CN107738942B - Single-take-up amorphous thin belt full-automatic reel changer - Google Patents
Single-take-up amorphous thin belt full-automatic reel changer Download PDFInfo
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- CN107738942B CN107738942B CN201711249552.6A CN201711249552A CN107738942B CN 107738942 B CN107738942 B CN 107738942B CN 201711249552 A CN201711249552 A CN 201711249552A CN 107738942 B CN107738942 B CN 107738942B
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- 238000004804 winding Methods 0.000 claims abstract description 411
- 239000002699 waste material Substances 0.000 claims description 117
- 238000005520 cutting process Methods 0.000 claims description 111
- 238000005096 rolling process Methods 0.000 claims description 69
- 230000005540 biological transmission Effects 0.000 claims description 43
- 238000003825 pressing Methods 0.000 claims description 36
- 230000008093 supporting effect Effects 0.000 claims description 27
- 230000007246 mechanism Effects 0.000 claims description 17
- 230000003139 buffering effect Effects 0.000 claims description 16
- 230000001360 synchronised effect Effects 0.000 claims description 16
- 238000007664 blowing Methods 0.000 claims description 14
- 239000003638 chemical reducing agent Substances 0.000 claims description 13
- 230000005484 gravity Effects 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 20
- 238000004904 shortening Methods 0.000 abstract description 2
- 238000007599 discharging Methods 0.000 description 10
- 230000009471 action Effects 0.000 description 7
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 6
- 229910052802 copper Inorganic materials 0.000 description 6
- 239000010949 copper Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 238000005056 compaction Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 229910000808 amorphous metal alloy Inorganic materials 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 230000010355 oscillation Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 238000007514 turning Methods 0.000 description 2
- 206010063385 Intellectualisation Diseases 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
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- 238000005303 weighing Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/41—Winding, unwinding
- B65H2301/417—Handling or changing web rolls
- B65H2301/418—Changing web roll
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Winding Of Webs (AREA)
Abstract
The invention discloses a single-winding amorphous thin strip full-automatic reel changer which comprises a reel, wherein the reel comprises a reel guide rail seat, a reel base is slidably arranged on the reel guide rail seat, a reel base is arranged on the reel base, a reel main shaft seat is arranged on the reel base in a rotating manner, a reel main shaft is arranged on the reel main shaft seat in a rotating manner, a reel core locking device is arranged at one end of the reel main shaft, and a reel core is arranged on the reel core locking device; the outer side of the winding core locking device is provided with a winding device, and the winding device is matched with the winding core inlet side of the winding device; the rear side of the coil core is provided with a coil unloading device; the invention can realize the full-automatic loading, unloading and replacing of the coil, thereby greatly shortening the replacing time of the coil, reducing operators, improving the production efficiency and reducing the production cost.
Description
Technical Field
The invention relates to the technical field of amorphous thin strip production equipment, in particular to a full-automatic winding machine for amorphous thin strip production.
Background
With the increasing maturity of amorphous alloy industry technology in China, the research and development of amorphous ribbon production process and equipment breaks through the blockade of foreign technology for many years, and has a production scale in China. Because the amorphous alloy is a novel high-tech industry, the existing production technology is far from the advanced technical level of foreign companies, the automation and the intellectualization of amorphous ribbon production equipment are realized, the production capacity is improved, and the production cost is reduced, so that the method is a common subject in the industry at present. Taking amorphous ribbon coil replacement as an example, currently, all production enterprises adopt manual replacement of the loading and unloading ribbon coil, the labor intensity is high, the operation skill requirement is high, the coil replacement time is long, and potential safety hazards exist.
The amorphous thin strip is formed by spraying iron-based alloy on a cooling copper rod rotating at a high speed under a high temperature melting state, rapidly cooling to form the amorphous thin strip, coiling at a speed of 28-30 m/s, and replacing a strip coil after the coiling of one strip coil is completed, wherein the existing technology adopts a crane hoisting method, an original method for manually loading and unloading the strip coil usually needs 2-3 operators, a certain operation skill is required to be mastered, the replacement time of the strip coil depends on the proficiency of the operators, and the maximum time is 3-5 minutes or even longer, and because amorphous production equipment continuously sprays the strip during normal production, qualified strip materials of about 150-300 kg or even more cannot be coiled during the replacement of the strip coil, so that great waste is caused.
Disclosure of Invention
The invention aims to solve the technical problem of providing a single-receiving amorphous ribbon full-automatic reel changer which is short in reel changing time and capable of achieving full-automatic loading, unloading and replacement.
In order to solve the technical problems, the technical scheme of the invention is as follows: the single-winding amorphous ribbon full-automatic reel changer comprises a reel arranged at one side of a reel machine, wherein the reel machine comprises a reel guide rail seat, a reel base is slidably arranged on the reel guide rail seat, a reel base is arranged on the reel base, a reel spindle seat is arranged on the reel base, a reel spindle is rotatably arranged on the reel spindle seat, a reel core locking device is arranged at one end of the reel spindle, and a reel core is arranged on the reel core locking device;
The outer side of the winding core locking device is provided with a winding device, and the winding device is matched with the winding core inlet side of the winding device; the back side of the coil core is provided with a coil unloading device, and a linkage locking device is arranged between the coil unloading device and the coiling machine.
As a preferable technical scheme, the winding main shaft is in transmission connection with a winding rotation driving device, the winding rotation driving device comprises a winding driving motor arranged on a winding machine seat, a synchronous driving wheel is fixedly arranged at the power output end of the winding driving motor, a synchronous driving wheel is fixedly arranged on the winding main shaft, and a synchronous belt is connected between the synchronous driving wheel and the synchronous driving wheel.
As a preferable technical scheme, the winding core locking device comprises a locking shaft fixedly arranged at one end of the winding spindle, a plurality of axially extending vacuum negative pressure hole grooves are formed in the locking shaft, the winding core is sleeved on the locking shaft, an inner winding core limiting device and an outer winding core limiting device are arranged between the winding core and the locking shaft, and the outer winding core limiting device is connected with a winding core limiting control device;
the limiting device in the winding core comprises a plurality of ball pins which are circumferentially and fixedly arranged on the locking shaft; the outer limit device of the winding core comprises a locking sliding sleeve arranged in the locking shaft, a plurality of arc-shaped inclined grooves are circumferentially arranged on the locking sliding sleeve, a plurality of limit ball mounting holes corresponding to the arc-shaped inclined grooves one by one are circumferentially arranged on the locking shaft, a guide sleeve is arranged in each limit ball mounting hole, a limit ball is arranged in each guide sleeve, and two limit clamping springs which are positioned on two sides of the limit ball and prevent the limit ball from sliding out are sleeved on the locking shaft; a sliding sleeve guide device for preventing the locking sliding sleeve from rotating is arranged between the locking sliding sleeve and the locking shaft; the sliding sleeve guide device comprises a guide groove arranged on the locking sliding sleeve, and a guide pin with a free end extending into the guide groove is correspondingly arranged on the locking shaft; a plurality of limiting concave holes which are matched with the ball pins and the limiting balls respectively are circumferentially formed in two ends of the winding core, and a guide tip is arranged between every two adjacent limiting concave holes;
The coil core limiting control device comprises an ejector rod connected with the locking sliding sleeve, a rotating bearing is arranged between the ejector rod and the locking sliding sleeve, the other end of the ejector rod is connected with a locking power cylinder in a transmission manner, and the locking power cylinder comprises a cylinder, a hydraulic cylinder or an electric cylinder.
As a preferable technical scheme, a coil cutting device is arranged on the winding spindle seat, the coil cutting device comprises a cutting base fixedly arranged at the top of the winding machine, a cutting moving seat is slidably arranged on the cutting base, the cutting moving seat is in transmission connection with a cutting moving driving device, a swing arm rotating driving device is rotatably arranged on the cutting moving seat, a swing arm is arranged on the swing arm rotating driving device, a cutting assembly is arranged on the swing arm, the cutting assembly comprises a cutting motor arranged on the swing arm, and a cutting blade is arranged at the power output end of the cutting motor;
the cutting moving driving device comprises a cutting screw rod supporting seat fixedly arranged on the cutting base, a cutting screw rod is rotatably arranged on the cutting screw rod supporting seat, a cutting screw rod nut in threaded connection with the cutting screw rod is fixedly arranged at the bottom end of the cutting moving seat, and one end of the cutting screw rod is in transmission connection with a moving driving servo motor;
The swing arm rotation driving device comprises a rotation driving shell arranged on the cutting moving seat, a rotation driving worm wheel and a rotation driving worm which are connected in a transmission manner are arranged in the rotation driving shell, the rotation driving worm is rotationally connected with the rotation driving shell, a rotation driving worm wheel shaft is arranged on the rotation driving worm wheel, two ends of the rotation driving worm wheel shaft are rotationally connected with the rotation driving shell, two ends of the rotation driving worm wheel shaft extend out of the rotation driving shell and are fixedly connected with the swing arm, and one end of the rotation driving worm extends out of the rotation driving shell and is connected with an angle adjustment servo motor in a transmission manner.
As a preferable technical scheme, the winding device comprises a longitudinal winding guide rail seat which is arranged in parallel with the winding guide rail seat, wherein a transverse winding base is slidably arranged on the longitudinal winding guide rail seat, a winding machine seat is slidably arranged on the transverse winding base, a winding core positioning device is slidably arranged at the top end of the winding machine seat, and a top shaft mechanism matched with the winding main shaft is also slidably arranged at the top end of the winding machine seat;
the winding core positioning device comprises a winding sliding table which is slidably arranged on the winding machine base, and a winding core bracket is fixedly arranged at one end of the winding sliding table, which faces the winding machine;
The winding core bracket comprises an arc-shaped supporting plate matched with the outer diameter of the winding core, a plurality of rows of rollers which are axially distributed are arranged on the arc-shaped supporting plate, and a laser sensor which is used for adjusting the coaxial center of the winding core and the winding main shaft is arranged on the arc-shaped supporting plate;
the top shaft mechanism comprises a top shaft bracket positioned above the winding core bracket and the winding sliding table, two sides of the top shaft bracket are in sliding connection with the winding machine base, a top shaft is rotatably arranged in the top shaft bracket, and a top shaft moving cylinder in transmission connection with the top shaft bracket is fixedly arranged on the winding sliding table; the top shaft is provided with a conical head facing one end of the winding machine, a chip blowing air hole is formed in the top shaft, and an air tap connected with the air blowing device is installed at the tail end of the top shaft.
