CN107738942A - Single full-automatic lap changing apparatus of take-up amorphous thin ribbon - Google Patents
Single full-automatic lap changing apparatus of take-up amorphous thin ribbon Download PDFInfo
- Publication number
- CN107738942A CN107738942A CN201711249552.6A CN201711249552A CN107738942A CN 107738942 A CN107738942 A CN 107738942A CN 201711249552 A CN201711249552 A CN 201711249552A CN 107738942 A CN107738942 A CN 107738942A
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- base
- scratch tape
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- 238000004804 winding Methods 0.000 claims abstract description 254
- 238000005520 cutting process Methods 0.000 claims description 91
- 238000009434 installation Methods 0.000 claims description 21
- 230000007246 mechanism Effects 0.000 claims description 19
- 238000005096 rolling process Methods 0.000 claims description 16
- 230000001360 synchronised effect Effects 0.000 claims description 14
- 230000003139 buffering effect Effects 0.000 claims description 13
- 238000012545 processing Methods 0.000 claims description 12
- 230000009467 reduction Effects 0.000 claims description 10
- 230000033228 biological regulation Effects 0.000 claims description 9
- 230000000930 thermomechanical effect Effects 0.000 claims description 9
- 238000003825 pressing Methods 0.000 claims description 8
- 230000000903 blocking effect Effects 0.000 claims description 7
- 230000005484 gravity Effects 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 3
- 241000271460 Crotalus cerastes Species 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 19
- 238000010276 construction Methods 0.000 abstract description 4
- 230000008859 change Effects 0.000 description 9
- 238000005516 engineering process Methods 0.000 description 8
- 230000033001 locomotion Effects 0.000 description 7
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 6
- 229910052802 copper Inorganic materials 0.000 description 6
- 239000010949 copper Substances 0.000 description 6
- 239000002360 explosive Substances 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 4
- 230000007306 turnover Effects 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
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- 239000000956 alloy Substances 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000005300 metallic glass Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000005012 migration Effects 0.000 description 2
- 238000013508 migration Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 241000237858 Gastropoda Species 0.000 description 1
- 241000486406 Trachea Species 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000000740 bleeding effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
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- 230000005622 photoelectricity Effects 0.000 description 1
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- 230000035939 shock Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 210000003437 trachea Anatomy 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/41—Winding, unwinding
- B65H2301/417—Handling or changing web rolls
- B65H2301/418—Changing web roll
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Winding Of Webs (AREA)
Abstract
The invention discloses a kind of single full-automatic lap changing apparatus of take-up amorphous thin ribbon, including winder, winder includes winding track base, winding base is slidably fitted with winding track base, winding support is installed on winding base, winds and winding spindle drum is installed on support, winds and is rotatablely equipped with winding main shaft on spindle drum, one end of winding main shaft is provided with core locking device, and core is provided with core locking device；Dress winding apparatus is installed, the core entrance side for filling winding apparatus supporting is provided with for winding apparatus on the outside of core locking device；It is provided with rear side of core and unloads winding apparatus；The present invention can realize that the full-automatic handling with volume are changed, and so as to which the replacing construction with volume be greatly shortened, reduce operating personnel, improve production efficiency, reduce production cost.
Description
Technical field
The present invention relates to amorphous thin ribbon production equipment technology, more particularly to a kind of amorphous thin ribbon production is full-automatic
Winder.
Background technology
It is increasingly mature with China's non-crystaline amorphous metal industrial technology, the research and development of amorphous thin ribbon production technology and equipments, break
The block of foreign technology for many years, at home first tool production scale.Because non-crystaline amorphous metal is a new high-tech industry,
With existing production technology, reach offshore company's bleeding edge far away, realize automation, the intelligence of amorphous thin ribbon production equipment
It can change and improve production capacity, reduce production cost, be to face common issue in current industry.It is replaced by with amorphous thin ribbon band volume
Example, current each manufacturing enterprise is used or manually changing handling band rolls up, and labor intensity is big, and operative skill requirement is high, change of lap
Time is grown, and potential safety hazard be present.
Amorphous thin ribbon is ejected into ferrous alloy under high temperature fused state at a high speed on the cooling copper rod of rotation, rapid cold
But amorphous thin ribbon is formed, is batched with 28~30m/s speed, to carry out band volume after the completion of a band batches changes, mesh
Preceding technology is still using driving lifting, artificial original method of the handling with volume, it usually needs 2~3 operating personnel, GPRS
Certain operative skill, the replacing construction with volume depend on the qualification of operating personnel, want 3~5 minutes at the soonest, or even when
Between it is longer, because amorphous production equipment is continuous spray band in normal production, during the replacing that band is rolled up, about 150~300 kilograms are very
It can not be batched to more qualified bands, cause very big waste.
The content of the invention
The technical problems to be solved by the invention are to provide that a kind of change of lap time is short, can realize what full-automatic handling were changed
Single full-automatic lap changing apparatus of take-up amorphous thin ribbon.
In order to solve the above technical problems, the technical scheme is that：Single full-automatic lap changing apparatus of take-up amorphous thin ribbon, including
Winder installed in twisted roll forming machine side, the winder include winding track base, are slidably fitted with the winding track base
Base is wound, winding support is installed on the winding base, winding spindle drum, the winding are installed on the winding support
Winding main shaft is rotatablely equipped with spindle drum, one end of the winding main shaft is provided with core locking device, the core locking
Core is installed on device；
Dress winding apparatus, the core entrance side supporting installation of the dress winding apparatus are installed on the outside of the core locking device
Have and supply winding apparatus；It is provided with rear side of the core and unloads winding apparatus, described unload is provided with connection between winding apparatus and the winder
Dynamic locking device.
As a kind of perferred technical scheme, the winding spindle drive is connected with winding rotating driving device, the receipts
Convolution rotary driving device includes the winding motor being arranged on the winding support, and the power of the winding motor is defeated
Go out end and be installed with synchronous driving wheel, be installed with synchronous driving wheel on the winding main shaft, the synchronous driving wheel with
Timing belt is connected between the synchronous driving wheel.
As a kind of perferred technical scheme, the core locking device includes being fixedly mounted on described winding main shaft one end
Lock shaft, be provided with multiple axially extending negative pressure of vacuum hole slots on the lock shaft, the volume be set with the lock shaft
Core, stopping means and the outer stopping means of core in core are installed between the core and the lock shaft, limited outside the core
Position device is connected with core limit control；
Stopping means includes multiple circumferentially fixed ball studs on the lock shaft in the core；The core
Outer stopping means includes being arranged on the locking sliding sleeve inside the lock shaft, and multiple arcs are circumferentially provided with the locking sliding sleeve
Skewed slot, be circumferentially provided with the lock shaft it is multiple with the one-to-one spacing ball mounting hole of the arc skewed slot, it is each described
One guide pin bushing is installed in spacing ball mounting hole, spacing ball is installed in the guide pin bushing, two positions are set with the lock shaft
Its spacing jump ring skidded off is prevented in the spacing ball both sides；Being provided between the locking sliding sleeve and the lock shaft prevents institute
State the sliding sleeve guider that locking sliding sleeve rotates；The sliding sleeve guider includes the guiding being arranged on the locking sliding sleeve
Groove, the guide finger that free end is stretched into the guide groove is correspondingly installed on the lock shaft；The both ends of the core are circumferential
Multiple spacing shrinkage pools matched respectively with the ball stud and the spacing ball are provided with, between the two neighboring spacing shrinkage pool
It is provided with guiding tip；
The core limit control includes the push rod being connected with the locking sliding sleeve, and the push rod is slided with the locking
Rolling bearing is installed, the other end of the push rod is connected with locking power cylinder, and the locking power cylinder includes between set
Cylinder, hydraulic cylinder or electric cylinder.
