angle；Tapping block I（2）Separated time pedestal（203）Top by rotating shaft pacify
Equipped with branching wheel（201）, can smooth pivotal around the shaft；Branching wheel（201）The face of cylinder on be respectively arranged with and enamel-covered wire pair
Three grooves answered, middle groove is located at center, and two grooves of both sides are symmetrical, shunting for enamel-covered wire and fixed
Position；The tapping block I（2）Separated time pedestal（203）Bottom is installed with alignment seat（202）, snap in corresponding decile circle（1）
Cylindrical wall on waist through hole I（103）In；Alignment seat（202）By alignment pedestal（2021）, positioning wheel cap（2022）, gap
Spring（2023）, positioning wheel seat（2024）, fixing screws（2025）, locating wheel（2026）Composition；Alignment seat（202）It is provided with two
Individual structure identical locating wheel arranged side by side, two locating wheels are relatively rotated, and are realized by adjusting two relative positions of locating wheel
Positioning and clamping to enamel-covered wire.
3. many line winding devices of uniform winding displacement according to claim 1, it is characterised in that：Described hand grabs adjustment seat
Structure is identical, and hand is uniformly fixedly connected on decile circle respectively between grabbing adjustment seat with 360 °/N angles（1）Hand grab adjustment seat consolidate
Fixed end（101）；Hand is grabbed adjustment seat and is located in the same horizontal plane, and center line and decile circle（1）Axis intersect vertically；Hand grabs tune
Save seat center line with to corresponding tapping block center line into 360 °/2N angles；Hand grabs adjustment seat I（6）By rotary handle
（601）, upper end cover（602）, lifting force pad（603）, cylinder（604）, compression spring（605）, lower thrust pad（606）, bottom end cover
（607）, distance rod（608）, hand grab support bar（609）Composition；Described lifting force pad（603）It is fixed on rotary handle（601）
Lower end, by upper end cover（602）It is connected to cylinder（604）Top；Described lower thrust pad（606）It is fixed on distance rod（608）
Upper end, by bottom end cover（607）It is connected to cylinder（604）Bottom, lifting force pad（603）With lower thrust pad（606）Pressure is installed
Power spring（605）；Described hand grabs support bar（609）It is fixed on distance rod（608）Lower end；Described hand grabs support bar（609）
Pressure size pass through rotary handle（601）Regulation, with increasing for the coil winding number of plies, the radius of coiling gradually becomes
Greatly, hand grabs support bar（609）Pressure increase.
4. many line winding devices of uniform winding displacement according to claim 1, it is characterised in that：The knot that described cable manual is grabbed
Structure is identical, is sequentially connected to that corresponding hand grasps reservation and hand is grabbed in adjustment seat, cable manual according to direction pivots clockwise or counter-clockwise
The rotary handle that the radial compacting force grabbed is grabbed in adjustment seat by corresponding hand is adjusted；Cable manual grabs the axle for enamel-covered wire
It is corrected by corresponding winding displacement pressure head and spring rectifying plate to reset force；Described cable manual grabs I（10）Including winding displacement pressure
Head（1001）, spring rectifying plate（1002）, hand grab enamel-covered wire groove（1003）, support bar chute（1004）；Described winding displacement pressure
Head（1001）On have the draw-in groove being coincide with circular or flat enamel-covered wire, and by spring rectifying plate（1002）It is fixed on cable manual
Grab I（10）In main body, enamel-covered wire grabs enamel-covered wire groove from hand（1003）Centre passes through；Described cable manual grabs I（10）By branch
Strut chute（1004）Adjustment seat I is grabbed with hand（6）Hand grab support bar（609）It is slidably connected；Cable manual grabs I（10）The other end leads to
Cross fixing pin I（1402）It is fixed on hand and grasps reservation I（14）；Described fixing pin I（1402）Axis is located at alignment seat
（202）Two locating wheel tangent lines and decile circle（1）The centre apart from r of axle, winding displacement pressure head（1001）Apart from fixing pin I
（1402）Distance is equal to r/2, winding displacement pressure head（1001）Tangential direction with the enameled wire loop of institute coiling matches.
