CN114229558B - Full-automatic packing belt winding machine and control method thereof - Google Patents
Full-automatic packing belt winding machine and control method thereof Download PDFInfo
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- CN114229558B CN114229558B CN202111657621.3A CN202111657621A CN114229558B CN 114229558 B CN114229558 B CN 114229558B CN 202111657621 A CN202111657621 A CN 202111657621A CN 114229558 B CN114229558 B CN 114229558B
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- 238000004804 winding Methods 0.000 title claims abstract description 46
- 238000012856 packing Methods 0.000 title claims abstract description 39
- 238000000034 method Methods 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 51
- 230000007306 turnover Effects 0.000 claims description 13
- 238000003825 pressing Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 abstract description 10
- 238000003860 storage Methods 0.000 abstract description 5
- 230000008859 change Effects 0.000 abstract description 4
- 230000008569 process Effects 0.000 description 11
- 230000009471 action Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000003044 adaptive effect Effects 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/02—Supporting web roll
- B65H18/028—Both ends type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/14—Mechanisms in which power is applied to web roll, e.g. to effect continuous advancement of web
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
- B65H19/305—Inserting core
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/26—Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Basic Packing Technique (AREA)
Abstract
The invention discloses a full-automatic packing belt winding machine and a control method thereof. Full-automatic packing area rolling machine includes: the bottom of the frame is also provided with a guide plate which extends obliquely downwards; the winding mechanism comprises a motor, a first telescopic part and two clamping parts, wherein the two clamping parts are oppositely arranged and rotatably arranged on the frame, the first telescopic part is arranged on the frame and used for driving at least one clamping part to reciprocate, and the motor is arranged on the frame and used for driving one clamping part to rotate; wherein the guide plate is positioned below the clamping component; the feeding mechanism comprises a storage bin, a pushing component, a swing arm and a clamp, wherein the storage bin is used for storing paper cores, the pushing component is used for pushing the paper cores in the storage bin onto the clamp, the swing arm is rotatably arranged on the frame and located below the clamping component, and the clamp is arranged on the swing arm. Realize automatic change refill in order to reach full-automatic rolling to reduce workman's intensity of labour.
Description
Technical Field
The invention relates to the technical field of machinery, in particular to a full-automatic packing belt winding machine and a control method thereof.
Background
The packing belt has the advantages of good elastic recovery, high strength, good water resistance, strong chemical resistance, light weight and softness, manual bundling and machine bundling, convenient use and low cost, and is widely applied to the packaging and transportation industry. After the packing belt is processed and formed, the packing belt needs to be rolled, and Chinese patent publication No. CN 107826877A discloses a double-station multi-winding-diameter packing belt rolling machine which adopts two stations to alternately place paper cores to roll the packing belt. In the actual use process, although the packing belt is rolled by adopting two stations, after the packing belt is rolled, a new paper core needs to be manually disassembled and installed, so that the automation degree of equipment is low and the labor intensity of workers is high. How to design a full-automatic winding and reducing the labor intensity of workers is a technical problem to be solved by the invention.
Disclosure of Invention
The invention provides a full-automatic packing belt winding machine and a control method thereof, which realize automatic replacement of paper cores to achieve full-automatic winding and reduce the labor intensity of workers.
In order to achieve the above purpose, the invention adopts the following technical scheme:
the invention provides a full-automatic packing belt winding machine, which comprises:
The bottom of the frame is also provided with a guide plate which extends obliquely downwards;
The winding mechanism comprises a motor, a first telescopic part and two clamping parts, wherein the two clamping parts are oppositely arranged and rotatably arranged on the frame, the first telescopic part is arranged on the frame and used for driving at least one clamping part to reciprocate, and the motor is arranged on the frame and used for driving one clamping part to rotate; wherein the guide plate is positioned below the clamping component;
The feeding mechanism comprises a bin, a pushing component, a swing arm and a clamp, wherein the bin is used for storing paper cores, the pushing component is used for pushing the paper cores in the bin onto the clamp, the swing arm is rotatably arranged on the frame and located below the clamping component, and the clamp is arranged on the swing arm.