As a kind of perferred technical scheme, it is provided with rolling up cutter device, the band cut roll on the winding spindle drum
Cutting device includes being fixedly mounted on the cutting base at the top of the winder, and cutting movement is slidably fitted with the cutting base
Seat, the cutting Mobile base are connected with cutting mobile drive deivce, swing arm rotation are rotatablely equipped with the cutting Mobile base
Rotary driving device, swing arm is installed on the swing arm rotating driving device, cutting assembly, the cutting are installed in the swing arm
Component includes the cutting motor being arranged in the swing arm, and the clutch end of the cutting motor is provided with cutting sheet；
The cutting mobile drive deivce includes the cutting leading screw support base being fixedly mounted on the cutting base, described
Cutting leading screw is rotatablely equipped with cutting leading screw support base, the bottom of the cutting Mobile base is installed with and the cutting wire
The cutting feed screw nut of thick stick threaded connection, one end of the cutting leading screw are connected with mobile driving servomotor；
The swing arm rotating driving device includes the rotation driving housing being arranged on the cutting Mobile base, the rotation
Rotation driving worm gear and the rotation driving worm screw of drive connection, the rotation driving worm screw and the rotation are installed in drive shell
Turn drive shell rotation connection, rotation driving worm-wheel shaft, the rotation driving worm-wheel shaft are installed on the rotation driving worm gear
Both ends be connected with the rotation driving housing into rotation, the both ends of the rotation driving worm-wheel shaft are out of described rotation driving housing
Stretch out and be simultaneously fixedly connected with the swing arm, one end of the rotation driving worm screw is from the interior stretching of the rotation driving housing and passes
It is dynamic to be connected with angle adjustment servomotor.
As a kind of perferred technical scheme, the dress winding apparatus includes the longitudinal direction being be arranged in parallel with the winding track base
Dress volume track base, the longitudinal direction dress are rolled up and laterally dress volume base are slidably fitted with track base, and described laterally fill is slided on volume base
Dress volume support is installed, the top of the dress volume support is slidably fitted with core positioner, and the top of the dress volume support is also
It is slidably fitted with the top-shaft mechanism coordinated with the winding main shaft；
The core positioner includes the dress volume slide unit being slidably mounted on the dress volume support, the dress volume slide unit face
Core bracket is installed with to one end of the winder；
The core bracket includes the arc pallet matched with the external diameter of the core, is provided with the arc pallet more
The roller that is axially distributed of row, it is provided with the arc pallet for adjusting the core and the winding main shaft is concentric swashs
Optical sensor；
The top-shaft mechanism includes the apical axis support above the core bracket and the dress volume slide unit, the apical axis
The both sides of support are slidably connected with the dress volume support, and apical axis is rotatablely equipped with the apical axis support, and the dress is rolled up on slide unit
It is installed with the apical axis mobile cylinder with apical axis support drive connection；One end of the apical axis towards the winder is set
Conical head is equipped with, is provided with the apical axis and blows bits stomata, the tail end of the apical axis is provided with the valve being connected with blowning installation.
As a kind of perferred technical scheme, it is described to include being fixedly mounted on the laterally dress volume base for winding apparatus
For coil rest body, the top for coil rest body is provided with the core storehouse that bottom wall is obliquely installed and the port of export is low, described to supply coil rest body
On be provided with for volume rotating shaft, it is described for volume rotating shaft transmission be connected with for volume drive device, it is described for volume rotating shaft on be symmetrically installed with
At least two clamps, it is provided with and the one-to-one Card trough of the clamp, the top of the clamp on the bottom wall in the core storehouse
End is stretched into the Card trough, is provided with the clamp respectively positioned at described for rolling up rotating shaft both sides and alternately from the Card trough
Inside reach the preceding core block above the core orlop wall and rear core block；
It is described to include for volume drive device with described for being fixedly connected in the middle part of volume rotating shaft for volume rocking arm, it is described for volume rocking arm
The other end and described for being hinged between coil rest body for volume drive cylinder；It is described to supply on coil rest body to be installed with for volume gas cylinder
Support, it is described to be hinged for volume drive cylinder with described for volume gas jar support.
As a kind of perferred technical scheme, the longitudinal direction unloaded winding apparatus and include be arrangeding in parallel with the winding track base
Unload volume track base, the longitudinal direction, which unloads to be slidably fitted with volume track base, unloads volume base, it is described unload to be slidably fitted with volume base unload
Casing is rolled up, described unload is provided with pulling force thermomechanical components in volume casing, the top for unloading volume casing, which is rotatablely equipped with, unloads volume arm, described
The one end for unloading volume arm is connected with the clutch end of the pulling force thermomechanical components, and the other end for unloading volume arm is provided with and the volume
The core bracket that core coordinates；The top for unloading volume arm is slidably fitted with belt pressing device；
The top for unloading volume casing is installed with volume arm support base, and volume arm support is provided with the volume arm support base
Axle, the both ends of the volume arm support shaft are rotatablely connected by a bearing and the volume arm that unloads respectively；
The pulling force thermomechanical components include unloading the pulling force fixed seat in volume casing described in, and the two of the pulling force fixed seat
End is connected by bearing with the volume body pivot that unloads, and worm reduction gear is provided with the pulling force fixed seat, the worm gear subtracts
The power intake of fast machine, which is connected with, unloads volume motor, and the clutch end of the worm reduction gear is provided with pull bar, described to unload volume
Pulling force frame is installed, the both ends of the pulling force frame and described unload are provided with rolling bearing between volume arm, and the pull bar is upward on arm
Extend and top is fixedly connected with the bottom wall of the pulling force frame, take-up is installed between the bottom wall of the pull bar and the pulling force frame
Bearing sensor；
The belt pressing device includes being slidably mounted on the pressure zone Mobile base for unloading volume arm top, the pressure zone Mobile base
Front end is installed with towards the pressure roller with volume.
The side for unloading volume arm is provided with winding thickness control device, and the winding thickness control device includes being arranged on
The thickness regulation slide rail unloaded on volume arm, the thickness adjusts and is slidably fitted with laser sensor on slide rail, described to unload volume arm
On along the thickness regulation slide rail be provided with scale.
As a kind of perferred technical scheme, the linkage locking device includes being arranged on the linkage unloaded on volume base
Guide holder is locked, one end is installed towards the linkage locking latch of the winding base in the linkage locking guide holder, it is described
The other end of linkage locking latch is connected with linkage locking cylinder, is provided with and the linkage locking on the winding base
The blocking lock mandrel group that latch coordinates.
As a kind of perferred technical scheme, in addition to scratch tape processing unit, the scratch tape processing unit include being arranged on
The sunk type dicang of Longitudinal extending between winder and dress volume machine, be provided with the dicang positioned at amorphous thin ribbon to be reeled and
With longitudinally extending below scratch tape conveyer belt is rolled up, scratch tape collection device, institute are installed below the discharge end of the scratch tape conveyer belt
State and scratch tape lifting device is provided with below the discharging opening of scratch tape collection device, be provided with below the top of the scratch tape lifting device
Scratch tape cuber；
Distributing installation has multiple baffle plates vertical with the length direction of the conveyer belt on the scratch tape conveyer belt；
The scratch tape collection device includes scratch tape orlop frame, and scratch tape storehouse bracket is provided with the scratch tape orlop frame, described
Scratch tape bearing sensor is installed between scratch tape orlop frame and scratch tape storehouse bracket, scratch tape is provided with the bracket of the scratch tape storehouse
Buffering chamber, the side of the scratch tape buffering chamber towards the scratch tape lifting device are provided with electronic hatch door, the scratch tape buffering chamber
Bottom wall tilt down setting from feed end to the electronic hatch door；
The scratch tape lifting device includes tilting upward the lifting inclined ladder extended to more than ground from the dicang, described to carry
Rise and be slidably fitted with hoisting frame on inclined ladder, elevator bucket is hinged with the hoisting frame, the elevator bucket has towards scratch tape briquetting
The free degree that machine rotates, the top of the lifting inclined ladder are symmetrically installed with the driving lever for driving the elevator bucket rotation, the lifting
Bucket be provided with towards the side of the scratch tape cuber be easy to topple over scratch tape extend out formula side wall, the center of gravity of the elevator bucket is located at
Close to the side of the scratch tape collection device centered on pin joint；
The scratch tape cuber includes the briquetting box of top end opening, and two vertically disposed sides are provided with the briquetting box
Pressing plate, each side guide are connected with a side pressure oil cylinder, are provided with above the briquetting box and the briquetting box
Top end opening matching top board, the top board is connected with compressing cylinder.