5. many line winding devices of uniform winding displacement according to claim 1, it is characterised in that：Described hand grasps reservation knot
Structure is identical, corresponding with tapping block to fix；Hand grasps reservation I（14）There is fixed seat enamel-covered wire groove centre（1401）, enamel-covered wire
From fixed seat enamel-covered wire groove（1401）In pass through, and by fixing pin I（1402）Fixed cable manual grabs I（10）, cable manual
Grab I（10）Around fixing pin I（1402）Reservation I is grasped with respect to hand（14）Rotate.
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| CN201611240386.9A CN106783154B (en) | 2016-12-29 | 2016-12-29 | A kind of more line winding devices of uniform winding displacement |
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| CN201611240386.9A CN106783154B (en) | 2016-12-29 | 2016-12-29 | A kind of more line winding devices of uniform winding displacement |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107768132A (en) * | 2017-10-18 | 2018-03-06 | 德清鼎兴电子有限公司 | A kind of multi-thread centre cap coil winding machine |
| CN107910203A (en) * | 2017-11-14 | 2018-04-13 | 绵阳巨源电子科技有限公司 | A kind of travel control system for railway locomotive capacitor production line |
| CN107946096A (en) * | 2017-11-15 | 2018-04-20 | 绵阳巨源电子科技有限公司 | A kind of unwrapping wire collating unit for railway locomotive capacitor production line |
| CN108597685A (en) * | 2018-04-28 | 2018-09-28 | 重庆泰山电缆有限公司 | A kind of thin geometric pattern expanded diameter conductor process units |
| CN110085414A (en) * | 2019-06-05 | 2019-08-02 | 绵阳芝麻开门教育咨询有限公司 | A kind of line device of network transformer, welding equipment and method for splitting |
| CN112670077A (en) * | 2020-12-03 | 2021-04-16 | 中国科学院电工研究所 | Winding device for double-arc superconducting coil with concave surface |
| CN117133540A (en) * | 2023-07-14 | 2023-11-28 | 怀化亚信科技股份有限公司 | Production equipment for medical high-current inductor |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107768132A (en) * | 2017-10-18 | 2018-03-06 | 德清鼎兴电子有限公司 | A kind of multi-thread centre cap coil winding machine |
| CN107910203A (en) * | 2017-11-14 | 2018-04-13 | 绵阳巨源电子科技有限公司 | A kind of travel control system for railway locomotive capacitor production line |
| CN107946096A (en) * | 2017-11-15 | 2018-04-20 | 绵阳巨源电子科技有限公司 | A kind of unwrapping wire collating unit for railway locomotive capacitor production line |
| CN108597685A (en) * | 2018-04-28 | 2018-09-28 | 重庆泰山电缆有限公司 | A kind of thin geometric pattern expanded diameter conductor process units |
| CN108597685B (en) * | 2018-04-28 | 2019-12-13 | 重庆泰山电缆有限公司 | Sparse winding type expanded diameter conductor production device |
| CN110085414A (en) * | 2019-06-05 | 2019-08-02 | 绵阳芝麻开门教育咨询有限公司 | A kind of line device of network transformer, welding equipment and method for splitting |
| CN110085414B (en) * | 2019-06-05 | 2024-02-02 | 绵阳芝麻开门教育咨询有限公司 | Branching device, welding equipment and branching method of network transformer |
| CN112670077A (en) * | 2020-12-03 | 2021-04-16 | 中国科学院电工研究所 | Winding device for double-arc superconducting coil with concave surface |
| CN117133540A (en) * | 2023-07-14 | 2023-11-28 | 怀化亚信科技股份有限公司 | Production equipment for medical high-current inductor |
| CN117133540B (en) * | 2023-07-14 | 2024-03-26 | 怀化亚信科技股份有限公司 | Production equipment for medical high-current inductor |
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