Further, the winding mechanism further comprises a first sliding table and a first sliding seat, the first sliding seat is slidably arranged on the first sliding table, the first sliding table is arranged on the frame, a first rotating shaft capable of rotating is arranged on the first sliding seat, the clamping component is arranged on the first rotating shaft, the motor is arranged on the first sliding seat and in transmission connection with the first rotating shaft, and the first telescopic component is connected between the frame and the first sliding seat.
Further, the winding mechanism further comprises a second sliding table, a second sliding seat and a second telescopic component, the second sliding seat is slidably arranged on the second sliding table, the second sliding table is arranged on the frame, a second rotating shaft capable of rotating is arranged on the second sliding seat, the clamping component is arranged on the second rotating shaft, and the second telescopic component is connected between the frame and the second sliding seat.
Further, the clamping component is of a disc structure, and the edge of the disc structure is provided with a chamfer.
Further, a third telescopic member is arranged on one of the clamping members, and a pressing plate is arranged at the free end of the third telescopic member, and stretches across the edge of the clamping member and towards the other clamping member.
Further, the feeding mechanism comprises a base, a turnover shaft and a first driving component, the swing arm is arranged on the turnover shaft, and the driving component is used for driving the turnover shaft to rotate.
Further, the clamp comprises a supporting piece and a clamping piece, the clamping piece is rotatably arranged at the free end of the supporting piece, and a second driving part for driving the clamping piece to rotate is further arranged on the supporting piece.
Further, still include tension control mechanism, tension control mechanism includes mounting panel, two first deflector roll, second deflector roll, linking arm, spring and angle sensor, two first deflector roll rotationally sets up on the mounting panel, one end of linking arm rotationally sets up on the mounting panel, the second deflector roll rotationally sets up the other end of linking arm, the second deflector roll is located two between the first deflector roll, the spring coupling is in the linking arm with between the mounting panel, angle sensor sets up on the mounting panel and is used for measuring the rotation angle of linking arm, the mounting panel sets up in the frame.
The invention also provides a control method of the full-automatic packing belt winding machine, which comprises the following steps: the pushing component pushes out a paper core in the stock bin and sends the paper core into the clamp, and the swing arm rotates to drive the clamp to rise between the two clamping components; the first telescopic member drives the gripping members to approach each other so that the core is clamped between the two gripping members, and then the motor drives the gripping members to rotate so as to wind the packing belt through the core.
Further, the method further comprises the following steps: after the wrapping belt on the paper core is rolled, the first telescopic part drives the clamping parts to be far away from each other so that the paper core automatically falls off, and then the swing arm drives the clamp with the paper core to ascend again so as to automatically supply the paper core.
Compared with the prior art, the technical scheme of the invention has the following technical effects: by arranging the winding mechanism and the feeding mechanism on the frame, the feeding mechanism can automatically place the paper core between two clamping parts of the winding mechanism in the actual use process so as to realize automatic feeding; simultaneously, two clamping parts clamp the refill and rotate by motor drive in order to realize the rolling operation to, after the rolling is accomplished, two clamping parts keep away from each other, and the refill is under the action of gravity, and automatic whereabouts is in order to realize automatic unloading, need not the manual work to the last unloading of refill to operate, realizes automatic change refill in order to reach full-automatic rolling, and reduces workman's intensity of labour.
Drawings
FIG. 1 is a schematic diagram of a fully automatic strapping tape winder according to one embodiment of the present invention;
FIG. 2 is a second schematic diagram of a fully automatic strapping machine in accordance with the present invention;
FIG. 3 is a third schematic structural view of the full-automatic strapping tape winder of the present invention;
FIG. 4 is a schematic view of a winding mechanism in a fully automatic strapping machine according to one embodiment of the present invention;
FIG. 5 is a second schematic view of a winding mechanism in a fully automatic strapping machine according to the present invention;
FIG. 6 is a schematic diagram of a loading mechanism in the full-automatic strapping tape winder;
FIG. 7 is a second schematic view of the feeding mechanism of the full-automatic strapping tape winder of the present invention;
FIG. 8 is a schematic view of the tension control mechanism of the full automatic strapping machine of the present invention;
Fig. 9 is a cross-sectional view taken along A-A in fig. 8.