As a kind of perferred technical scheme, walking dress is installed between the winding base and the winding track base
Put, the running gear includes the winding line slide rail being fixedly mounted on the winding track base, described to wind on base admittedly
It is fixed that the winding base walking sliding block coordinated with the winding line slide rail is housed, it is provided with and the receipts on the winding track base
The winding driving rack that volume line slide rail be arranged in parallel, described wind are installed with winding travel driving motor, institute on base
The clutch end for stating winding travel driving motor is connected with winding drive gear, the winding drive gear and the receipts
Volume driving rack drive connection；The winding sliding tooth strip adoption founds toothing bar.
By adopting the above-described technical solution, single full-automatic lap changing apparatus of take-up amorphous thin ribbon, including installed in twisted roll forming machine one
The winder of side, the winder include winding track base, winding base, the receipts are slidably fitted with the winding track base
Winding support is installed on volume base, winding spindle drum is installed on the winding support, peace is rotated on the winding spindle drum
Equipped with winding main shaft, one end of the winding main shaft is provided with core locking device, and volume is provided with the core locking device
Core；Dress winding apparatus is installed, the core entrance side of the dress winding apparatus is supporting to be provided with confession on the outside of the core locking device
Winding apparatus；It is provided with rear side of the core and unloads winding apparatus, described unload is provided with blocking lock between winding apparatus and the winder
Tight device；The present invention can realize that the full-automatic handling with volume are changed, and so as to which the replacing construction with volume be greatly shortened, reduce behaviour
Make personnel, improve production efficiency, reduce production cost.
Brief description of the drawings
The following drawings is only intended to, in doing schematic illustration and explanation to the present invention, not delimit the scope of the invention.Wherein：
Fig. 1 is the structural representation of the embodiment of the present invention；
Figure 20 1 is the explosive view of winder of the embodiment of the present invention；
Figure 20 2 is the front view of winder of the embodiment of the present invention；
Figure 20 3 is the top view of winder of the embodiment of the present invention；
Figure 20 4 is the structural representation of winder core of the embodiment of the present invention；
Figure 20 5 is the partial sectional view of winder of the embodiment of the present invention；
Figure 20 6 is the explosive view of winder core locking device of the embodiment of the present invention；
Figure 20 7 is winder core locking device tail end air intake structure locking state sectional view of the embodiment of the present invention；
Figure 20 8 is winder core locking device of embodiment of the present invention stage casing air intake structure locking state sectional view；
Figure 20 9 is the sectional view of the core release conditions of winder core locking device of the embodiment of the present invention；
Figure 21 0 is another structural representation of winder core locking device of the embodiment of the present invention；
Figure 21 1 is the sectional view of winder of embodiment of the present invention locking sliding sleeve；
Figure 21 2 is the stereogram of winder of embodiment of the present invention locking sliding sleeve；
Figure 30 1 is the explosive view that the embodiment of the present invention unloads winding apparatus；
Figure 30 2 is that the embodiment of the present invention unloads winding apparatus structural representation；
Figure 40 1 is dress winding apparatus of the embodiment of the present invention and the structural representation for winding apparatus；
Figure 40 2 is dress winding apparatus of the embodiment of the present invention and the explosive view for winding apparatus；
Figure 40 3 is that the embodiment of the present invention supplies winding apparatus core lock-out state structural representation；
Figure 40 4 is that the embodiment of the present invention supplies winding apparatus core lock-out state partial, detailed view；
Figure 40 5 is that the embodiment of the present invention supplies winding apparatus core release conditions structural representation；
Figure 40 6 is that the embodiment of the present invention supplies winding apparatus core release conditions partial, detailed view；
Figure 50 1 is the structural representation of scratch tape processing unit of the embodiment of the present invention；
Figure 50 2 is the electronic hatch door open mode structural representation of scratch tape processing unit of the embodiment of the present invention；
Figure 50 3 is the lifting status architecture schematic diagram of scratch tape processing unit of the embodiment of the present invention；
Figure 50 4 is the turnover panel lifting status structural representation of scratch tape processing unit of the embodiment of the present invention；
Figure 60 1 is the explosive view of band of embodiment of the present invention volume cutter device；
Figure 60 2 is the structural representation of band of embodiment of the present invention volume cutter device reset condition；
Figure 60 3 is the structural representation that band of embodiment of the present invention volume cutter device starts cut state；
Figure 60 4 is the top view that band of embodiment of the present invention volume cutter device starts cut state；
Figure 60 5 is the structural representation of band of embodiment of the present invention volume cutter device cutting done state；
Figure 60 6 is the top view of band of embodiment of the present invention volume cutter device cutting done state；
Figure 70 1 is that the embodiment of the present invention unloads volume wait state structural representation；
Figure 70 2 is that the embodiment of the present invention unloads volume state structural representation；
In figure：1- twisted roll forming machines；2- winders；211- winds track base；212- winds base；213- winds support；214-
Wind main shaft；215- winds spindle drum；221- winds motor；222- synchronization driving wheels；223- synchronization driving wheels；224- is same
Walk band；231- winds line slide rail；232- winding base walking sliding blocks；233- winding driving racks；234- winds hoofing part
Motor；235- winds drive gear；241- lock shafts；242- ball studs；243- locks sliding sleeve；244- arc skewed slots；245- is led
Set；246- spacing balls；The spacing jump rings of 247-；248- guide grooves；249- guide fingers；251- core；252- circular arc locating slots；261-
Push rod；262- locking power cylinders；263- locking power cylinder fixed seats；264- winds negative pressure hole；271- is locked seat；272- locks
Tight screw rod；273- locks driver plate；274- pulling holes；275- compressed air air admission holes；281- main spindle boxes；282- negative pressure of vacuum mouths；29-
Blocking lock mandrel group；
3- unloads winding apparatus；311- longitudinally unloads volume track base；312- unloads volume base；313- unloads the vertical toothing bar of volume；314- unloads volume
Travel driving motor；315- unloads volume casing；321- pulling force fixed seats；322- worm reduction gears；323- unloads volume motor；324- is drawn
Bar；325- pulling force frames；326- bearing sensors；331- unloads volume arm；332- volumes of arm support base；333- volumes of arm support shaft；341- is pressed
Tape movement seat；342- pressure rollers；351- linkage locking guide holders；352- linkage locking latches；353- linkage locking cylinders；361- is thick
Degree regulation slide rail；362- laser sensors；
4- fills winding apparatus；Longitudinally dress rolls up track base to 411-；Laterally dress rolls up base to 412-；The vertical toothing bar of 413- dress volumes；414-
Dress volume travel driving motor；415- dress volume supports；421- dress volume slide units；422- arc pallets；423- rollers；424- laser sensings
Device；431- apical axis；432- apical axis supports；433- apical axis mobile cylinders；434- conical heads；435- blows bits stomata；436- tracheaes connect
Head；441- supplies coil rest body；442- core storehouse；451- is for volume rotating shaft；452- is for volume rocking arm；453- is for volume drive cylinder；454- cards
Plate；Core block before 455-；Core block after 456-；461- dress volume positioning sleeves；462- dress volume Locating driver cylinders；463- dress volumes
Locating taper pin；
51- sunk type dicang；521- scratch tape orlop framves；522- scratch tapes storehouse bracket；523- bearing sensors；524- scratch tapes delay
Storage；The electronic hatch doors of 525-；526- scratch tape conveyer belts；531- lifts inclined ladder；532- hoisting frames；533- elevator buckets；541- briquettings
Case；542- side pressure oil cylinders；543- prefabricating plates；544- prefabricating oil cylinders；545- turnover panels；
611- cutting bases；612- cuts Mobile base；613- cutting straight line guide rails；621- cuts leading screw；622- cutting wires
Thick stick support base；623- cuts feed screw nut；624- movement driving servomotors；63- swing arms；641- rotation driving housings；642-
Rotation driving worm gear；643- rotation driving worm screws；644- rotation driving worm-wheel shafts；645- angle adjustment servomotors；651- is cut
Cut motor；652- cutting sheets；653- shields.