As a preferable technical scheme, the coil supply device comprises a coil supply base body fixedly mounted on the transverse coil supply base, a coil core bin with a bottom wall obliquely arranged and a low outlet end is mounted at the top end of the coil supply base body, a coil supply rotating shaft is mounted on the coil supply base body, the coil supply rotating shaft is connected with a coil supply driving device in a transmission manner, at least two clamping plates are symmetrically mounted on the coil supply rotating shaft, clamping plate grooves which are in one-to-one correspondence with the clamping plates are arranged on the bottom wall of the coil core bin, the top ends of the clamping plates extend into the clamping plate grooves, and a front coil core stop block and a rear coil core stop block which are respectively positioned at two sides of the coil supply rotating shaft and alternately extend out of the upper part of the bottom wall of the coil core bin are arranged on the clamping plates;
The coil supply driving device comprises a coil supply rocker arm fixedly connected with the middle part of the coil supply rotating shaft, and a coil supply driving cylinder is hinged between the other end of the coil supply rocker arm and the coil supply seat body; the roll feeding seat body is fixedly provided with a roll feeding cylinder support, and the roll feeding driving cylinder is hinged with the roll feeding cylinder support.
As a preferable technical scheme, the coil unloading device comprises a longitudinal coil unloading guide rail seat which is arranged in parallel with the winding guide rail seat, a coil unloading base is slidably arranged on the longitudinal coil unloading guide rail seat, a coil unloading box body is slidably arranged on the coil unloading base, a tension machine component is arranged in the coil unloading box body, a coil unloading arm is rotatably arranged at the top end of the coil unloading box body, one end of the coil unloading arm is connected with the power output end of the tension machine component, and a coil core supporting groove matched with the coil core is arranged at the other end of the coil unloading arm; the top end of the coil stripping arm is slidably provided with a belt pressing device;
the coil arm support seat is fixedly arranged at the top end of the coil unloading box body, a coil arm support shaft is arranged on the coil arm support seat, and two ends of the coil arm support shaft are respectively and rotatably connected with the coil unloading arm through a bearing;
The tension machine assembly comprises a tension fixing seat arranged in the coil stripping box body, two ends of the tension fixing seat are rotationally connected with the coil stripping box body through bearings, a worm gear reducer is arranged on the tension fixing seat, a power input end of the worm gear reducer is connected with a coil stripping motor, a pull rod is arranged at a power output end of the worm gear reducer, a tension frame is arranged on a coil stripping arm, a rotating bearing is arranged between two ends of the tension frame and the coil stripping arm, the pull rod extends upwards, the top end of the pull rod is fixedly connected with the bottom wall of the tension frame, and a belt-retracting bearing sensor is arranged between the pull rod and the bottom wall of the tension frame;
the belt pressing device comprises a belt pressing moving seat which is slidably arranged at the top end of the coil unloading arm, and a pressing roller facing the coil is fixedly arranged at the front end of the belt pressing moving seat.
The winding thickness control device is installed on one side of the coil stripping arm and comprises a thickness adjusting sliding rail installed on the coil stripping arm, a laser sensor is slidably installed on the thickness adjusting sliding rail, and scales are arranged on the thickness adjusting sliding rail along the upper edge of the coil stripping arm.
As a preferable technical scheme, the linkage locking device comprises a linkage locking guide seat arranged on the coil unloading base, a linkage locking bolt with one end facing the coil taking base is arranged in the linkage locking guide seat, the other end of the linkage locking bolt is in transmission connection with a linkage locking cylinder, and a linkage locking shaft group matched with the linkage locking bolt is arranged on the coil taking base.
As a preferable technical scheme, the device also comprises a waste tape treatment device, wherein the waste tape treatment device comprises a sinking type ground bin which is arranged between a winding machine and a coiling machine and longitudinally extends, a waste tape conveying belt which is arranged below an amorphous thin tape to be coiled and a tape roll and longitudinally extends is arranged in the ground bin, a waste tape collecting device is arranged below a discharging end of the waste tape conveying belt, a waste tape lifting device is arranged below a discharging hole of the waste tape collecting device, and a waste tape briquetting machine is arranged below the top end of the waste tape lifting device;
a plurality of baffles perpendicular to the length direction of the conveying belt are distributed on the waste belt conveying belt;
the waste belt collecting device comprises a waste belt bin underframe, a waste belt bin bracket is arranged on the waste belt bin underframe, a waste belt bearing sensor is arranged between the waste belt bin underframe and the waste belt bin bracket, a waste belt buffering bin is arranged on the waste belt bin bracket, an electric cabin door is arranged on one side of the waste belt buffering bin, which faces the waste belt lifting device, and the bottom wall of the waste belt buffering bin is arranged in a downward inclined manner from a feeding end to the electric cabin door;
the waste belt lifting device comprises a lifting inclined ladder extending upwards from the ground bin to above the ground, a lifting frame is slidably arranged on the lifting inclined ladder, a lifting hopper is hinged to the lifting frame, the lifting hopper has a degree of freedom for rotating towards the waste belt briquetting machine, a deflector rod for driving the lifting hopper to rotate is symmetrically arranged at the top end of the lifting inclined ladder, an outward-expanding side wall for facilitating dumping of waste belts is arranged at one side of the lifting hopper facing the waste belt briquetting machine, and the gravity center of the lifting hopper is positioned at one side, which is close to the waste belt collecting device, by taking a hinge point as the center;
The waste belt briquetting machine comprises a briquetting box with an open top, two side pressing plates which are vertically arranged are arranged in the briquetting box, each side pressing plate is connected with a side pressing oil cylinder in a transmission mode, an upper pressing plate matched with the open top of the briquetting box is arranged above the briquetting box, and the upper pressing plate is connected with an upper pressing oil cylinder in a transmission mode.
As a preferable technical scheme, a traveling device is arranged between the rolling base and the rolling guide rail seat, the traveling device comprises a rolling linear sliding rail fixedly arranged on the rolling guide rail seat, a rolling base traveling sliding block matched with the rolling linear sliding rail is fixedly arranged on the rolling base, a rolling driving rack parallel to the rolling linear sliding rail is arranged on the rolling guide rail seat, a rolling traveling driving motor is fixedly arranged on the rolling base, a rolling driving gear is connected with a power output end of the rolling traveling driving motor in a transmission manner, and the rolling driving gear is connected with the rolling driving rack in a transmission manner; and the winding driving rack adopts a vertical rack.
Due to the adoption of the technical scheme, the single-winding amorphous thin-strip full-automatic reel changer comprises a reel arranged at one side of a reel machine, wherein the reel machine comprises a reel guide rail seat, a reel base is slidably arranged on the reel guide rail seat, a reel base is arranged on the reel base, a reel spindle seat is arranged on the reel base, a reel spindle is rotatably arranged on the reel spindle seat, a reel core locking device is arranged at one end of the reel spindle, and a reel core is arranged on the reel core locking device; the outer side of the winding core locking device is provided with a winding device, and the winding device is matched with the winding core inlet side of the winding device; a coil unloading device is arranged at the rear side of the coil core, and a linkage locking device is arranged between the coil unloading device and the coiling machine; the invention can realize the full-automatic loading, unloading and replacing of the coil, thereby greatly shortening the replacing time of the coil, reducing operators, improving the production efficiency and reducing the production cost.
Drawings
The following drawings are only for purposes of illustration and explanation of the present invention and are not intended to limit the scope of the invention. Wherein:
FIG. 1 is a schematic diagram of an embodiment of the present invention;
FIG. 201 is an exploded view of a winder according to an embodiment of the present invention;
FIG. 202 is a front view of a winder in accordance with an embodiment of the present invention;
FIG. 203 is a top view of a winder according to an embodiment of the present invention;
FIG. 204 is a schematic view of the winding core of the winding machine according to the embodiment of the present invention;
FIG. 205 is a partial cross-sectional view of a winder in accordance with an embodiment of the present invention;
FIG. 206 is an exploded view of a winding core locking device of the winding machine according to an embodiment of the present invention;
FIG. 207 is a cross-sectional view showing a locked state of the tail end air inlet structure of the winding core locking device of the winding machine according to the embodiment of the present invention;
FIG. 208 is a cross-sectional view of a locked state of the air inlet structure in the middle section of the winding core locking device of the winding machine according to the embodiment of the invention;
FIG. 209 is a cross-sectional view of the winding core release state of the winding core locking device of the winding machine according to the embodiment of the present invention;
FIG. 210 is a schematic view of another embodiment of a winding core locking device of a winding machine according to the present invention;
FIG. 211 is a cross-sectional view of a retractor locking slip sleeve in accordance with an embodiment of the present invention;
FIG. 212 is a perspective view of a retractor locking slip sleeve in accordance with an embodiment of the present invention;
FIG. 301 is an exploded view of a coil stripper device according to an embodiment of the present invention;
FIG. 302 is a schematic diagram of the coil stripper device according to an embodiment of the present invention;
FIG. 401 is a schematic view of the structure of a package and a supply device according to an embodiment of the present invention;
FIG. 402 is an exploded view of a package and a supply according to an embodiment of the present invention;
FIG. 403 is a schematic view showing a locked state of a winding core of the winding device according to the embodiment of the present invention;
FIG. 404 is a partial detail view of a locked state of a winding core of a winding device according to an embodiment of the present invention;
FIG. 405 is a schematic view showing a released state of a winding core of the winding device according to the embodiment of the present invention;
FIG. 406 is a partial detail view of a released state of a winding core of a winding device according to an embodiment of the present invention;
FIG. 501 is a schematic view of the construction of a scrap tape processing device according to an embodiment of the present invention;
FIG. 502 is a schematic view showing an opened state structure of an electric compartment door of a waste tape disposal apparatus according to an embodiment of the present invention;
FIG. 503 is a schematic view showing a lifting state structure of a waste tape processing apparatus according to an embodiment of the present invention;
FIG. 504 is a schematic view showing a structure of a flap lifting state of the waste tape treating apparatus according to the embodiment of the present invention;
