CN107761224A - 仿真丝绸的印花工艺 - Google Patents

仿真丝绸的印花工艺 Download PDF

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CN107761224A
CN107761224A CN201711241506.1A CN201711241506A CN107761224A CN 107761224 A CN107761224 A CN 107761224A CN 201711241506 A CN201711241506 A CN 201711241506A CN 107761224 A CN107761224 A CN 107761224A
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fabric
printing technology
silk
stamp
processing
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郭新华
张会良
叶萍
韩建钢
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Thai Fashion Apparel (suzhou) Co Ltd
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Abstract

本发明公开了一种仿真丝绸的印花工艺。该印花工艺包括以下步骤：步骤1，选择面料，并对面料进行除尘和除杂物处理；步骤2，将面料预定型处理后，置于台板上印花处理；步骤3，将经过印花处理的面料置于等离子处理2‑4s后，再置于蒸箱中，蒸化处理10‑15min；步骤4，将蒸化后的面料放入水洗机中，洗涤1‑3次后焙烘1‑3min；步骤5，将焙烘后的面料置于整理剂中采用一浸两轧的方式整理后，焙烘即可。与现有技术相比，本发明印花工艺步骤简单，印花处理后的面料经过等离子处理后，提高了面料与印花所用浆料的结合力，所得印花花样不易脱落。另外，面料中采用改性牛奶蛋白纤维混纺纱提高了面料的弹性和亲肤性。

Description

仿真丝绸的印花工艺
技术领域
本发明涉及丝绸面料的制备领域，具体涉及一种仿真丝绸的印花工艺。
背景技术
真丝绸具有手感柔软、滑爽、丰满、强悬垂感等特点深受人们的喜欢。但真丝绸的色牢度差，产量低，价格昂贵，且对加工工艺要求要，缩水率高等缺点。为了提高棉织物产品和服装的品质，增加企业的市场竞争力，国内外各企业联合高等院校和科研院所，针对棉织物仿真丝方面进行了比较广泛的探索和研究，进而推动了仿真丝绸在市场的占有率，降低了丝绸的成本。
申请号201310639851.6，名称为一种涤纶仿真丝绸的印花工艺，包括如下步骤：1）织物白坯在175-180℃焙烘预定型25-30秒；2）制得印浆；3）根据所需花型在所述印花机上选用合适的刮刀或磁棒对所述织物进行印制；4）织物在165-170℃蒸化7-9分钟；5）织物在170-175℃焙烘4-6分钟；6）将织物放入绳状水洗机，添加4-5质量份连二亚硫酸钠、2-3质量份液碱、6-7质量份脂肪醇聚氧乙烯醚、10-60质量份水，水洗温度70-75℃，水洗去除糊料；7）将织物在含有3-5g/L柔软剂和7-9g/L抗静电剂的整理液中一浸一轧，pH为5-6，轧液率为95％；8）织物在185-190℃焙烘10-15秒。虽然本发明印花工艺比较简单，但色牢度交差，花样容易脱落，且抗静电效果差。
发明内容
针对现有技术的不足，本发明的目的在于提供一种仿真丝绸的印花工艺，该印花工艺简单易行，且所得花样色牢度高，不易受环境影响。
为解决现有技术问题，本发明采取的技术方案为：
仿真丝绸的印花工艺，包括以下步骤：步骤1，选择面料，并对面料进行除尘和除杂物处理；步骤2，将面料预定型处理后，置于台板上印花处理；步骤3，将经过印花处理的面料置于等离子处理2-4s后，再置于蒸箱中，蒸化处理10-15min；步骤4，将蒸化后的面料放入水洗机中，洗涤1-3次后 焙烘1-3min；步骤5，将焙烘后的面料置于整理剂中采用一浸两轧的方式整理后，焙烘即可。
作为改进的是，所述面料的经纱为大豆蛋白纤维纯纺纱，经纱为改性牛奶蛋白纤维混纺纱，采用ZA205i喷气织机织造而成。
进一步改进的是，所述改性牛奶蛋白纤维混纺纱的制备方法，包括以下步骤：第一步，将牛奶蛋白纤维浸没在30-50℃的银杏叶提取物和银纳米线溶液中12-24h后，干燥备用。
进一步改进的是，ZA205i喷气织机的主喷气压4.2kg/cm2,辅喷气压4.5 kg/cm2。
作为改进的是，步骤2中所述预定型的温度为120-140℃。
作为改进的是，步骤2中印花处理所用的糊桨包括以下按重量份数计的组分：淀粉25-46份、环氧树脂20-38份、聚乙二醇1-8份、碳酸氢钠1-4份、银杏叶提取物20-35份。
作为改进的是，步骤5中整理剂为抗静电整理剂，且浓度为7-9g/L。
与现有技术相比，本发明印花工艺步骤简单，印花处理后的面料经过等离子处理后，提高了面料与印花所用浆料的结合力，所得印花花样不易脱落。另外，面料中采用改性牛奶蛋白纤维混纺纱提高了面料的弹性和亲肤性。
具体实施方式
下面通过具体实施例对本发明作进一步详细介绍。
实施例1
仿真丝绸的印花工艺，包括以下步骤：步骤1，选择面料，并对面料进行除尘和除杂物处理；步骤2，将面料120℃预定型处理后，置于台板上印花处理，印花处理所用的糊桨包括以下按重量份数计的组分：淀粉25份、环氧树脂20份、聚乙二醇1份、碳酸氢钠1份、银杏叶提取物20份；步骤3，将经过印花处理的面料置于等离子处理2s后，再置于蒸箱中，蒸化处理10min；步骤4，将蒸化后的面料放入水洗机中，洗涤1次后 焙烘1min；步骤5，将焙烘后的面料置于浓度为7g/L抗静电整理剂中采用一浸两轧的方式整理后，焙烘即可。
其中，所述面料的经纱为大豆蛋白纤维纯纺纱，经纱为改性牛奶蛋白纤维混纺纱，采用ZA205i喷气织机织造而成；所述改性牛奶蛋白纤维混纺纱的制备方法，包括以下步骤：第一步，将牛奶蛋白纤维浸没在30℃的银杏叶提取物和银纳米线溶液中12h后，干燥备用。ZA205i喷气织机的主喷气压4.2kg/cm2,辅喷气压4.5 kg/cm2。
实施例2
仿真丝绸的印花工艺，包括以下步骤：步骤1，选择面料，并对面料进行除尘和除杂物处理；步骤2，将面料130℃预定型处理后，置于台板上印花处理，印花处理所用的糊桨包括以下按重量份数计的组分：淀粉30份、环氧树脂28份、聚乙二醇6份、碳酸氢钠3份、银杏叶提取物24份；步骤3，将经过印花处理的面料置于等离子处理3s后，再置于蒸箱中，蒸化处理12min；步骤4，将蒸化后的面料放入水洗机中，洗涤2次后 焙烘2min；步骤5，将焙烘后的面料置于浓度为8g/L抗静电整理剂中采用一浸两轧的方式整理后，焙烘即可。
其中，所述面料的经纱为大豆蛋白纤维纯纺纱，经纱为改性牛奶蛋白纤维混纺纱，采用ZA205i喷气织机织造而成。所述改性牛奶蛋白纤维混纺纱的制备方法，包括以下步骤：第一步，将牛奶蛋白纤维浸没在40℃的银杏叶提取物和银纳米线溶液中20h后，干燥备用。
ZA205i喷气织机的主喷气压4.2kg/cm2,辅喷气压4.5 kg/cm2。
实施例3
仿真丝绸的印花工艺，包括以下步骤：步骤1，选择面料，并对面料进行除尘和除杂物处理；步骤2，将面料140℃预定型处理后，置于台板上印花处理，印花处理所用的糊桨包括以下按重量份数计的组分：淀粉46份、环氧树脂38份、聚乙二醇8份、碳酸氢钠4份、银杏叶提取物35份；步骤3，将经过印花处理的面料置于等离子处理4s后，再置于蒸箱中，蒸化处理15min；步骤4，将蒸化后的面料放入水洗机中，洗涤3次后 焙烘3min；步骤5，将焙烘后的面料置于浓度为9g/L抗静电整理剂中采用一浸两轧的方式整理后，焙烘即可。
其中，所述面料的经纱为大豆蛋白纤维纯纺纱，经纱为改性牛奶蛋白纤维混纺纱，采用ZA205i喷气织机织造而成。所述改性牛奶蛋白纤维混纺纱的制备方法，包括以下步骤：第一步，将牛奶蛋白纤维浸没在50℃的银杏叶提取物和银纳米线溶液中24h后，干燥备用。ZA205i喷气织机的主喷气压4.2kg/cm2,辅喷气压4.5 kg/cm2。
对比例1
除面料中经纱为牛奶蛋白纤维纯纺纱外，其余同实施例2。
对实施例1-3和对比例1的印花工艺得到的仿真丝绸水洗后牢度进行测试，所得结果如下所示。
从上述结果可以看出，本发明印花工艺简单易行，所得印花处理后的仿真丝绸上印花花样牢固，不易脱落。另外，改性处理的牛奶蛋白纤维提高了面料的张力，增强了面料的弹性。
另外，本发明不限于上述实施方式，只要在不超出本发明的范围内，可以采取各种方式实施本发明。