Reference numerals:
a frame 1;
a guide plate 11 and a conveyor belt 12;
A winding mechanism 2;
The motor 21, the first telescopic member 22, the clamping member 23, the first sliding table 24, the first sliding seat 25, the second sliding table 26, the second sliding seat 27, the second telescopic member 28 and the third telescopic member 29;
chamfer 231, platen 291;
A feeding mechanism 3;
The device comprises a stock bin 31, a pushing component 32, a swing arm 33, a clamp 34, a base 35, a turnover shaft 36, a first driving component 37 and a limiter 38;
A supporting member 341, a clamping member 342, and a second driving member 343;
A tension control mechanism 4;
Mounting plate 41, first guide roller 42, second guide roller 43, connecting arm 44, spring 45, angle sensor 46, meter controller 47, and connecting rod 48;
A first sub-spring 451, a second sub-spring 452, a sleeve 481, a nut 482;
Paper core 100.
Detailed Description
As shown in fig. 1 to 9, the present invention provides a full-automatic packing tape winder, comprising:
a frame 1;
The winding mechanism 2 comprises a motor 21, a first telescopic part 22 and two clamping parts 23, wherein the two clamping parts are oppositely arranged and rotatably arranged on the frame 1, the first telescopic part 22 is arranged on the frame 1 and is used for driving at least one clamping part to reciprocate, and the motor 21 is arranged on the frame 1 and is used for driving one clamping part 23 to rotate;
The feeding mechanism 3, the feeding mechanism 3 includes feed bin 31, push part 32, swing arm 33 and anchor clamps 34, and feed bin 31 is used for storing the refill 100, push part is used for pushing the refill in the feed bin 31 to anchor clamps 34 on, and swing arm 33 rotatably sets up in frame 1 and is located the below of clamping part 23, and anchor clamps 34 set up on swing arm 33.
Specifically, the winding mechanism 2 and the feeding mechanism 3 are installed on the frame 1, in the use process, a plurality of paper cores are placed in advance in the storage bin 31, the paper core at the bottommost part is pushed into the clamp 34 through the pushing component 32, after the paper core is held by the clamp 34, the swing arm 33 rotates to enable the paper core 100 to be located between the two clamping components 23, and then automatic feeding is achieved.
The first telescopic member 22 drives the gripping members to move so that both gripping members hold the paper core, and the motor 21 then drives the gripping members 23 to rotate. Meanwhile, the produced packing belt is wound on the paper core, and the paper core rotates continuously to finish winding the packing belt.
And after the wrapping belt on the paper core is rolled, the clamping parts 23 are driven to be away from each other by the first telescopic part 22, so that the paper core automatically falls off from between the two clamping parts, and further automatic discharging is realized.
Preferably, the bottom of the frame 1 is also provided with a guide plate 11, and the guide plate 11 extends downwards in an inclined manner; the guide plate 11 is located below the clamping member 23.
Specifically, after the packing tape is wound up on the paper core, the paper core falls off from between the two holding members 23 and falls down onto the bottom guide plate 11. The rolled paper core is guided and rolled onto a conveyer belt 12 arranged below by a guide plate 11 so as to realize automatic conveying.
The whole device of the full-automatic packing belt winding machine is configured with related mechanisms in the conventional packing belt winding machine, such as an automatic cutting mechanism 5, an automatic wire arranging mechanism 6 and the like, and the structural form of the conventional mechanism in the packing belt winding machine is not limited and described in detail herein.
The expression entities of the first telescopic member 22, the second telescopic member 28, the third telescopic member 29, the pushing member 32, the first driving member 37, and the second driving member 343 may be configured by a cylinder, an electric push rod, or the like, and are not limited thereto.
By arranging the winding mechanism and the feeding mechanism on the frame, the feeding mechanism can automatically place the paper core between two clamping parts of the winding mechanism in the actual use process so as to realize automatic feeding; simultaneously, two clamping parts clamp the refill and rotate by motor drive in order to realize the rolling operation to, after the rolling is accomplished, two clamping parts keep away from each other, and the refill is under the action of gravity, and automatic whereabouts is in order to realize automatic unloading, need not the manual work to the last unloading of refill to operate, realizes automatic change refill in order to reach full-automatic rolling, and reduces workman's intensity of labour.