FIG. 601 is an exploded view of a tape roll cutting device according to an embodiment of the present invention;
FIG. 602 is a schematic view showing the original state of a tape roll cutting apparatus according to an embodiment of the present invention;
FIG. 603 is a schematic view showing a state in which the tape roll cutting apparatus starts cutting according to the embodiment of the present invention;
FIG. 604 is a top view showing a state in which the tape roll cutting device starts cutting according to the embodiment of the present invention;
FIG. 605 is a schematic view showing the structure of the tape roll cutting device in the cutting end state according to the embodiment of the present invention;
FIG. 606 is a top view showing a state in which the tape roll cutting device of the embodiment of the present invention is cut;
FIG. 701 is a schematic diagram of a roll off wait state configuration according to an embodiment of the present invention;
FIG. 702 is a schematic diagram of an embodiment of the present invention in a rolled-down state configuration;
in the figure: 1-a coil making machine; 2-a winding machine; 211-winding a guide rail seat; 212, a rolling base; 213-rolling the stand; 214-winding a main shaft; 215-winding a spindle seat; 221-a winding driving motor; 222-synchronizing the driving wheels; 223-synchronizing the drive wheels; 224—a synchronous belt; 231-rolling the linear slide rail; 232-rolling a base walking slide block; 233-winding a driving rack; 234-a winding walking driving motor; 235-winding a driving gear; 241-locking shaft; 242-ball pins; 243-locking sliding sleeve; 244-arc chute; 245-guiding sleeve; 246-limit ball; 247-limit clamp spring; 248-guide slots; 249-guide pins; 251-winding core; 252-arc positioning groove; 261-ejector rod; 262-locking a power cylinder; 263-locking the power cylinder fixing seat; 264-rolling a negative pressure hole; 271-locking the fixing seat; 272-locking the screw; 273-lock dials; 274-dialing the hole; 275-compressed air intake holes; 281-spindle box; 282-vacuum negative pressure port; 29-a linkage locking shaft group;
3-coil unloading device; 311-longitudinal coil-unloading guide rail seat; 312-coil-stripping base; 313-coil-removing vertical packing rack; 314-coil-stripping walking driving motor; 315-coil stripping box body; 321-a tension fixing seat; 322-worm gear reducer; 323-coil stripping motor; 324-pull rod; 325-pulling force frame; 326-load-bearing sensor; 331-coil stripping arm; 332-a coil arm support seat; 333-a reel arm support shaft; 341-press belt moving seat; 342-a press roll; 351-linkage locking guide seats; 352-linkage locking bolt; 353-linkage locking cylinder; 361-thickness adjusting slide rail; 362-laser sensor;
4-a winding device; 411-longitudinally winding the guide rail seat; 412-transverse wrapping of the base; 413-packaging a vertical package rack; 414-a winding walking driving motor; 415-a coil holder; 421-winding sliding table; 422-arc pallet; 423-rollers; 424-a laser sensor; 431-top shaft; 432-top shaft support; 433-a top shaft moving cylinder; 434-a conical head; 435-chip blowing air holes; 436-tracheal tube fitting; 441-a roll-feeding seat; 442-a winding core bin; 451-a roll-supplying spindle; 452-a roll feed rocker arm; 453-a roll feed drive cylinder; 454-cardboard; 455-front winding core stop; 456-rear winding core stop block; 461-wrapping a positioning sleeve; 462—a wrap positioning drive cylinder; 463-wrapping the locating taper pin;
51-a sinking type ground bin; 521-a waste tape bin underframe; 522-scrap tape bin carriage; 523-load-bearing sensor; 524-waste tape buffer bin; 525-electric hatch door; 526-waste tape conveyor; 531-lifting ramp; 532—a lifting frame; 533-a lift bucket; 541-briquetting box; 542-side pressure oil cylinder; 543-pre-pressing plate; 544-prepressing an oil cylinder; 545-turning plate;
611-cutting the base; 612-cutting the mobile seat; 613-cutting a linear guide rail; 621-cutting a lead screw; 622-cutting screw support; 623-cutting the lead screw nut; 624-a movement drive servo motor; 63-swinging arms; 641-a rotary drive housing; 642-a rotation drive worm gear; 643-a rotation drive worm; 644-rotationally driving the worm gear shaft; 645-angle adjustment servo motor; 651-cutting motor; 652-dicing sheets; 653-shroud.
Detailed Description
The invention is further illustrated in the following, in conjunction with the accompanying drawings and examples. In the following detailed description, certain exemplary embodiments of the present invention are described by way of illustration only. It is needless to say that the person skilled in the art realizes that the described embodiments may be modified in various different ways without departing from the spirit and scope of the invention. Accordingly, the drawings and description are to be regarded as illustrative in nature and not as restrictive in scope.
As shown in fig. 1, the single-winding amorphous thin-strip full-automatic reel changer comprises a reel 2 arranged at one side of a reel manufacturing machine 1, wherein the reel comprises a reel guide rail seat 211, a reel base 212 is slidably arranged on the reel guide rail seat 211, a reel base 213 is arranged on the reel base 212, a reel spindle seat 215 is arranged on the reel base 213, a reel spindle 214 is rotatably arranged on the reel spindle seat 215, the reel spindle 214 is in transmission connection with a reel rotary driving device, one end of the reel spindle 214 is provided with a reel core locking device, and a reel core 251 is arranged on the reel core locking device; the winding spindle 214 is connected with a vacuum negative pressure device, and a vacuum negative pressure hole groove communicated with the vacuum negative pressure device is formed in the winding core 251;
the outer side of the winding core locking device is provided with a winding device 4, and the winding inlet side of the winding core of the winding device 4 is provided with a winding device in a matching way; the coil stripper device 3 is arranged at the rear side of the coil core, and a linkage locking device is arranged between the coil stripper device and the coiling machine.
As shown in fig. 201, 202 and 203, the winding machine for the single-winding amorphous ribbon full-automatic reel changer comprises a winding guide rail seat 211, a winding base 212 is slidably mounted on the winding guide rail seat 211, a winding machine seat 213 is mounted on the winding base 212, a winding spindle seat 215 is mounted on the winding machine seat 213, a winding spindle 214 is rotatably mounted on the winding spindle seat 215, the winding spindle 214 is in transmission connection with a winding rotation driving device, the winding rotation driving device comprises a winding driving motor 221 mounted on the winding machine seat 213, a synchronous driving wheel 222 is fixedly mounted at the power output end of the winding driving motor 221, a synchronous driving wheel 223 is fixedly mounted on the winding spindle 214, and a synchronous belt 224 is connected between the synchronous driving wheel 222 and the synchronous driving wheel 223. A winding core locking device is arranged at one end of the winding spindle 214, and a winding core 251 is arranged on the winding core locking device; the winding spindle 214 is connected with a vacuum negative pressure device, as shown in fig. 204, and a vacuum negative pressure hole groove communicated with the vacuum negative pressure device is formed in the winding core 251.
As shown in fig. 201, a travelling device is installed between the rolling base 212 and the rolling guide rail seat 211, the travelling device comprises a rolling linear sliding rail 231 fixedly installed on the rolling guide rail seat 211, a rolling base travelling slider 232 matched with the rolling linear sliding rail 231 is fixedly installed on the rolling base 212, a rolling driving rack 233 parallel to the rolling linear sliding rail 231 is installed on the rolling guide rail seat 211, a rolling travelling driving motor 234 is fixedly installed on the rolling base 212, a rolling driving gear 235 is connected to the power output end of the rolling travelling driving motor 234 in a transmission manner, and the rolling driving gear 235 is connected with the rolling driving rack 233 in a transmission manner; the winding drive rack 233 includes a vertical rack. The running gear adopts gear motor direct drive rolling drive gear 235, and rolling drive gear 235 meshes with rolling drive rack 233 on the rolling guide rail seat 211 guide rail, and the rack adopts the mode of standing dress, can not cause the waste tape to gather on the rack, is convenient for clean.
As shown in fig. 205 and fig. 206, the winding core locking device includes a locking shaft 241 fixedly installed at one end of the winding spindle 214, a plurality of vacuum negative pressure holes are axially formed in the locking shaft 241, the winding core 251 is sleeved on the locking shaft 241, an inner limiting device of the winding core 251 and an outer limiting device of the winding core 251 are installed between the winding core 251 and the locking shaft 241, and the outer limiting device of the winding core 251 is connected with a limiting control device of the winding core 251. The limiting device in the winding core 251 comprises a plurality of ball pins 242 which are circumferentially and fixedly arranged on the locking shaft 241; the outer limiting device of the winding core 251 comprises a locking sliding sleeve 243 arranged in the locking shaft 241, as shown in fig. 211 and 212, a plurality of arc-shaped inclined grooves 244 are circumferentially arranged on the locking sliding sleeve 243, a plurality of limiting ball 246 mounting holes which are in one-to-one correspondence with the arc-shaped inclined grooves 244 are circumferentially arranged on the locking shaft 241, a guide sleeve 245 is arranged in each limiting ball 246 mounting hole, a limiting ball 246 is arranged in the guide sleeve 245, and two limiting snap springs 247 which are positioned on two sides of the limiting ball 246 and prevent the limiting ball from sliding out are sleeved on the locking shaft 241; a sliding sleeve guiding device for preventing the locking sliding sleeve 243 from rotating is arranged between the locking sliding sleeve 243 and the locking shaft 241; the sliding sleeve guiding device comprises a guiding groove 248 arranged on the locking sliding sleeve 243, and a guiding pin 249 with a free end extending into the guiding groove 248 is correspondingly arranged on the locking shaft 241.
As shown in fig. 204, a plurality of circular arc positioning grooves 252 respectively matched with the ball pin 242 and the limit ball 246 are circumferentially arranged at both ends of the winding core 251, and a guiding tip is arranged between two adjacent circular arc positioning grooves 252; the circular arc diameter of the ball pin 242 is the same as the diameter of the limit ball 246, and the number of the ball pins 242 is the same as the number of the limit balls 246, so that when the winding core 251 is processed, two ends of the winding core 251 can be processed into the same structure, the two ends are universal, and the front and back of the winding core 251 do not need to be distinguished when the winding core is used.
As shown in fig. 205, the limit control device for the winding core 251 includes an ejector rod 261 connected with the locking sliding sleeve 243, a rolling bearing is installed between the ejector rod 261 and the locking sliding sleeve 243, the other end of the ejector rod 261 is in transmission connection with a locking power cylinder 262, and the locking power cylinder 262 includes an air cylinder, a hydraulic cylinder or an electric cylinder.
The limit control device for the winding core 251 may also adopt a purely mechanical structure, as shown in fig. 210, and specifically, the limit control device for the winding core 251 includes a locking fixing seat 271 fixedly connected with an outer end portion of the locking shaft 241, a locking screw 272 is rotatably installed in the locking fixing seat 271, one end of the locking screw 272 extends inwards to be in threaded connection with the locking sliding sleeve 243, the other end of the locking screw 272 extends from the locking fixing seat 271 and is fixedly connected with a locking driving plate 273, a plurality of shifting holes 274 matched with a shifting fork are formed in the locking driving plate 273, and a compressed air inlet hole 275 for communicating the outside with an inner cavity of the locking sliding sleeve 243 is formed in the locking screw 272. The structure is used without a gas or hydraulic source.