Embodiment
With reference to the accompanying drawings and examples, the present invention is expanded on further.In the following detailed description, only explanation is passed through
Mode describes some one exemplary embodiments of the present invention.Undoubtedly, one of ordinary skill in the art will recognize,
In the case of without departing from the spirit and scope of the present invention, described embodiment can be repaiied with a variety of modes
Just.Therefore, accompanying drawing and description are inherently illustrative, are not intended to limit the scope of the claims.
As shown in figure 1, single full-automatic lap changing apparatus of take-up amorphous thin ribbon, including the winder 2 installed in the side of twisted roll forming machine 1,
The winder includes winding track base 211, and winding base 212, the winding are slidably fitted with the winding track base 211
Winding support 213 is installed on base 212, winding spindle drum 215, the winding main shaft are installed on the winding support 213
Winding main shaft 214 is rotatablely equipped with seat 215, the winding main shaft 214 is connected with winding rotating driving device, the receipts
One end of volume main shaft 214 is provided with core locking device, and core 251 is provided with the core locking device；The winding master
Axle 214 is connected with vacuum negative pressure device, and the negative pressure of vacuum hole connected with the vacuum negative pressure device is provided with the core 251
Groove；
Dress winding apparatus 4, the core entrance side supporting peace of the dress winding apparatus 4 are installed on the outside of the core locking device
Equipped with for winding apparatus；It is provided with rear side of the core and unloads winding apparatus 3, described unload is provided between winding apparatus and the winder
Linkage locking device.
As shown in Figure 20 1, Figure 20 2 and Figure 20 3, single full-automatic lap changing apparatus winder of take-up amorphous thin ribbon, including winding
Track base 211, described wind are slidably fitted with winding base 212, receipts are provided with the winding base 212 on track base 211
Support 213 is rolled up, winding spindle drum 215 is installed on the winding support 213, is rotatablely equipped with the winding spindle drum 215
Main shaft 214 is wound, the winding main shaft 214 is connected with winding rotating driving device, the winding rotating driving device bag
The winding motor 221 on the winding support 213 is included, the clutch end of the winding motor 221 is consolidated
Dingan County is equipped with synchronous driving wheel 222, and synchronous driving wheel 223, the synchronous driving wheel are installed with the winding main shaft 214
Timing belt 224 is connected between 222 and the synchronous driving wheel 223.One end of the winding main shaft 214 is provided with core locking
Device, core 251 is installed on the core locking device；The winding main shaft 214 is connected with vacuum negative pressure device, such as schemes
Shown in 204, the negative pressure of vacuum hole slot connected with the vacuum negative pressure device is provided with the core 251.
As shown in Figure 20 1, running gear is installed between the winding base 212 and the winding track base 211, it is described
Running gear includes the winding line slide rail 231 being fixedly mounted on the winding track base 211, described to wind on base 212
It is fixed that the winding base walking sliding block 232 coordinated with the winding line slide rail 231 is housed, pacify on the winding track base 211
Rack 233 is driven equipped with the winding being be arranged in parallel with the winding line slide rail 231, is fixedly mounted on the winding base 212
There is winding travel driving motor 234, the clutch end of the winding travel driving motor 234 is connected with winding sliding tooth
Wheel 235, the winding drive gear 235 are connected with the winding driving rack 233；The winding driving rack 233 wraps
Include vertical toothing bar.Running gear is using reducing motor direct drive winding drive gear 235, winding drive gear 235 and winding
Winding driving rack 233 on the guide rail of track base 211 engages, and rack will not cause scratch tape to be collected at rack using vertical dress mode
On, it is easy to clean.
As shown in Figure 20 5 and Figure 20 6, the core locking device includes being fixedly mounted on described winding main shaft 214 one end
Lock shaft 241, it is axially arranged on the lock shaft 241 to have multiple negative pressure of vacuum hole slots, be set with the lock shaft 241
Core 251 is stated, is provided between the core 251 and the lock shaft 241 in core 251 and is limited outside stopping means and core 251
Position device, the 251 outer stopping means of core are connected with the limit control of core 251.Stopping means bag in the core 251
Include multiple circumferentially fixed ball studs 242 on the lock shaft 241；The 251 outer stopping means of core includes installation
Locking sliding sleeve 243 inside the lock shaft 241, it is circumferentially disposed on the locking sliding sleeve 243 as shown in Figure 21 1 and Figure 21 2
There is multiple arcs skewed slot 244, be circumferentially provided with and multiple limited correspondingly with the arc skewed slot 244 on the lock shaft 241
The position mounting hole of ball 246, is each provided with a guide pin bushing 245 in the mounting hole of spacing ball 246, is provided with the guide pin bushing 245
Spacing ball 246, two spacing jump rings for preventing it from skidding off positioned at the both sides of spacing ball 246 are set with the lock shaft 241
247；The sliding sleeve that being provided between the locking sliding sleeve 243 and the lock shaft 241 prevents the locking sliding sleeve 243 from rotating is oriented to
Device；The sliding sleeve guider includes the guide groove 248 being arranged on the locking sliding sleeve 243, right on the lock shaft 241
The guide finger 249 that free end is stretched into the guide groove 248 should be installed.
As shown in step 204, the both ends of the core 251 be circumferentially provided with it is multiple respectively with the ball stud 242 and institute
The circular arc locating slot 252 of the matching of spacing ball 246 is stated, guiding tip is provided between the two neighboring circular arc locating slot 252；Institute
It is identical with the diameter of the spacing ball 246 to state the arc diameter of ball stud 242, and the quantity of the ball stud 242 and the limit
The quantity of position ball 246 always, so core 251, in processing, the both ends of core 251 can be processed into the same structure, both ends
It is general, it need not differentiate during use positive and negative.
As shown in Figure 20 5, the limit control of core 251 includes the push rod being connected with the locking sliding sleeve 243
261, rolling bearing is installed, the other end transmission of the push rod 261 connects between the push rod 261 and the locking sliding sleeve 243
Locking power cylinder 262 is connected to, the locking power cylinder 262 includes cylinder, hydraulic cylinder or electric cylinder.
The limit control of core 251 can also use pure mechanic structure, specifically, as shown in Figure 21 0, the volume
The limit control of core 251 includes the seat 271 that is locked being fixedly connected with the outer end of the lock shaft 241, the locking
Tie down screw 272 is rotatablely equipped with fixed seat 271, one end of the tie down screw 272 extends internally and the locking sliding sleeve
243 threaded connections, the other end of the tie down screw 272 stretch out out of described the seat 271 that is locked and are fixedly connected with locking
Driver plate 273, described lock are provided with multiple pulling holes 274 coordinated with shift fork, set on the tie down screw 272 on driver plate 273
Have and connect the extraneous compressed air air admission hole 275 with locking sliding sleeve 243 inner chamber.The structure is in no source of the gas or hydraulic power source
In the case of use.