Further, the winding mechanism 2 further includes a first sliding table 24 and a first sliding seat 25, the first sliding seat 25 is slidably disposed on the first sliding table 24, the first sliding table 24 is disposed on the frame 1, a first rotating shaft (not labeled) is rotatably disposed on the first sliding seat 25, a clamping component 23 is disposed on the first rotating shaft, the motor 21 is disposed on the first sliding seat 25 and is in transmission connection with the first rotating shaft, and the first telescopic component 22 is connected between the frame 1 and the first sliding seat 25.
Specifically, the first sliding table 24 is disposed on the frame 1, the first sliding table 24 is disposed on the first sliding table 24, the corresponding clamping members are installed by using the first sliding table 25, and meanwhile, the first telescopic member 22 drives the first sliding table 25 to slide reciprocally on the first sliding table 24, so as to meet the requirement that one clamping member 23 is close to or far from the other clamping member 23. And the motor 21 is provided on the first slider 25, and the holding member 23 on the first slider 25 is rotated by the motor 21.
Similarly, for the other clamping member 23, a sliding mounting manner may be adopted, for which purpose the winding mechanism 2 further includes a second slide table 26, a second slide seat 27 and a second telescopic member 28, the second slide seat 27 is slidably disposed on the second slide table 26, the second slide table 26 is disposed on the frame 1, a second rotatable shaft is disposed on the second slide seat 27, the clamping member 23 is disposed on the second rotatable shaft, and the second telescopic member 28 is connected between the frame 1 and the second slide seat 27.
Specifically, for better gripping and releasing the paper core, both gripping members 23 are slidably mounted, and in use, the first telescopic member 22 and the second telescopic member 28 drive the corresponding gripping members 23 to slide relatively, so as to grip or release the paper core 100.
More preferably, in order to more precisely clamp the paper core 100 by the two clamping members 23, a chamfer design is adopted for the edges of the clamping end surfaces of the two clamping members 23, that is, the clamping members 23 are in a disc structure, and the edges of the disc structure are provided with chamfers 231.
Specifically, in the process of sandwiching the paper core 100 by the two sandwiching members 23, as the two sandwiching members 23 approach each other, the small diameter end of the sandwiching member 23 is inserted into the through hole of the paper core 100 and guided via the inclined surface of the chamfer 231. Furthermore, after the paper core 100 is clamped by the two clamping members 23, under the action of the chamfer 231, the axis of the paper core 100 and the axis of the clamping members 23 can be collinear, so that the accurate installation of the paper core 100 can be ensured to improve the winding quality.
Still further, in order to facilitate gripping of the strapping tape before winding, a third telescopic member 29 may be provided on one of the gripping members 23, the free end of the third telescopic member 29 being provided with a pressure plate 291, the pressure plate 291 extending transversely across the edge of the gripping member 23 and in the direction of the other gripping member 23.
Specifically, the third telescopic member 29 can drive the pressing plate 291 to approach or separate from the edge of the clamping member 23, and before winding, the packing belt is clamped between the pressing plate 291 and the edge of the clamping member 23, so that when the motor 21 drives the clamping member 23 to rotate, the packing belt can be firmly wound on the paper core. And after the wrapping band is wound around the paper core for a certain number of turns, the third telescopic member 29 drives the pressing plate 291 away from the edge of the clamping member 23 to release the wrapping band.
Based on the above technical solution, optionally, for the feeding mechanism 3, for convenience in installation and fixation, the feeding mechanism 3 includes a base 35, a turnover shaft 36, and a first driving component 37, where the swing arm 33 is disposed on the turnover shaft 36, and the driving component is used for driving the turnover shaft 36 to rotate.
Specifically, the base 35 may be fixed at the bottom of the frame 1 to support and mount the turnover shaft 36, and the swing arm 33 is fixedly mounted on the turnover shaft 36, and the first driving component 37 is used to drive the turnover shaft 36 to rotate so as to realize rotation of the swing arm 33, so that the swing arm 33 drives the fixture 34 to move up and down.
Further, in order to ensure that the paper core 100 can be firmly clamped by the clamp 34 when the paper core 100 is conveyed, and at the same time, the requirement of effectively releasing the paper core 100 needs to be satisfied, the clamp 34 includes a supporting member 341 and a clamping member 342, the clamping member 342 is rotatably disposed at a free end of the supporting member 341, and the supporting member 341 is further provided with a second driving member 343 for driving the clamping member 342 to rotate.