As shown in fig. 207, a locking power cylinder fixing seat 263 is mounted on the winding spindle seat 215 at the other end of the winding spindle 214, a winding negative pressure hole 264 is formed in the locking power cylinder fixing seat 263, the vacuum negative pressure device is connected with the locking power cylinder fixing seat 263, and the vacuum negative pressure device is sequentially communicated with the vacuum negative pressure hole groove of the winding core 251 through the winding negative pressure hole 264, the inner cavity of the winding spindle 214, the inner cavity of the locking shaft 241 and the vacuum negative pressure hole groove on the locking shaft 241. The vacuum negative pressure device belongs to the prior art, and is not described in detail here. When the winding machine starts to grab the belt close to the copper roller, a vacuum negative pressure device forms a vacuum negative pressure area on the outer surface of the winding core 251 through an air path, and the amorphous thin belt is adsorbed on the outer surface of the winding core 251.
The vacuum suction air path may adopt a structure of air intake in the middle section of the winding spindle 214, specifically, as shown in fig. 208, a plurality of axially extending vacuum negative pressure holes are provided on the winding spindle 214, a spindle box 281 is installed on the winding spindle 214, the spindle box 281 is fixedly connected with the winding spindle seat 215, two ends of the winding spindle 214 extend out from the spindle box 281, and a rotating bearing is installed between two ends of the winding spindle 214 and the spindle box 281; the bottom of headstock 281 is provided with vacuum negative pressure mouth 282, vacuum negative pressure device with the vacuum negative pressure mouth 282 intercommunication of headstock 281, vacuum negative pressure device loops through vacuum negative pressure mouth 282 the vacuum negative pressure hole groove of rolling main shaft 214, rolling main shaft 214 inner chamber locking axle 241 inner chamber and vacuum negative pressure hole groove on the locking axle 241 with the vacuum negative pressure hole groove intercommunication of core 251.
A linkage locking shaft group 29 is mounted on the winding base 212 for linkage locking with the coil unloader.
When the winding device works, the winding core 251 is arranged on a winding core 251 screwing device, the winding spindle 214 is controlled to rotate through the winding rotation driving device, and the winding spindle 214 drives the winding core 251 to rotate so as to realize winding; the invention not only can easily realize automatic winding, but also is beneficial to coil unloading operation after winding, improves the automatic working performance of a coil changer and improves the production efficiency.
As shown in fig. 207 and 208, the winding spindle 214 and the locking shaft 241 are hollow structures; the limit ball 246 can have the freedom degree of up-and-down movement in the guide sleeve 245; limiting the blocking of the limiting clamp spring 247, enabling the limiting ball 246 not to slide out of the guide sleeve 245, installing a locking sliding sleeve 243 in the locking shaft 241 at the corresponding position of the limiting ball 246, enabling the locking sliding sleeve 243 to be provided with arc-shaped inclined grooves 244 with the same number as the limiting balls 246, and enabling the limiting balls 246 to slide in the arc-shaped inclined grooves 244; the locking sliding sleeve 243 is provided with a guide groove 248 which is matched with a mounting guide pin 249 on the locking shaft 241, the effect of the locking sliding sleeve 243 is to limit the locking sliding sleeve 243 to move back and forth but not rotate, the bottom of each arc-shaped groove on the locking sliding sleeve 243 is provided with a chip blowing groove, the amorphous thin belt can generate extremely fine belt chips in the production process and can be accumulated in the matching gap between the limiting ball 246 and the locking sliding sleeve 243, so that the sliding is unsmooth, when the locking sliding sleeve 243 is matched with a coiling machine for use, a top shaft on a top shaft mechanism of the coiling machine stretches into the front end of the locking shaft 241 and tightly compresses the front end under the action of a cylinder, a closed cavity is formed between the front end of the top shaft and the locking sliding sleeve 243, compressed air is introduced, and the compressed air is blown out along the gap between the limiting ball 246 and the guide sleeve 245 and the gap between the locking sliding sleeve 243 and the locking shaft 241 through the chip blowing out waste belt chips accumulated in the moving gap.
The locking power cylinder 262 is installed in the shaft at the rear end of the main shaft and is fixed on the locking power cylinder fixing seat 263, the locking power cylinder fixing seat 263 is installed on the winding main shaft seat 215, the locking power cylinder 262 can adopt a hydraulic cylinder, a pressure doubling cylinder or a gas-liquid pressurizing cylinder according to the use, and a piston rod of the locking power cylinder 262 is connected with the push rod 261.
The winding core 251 is of a hollow sleeve structure, the two end opening parts of the winding core 251 are provided with arc positioning grooves 252 which are in doubling rate with the ball pins 242 or the limit balls 246, the joint of each arc positioning groove 252 is in sharp corner transition, and the middle part of the winding core 251 is provided with a plurality of vacuum negative pressure hole grooves.
The working description: when the piston rod of the locking power cylinder 262 moves backwards, the push rod 261 is pulled to drive the locking sliding sleeve 243 to retract, the limiting ball 246 corresponding to the arc chute 244 of the locking sliding sleeve 243 is released, as shown in fig. 209, the limiting ball 246 is in a free state in the guide sleeve 245, at this time, the winding core 251 is pushed into the locking shaft 241, the limiting ball 246 is forced to retract inwards to the bottom of the stroke of the limiting ball 246, the winding core 251 is smoothly pushed into the locking shaft 241, as the winding core 251 continues to be pushed in, the arc positioning groove 252 at the front end of the winding core 251 is contacted with the ball pin 242 at the rear end of the locking shaft 241, the sharp angle transition between the arc positioning grooves 252 on the winding core 251 forces the winding core 251 to rotate, the ball pin 242 slides into the arc positioning groove 252 of the winding core 251, at this moment, the piston rod of the locking power cylinder 262 moves forwards, the arc chute 244 is linked with the push rod 261, the arc chute 244 on the locking sliding sleeve 243 forces the limiting ball 246 to move outwards along the guide sleeve 245, the limiting ball 246 slides into the arc positioning groove 252 at the rear end of the winding core 251, the locking power cylinder 262 is continuously stressed along with the arc positioning groove 262, the arc positioning groove 251 is synchronously arranged between the limiting ball 246 and the arc positioning groove 251 and the locking core 251, and the arc positioning groove 251 is synchronously arranged on the locking core 251. The present embodiment only illustrates the thrust locking structure of the locking cylinder 262, and the same applies to the locking cylinder 262 tightening structure, but only the locking sliding sleeve 243 is installed in opposite directions, and only the thrust locking structure of the locking cylinder 262 is illustrated in the present embodiment in consideration of the difference between the thrust and the tension of the locking cylinder 262. The locking shaft 241 and the winding core 251 are provided with negative pressure vacuum hole grooves for negative pressure belt grabbing.
The ball pin 242 and the limit ball 246 on the locking shaft 241 are in multi-point matching locking with the two ends of the circular arc positioning groove 252 of the winding core 251, the first has a clamping function, and the winding core 251 is ensured to be firmly locked and not to slip when the winding coil rotates at a high speed or the winding coil has a large diameter; secondly, the roll core 251 has a positioning function, and is automatically guided and slid into position at any angle; the third coaxial precision is high, and on the premise of ensuring the machining precision and the matching precision of the locking sliding sleeve 243, the limiting ball 246, the ball pin 242 and the rolling core 251 component, the structure can ensure the coaxial precision of the rolling core 251; fourth, the automatic cleaning has the advantage of automatically cleaning, and compressed air is used for blowing scraps before the winding core 251 is installed each time, so that scrap accumulation is avoided.
As shown in fig. 301 and 302, the coil unloading device for the single-winding amorphous ribbon automatic coil changer is installed at the rear of one side of a coil core of the amorphous ribbon winding machine and comprises a longitudinal coil unloading guide rail seat 311, wherein a coil unloading base 312 is slidably installed on the longitudinal coil unloading guide rail seat 311, specifically, a linear slide rail is fixedly installed on the longitudinal coil unloading guide rail seat 311, and a plurality of sliding blocks matched with the linear slide rail are fixedly installed at the bottom end of the coil unloading base 312; the coil-unloading traveling driving device is further arranged between the longitudinal coil-unloading guide rail seat 311 and the coil-unloading base 312, and comprises a coil-unloading vertical loading rack 313 fixedly arranged on the longitudinal coil-unloading guide rail seat 311, a coil-unloading traveling driving motor 314 is arranged on the coil-unloading base 312, and a power output end of the coil-unloading traveling driving motor 314 penetrates through the coil-unloading base 312 and is provided with a gear matched with the coil-unloading vertical loading rack 313. The coil unloading vertical loading rack 313 adopts a vertical loading mode, so that waste bands are not accumulated on the rack, and the cleaning is convenient.
The utility model discloses a coil winding machine, including the coil winding machine, the coil winding machine is installed on the coil winding base 312, install the coil winding box 315 on the coil winding base 312, install the pulling force machine subassembly in the coil winding box 315, the pulling force machine subassembly is including installing pulling force fixing base 321 in the coil winding box 315, the both ends of pulling force fixing base 321 pass through the bearing with coil winding box 315 rotates to be connected, install worm gear reducer 322 on the pulling force fixing base 321, worm gear reducer 322's power input is connected with coil winding motor 323, worm gear reducer 322's power take-off installs pull rod 324, install pulling force frame 325 on the coil winding arm 331, pulling force frame 325's both ends with install rolling bearing between the coil winding arm 331, pulling rod 324 upwards extend and the top with pulling force frame 325's diapire fixed connection, install the receipts area sensor 326 between the diapire of pulling force frame 325. The top of the coil unloading box 315 is rotatably provided with a coil unloading arm 331, the top of the coil unloading box 315 is fixedly provided with a coil arm supporting seat 332, the coil arm supporting seat 332 is provided with a coil arm supporting shaft 333, and two ends of the coil arm supporting shaft 333 are respectively rotatably connected with the coil unloading arm 331 through a bearing. One end of the coil unloading arm 331 is connected with the power output end of the tension machine component, and a coil core bracket matched with the coil core is arranged at the other end of the coil unloading arm 331; the top end of the coil stripping arm 331 is slidably provided with a belt pressing device, the belt pressing device comprises a belt pressing moving seat 341 slidably arranged at the top end of the coil stripping arm 331, and a press roller 342 facing the coil on the coiling machine is fixedly arranged at the front end of the belt pressing moving seat 341.