As shown in Figure 20 7, locking power is installed on the winding spindle drum 215 of the winding other end of main shaft 214
Cylinder fixed seat 263, winding negative pressure hole 264, the vacuum negative pressure device and institute are provided with the locking power cylinder fixed seat 263
State locking power cylinder fixed seat 263 to connect, the vacuum negative pressure device passes sequentially through the winding negative pressure hole 264, the winding
Negative pressure of vacuum hole slot on the inner chamber of main shaft 214, the inner chamber of the lock shaft 241 and the lock shaft 241 is true with the core 251
Idling pressure hole slot connection.The vacuum negative pressure device belongs to prior art, repeats no more here.Winder starts to grab close to copper roller
During band, vacuum negative pressure device forms negative pressure of vacuum area by gas circuit on the outer surface of the core 251, and amorphous thin ribbon is adsorbed
On the outer surface of core 251.
The structure of the winding stage casing air inlet of main shaft 214 can be used by being sucked by vacuum gas circuit, specifically, described as shown in Figure 20 8
Multiple axially extending negative pressure of vacuum hole slots are provided with winding main shaft 214, main spindle box is installed on the winding main shaft 214
281, the main spindle box 281 is fixedly connected with the winding spindle drum 215, and the both ends of the winding main shaft 214 are from the main shaft
Stretched out in case 281, rolling bearing is installed between the both ends of the winding main shaft 214 and the main spindle box 281；The main spindle box
281 bottom is provided with negative pressure of vacuum mouth 282, and the negative pressure of vacuum mouth 282 of the vacuum negative pressure device and the main spindle box 281 connects
Logical, the vacuum negative pressure device passes sequentially through the negative pressure of vacuum mouth 282, the negative pressure of vacuum hole slot of the winding main shaft 214, institute
State the negative pressure of vacuum hole slot on winding main shaft 214 inner chamber, the inner chamber of the lock shaft 241 and the lock shaft 241 and the core
251 negative pressure of vacuum hole slot connection.
Blocking lock mandrel group 29 is installed on winding base 212, for the linkage locking with ejecting gear.
During work, core 251 is installed on the winding device of core 251, by winding rotating driving device control winding
Main shaft 214 rotates, and winding main shaft 214 drives core 251 to rotate, and realizes winding；The present invention can not only easily realize automatic receipts
Volume, the automatic service behaviour unloaded volume operation, improve lap changing apparatus after winding is additionally favorable for, improves production efficiency.
As shown in Figure 20 7 and Figure 20 8, it is all hollow-core construction to wind main shaft 214 and lock shaft 241；Spacing ball 246 is in guide pin bushing
245 can have the free degree to move up and down；It is limited to spacing jump ring 247 and stops that spacing ball 246 can not skid off guide pin bushing 245, spacing
The correspondence position of ball 246, installation locking sliding sleeve 243 in lock shaft 241, locking sliding sleeve 243 open up and the quantity identical of spacing ball 246
Arc skewed slot 244, spacing ball 246 slide in arc skewed slot 244；Guide groove 248 is opened up on locking sliding sleeve 243, with lock shaft
Installation guide finger 249 on 241 coordinates, and it is exactly that limitation locking sliding sleeve 243 can only be moved forward and backward and can not rotated that it, which is acted on, is locked
Each arc trench bottom, which is provided with, on sliding sleeve 243 blows bits groove, and amorphous thin ribbon can produce imperceptible band bits in process of production, assemble
Gather in the fit clearance of spacing ball 246 and locking sliding sleeve 243, cause slip not smooth, when being supported the use with dress volume machine, fill volume machine
Apical axis on top-shaft mechanism extend into the front end of lock shaft 241 and closely compressed in the presence of cylinder, and apical axis front end is slided with locking
Airtight cavity is formed between set 243, is passed through compressed air, compressed air blows bits groove along spacing ball 246 by locking on sliding sleeve 243
Gap, locking sliding sleeve 243 with guide pin bushing 245 is broken the scratch tape being collected in movement clearance with being blown out in the gap of lock shaft 241
Bits blowout.
Locking power cylinder 262 is arranged in rear-end of spindle axle, is fixed in locking power cylinder fixed seat 263, locking power
Cylinder fixed seat 263 is arranged on winding spindle drum 215, and locking power cylinder 262 can be according to using using hydraulic cylinder, cylinder, multiplication of voltage
Cylinder or pneumohydraulic pressure-cylinder, the piston rod of locking power cylinder 262 connection push rod 261.
Core 251 is cannulated sleeve structure, and the both ends oral area of core 251 is provided with ball stud 242 or spacing ball 246 at double
The circular arc locating slot 252 of rate quantity, each junction of circular arc locating slot 252 are wedge angle transition, and the middle part of core 251 opens up some true
Idling presses hole slot.
Job description：When the piston rod of locking power cylinder 262 is moved rearwards, after pulling push rod 261 to interlock locking sliding sleeve 243
Move back, the corresponding spacing ball 246 for locking the installation of the arc skewed slot 244 of sliding sleeve 243 discharges, and as shown in Figure 20 9, spacing ball 246 is in guide pin bushing
Free state is in 245, core 251 is at this moment pushed into lock shaft 241, core 251 forces spacing ball 246 to be retracted inwardly to
The bottom of the stroke of spacing ball 246, core 251 are smoothly pushed into lock shaft 241, with being pushed further into for core 251, core 251
The circular arc locating slot 252 of front end contacts with the ball stud 242 of the rear end of lock shaft 241, due to the circular arc locating slot in core 251
Wedge angle transition between 252, forces core 251 to rotate an angle, and ball stud 242 is slipped into the circular arc locating slot 252 of core 251
Interior, now the piston rod of locking power cylinder 262 moves forward, and interlocks push rod 261, locking sliding sleeve 243 moves forward, locking sliding sleeve
Arc skewed slot 244 on 243 forces spacing ball 246 to be moved out along guide pin bushing 245, and spacing ball 246 slips into the circle of the rear end of core 251
In arc locating slot 252, the Constant load of keyed locking power cylinder 262, work of the spacing ball 246 in the locking arc skewed slot 244 of sliding sleeve 243
Outwards applied with lower, spacing ball 246 and the circular arc locating slot 252 of core 251 coincide, and due to spacing ball 246 and ball stud 242 with
The circular arc locating slot 252 of core 251 is all arc structure, with the synchronous outwards pressure of uniform spacing ball 246, by the jail of core 251
Solid lock is scheduled on lock shaft 241, and bearing is installed between push rod 261 and locking sliding sleeve 243, is ensureing the thrust of locking power cylinder 262
In the case of lock shaft 241 rotate.The present embodiment merely illustrates the thrust locking mechanism of locking power cylinder 262, is changed to locking power
The tightening structure of cylinder 262 is equally applicable, simply installs locking sliding sleeve 243 in opposite directions, it is contemplated that the thrust of locking power cylinder 262
With the difference of pulling force, the present embodiment only illustrates the thrust locking mechanism of locking power cylinder 262.Lock shaft 241 and core 251 are provided with negative
Vacuum hole slot is pressed, band is grabbed for negative pressure.