Specifically, during the process of pushing the paper core in the bin 31 into the clamp 34 by the pushing member, the second driving member 343 drives the clamping member 342 to open, so that the pushing member pushes the paper core onto the supporting member 341. After the paper core 100 is pushed onto the supporting member 341, the second driving member 343 drives the locking member to clamp the paper core 100 onto the supporting member 341.
When the core needs to be released, the second driving part 343 drives the clamping member 342 to open so as to facilitate the removal of the core.
The cross section of the supporting member 341 is an arc structure. Specifically, the supporting member 341 is manufactured by adopting a plate body with an arc structure, so as to meet the peripheral outline of the laminated paper core. Likewise, the clamping member 342 may be machined from an arcuate plate.
In addition, the bottom of feed bin 31 is provided with the discharge gate, and push part 32 is located one side of discharge gate.
Specifically, the pushing component may use an air cylinder as power, a pushing frame is configured on a piston rod of the air cylinder, and the paper core is pushed out from a discharge hole at the bottom by using the pushing frame and enters the clamp 34.
Further, a stopper 38 may be provided to accurately control the swing position of the swing arm 33. Specifically, the limiter 38 is disposed on the base 35, and the reciprocating swing position of the swing arm 33 is limited by the limiter 38, so as to meet the requirements of accurate feeding and accurate loading.
And, after the swing arm 33 drives the clamp 34 to descend, the clamp 34 is positioned at the other side of the discharge hole.
Taking the feeding as an example, the swing arm 33 swings downward until the lower stopper 38 is triggered, and the first driving part 37 stops providing power, so that the swing arm 33 stops at the position limited by the lower stopper 38. In this way, the clamp 34 can be accurately positioned at the position of the discharge hole of the bin 31, so as to ensure that the paper core pushed out by the pushing component can be accurately inserted into the clamp 34.
Based on the above technical solution, optionally, in order to make the force of the wound packing belt uniform during the winding process, so as to improve the winding quality, the full-automatic packing belt winding machine further includes a tension control mechanism 4, where the tension control mechanism 4 includes a mounting plate 41, two first guide rollers 42, two second guide rollers 43, a connecting arm 44, a spring 45 and an angle sensor 46, the two first guide rollers 42 are rotatably disposed on the mounting plate 41, one end of the connecting arm 44 is rotatably disposed on the mounting plate 41, the second guide roller 43 is rotatably disposed at the other end of the connecting arm 44, the second guide roller 43 is located between the two first guide rollers 42, the spring 45 is connected between the connecting arm 44 and the mounting plate 41, and the angle sensor 46 is disposed on the mounting plate 41 and is used for measuring the rotation angle of the connecting arm 44.
Specifically, for the packing belt to be wound on the paper core 100, the packing belt is guided by the tension control device and then wound on the paper core 100, and the rotation speed control of the paper core 100 can be adjusted by the tension control device during the rotation process of the paper core 100.
The strapping tape is guided via a first guide roller 42, then the strapping tape is rewound around the second guide roller and finally guided out of the other first guide roller. In the process of conveying the strapping tape through the three guide rollers, the forces applied to the second guide roller by the different conveying speeds of the strapping tape are also different, so that the connecting arm 44 can rotate at a certain angle.
And after the angle of the connecting arm 44 occurs, the angle sensor 46 will detect the angle change of the connecting arm 44, and correspondingly adjust the rotational speed of the paper core 100 according to the angle value detected by the angle sensor 46, so that the winding compaction degree of the packing belt can be kept stable, and the winding quality is improved.
Further, the tension control mechanism 4 further includes a metering controller 47, and the metering controller 47 is provided on the mounting plate 41 and is used for measuring the linear velocity of the strapping tape on the first guide roller 42.
Specifically, the metering controller 47 can measure the strapping tape fed through the first guide roller 42, and thus calculate the transport length of the strapping tape. The rotation speed of the paper core 100 is controlled to be kept in a reasonable interval more accurately by the angle and meter number information detected by the angle sensor 46 and the meter number controller 47, so that the tight packing belt is wound on the paper core.
Wherein, in the conveying direction of the packing belt, a meter controller 47 is provided at the first guide roller 42 on the rear side in the conveying direction.
Specifically, by disposing the metering controller 47 on the first guide roller 42 at a position close to the paper core, the meter number of the packing belt can be more accurately detected by the metering controller 47.