The linkage locking device is arranged between the coil unloading base 312 and the winding machine and comprises a linkage locking guide seat 351 arranged on the coil unloading base 312, a linkage locking bolt 352 with one end facing the winding base of the winding machine is arranged in the linkage locking guide seat 351, a linkage locking cylinder 353 is connected with the other end of the linkage locking bolt 352 in a transmission manner, and a linkage locking shaft group matched with the linkage locking bolt 352 is arranged on the winding base.
A winding thickness control device is installed on one side of the coil stripping arm 331, the winding thickness control device comprises a thickness adjusting sliding rail 361 installed on the coil stripping arm 331, a laser sensor 362 is installed on the thickness adjusting sliding rail 361 in a sliding mode, and scales are arranged on the coil stripping arm 331 along the thickness adjusting sliding rail 361. According to the production requirement, the laser sensor 362 is moved to a proper position on the thickness adjusting slide rail 361 according to the required coil diameter, when the coil coiling outer diameter reaches the set outer diameter size, the outer diameter edge of the coil triggers the laser sensor 362 to send a signal to the control system, the control system sends a control signal, the coiling machine stops working, and the coil unloader starts working to unload the coil.
When the coil stripper is in operation, the coil stripper and the winding machine of the full-automatic amorphous ribbon coil changer are locked by tight linkage, the coil stripper arm 331 of the coil stripper is always positioned below a coil, when the coil is wound to a required weight (or diameter), a coil winding load-bearing sensor 326 or a laser sensor 362 on the coil stripper arm 331 sends out a signal, a computer controls the winding machine to stop winding and brake, at the moment, the coil stripper arm 331 of the coil stripper positioned below the coil rises to hold the coil, the locking of the coil is released, the coil stripper arm 331 of the coil stripper is supported by the coil to move in parallel along the central axis direction of the coil, the coil moves backwards along a track after being separated from a winding main shaft to reach a coil unloading position, and then the coil is transferred to a region to be detected by a hoisting tool, so that the coil unloading operation of the amorphous ribbon coil is completed.
The longitudinal coil discharging guide rail seat 311 of the coil discharging device is vertically arranged perpendicular to the plane of the copper rod of the strip spraying machine, a linear slide rail is arranged on the longitudinal coil discharging guide rail seat 311, a slide block is arranged below the coil discharging base 312 and matched with the linear slide rail on the longitudinal coil discharging guide rail seat 311, a rack is arranged on the longitudinal coil discharging guide rail seat 311, a travelling gear is arranged on the coil discharging base 312, and the travelling gear is driven by a reducing motor to realize the vertical travelling movement of the coil discharging device; the coil unloading base 312 is provided with a transverse moving slide rail which is matched with a slide block below the coil unloading box 315, and the coil unloading base 312 is also provided with a transverse moving assembly which consists of a servo motor, a lead screw and a lead screw nut and realizes the transverse movement of the coil unloading device; the coil stripping box 315 is internally provided with a tension machine component, the tension machine component consists of a worm gear reducer 322, a tension fixing seat 321, a pull rod 324, a coil stripping motor 323 and the like, the worm gear reducer 322 is arranged on the tension fixing seat 321, the tension fixing seat 321 is arranged on the coil stripping box 315 through a bearing seat, so that a certain angle of oscillation can be realized, the pull rod 324 of the worm gear reducer 322 passes through a belt-retracting bearing sensor 326 and is fixed by a nut, a weighing sensor is arranged on a tension frame 325, and the tension frame 325 is arranged on a coil stripping arm 331 through a bearing seat, but a certain angle of oscillation is realized; the front end of the upper surface of the coil unloading box body 315 is fixedly provided with a coil arm supporting seat 332, the coil arm supporting seat 332 is provided with a supporting shaft, the coil unloading arm 331 is matched with the supporting shaft through a bearing seat to be installed, the front end of the coil unloading arm 331 is provided with a coil core supporting groove serving as a lever swinging fulcrum of the coil unloading arm 331, the coil unloading arm 331 is matched with the radian of a coil core, when coil unloading is required, the pull rod 324 moves downwards, the coil unloading arm 331 swings in a lever rotating way along the fulcrum under the action of the pull rod 324, the rear end of the coil unloading arm is lowered, the front end of the coil unloading arm 331 rises to lift a coil, and the pull rod 324 passes through the coil collecting belt bearing sensor 326, so that the weight acted on the coil collecting belt bearing sensor 326 can be measured by the coil collecting belt bearing sensor 326 at the moment, and then is conveyed to a computer control system through a transmitter. When the pull rod 324 of the pulling machine moves upwards, the coil unloading arm 331 ascends along the rear end of the fulcrum, and the front end descends; the coil unloading arm 331 is provided with a laser sensor 362 for measuring the outer diameter size of the thin strip coil, and when the outer diameter of the coiled strip reaches the set outer diameter size, the laser sensor 362 sends out a signal to start the automatic coil changer to work. When the winding machine works normally, the coil unloader is abutted against the winding machine, and a linkage locking bolt 352 on the coil unloader is inserted into a guide shaft of the linkage locking device of the winding machine, so that the winding machine is locked and linked with the coil unloader. The front end of the coil unloading arm 331 drops to a low point during normal winding, is always positioned below the coil core, can lift the coil to move transversely in the shortest time when coil replacement is needed, and moves vertically backwards quickly after separating from the winding main shaft to finish coil unloading.
The main shaft of the belt winding machine is braked after the winding of the belt winding machine is completed, so that the belt roll is quickly stopped to rotate, the outer layer of the belt roll can be loosened under the action of inertia, the belt pressing device is that after the belt winding is completed, the belt pressing moving seat 341 is dragged by the air cylinder to move forward, the belt roll is pressed by the pressing rod on the belt pressing moving seat 341, and the personal injury caused by flying and throwing of the loosened belt is prevented.
As shown in fig. 401 and 402, the winding core replacing device for the single-winding amorphous ribbon full-automatic reel changer comprises a winding device arranged at one side of the amorphous ribbon reel, wherein a winding device is arranged at the inlet side of a winding core of the winding device in a matched manner;
the winding device comprises a longitudinal winding guide rail seat 411, a transverse winding base 412 is slidably arranged on the longitudinal winding guide rail seat 411, a linear slide rail is fixedly arranged on the longitudinal winding guide rail seat 411, and a plurality of sliding blocks matched with the linear slide rail are fixedly arranged at the bottom end of the transverse winding base 412; the vertical rolling guide rail seat 411 and the transverse rolling base 412 are also provided with rolling driving devices, the rolling driving devices comprise rolling vertical rolling racks 413 fixedly installed on the vertical rolling guide rail seat 411, the vertical racks cannot accumulate scraps and are easy to clean, the transverse rolling base 412 is provided with a rolling driving motor 414, and the power output end of the rolling driving motor 414 passes through the transverse rolling base 412 and is provided with gears matched with the rolling vertical racks 413.
The transverse winding base 412 is provided with a winding base 415 in a sliding manner, the top end of the winding base 415 is provided with a winding core positioning device in a sliding manner, the winding core positioning device comprises a winding sliding table 421 which is arranged on the winding base 415 in a sliding manner, one end of the winding sliding table 421, which faces towards the winding machine, is fixedly provided with a winding core bracket, the winding core bracket comprises an arc-shaped supporting plate 422 matched with the outer diameter of the winding core 251, the arc-shaped supporting plate 422 is provided with a plurality of rows of rollers 423 which are axially distributed, rubber materials are coated outside the rollers 423 to play a role of buffering the winding core 251, and the arc-shaped supporting plate 422 is provided with a laser sensor 424 which is used for adjusting the winding core 251 and the winding main shaft to be coaxial; the top end of the winding machine seat 415 is also slidably provided with a top shaft mechanism matched with a winding main shaft of the winding machine, the top shaft mechanism comprises a top shaft bracket 432 positioned above the winding core bracket and the winding sliding table 421, two sides of the top shaft bracket 432 are slidably connected with the winding machine seat 415, the top shaft bracket 432 is rotatably provided with a top shaft 431, and the winding sliding table 421 is fixedly provided with a top shaft moving cylinder 433 in transmission connection with the top shaft bracket 432; the top shaft 431 is provided with a conical head 434 which is matched with the end part of the winding main shaft at one end facing the winding machine, a chip blowing air hole 435 is arranged in the top shaft 431, and an air pipe connector 436 connected with an air blowing device is arranged at the tail end of the top shaft 431.
As shown in fig. 403 and 404, the roll-feeding device includes a roll-feeding seat body 441 fixedly mounted on the transverse roll-loading base 412, a roll core bin 442 with a bottom wall obliquely arranged and a low outlet end is mounted at the top end of the roll-feeding seat body 441, a roll-feeding rotating shaft 451 is mounted on the roll-feeding seat body 441, the roll-feeding rotating shaft 451 is in transmission connection with a roll-feeding driving device, the roll-feeding driving device includes a roll-feeding rocker arm 452 fixedly connected with the middle of the roll-feeding rotating shaft 451, a fixed rotation-stopping key is arranged between the roll-feeding rocker arm 452 and the roll-feeding rotating shaft 451, and a roll-feeding driving cylinder 453 is hinged between the other end of the roll-feeding rocker arm 452 and the roll-feeding seat body 441; a coil supply cylinder bracket is fixedly arranged on the coil supply seat body 441, and the coil supply driving cylinder 453 is hinged with the coil supply cylinder bracket; at least two clamping plates 454 are symmetrically arranged on the roll supply rotating shaft 451, a fixed rotation stopping key is also arranged between the clamping plates 454 and the roll supply rotating shaft 451, clamping plate 454 grooves (not shown in the figure) corresponding to the clamping plates 454 one by one are arranged on the bottom wall of the roll core bin 442, the top ends of the clamping plates 454 extend into the clamping plate 454 grooves, and the clamping plates 454 are provided with front roll core stop blocks 455 and rear roll core stop blocks 456 which are respectively positioned on two sides of the roll supply rotating shaft 451 and alternately extend from the clamping plate 454 grooves to the upper side of the bottom wall of the roll core bin 442.
A positioning mechanism is installed between the transverse winding base 412 and the longitudinal winding guide rail seat 411, the positioning mechanism comprises a winding positioning sleeve 461 installed on the longitudinal winding guide rail seat 411, a winding positioning driving cylinder 462 is fixedly installed on the transverse winding base 412, and a winding positioning taper pin 463 penetrating through the transverse winding base 412 and matched with the winding positioning sleeve 461 is connected with a power output end of the winding positioning driving cylinder 462 in a transmission manner.