Ball stud 242 and spacing ball 246 coordinate with the both ends multiple spot of 251 circular arc locating slot of core 252 on lock shaft 241 locks
Tightly, first there is screens to act on, and ensureing that core 251 is locked when band rolls up high speed rotation or big coil diameter will not firmly trackslip；
Second has positioning action, and any angle of core 251 loads automatic guide and slips into positioning；3rd coaxial precision is high, is ensureing to lock
Under the premise of tight sliding sleeve 243, spacing ball 246, ball stud 242, the component processing precision of core 251 and fit precision, the structure can be really
Protect the coaxial precision of core 251；4th has the advantages of automatic cleaning, and carrying out compressed air before installation core 251 every time blows bits,
Scrap is avoided to gather.
As shown in Figure 30 1 and Figure 30 2, single take-up amorphous thin ribbon automatic lap changing apparatus is with winding apparatus is unloaded, installed in amorphous thin ribbon
Volume track base 311 is unloaded in the rear of the core side of winder, including longitudinal direction, and the longitudinal direction is unloaded to be slidably installed on volume track base 311
Volume base 312 is unloaded, specifically, the longitudinal direction is unloaded and is installed with line slide rail on volume track base 311, described to unload volume base
312 bottom is installed with multiple sliding blocks coordinated with the line slide rail；Unload volume track base 311 and described unload in the longitudinal direction
Be also equipped with unloading volume travel driving unit between volume base 312, it is described unload volume travel driving unit include being fixedly mounted on it is described
Longitudinal direction is unloaded and unloading the vertical toothing bar 313 of volume on volume track base 311, it is described unload to be provided with volume base 312 unload volume travel driving motor
314, the clutch end for unloading volume travel driving motor 314 unloads volume base 312 and is provided with described in unloads volume with described
The gear that vertical toothing bar 313 coordinates.The vertical toothing bar 313 of volume is unloaded using vertical dress mode, scratch tape will not be caused to be collected on rack, just
In cleaning.
It is described unload volume base 312 on be slidably fitted with unload volume casing 315, it is described unload volume casing 315 in puller system is installed
Component, the pulling force thermomechanical components include being arranged on the pulling force fixed seat 321 unloaded in volume casing 315, the pulling force fixed seat
321 both ends are rotatablely connected by bearing and the volume casing 315 that unloads, and worm gear reducer is provided with the pulling force fixed seat 321
Machine 322, the power intake of the worm reduction gear 322, which is connected with, unloads volume motor 323, the power of the worm reduction gear 322
Output end is provided with pull bar 324, and described unload is provided with pulling force frame 325 on volume arm 331, the both ends of the pulling force frame 325 with it is described
Unload volume arm 331 between rolling bearing is installed, the pull bar 324 upwardly extends and top and the bottom wall of the pulling force frame 325 are consolidated
Fixed connection, take-up bearing sensor 326 is provided between the pull bar 324 and the bottom wall of the pulling force frame 325.It is described to unload volume case
The top of body 315, which is rotatablely equipped with, unloads volume arm 331, and the top for unloading volume casing 315 is installed with volume arm support base 332,
Volume arm support shaft 333 is installed, the both ends of the volume arm support shaft 333 pass through an axle respectively on the volume arm support base 332
Hold and be rotatablely connected with the volume arm 331 that unloads.Described one end for unloading volume arm 331 and the clutch end of the pulling force thermomechanical components connect
Connect, the other end for unloading volume arm 331 is provided with the core bracket coordinated with the core；Slide on the top for unloading volume arm 331
Dynamic to be provided with belt pressing device, the belt pressing device includes being slidably mounted on the pressure zone Mobile base 341 for unloading volume arm 331 top,
The front end of the pressure zone Mobile base 341 is installed with towards the pressure roller 342 with volume on the winder.
Described unload is provided with linkage locking device, the linkage locking device bag between volume base 312 and the winder
Include and be provided with one in the linkage locking guide holder 351 unloaded on volume base 312, the linkage locking guide holder 351
The linkage locking latch 352 of winding base of the end face to the winder, the other end transmission of the linkage locking latch 352 connect
Linkage locking cylinder 353 is connected to, the blocking lock mandrel coordinated with the linkage locking latch 352 is installed on the winding base
Group.
The side for unloading volume arm 331 is provided with winding thickness control device, and the winding thickness control device includes peace
Slide rail 361 is adjusted mounted in the thickness unloaded on volume arm 331, laser sensing is slidably fitted with the thickness regulation slide rail 361
Device 362, described unload are provided with scale on volume arm 331 along thickness regulation slide rail 361.According to production requirement, as needed
Coil diameter, laser sensor 362 is moved to suitable position on thickness regulation slide rail 361, reached when band batches external diameter
During to setting outside dimension, the outer diameter side edge with volume can trigger laser sensor 362 and send a signal to control system, control system
Control signal is sent, winder is stopped, and ejecting gear is started working and will unloaded with volume.
During work, the winder for unloading winding apparatus and the full-automatic lap changing apparatus of amorphous thin ribbon is close to linkage locking, and ejecting gear unloads
Roll up arm 331 and be in band all the time and roll up following, when band, which is wound to, requires weight (or diameter), take-up bearing sensor 326 or unload
Laser sensor 362 on volume arm 331 sends signal, and computer control winder stops winding and braking, and is now placed in band volume
Band volume is held in the following volume rising of arm 331 of unloading for unloading winding apparatus, is released to the locking with volume, that unloads winding apparatus unloads the volume support of arm 331
Band volume edge band volume central axial direction to move in parallel, being moved rearwards arrival along track after band volume disengaging winding main shaft unloads volume position,
Again will be with migration volume to area to be checked by lifting device, that completes amorphous thin ribbon band volume unloads volume work.
Unload winding apparatus longitudinal direction unload volume track base 311 be vertically arranged perpendicular to belt spraying machine copper rod plane, longitudinally unload volume guide rail
Seat 311 is provided with line slide rail, unloads volume base 312 and sliding block is installed below, and unloads the line slide rail on volume track base 311 with longitudinal direction and matches somebody with somebody
Close, longitudinally unload and rack is installed on volume track base 311, unload volume base 312 and walking gear is installed, walking gear passes through the electricity that slows down
Machine drives, and realizes the vertical walking movement for unloading winding apparatus；Unloading volume, base 312 is installed above transverse shifting slide rail, with unloading volume case
Sliding block below body 315 coordinates, and unloads and is additionally provided with transverse shifting component on volume base 312, is by servomotor, leading screw and leading screw spiral shell
Mother's composition, realizes the transverse shifting for unloading winding apparatus；Unload in volume casing 315 and pulling force thermomechanical components are installed, pulling force thermomechanical components are by snail
Wheel reductor 322, pulling force fixed seat 321, pull bar 324, the volume composition such as motor 323 is unloaded, worm reduction gear 322 is consolidated installed in pulling force
In reservation 321, pulling force fixed seat 321 is arranged on by bearing block unloads on volume casing 315, it is possible to achieve the swing of certain angle,
The pull bar 324 of worm reduction gear 322 is fixed through take-up bearing sensor 326 and with nut, and weighing sensor is arranged on pulling force
On frame 325, pulling force frame 325 is arranged on by bearing block to be unloaded on volume arm 331, but real certain angle is swung；Unload volume casing 315
Front end is installed with volume arm support base 332 above, and support shaft is provided with volume arm support base 332, unloads volume arm 331 and passes through bearing
Seat coordinates with support shaft to be installed, and as the lever swing fulcrum for unloading volume arm 331, is unloaded volume arm 331 front end and is provided with core bracket, with volume
Core radian coincide, and when needing to unload volume, pull bar 324 moves down, and unloads volume arm 331 and makees thick stick along fulcrum in the presence of pull bar 324
Bar rotary oscillation, its rear end decline, and front end, which will rise, to be held up with volume, because pull bar 324 passes through take-up bearing sensor 326, this
When the weight can that acts in take-up bearing sensor 326 measured by take-up bearing sensor 326, it is then defeated by transmitter
Deliver to computer control system.When puller system pull bar 324 moves up, unload volume arm 331 and rise along fulcrum rear end, front end declines；
Unload volume arm 331 and be provided with laser sensor 362, for determining the outside dimension position of strip winding, reached when band batches external diameter
During to setting outside dimension, laser sensor 362 sends signal, starts automatic lap changing apparatus work.During normal winding work, volume is unloaded
Device is close to winder, and the linkage locking latch 352 unloaded on winding apparatus is inserted in the axis of guide of winder linkage locking device,
Winder links with winding apparatus locking is unloaded.Volume arm 331 front end is unloaded during normal take-up and is down to low spot, is always positioned at below core, when
Need that row movement can will be held up with volume in the shortest time during change of lap, depart from quick vertical motion backward after winding main shaft, complete
Unload volume.