Further, the mounting plate 41 is provided with a rotatably connecting rod 48, and the spring 45 is sleeved on the connecting rod 48.
Specifically, the spring 45 is mounted on the mounting plate 41 via the connecting rod 48, and the connecting rod 48 is free to rotate, so that the spring 45 will provide a spring force to the connecting arm 44 when the connecting arm 44 rotates, and at the same time, the connecting rod 48 will undergo an adaptive rotation, so that the spring 45 provides a better elastic restoring force to the connecting arm 44.
The spring 45 includes a first sub-spring 451 and a second sub-spring 452, the first sub-spring 451 and the second sub-spring 452 are both sleeved on the connecting rod 48, a sleeve 481 is further provided on the connecting rod 48, and the sleeve 481 is located between the first sub-spring and the second sub-spring 452.
Specifically, to facilitate the spring 45 providing the elastic force to the connection arm 44, the spring 45 is designed to be split, i.e., divided into a first sub-spring 451 and a second sub-spring 452. The sleeve 481 is capable of sliding over the connecting rod 48 and is located between the first sub-spring 451 and the second sub-spring 452, and the connecting arm 44 is connected to the sleeve 481, such that the connecting arm 44 moves the sleeve 481 to press the first sub-spring 451 and the second sub-spring 452.
The free end of the connecting rod 48 is provided with a screw portion to which a nut 482 is screwed.
Specifically, the nut 482 is screwed on the free end of the connecting rod 48, on one hand, the first sub-spring 451 and the second sub-spring 452 are limited to be mounted on the connecting rod 48 through the nut 482 and are not separated, on the other hand, the pre-compression force of the two sub-springs can be adjusted by adjusting the position of the nut 482, and then the winding compactness of the packing belt can be adjusted.
The invention also provides a control method of the full-automatic packing belt winding machine, which comprises the following steps: the pushing component pushes out a paper core in the stock bin and sends the paper core into the clamp, and the swing arm rotates to drive the clamp to rise between the two clamping components; the first telescopic member drives the gripping members to approach each other so that the core is clamped between the two gripping members, and then the motor drives the gripping members to rotate so as to wind the packing belt through the core.
Specifically, based on the fully automatic packing belt winding machine in the above embodiment, in the actual use process, an operator puts a plurality of paper cores into the bin for storage in advance, and then pushes a paper core at the bottom of the bin 31 out of the discharge port and into the clamp 34 through the pushing member 32.
Then, the swing arm 33 drives the clamp 34 to rise between the clamping members 23, and the two clamping members 23 clamp the paper core on the clamp 34 to complete automatic feeding.
In the winding process of the paper core, the paper core is automatically fed through the feeding mechanism 3, and the paper core can be automatically clamped through the two clamping components 23 in the winding mechanism 2, so that the full-automatic feeding of the paper core is realized.
The control method further comprises the following steps: after the wrapping tape on the paper core is wound, the first telescopic part drives the clamping parts 23 to be far away from each other so that the paper core automatically drops, and then the swing arm drives the clamp with the paper core to ascend again so as to automatically supply the paper core.
Specifically, after the winding operation is completed, the paper core is automatically dropped by separating the two clamping members 23 from each other during the blanking operation of the paper core. Therefore, the full-automatic operation of feeding and discharging of the paper cores is realized, and the paper cores do not need to be manually processed, so that the labor intensity of workers is greatly reduced; and, when the refill is rolled up, the pushing component 32 in the feeding mechanism 3 again puts a new refill into the clamp 34 to realize continuous rolling operation, thereby improving production efficiency.
The foregoing is merely illustrative of the present invention, and the present invention is not limited thereto, and any changes or substitutions easily contemplated by those skilled in the art within the scope of the present invention should be included in the scope of the present invention. Therefore, the protection scope of the invention is subject to the protection scope of the claims.