The horizontal movement of the coiling sliding table 421 is realized under the action of the air cylinder, the front end of the coiling sliding table 421 is provided with a coiling core bracket, four rows of rollers 423 are arranged on the coiling core bracket, the coiling core bracket is used for receiving the coiling core 251 provided by the coiling core device, the coiling core 251 falls on the coiling core bracket, the rubber material is coated outside the row of rollers 423 on the coiling core bracket, the buffering effect of the coiling core 251 in falling is realized, and the impact vibration and the protection of the coiling core 251 from being scratched are avoided. When in work, the axle center of the winding core replacing device is aligned with the axle center of the winding machine, and a winding positioning taper pin 463 of the positioning mechanism is inserted into a winding positioning sleeve 461 arranged on a longitudinal winding guide rail seat 411 for locking; when the automatic coil unloader is taken off, a cylinder in transmission connection with the coil loading sliding table 421 is started, the coil loading sliding table 421 is pushed to move under the action of a cylinder piston rod, the coil core 251 is pushed onto a locking shaft of a coiling machine, and after the locking shaft of the coiling machine completes locking of the coil core 251, the sliding table retreats to complete replacement of the coil core 251.
The top shaft 431 is provided with a chip blowing air hole 435, the chip blowing air hole 435 is connected with a blowing device through an air pipe connector 436, and chips falling into the winding core locking device of the winding machine can be blown out to protect equipment.
The bottom of the winding core bin 442 is an inclined surface, the front end of the winding core bin 442 is low, the tail end of the winding core bin is high, the winding cores 251 are arranged in a forward rolling mode under the action of gravity, two clamping plates 454 are arranged at the front part of the winding core bin 442, the clamping plates 454 are in a rocker shape, the middle of the two clamping plates 454 are fixed on the winding supplying rotating shaft 451, a winding supplying rocker arm 452 is arranged in the middle of the winding supplying rotating shaft 451, a key is fixed between the clamping plates 454 and the winding supplying rocker arm 452 and the winding supplying rotating shaft 451 to stop rotating, the tail end of the rocker arm is connected with a cylinder piston rod of a winding supplying driving cylinder 453, and the cylinder is fixed on a winding supplying seat 441 through a cylinder support. As shown in fig. 403 and 404, in the original retracted state, the front end of the clamping plate 454 is raised and higher than the bottom wall surface of the core warehouse 442, that is, the front core stop 455 extends from the bottom wall surface of the core warehouse 442 to limit and stop the core 251 in the core warehouse 442, when the cylinder piston rod extends, the linkage clamping plate 454 rotates around the center of the winding rotating shaft 451, the front position of the clamping plate 454 is lowered, as shown in fig. 405 and 406, the core 251 loses limit and rolls forward, the first core 251 falls into the core bracket, and the rear end of the clamping plate 454 is raised and higher than the bottom wall surface of the core warehouse 442, that is, the rear core stop 456 extends from the bottom wall surface of the core warehouse 442 to stop the second core 251; then the piston rod of the air cylinder is retracted, the clamping plate 454 is restored to the original state, the front position of the clamping plate 454 is raised, the rear position is lowered, and the winding core 251 moves forwards by one winding position, so that one working cycle is completed.
The transverse linear sliding rail is arranged on the transverse coil loading base 412, the coil loading base 415 is in sliding connection with the transverse linear sliding rail through a sliding block, a cylinder for driving the coil loading base 415 to slide is in transmission connection, when the coil loading base 415 is in operation, transverse movement is realized along the transverse linear sliding rail under the action of the cylinder, when the coil unloading device unloads, a coil needs to be separated from a locking shaft of the coiling machine, the coil loading base 415 is retracted to allow interference, coil unloading is completed, the coil unloading device moves out of a coil unloading position, and the coil loading base 415 moves forward to be prepared for the next working cycle.
Because the single-ribbon winding machine has larger ribbon roll, the top shaft 431 mechanism is used for supporting the auxiliary of the winding machine, the sliding rail of the top shaft 431 mechanism is arranged on the winding machine seat 415, the corresponding sliding block is fixedly arranged at the bottom of the top shaft bracket 432, the top shaft bracket 432 is provided with the top shaft 431 through a bearing, the front end of the top shaft 431 is provided with a conical head 434, the rear end of the top shaft 431 is provided with a rear cover, the middle of the top shaft 431 is provided with a hole, the rear cover is provided with a compressed air pipe joint 436 for cleaning the locking shaft by blowing scraps, the driving cylinder of the top shaft 431 mechanism is arranged on the sliding table, the cylinder top shaft 431 moves forwards during working, the top shaft 431 is inserted into a taper pin hole in the locking shaft of the winding machine to support the auxiliary of the winding machine, and the top shaft 431 mechanism moves along with the sliding table.
Because of automation of reel changing, the reel changing time is not more than 30 seconds, which is ten times of the manual efficiency, and only one operator is needed for the equipment, the labor cost of more than 2/3 is saved, and great economic benefit is brought to enterprises.
As shown in fig. 501 and 502, the full-automatic waste tape treatment device of the amorphous thin tape production equipment comprises a sinking type ground bin 51 which is arranged between a winding machine and a coiling machine and longitudinally extends, wherein a waste tape conveying belt 526 which is longitudinally extending below an amorphous thin tape to be coiled and a tape roll is arranged in the ground bin, a plurality of baffles (not shown) which are perpendicular to the length direction of the conveying belt are distributed and arranged on the waste tape conveying belt 526, and the baffles can prevent the waste tape from sliding on the conveying belt and not moving along with the conveying belt; a waste belt collecting device is installed below the discharge end of the waste belt conveying belt 526, the waste belt collecting device comprises a waste belt bin bottom frame 521, a waste belt bin bracket 522 is installed on the waste belt bin bottom frame 521, a waste belt bearing sensor 523 is installed between the waste belt bin bottom frame 521 and the waste belt bin bracket 522, a waste belt buffering bin 524 is arranged on the waste belt bin bracket 522, an electric cabin door 525 is arranged on one side of the waste belt buffering bin 524 facing the waste belt lifting device, and the bottom wall of the waste belt buffering bin 524 is arranged in a downward inclined mode from the feed end to the electric cabin door 525; the waste belt lifting device is arranged below the discharge hole of the waste belt collecting device, the waste belt lifting device comprises a lifting inclined ladder 531 which extends upwards from the ground bin to above the ground, a lifting frame 532 is slidably arranged on the lifting inclined ladder 531, a lifting hopper 533 is hinged to the lifting frame 532, the lifting hopper 533 has a degree of freedom for rotating towards a waste belt briquetting machine, deflector rods (not shown in the figure) for driving the lifting hopper 533 to rotate are symmetrically arranged at the top end of the lifting inclined ladder 531, and an outward-expanding side wall which is convenient for dumping waste belts is arranged at one side of the lifting hopper 533 facing the waste belt briquetting machine; the center of gravity of the bucket 533 is located on the side near the scrap tape collection apparatus centered at the hinge point. The utility model provides a waste belt briquetting machine is provided with to waste belt hoisting device's top below, waste belt briquetting machine includes open-ended briquetting case 541, install two perpendicular side pressure boards (not shown in the figure) that set up in the briquetting case 541, every side pressure board transmission is connected with a side pressure hydro-cylinder 542, install the top of briquetting case 541 with the pre-compaction board 543 of briquetting case 541's open-ended matching, pre-compaction board 543 transmission is connected with pre-compaction hydro-cylinder 544. The pressing block box 541 is rotatably provided with a flap 545 which is arranged closely to the bottom wall.
The waste belt conveying device adopts a belt conveyor belt structure, waste belts are thrown out of copper rods and then fall onto a waste belt conveying belt 526 to be conveyed to a waste belt buffering bin 524, the bottom of the waste belt buffering bin 524 is inclined, the waste belt buffering bin 524 is provided with an electric cabin door 525, the electric cabin door 525 is controlled to be opened and closed by an opening and closing mechanism, a waste belt bearing sensor 523 is installed at the bottom of the electric cabin door 525, and the waste belt bearing sensor 523 is installed on a waste belt bin bottom frame 521; the lifting frame 532 is obliquely placed, the lifting hopper 533 is arranged on the guide rail frame, the lifting hopper 533 is provided with rollers, the rollers slide in guide rail grooves on the guide rail frame, and the waste belt briquetting machine is arranged behind the lifting frame 532.
Working principle: when the waste belt is thrown from the copper rod and falls to the waste belt conveying belt 526 to be conveyed to the waste belt buffering bin 524 for bearing measurement, when the waste belt in the waste belt buffering bin 524 reaches a set weight, as shown in fig. 502, an electric cabin door 525 is opened, the waste belt slides into a lifting hopper 533 along a cabin bottom inclined plane, the cabin door is closed, the lifting hopper 533 is lifted along a guide rail frame under the dragging of a lifting mechanism, when the lifting hopper 533 is lifted to the top end of the guide rail frame, as shown in fig. 503, the lifting hopper 533 overturns under the limit of a deflector rod to pour the waste belt into a briquetting box 541 of a waste belt briquetting machine, the dumping-over lifting hopper 533 descends, the waste belt briquetting machine starts, a pre-pressing plate 543 is pushed by a pre-pressing plate 544 to pre-compress the waste belt, then two side pressing cylinders compress the waste belt into a waste belt block, as shown in fig. 504, the waste belt block is quickly turned out of the briquetting machine by an ejection turning plate 545 after the compression of the belt block is completed, and the automatic treatment of the waste belt is initially circulated.
As shown in fig. 601 and 602, the tape roll cutting device is fixedly mounted on the top of the amorphous ribbon winding machine 2, and comprises a cutting base 611, a cutting moving seat 612 is slidably mounted on the cutting base 611, two parallel cutting linear guide rails 613 are mounted on the cutting base 611, and a plurality of sliders matched with the cutting linear guide rails 613 are fixedly mounted at the bottom end of the cutting moving seat 612.