Take-up machine will be braked after the completion of batching to take-up owner's axle, band volume is quickly stopped operating, and band volume is in inertia
In the presence of band volume outer layer can be loose, belt pressing device is exactly after the completion of take-up, and pressure zone Mobile base 341 is dragged to reach from cylinder
Dynamic, the nip roll on pressure zone Mobile base 341 will be tight with crimped, prevent loose band from flying to get rid of and causing personal injury.
As shown in Figure 40 1 and Figure 40 2, single take-up amorphous thin ribbon full-automatic lap changing apparatus core more changing device, including installation
Dress winding apparatus in amorphous thin ribbon winder side, the core entrance side of the dress winding apparatus is supporting to be provided with for winding apparatus；
The dress winding apparatus includes longitudinal direction dress and rolls up track base 411, and horizontal stroke is slidably fitted with the longitudinal direction dress volume track base 411
Base 412 is rolled up to dress, line slide rail is installed with the longitudinal direction dress volume track base 411, the laterally dress volume base 412
Bottom is installed with multiple sliding blocks coordinated with the line slide rail；The longitudinal direction dress volume track base 411 and the laterally dress
It is also equipped with dress volume travel driving unit between volume base 412, the dress volume travel driving unit includes being fixedly mounted on described
The vertical toothing bar 413 of dress volume on the dress volume track base 411 of longitudinal direction, vertical rack bar will not accumulated debris, easily cleaning, the laterally dress
Dress volume travel driving motor 414 is installed, the clutch end of the dress volume travel driving motor 414 passes through on volume base 412
The laterally dress volume base 412 is simultaneously provided with the gear coordinated with the vertical toothing bar 413 of dress volume.
Dress volume support 415 is slidably fitted with the laterally dress volume base 412, the top of the dress volume support 415 is slided
Core positioner is installed, the core positioner includes the dress volume slide unit being slidably mounted on the dress volume support 415
421, one end of dress volume slide unit 421 towards the winder is installed with core bracket, the core bracket include with
The arc pallet 422 of the external diameter matching of core 251, is provided with the roller 423 that multirow is axially distributed on the arc pallet 422,
The rubber-coated material in the outside of roller 423, play a part of buffering core 251, be provided with and be used on the arc pallet 422
Adjust the core 251 laser sensor 424 concentric with the winding main shaft；The top of the dress volume support 415 is also sliding
Dynamic to be provided with the top-shaft mechanism coordinated with the winding main shaft of the winder, the top-shaft mechanism includes being located at the core bracket
With the apical axis support 432 of the top of dress volume slide unit 421, the both sides of the apical axis support 432 are slided with the dress volume support 415
Connect, apical axis 431 is rotatablely equipped with the apical axis support 432, is installed with and the apical axis on the dress volume slide unit 421
The apical axis mobile cylinder 433 that support 432 is connected；One end of apical axis 431 towards the winder be provided with it is described
The conical head 434 that the end of main shaft coordinates is wound, is provided with the apical axis 431 and blows bits stomata 435, the tail of the apical axis 431
End is provided with the gas-tpe fitting 436 being connected with blowning installation.
It is described to include being fixedly mounted on the laterally dress volume base 412 for winding apparatus as shown in Figure 40 3 and Figure 40 4
For coil rest body 441, the top for coil rest body 441 is provided with the core storehouse 442 that bottom wall is obliquely installed and the port of export is low, described
For being provided with coil rest body 441 for volume rotating shaft 451, described be connected with for volume rotating shaft 451 supplies volume drive device, described for volume
Drive device include with it is described for volume rotating shaft 451 middle part be fixedly connected for volume Rocker arm 4 52, it is described for volume Rocker arm 4 52 with it is described
For being provided with the key of fixed rotation stop between volume rotating shaft 451, the other end for volume Rocker arm 4 52 and it is described for coil rest body 441 it
Between be hinged with for volume drive cylinder 453；It is described to supply on coil rest body 441 to be installed with for volume gas jar support, it is described for volume driving
Cylinder 453 is hinged with described for volume gas jar support；It is described to be symmetrically installed with least two clamps 454 in rotating shaft 451 for rolling up, it is described
It is also equipped with fixing the key of rotation stop between clamp 454 and the rotating shaft 451 for volume, is provided with the bottom wall in the core storehouse 442
The groove (not shown) of clamp 454 one-to-one with the clamp 454, the clamp 454 is stretched on the top of the clamp 454
In groove, it is provided with the clamp 454 respectively positioned at described for rolling up the both sides of rotating shaft 451 and alternately being stretched out of described the groove of clamp 454
Go out to the preceding core block 455 above the bottom wall of core storehouse 442 and rear core block 456.
Detent mechanism, the positioning are installed between the laterally dress volume base 412 and the longitudinal direction dress volume track base 411
Mechanism includes rolling up the dress volume positioning sleeve 461 on track base 411 installed in the longitudinal direction dress, on the horizontal dress volume base 412 admittedly
Dingan County equipped with dress volume Locating driver cylinder 462, the clutch end of the dress volume Locating driver cylinder 462 be connected with through
The dress that the laterally dress is rolled up base 412 and coordinated with the dress volume positioning sleeve 461 rolls up locating taper pin 463.
Dress volume slide unit 421 realizes moving horizontally for dress volume slide unit 421, the front end of dress volume slide unit 421 in the presence of cylinder
Core bracket is installed, 423 groups of four row's roller is installed on core bracket, core bracket is to receive the core provided for core device
251, core 251 is fallen on core bracket, and the row on core bracket organizes the rubber-coated material in the outside of roller 423, plays core 251
Cushioning effect when falling into, avoid impact endurance test shock and protect core 251 not to be scratched.During work, core change device axle center with
Winder axle center aligns, and the dress volume locating taper pin 463 of detent mechanism inserts on the dress volume track base 411 of longitudinal direction the dress volume positioning installed
Locked in set 461；When band volume have it is automatic unload winding apparatus and unload after, start the cylinder being connected with dress volume slide unit 421, in cylinder
In the presence of piston rod, promote dress volume slide unit 421 to move, core 251 is pushed away and loaded on the lock shaft of winder, winder locking
After axle completes the locking of core 251, slide unit retreats completion core 251 and changed.
Set on apical axis 431 and blow bits stomata 435, blown bits stomata 435 and blowning installation is connected by gas-tpe fitting 436, can be with
The chip fallen into winder core locking device is blown out, protection equipment.