Claims (5)
1. A full-automatic strapping tape winder, comprising:
The bottom of the frame is also provided with a guide plate which extends obliquely downwards;
The winding mechanism comprises a motor, a first telescopic part and two clamping parts, wherein the two clamping parts are oppositely arranged and rotatably arranged on the frame, the first telescopic part is arranged on the frame and used for driving at least one clamping part to reciprocate, and the motor is arranged on the frame and used for driving one clamping part to rotate; wherein the guide plate is positioned below the clamping component and is configured to guide and roll the rolled paper cores onto a conveying belt arranged below;
The feeding mechanism comprises a bin, a pushing component, a swing arm and a clamp, wherein the bin is used for storing paper cores, the pushing component is used for pushing the paper cores in the bin onto the clamp, the swing arm is rotatably arranged on the frame and located below the clamping component, and the clamp is arranged on the swing arm;
the feeding mechanism further comprises a base, a turnover shaft, a first driving component and a limiter, wherein the swing arm is arranged on the turnover shaft, and the driving component is used for driving the turnover shaft to rotate; the limiter is arranged on the base and is configured to limit the reciprocating swing position of the swing arm, and the clamp is positioned on the other side of the discharge hole of the stock bin after the swing arm drives the clamp to descend;
The clamping component is of a disc structure, a chamfer is arranged at the edge of the disc structure, a third telescopic component is arranged on one clamping component, a pressing plate is arranged at the free end of the third telescopic component, and the pressing plate stretches across the edge of the clamping component and stretches towards the other clamping component;
In addition, the clamp comprises a bearing piece and a clamping piece, wherein the clamping piece is rotatably arranged at the free end part of the bearing piece, and a second driving part for driving the clamping piece to rotate is further arranged on the bearing piece; the supporting piece and the clamping piece are manufactured by adopting a plate body with an arc-shaped structure;
The full-automatic packing belt winding machine further comprises a tension control mechanism, the tension control mechanism comprises a mounting plate, two first guide rollers, two second guide rollers, a connecting arm, a spring and an angle sensor, the two first guide rollers are rotatably arranged on the mounting plate, one end part of the connecting arm is rotatably arranged on the mounting plate, the second guide rollers are rotatably arranged at the other end part of the connecting arm, the second guide rollers are positioned between the two first guide rollers, the spring is connected between the connecting arm and the mounting plate, the angle sensor is arranged on the mounting plate and used for measuring the rotation angle of the connecting arm, and the mounting plate is arranged on the frame.
2. The fully automatic strapping tape winder of claim 1, wherein the winding mechanism further comprises a first slide table and a first slide carriage, the first slide carriage is slidably disposed on the first slide table, the first slide table is disposed on the frame, a first rotatable shaft is disposed on the first slide carriage, the clamping member is disposed on the first rotatable shaft, the motor is disposed on the first slide carriage and is in transmission connection with the first rotatable shaft, and the first telescopic member is connected between the frame and the first slide carriage.
3. The fully automatic strapping tape winder of claim 2, wherein the winding mechanism further comprises a second slide table, a second slide carriage and a second telescopic member, the second slide carriage is slidably disposed on the second slide table, the second slide table is disposed on the frame, a second rotatable shaft is disposed on the second slide carriage, the clamping member is disposed on the second rotatable shaft, and the second telescopic member is connected between the frame and the second slide carriage.
4. A control method of a full-automatic strapping machine as in any one of claims 1-3 including: the pushing component pushes out a paper core in the stock bin and sends the paper core into the clamp, and the swing arm rotates to drive the clamp to rise between the two clamping components; the first telescopic member drives the gripping members to approach each other so that the core is clamped between the two gripping members, and then the motor drives the gripping members to rotate so as to wind the packing belt through the core.
5. The method of controlling a fully automatic strapping machine of claim 4 further comprising: after the wrapping belt on the paper core is rolled, the first telescopic part drives the clamping parts to be far away from each other so that the paper core automatically falls off, and then the swing arm drives the clamp with the paper core to ascend again so as to automatically supply the paper core.
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| CN202111657621.3A CN114229558B (en) | 2021-12-31 | 2021-12-31 | Full-automatic packing belt winding machine and control method thereof |
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| CN202111657621.3A CN114229558B (en) | 2021-12-31 | 2021-12-31 | Full-automatic packing belt winding machine and control method thereof |
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| CN114229558B true CN114229558B (en) | 2024-04-30 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115303857A (en) * | 2022-07-12 | 2022-11-08 | 宁波太平洋包装带有限公司 | Improved packaging tape winding machine |
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| CN114229558A (en) | 2022-03-25 |
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