The cutting moving seat 612 is in transmission connection with a cutting moving driving device, the cutting moving driving device comprises a cutting screw rod supporting seat 622 fixedly installed on the cutting base 611, a cutting screw rod 621 is rotatably installed on the cutting screw rod supporting seat 622, a cutting screw rod nut 623 in threaded connection with the cutting screw rod 621 is fixedly installed at the bottom end of the cutting moving seat 612, and one end of the cutting screw rod 621 is in transmission connection with a moving driving servo motor 624. The rotary cutting device is characterized in that a swing arm 63 rotary driving device is rotatably arranged on the cutting moving seat 612, a swing arm 63 is arranged on the swing arm 63 rotary driving device, the swing arm 63 rotary driving device comprises a rotary driving shell 641 arranged on the cutting moving seat 612, a rotary driving worm gear 642 and a rotary driving worm 643 which are in transmission connection are arranged in the rotary driving shell 641, the rotary driving worm 643 is rotatably connected with the rotary driving shell 641, a rotary driving worm wheel shaft 644 is arranged on the rotary driving worm gear 642, two ends of the rotary driving worm wheel shaft 644 are rotatably connected with the rotary driving shell 641, two ends of the rotary driving worm wheel shaft 644 extend out of the rotary driving shell and are fixedly connected with the swing arm 63, one end of the rotary driving worm 643 extends out of the rotary driving shell 641 and is in transmission connection with an angle adjusting servo motor 645, a cutting assembly is arranged on the swing arm 63 and comprises a cutting motor 651 arranged on the swing arm 63, a cutting piece 652 is arranged at the power output end of the cutting motor 651, a shield 653 is arranged on the outer side of the cutting piece 652, and the shield 653 is fixedly arranged on the cutting piece 653 or the shield 653 is not rotatably connected with the cutting piece 651.
In operation, the movement driving servo motor 624 drives the cutting screw 621 to rotate, and the cutting screw nut 623 drags the cutting movement seat 612 to horizontally move back and forth. The front end of the cutting moving seat 612 is provided with a rotary driving shell 641, a rotary driving worm gear 642, a rotary driving worm 643 and an angle adjusting servo motor 645 are arranged in the rotary driving shell 641, the rotary driving worm gear 642 is arranged on the rotary driving worm gear shaft 644, bearings are arranged between the rotary driving worm gear shaft 644 and the rotary driving worm 643 and the rotary driving shell 641, one end of the rotary driving worm 643 is connected with the angle adjusting servo motor 645, two sides of the rotary driving worm gear shaft 644 are provided with swing arms 63 which are locked by round nuts, the front end of each swing arm 63 is provided with a cutting motor 651, and a power output shaft of the cutting motor 651 is provided with alloy cutting pieces 652 which are locked by compression nuts.
When the cutting device is not in operation, as shown in fig. 602, the angle adjustment servo motor 645 drives the rotation driving worm 643 and the rotation driving worm wheel 642 to rotate the swing arm 63 and reverse the cutting head assembly to the original state; when cutting is needed, the angle adjustment servo motor 645 drives the worm gear and worm, as shown in fig. 603 and 604, the cutting assembly is turned to the cutting position, the movement driving servo motor 624 drives the cutting screw 621 to rotate, the cutting moving seat 612 is dragged to move forward, and the coil cutting is started, as shown in fig. 605 and 606, in a cut state; in the cutting process, the angle adjustment servo motor 645 is controlled to adjust the cutting thickness, the movement driving servo motor 624 is controlled to realize the cutting speed, and the cutting head assembly is restored to the original state after the cutting is completed.
The whole machine control adopts computer control, a man-machine operation interface, is provided with sensors such as laser, torque, gravity, photoelectricity and the like, realizes detection and control of position, speed, angle, time, torque and weight, is operated and is provided with a full-automatic, semi-automatic or manual adjustment mode, has a fault detection function, and is provided with an output interface and remote data connection through audible and visual prompt alarm, so that data output can be realized, special software is provided for summarizing data, such as coil weight, coil replacement time and the like, and the data can be remotely transmitted to a manager mobile phone APP through a wireless network.
According to the invention, the winding machine 2, the coil unloader 3 and the coil loading device 4 are all provided with independent running devices, the coil unloader 3 and the winding machine 2 are tightly linked and locked during normal winding of the winding machine 2, as shown in a diagram 701, a coil unloader 331 of the coil unloader is always positioned below a winding coil, meanwhile, the coil loading device 4 and the winding machine 2 are aligned through a laser tracking positioning device, two axes are ensured, a top shaft 431 of the coil loading device 4 is propped into a top groove of a locking shaft 241 of the winding machine 2 to synchronously rotate, and an auxiliary supporting effect is achieved on a winding main shaft 214 of the winding machine 2 (especially when the diameter of the winding coil is large). When the coil is coiled to the required weight (or diameter), the coiling load-bearing sensor 326 sends a signal, the computer controls the coiling machine 2 to stop coiling and brake, and when braking, the belt pressing moving seat 341 moves to the coiling machine 2, so that the press roller 342 presses the coil to prevent the thin belt from loosening; after the winding spindle 214 of the winding machine 2 stops rotating, as shown in fig. 702, the coil unloading arm 331 of the coil unloading device 3 located below the coil is lifted to support the coil, the top shaft 431 of the coil loading device 4 is moved backwards, and the auxiliary support is released; the coil unloading device 3 lifts the coil to transversely move, takes off the coil from the locking shaft 241 of the coil core, then moves backwards along the longitudinal coil unloading guide rail seat 311 to reach the coil unloading position, and then transfers the coil to the to-be-detected area by the hoisting tool. Meanwhile, the winding mechanism releases a winding core 251, the winding core 251 rolls on a winding core bracket of the winding device 4, the coaxiality is detected in real time by the laser sensor 424, then the winding device 4 moves forwards along the axial direction of the main shaft of the winding machine 2, the winding core 251 is pushed onto the winding main shaft 214, the winding core is locked by the winding core locking device, the winding device 4 moves backwards to be separated from the winding machine 2, and the winding machine 2 moves forwards rapidly along a track to a copper roller for vacuum negative pressure belt grabbing, so that automatic winding of the amorphous thin belt is completed.
The foregoing has shown and described the basic principles, main features and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (9)
1. The full-automatic reel changer for the single-take-up amorphous thin tape is characterized in that: the winding machine comprises a winding guide rail seat, a winding base is slidably arranged on the winding guide rail seat, a winding machine seat is arranged on the winding base, a winding main shaft seat is arranged on the winding machine seat, a winding main shaft is rotatably arranged on the winding main shaft seat, a winding core locking device is arranged at one end of the winding main shaft, and a winding core is arranged on the winding core locking device;
the outer side of the winding core locking device is provided with a winding device, and the winding device is matched with the winding core inlet side of the winding device; a coil unloading device is arranged at the rear side of the coil core, and a linkage locking device is arranged between the coil unloading device and the coiling machine;
The winding core locking device comprises a locking shaft fixedly arranged at one end of the winding spindle, a plurality of axially extending vacuum negative pressure hole grooves are formed in the locking shaft, the winding core is sleeved on the locking shaft, an inner winding core limiting device and an outer winding core limiting device are arranged between the winding core and the locking shaft, and the outer winding core limiting device is connected with a winding core limiting control device;
the limiting device in the winding core comprises a plurality of ball pins which are circumferentially and fixedly arranged on the locking shaft; the outer limit device of the winding core comprises a locking sliding sleeve arranged in the locking shaft, a plurality of arc-shaped inclined grooves are circumferentially arranged on the locking sliding sleeve, a plurality of limit ball mounting holes corresponding to the arc-shaped inclined grooves one by one are circumferentially arranged on the locking shaft, a guide sleeve is arranged in each limit ball mounting hole, a limit ball is arranged in each guide sleeve, and two limit clamping springs which are positioned on two sides of the limit ball and prevent the limit ball from sliding out are sleeved on the locking shaft; a sliding sleeve guide device for preventing the locking sliding sleeve from rotating is arranged between the locking sliding sleeve and the locking shaft; the sliding sleeve guide device comprises a guide groove arranged on the locking sliding sleeve, and a guide pin with a free end extending into the guide groove is correspondingly arranged on the locking shaft; a plurality of limiting concave holes which are matched with the ball pins and the limiting balls respectively are circumferentially formed in two ends of the winding core, and a guide tip is arranged between every two adjacent limiting concave holes;
The coil core limiting control device comprises an ejector rod connected with the locking sliding sleeve, a rotating bearing is arranged between the ejector rod and the locking sliding sleeve, the other end of the ejector rod is connected with a locking power cylinder in a transmission manner, and the locking power cylinder comprises a cylinder, a hydraulic cylinder or an electric cylinder.
2. The single take-up amorphous ribbon full-automatic reel changer of claim 1, wherein: the winding spindle is in transmission connection with a winding rotation driving device, the winding rotation driving device comprises a winding driving motor arranged on a winding machine seat, a synchronous driving wheel is fixedly arranged at the power output end of the winding driving motor, a synchronous driving wheel is fixedly arranged on the winding spindle, and a synchronous belt is connected between the synchronous driving wheel and the synchronous driving wheel.
3. The single take-up amorphous ribbon full-automatic reel changer of claim 1, wherein: the winding spindle seat is provided with a coil cutting device, the coil cutting device comprises a cutting base fixedly arranged at the top of the winding machine, a cutting moving seat is slidably arranged on the cutting base, the cutting moving seat is in transmission connection with a cutting moving driving device, the cutting moving seat is rotatably provided with a swing arm rotating driving device, the swing arm rotating driving device is provided with a swing arm, the swing arm is provided with a cutting assembly, the cutting assembly comprises a cutting motor arranged on the swing arm, and a power output end of the cutting motor is provided with a cutting blade;
The cutting moving driving device comprises a cutting screw rod supporting seat fixedly arranged on the cutting base, a cutting screw rod is rotatably arranged on the cutting screw rod supporting seat, a cutting screw rod nut in threaded connection with the cutting screw rod is fixedly arranged at the bottom end of the cutting moving seat, and one end of the cutting screw rod is in transmission connection with a moving driving servo motor;
the swing arm rotation driving device comprises a rotation driving shell arranged on the cutting moving seat, a rotation driving worm wheel and a rotation driving worm which are connected in a transmission manner are arranged in the rotation driving shell, the rotation driving worm is rotationally connected with the rotation driving shell, a rotation driving worm wheel shaft is arranged on the rotation driving worm wheel, two ends of the rotation driving worm wheel shaft are rotationally connected with the rotation driving shell, two ends of the rotation driving worm wheel shaft extend out of the rotation driving shell and are fixedly connected with the swing arm, and one end of the rotation driving worm extends out of the rotation driving shell and is connected with an angle adjustment servo motor in a transmission manner.