Claims (7)

1.仿真丝绸的印花工艺，其特征在于，包括以下步骤：步骤1，选择面料，并对面料进行除尘和除杂物处理；步骤2，将面料预定型处理后，置于台板上印花处理；步骤3，将经过印花处理的面料置于等离子处理2-4s后，再置于蒸箱中，蒸化处理10-15min；步骤4，将蒸化后的面料放入水洗机中，洗涤1-3次后 焙烘1-3min；步骤5，将焙烘后的面料置于整理剂中采用一浸两轧的方式整理后，焙烘即可。
2.根据权利要求1所述的仿真丝绸的印花工艺，其特征在于，所述面料的经纱为大豆蛋白纤维纯纺纱，经纱为改性牛奶蛋白纤维混纺纱，采用ZA205i喷气织机织造而成。
3.根据权利要求2所述的仿真丝绸的印花工艺，其特征在于，所述改性牛奶蛋白纤维混纺纱的制备方法，包括以下步骤：第一步，将牛奶蛋白纤维浸没在30-50℃的银杏叶提取物和银纳米线溶液中12-24h后，干燥备用。
4.根据权利要求2所述的仿真丝绸的印花工艺，其特征在于，ZA205i喷气织机的主喷气压4.2kg/cm2,辅喷气压4.5 kg/cm2。
5.根据权利要求1所述的仿真丝绸的印花工艺，其特征在于，步骤2中所述预定型的温度为120-140℃。
6.根据权利要求1所述的仿真丝绸的印花工艺，其特征在于，步骤2中印花处理所用的糊桨包括以下按重量份数计的组分：淀粉25-46份、环氧树脂20-38份、聚乙二醇1-8份、碳酸氢钠1-4份、银杏叶提取物20-35份。
7.根据权利要求1所述的仿真丝绸的印花工艺，其特征在于，步骤5中整理剂为抗静电整理剂，且浓度为7-9g/L。
CN201711241506.1A 2017-11-30 2017-11-30 仿真丝绸的印花工艺 Pending CN107761224A (zh)

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