4. The single take-up amorphous ribbon full-automatic reel changer of claim 1, wherein:
The winding device comprises a longitudinal winding guide rail seat which is arranged in parallel with the winding guide rail seat, a transverse winding base is slidably arranged on the longitudinal winding guide rail seat, a winding machine seat is slidably arranged on the transverse winding base, a winding core positioning device is slidably arranged at the top end of the winding machine seat, and a top shaft mechanism matched with the winding main shaft is also slidably arranged at the top end of the winding machine seat;
the winding core positioning device comprises a winding sliding table which is slidably arranged on the winding machine base, and a winding core bracket is fixedly arranged at one end of the winding sliding table, which faces the winding machine;
the winding core bracket comprises an arc-shaped supporting plate matched with the outer diameter of the winding core, a plurality of rows of rollers which are axially distributed are arranged on the arc-shaped supporting plate, and a laser sensor which is used for adjusting the coaxial center of the winding core and the winding main shaft is arranged on the arc-shaped supporting plate;
the top shaft mechanism comprises a top shaft bracket positioned above the winding core bracket and the winding sliding table, two sides of the top shaft bracket are in sliding connection with the winding machine base, a top shaft is rotatably arranged in the top shaft bracket, and a top shaft moving cylinder in transmission connection with the top shaft bracket is fixedly arranged on the winding sliding table; the top shaft is provided with a conical head facing one end of the winding machine, a chip blowing air hole is formed in the top shaft, and an air tap connected with the air blowing device is installed at the tail end of the top shaft.
5. The single take-up amorphous ribbon full-automatic reel changer of claim 4, wherein:
the coil feeding device comprises a coil feeding seat body fixedly arranged on the transverse coil feeding base, a coil core bin with a bottom wall obliquely arranged and a low outlet end is arranged at the top end of the coil feeding seat body, a coil feeding rotating shaft is arranged on the coil feeding seat body, the coil feeding rotating shaft is in transmission connection with a coil feeding driving device, at least two clamping plates are symmetrically arranged on the coil feeding rotating shaft, clamping plate grooves which are in one-to-one correspondence with the clamping plates are arranged on the bottom wall of the coil core bin, the top ends of the clamping plates extend into the clamping plate grooves, and a front coil core stop block and a rear coil core stop block which are respectively positioned at two sides of the coil feeding rotating shaft and alternately extend out of the clamping plate grooves to the upper part of the bottom wall of the coil core bin are arranged on the clamping plates;
the coil supply driving device comprises a coil supply rocker arm fixedly connected with the middle part of the coil supply rotating shaft, and a coil supply driving cylinder is hinged between the other end of the coil supply rocker arm and the coil supply seat body; the roll feeding seat body is fixedly provided with a roll feeding cylinder support, and the roll feeding driving cylinder is hinged with the roll feeding cylinder support.
6. The single take-up amorphous ribbon full-automatic reel changer of claim 1, wherein:
The coil unloading device comprises a longitudinal coil unloading guide rail seat which is arranged in parallel with the winding guide rail seat, a coil unloading base is slidably arranged on the longitudinal coil unloading guide rail seat, a coil unloading box body is slidably arranged on the coil unloading base, a tension machine component is arranged in the coil unloading box body, a coil unloading arm is rotatably arranged at the top end of the coil unloading box body, one end of the coil unloading arm is connected with the power output end of the tension machine component, and a coil core bracket matched with the coil core is arranged at the other end of the coil unloading arm; the top end of the coil stripping arm is slidably provided with a belt pressing device;
the coil arm support seat is fixedly arranged at the top end of the coil unloading box body, a coil arm support shaft is arranged on the coil arm support seat, and two ends of the coil arm support shaft are respectively and rotatably connected with the coil unloading arm through a bearing;
the tension machine assembly comprises a tension fixing seat arranged in the coil stripping box body, two ends of the tension fixing seat are rotationally connected with the coil stripping box body through bearings, a worm gear reducer is arranged on the tension fixing seat, a power input end of the worm gear reducer is connected with a coil stripping motor, a pull rod is arranged at a power output end of the worm gear reducer, a tension frame is arranged on a coil stripping arm, a rotating bearing is arranged between two ends of the tension frame and the coil stripping arm, the pull rod extends upwards, the top end of the pull rod is fixedly connected with the bottom wall of the tension frame, and a belt-retracting bearing sensor is arranged between the pull rod and the bottom wall of the tension frame;
The belt pressing device comprises a belt pressing moving seat which is slidably arranged at the top end of the coil unloading arm, and a pressing roller facing the coil is fixedly arranged at the front end of the belt pressing moving seat;
the winding thickness control device is installed on one side of the coil stripping arm and comprises a thickness adjusting sliding rail installed on the coil stripping arm, a laser sensor is slidably installed on the thickness adjusting sliding rail, and scales are arranged on the thickness adjusting sliding rail along the upper edge of the coil stripping arm.
7. The single take-up amorphous ribbon full-automatic reel changer of claim 6, wherein:
the linkage locking device comprises a linkage locking guide seat arranged on the coil unloading base, a linkage locking bolt with one end facing the coil winding base is arranged in the linkage locking guide seat, the other end of the linkage locking bolt is in transmission connection with a linkage locking cylinder, and a linkage locking shaft group matched with the linkage locking bolt is arranged on the coil winding base.
8. The single take-up amorphous ribbon full-automatic reel changer of claim 1, wherein:
the device also comprises a waste tape treatment device, the waste tape treatment device comprises a sinking type ground bin which is arranged between the winding machine and the coiling machine and extends longitudinally, a waste tape conveying belt which is arranged below the amorphous thin tape to be coiled and the coiled tape and extends longitudinally is arranged in the ground bin, a waste belt collecting device is arranged below the discharge end of the waste belt conveying belt, a waste belt lifting device is arranged below the discharge port of the waste belt collecting device, and a waste belt briquetting machine is arranged below the top end of the waste belt lifting device;
A plurality of baffles perpendicular to the length direction of the waste belt conveyer belt are distributed and installed on the waste belt conveyer belt;
the waste belt collecting device comprises a waste belt bin underframe, a waste belt bin bracket is arranged on the waste belt bin underframe, a belt collecting bearing sensor is arranged between the waste belt bin underframe and the waste belt bin bracket, a waste belt buffering bin is arranged on the waste belt bin bracket, an electric cabin door is arranged on one side of the waste belt buffering bin, which faces the waste belt lifting device, and the bottom wall of the waste belt buffering bin is arranged in a downward inclined mode from a feeding end to the electric cabin door;
the waste belt lifting device comprises a lifting inclined ladder extending upwards from the ground bin to above the ground, a lifting frame is slidably arranged on the lifting inclined ladder, a lifting hopper is hinged to the lifting frame, the lifting hopper has a degree of freedom for rotating towards the waste belt briquetting machine, a deflector rod for driving the lifting hopper to rotate is symmetrically arranged at the top end of the lifting inclined ladder, an outward-expanding side wall for facilitating dumping of waste belts is arranged at one side of the lifting hopper facing the waste belt briquetting machine, and the gravity center of the lifting hopper is positioned at one side, which is close to the waste belt collecting device, by taking a hinge point as the center;
The waste belt briquetting machine comprises a briquetting box with an open top, two side pressing plates which are vertically arranged are arranged in the briquetting box, each side pressing plate is connected with a side pressing oil cylinder in a transmission mode, an upper pressing plate matched with the open top of the briquetting box is arranged above the briquetting box, and the upper pressing plate is connected with an upper pressing oil cylinder in a transmission mode.
9. The single take-up amorphous ribbon full-automatic reel changer according to any one of claims 1 to 8, wherein:
the rolling guide rail seat is provided with a rolling driving rack which is parallel to the rolling linear slide rail, the rolling base is fixedly provided with a rolling driving motor, the power output end of the rolling driving motor is in transmission connection with a rolling driving gear, and the rolling driving gear is in transmission connection with the rolling driving rack; and the winding driving rack adopts a vertical rack.
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| CN201711249552.6A CN107738942B (en) | 2017-12-01 | 2017-12-01 | Single-take-up amorphous thin belt full-automatic reel changer |
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| CN201711249552.6A CN107738942B (en) | 2017-12-01 | 2017-12-01 | Single-take-up amorphous thin belt full-automatic reel changer |
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| CN107738942B true CN107738942B (en) | 2024-02-23 |
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| CN108840142B (en) * | 2018-06-29 | 2024-04-09 | 广东仕诚塑料机械有限公司 | Automatic film unloading and paper core penetrating device of film winding machine |
| CN109205401B (en) * | 2018-09-19 | 2024-02-13 | 山东理工大学 | Adjustable cooling belt pressing device for amorphous thin belt making machine |
| CN110436241B (en) * | 2019-08-12 | 2020-05-19 | 梅州雁中实业有限公司 | Integrated cloth up-rolling shearing device |
| CN112919188B (en) * | 2021-02-03 | 2022-06-07 | 赣州逸豪新材料股份有限公司 | Copper foil winding device capable of automatically cutting off and discharging |
| CN113184590A (en) * | 2021-05-21 | 2021-07-30 | 海南赛诺实业有限公司 | Unreeling, loading and unloading roller device |
| CN113666163B (en) * | 2021-09-03 | 2023-04-18 | 江苏国能合金科技有限公司 | Amorphous transformer amorphous thin strip winding and changing device |
| CN113666162B (en) * | 2021-09-03 | 2023-04-11 | 江苏国能合金科技有限公司 | Automatic amorphous thin strip compounding equipment for amorphous transformer |
| CN114212589B (en) * | 2021-12-07 | 2024-04-09 | 山东永利新材料有限公司 | Automatic winding device for production of sound-proof cloth |
| CN117719925B (en) * | 2024-02-18 | 2024-04-19 | 新永胜科技(深圳)有限公司 | Weighing device for nylon knitted fabric |
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| KR101171173B1 (en) * | 2011-01-27 | 2012-08-20 | 주식회사 신광엔지니어링 | Surface winder and winding method using the same |
| CN203806851U (en) * | 2014-05-19 | 2014-09-03 | 浙江建达机械有限公司 | Automatic paper cylinder feeding and inflating device |
| CN207726464U (en) * | 2017-12-01 | 2018-08-14 | 李艳开 | Single full-automatic lap changing apparatus of take-up amorphous thin ribbon |
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| JP2002234642A (en) * | 2001-02-09 | 2002-08-23 | Meisan Shoji Kk | Winding core supply device in winder |
| KR101171173B1 (en) * | 2011-01-27 | 2012-08-20 | 주식회사 신광엔지니어링 | Surface winder and winding method using the same |
| CN203806851U (en) * | 2014-05-19 | 2014-09-03 | 浙江建达机械有限公司 | Automatic paper cylinder feeding and inflating device |
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