The bottom of core storehouse 442 is inclined plane, and its front end is low, and tail end is high, and core 251 under gravity arrange by rolls forward
Row, two clamps 454 of anterior installation in core storehouse 442, clamp 454 is seesaw shape, is fixed among two clamps 454 for volume
In rotating shaft 451, the middle part for rolling up rotating shaft 451 is installed for volume Rocker arm 4 52, clamp 454 and for volume Rocker arm 4 52 and for volume rotating shaft 451
Between there is key to fix rotation stop, for the cylinder piston rod of volume drive cylinder 453, cylinder fixed by cylinder saddle for the tail end connection of rocking arm
For on coil rest body 441.As shown in Figure 40 3 and Figure 40 4, cylinder piston rod is under original retracted mode, the front end liter of clamp 454
Rise, higher than the wall surface of core storehouse 442, i.e., preceding core block 455 stretches out from the wall surface of core storehouse 442, by 251 spacing stop of core
In core storehouse 442, when cylinder piston rod stretches out, linkage chuck plate 454 is under the confession volume central rotation of rotating shaft 451, the anteposition of clamp 454
Drop, as shown in Figure 40 5 and Figure 40 6, core 251 loses spacing rolls forward, and first core 251 is fallen into core bracket, by
Risen in the rear end of clamp 454 and be higher than the wall surface of core storehouse 442, i.e., rear core block 456 stretches out from the wall surface of core storehouse 442, will
Second core 251 blocks stop；Then the piston rod of cylinder bounces back, the recovery reset condition of clamp 454, in the anteposition of clamp 454
Rise, rear position declines, and core 251 moves forward a volume position, completes a working cycles.
Horizontal line slide rail is laterally installed, the dress volume support 415 passes through sliding block and the transverse direction on dress volume base 412
Line slide rail is slidably connected, and dress volume support 415 is connected with driving its cylinder for sliding, and during work, dress volume support 415 is in gas
Transversely line slide rail realizes transverse shifting in the presence of cylinder, when unloading winding apparatus and unloading volume, it is necessary to will depart from winder lock with volume
Mandrel, the dress volume retrogressing of support 415 avoid interference, unload volume and complete, and unload winding apparatus removal and unload volume position, under the dress volume reach of support 415 is
Individual working cycles prepare.
Because single take-up winder band volume is bigger, the mechanism of apical axis 431 is for the Auxiliary support to winder, apical axis
The slide rail of 431 mechanisms is arranged on dress volume support 415, and corresponding sliding block is fixedly mounted on the bottom of apical axis support 432, apical axis support
432 install apical axis 431 by bearing, and the front end of apical axis 431 is provided with conical head 434, the rear end of apical axis 431 installation bonnet, apical axis 431
There are hole, bonnet installation compressed air pipe joint 436, for carrying out blowing bits cleaning, the driving of the mechanism of apical axis 431 to lock shaft in centre
Cylinder is arranged on slide unit, and cylinder apical axis 431 moves forward during work, the taper pin-hole that apical axis 431 is inserted in winder lock shaft
It is interior, Auxiliary support is carried out to winder, the mechanism of apical axis 431 moves with slide unit.
Due to the automation of change of lap, the change of lap time is no more than 30 seconds, is more than ten times of man efficiency, equipment only needs one
Operating personnel, more than 2/3 cost of labor is saved, very big economic benefit will be brought for enterprise.
As shown in Figure 50 1 and Figure 50 2, the full-automatic scratch tape processing unit of amorphous thin ribbon production equipment, including it is arranged on winding
The sunk type dicang 51 of Longitudinal extending, is provided with positioned at amorphous thin ribbon and band to be reeled in the dicang between machine and dress volume machine
Roll up longitudinally extending below scratch tape conveyer belt 526, distributing installation has multiple with the conveyer belt on the scratch tape conveyer belt 526
The vertical baffle plate (not shown) of length direction, baffle plate can prevent scratch tape from occurring to slide and can not follow defeated on the conveyor belt
Band is sent to move ahead together；Scratch tape collection device, the scratch tape collection device are installed below the discharge end of the scratch tape conveyer belt 526
Including scratch tape orlop frame 521, scratch tape storehouse bracket 522, the He of scratch tape orlop frame 521 are installed on the scratch tape orlop frame 521
Scratch tape bearing sensor 523 is installed, being provided with scratch tape on scratch tape storehouse bracket 522 delays between scratch tape storehouse bracket 522
Storage 524, the side of the scratch tape buffering chamber 524 towards the scratch tape lifting device are provided with electronic hatch door 525, the scratch tape
The bottom wall of buffering chamber 524 tilts down setting from feed end to the electronic hatch door 525；The discharging opening of the scratch tape collection device
Lower section is provided with scratch tape lifting device, and the scratch tape lifting device includes tilting upward from the dicang extending to more than ground
Inclined ladder 531 is lifted, hoisting frame 532 is slidably fitted with the lifting inclined ladder 531, elevator bucket is hinged with the hoisting frame 532
533, the elevator bucket 533 has the free degree rotated towards scratch tape cuber, and the top of the lifting inclined ladder 531 is symmetrically installed
Have a driving lever (not shown) for driving the elevator bucket 533 to rotate, the elevator bucket 533 towards the scratch tape cuber one
Side be provided be easy to topple over scratch tape extend out formula side wall；The center of gravity of the elevator bucket 533 is located at centered on pin joint close to institute
State the side of scratch tape collection device.Scratch tape cuber, the scratch tape briquetting are provided with below the top of the scratch tape lifting device
Machine includes the briquetting box 541 of top end opening, and two vertically disposed side guides are provided with the briquetting box 541 and (are not shown in figure
Go out), each side guide is connected with a side pressure oil cylinder 542, and the top of the briquetting box 541 is provided with and the pressure
The prefabricating plate 543 of the top end opening matching of block case 541, the prefabricating plate 543 are connected with prefabricating oil cylinder 544.The briquetting
The turnover panel 545 for being close to bottom wall setting is rotatablely equipped with case 541.
Scratch tape conveying device uses tape conveyor belt structure, and scratch tape falls on scratch tape conveyer belt 526 after being dished out from copper rod and conveyed
To scratch tape buffering chamber 524, the orlop of scratch tape buffering chamber 524 tilts, and scratch tape buffering chamber 524 is provided with electronic hatch door 525, electronic hatch door
525 are controlled the opening and closing of electronic hatch door 525 by switching mechanism, and the electronic bottom of hatch door 525 is provided with scratch tape bearing sensor
523, scratch tape bearing sensor 523 is arranged on scratch tape orlop frame 521；The slant setting of hoisting frame 532, the installation of elevator bucket 533 are led
In rail gantry, elevator bucket 533 installs roller, and roller slides in guide rail bracket upper rail groove, and hoisting frame 532 installs scratch tape briquetting below
Machine.
Operation principle：Scratch tape falls on scratch tape conveyer belt 526 and is delivered to the progress load-bearing of scratch tape buffering chamber 524 after being dished out from copper rod
Metering, when scratch tape reaches setting weight in scratch tape buffering chamber 524, as shown in Figure 50 2, electronic hatch door 525 is opened, and scratch tape is along storehouse
Bottom inclined-plane is slipped into elevator bucket 533, and hatch door is closed, and elevator bucket 533 lifts under the dragging of hoisting mechanism along guide rail bracket, when carrying
Rise bucket 533 and be promoted to guide rail bracket top, as shown in Figure 50 3, elevator bucket 533 overturns under the limitation of driving lever scratch tape pouring into scratch tape
In the briquetting box 541 of cuber, topple over finishing elevator bucket 533 and decline, scratch tape cuber starts, and prefabricating oil cylinder 544 promotes precompressed
543 times general who has surrendered's scratch tape precommpression of plate, then two side pressure oil cylinders be compressed, scratch tape is compressed into scratch tape block, such as the institutes of Figure 50 4
Show, scratch tape is routed up into cuber soon by ejection turnover panel 545 after the completion of band block compression, initial cycle completes automatically processing for scratch tape.
As shown in Figure 60 1 and Figure 60 2, the band volume cutter device is fixedly mounted on the top of amorphous thin ribbon winder 2, bag
Cutting base 611 is included, cutting Mobile base 612 is slidably fitted with the cutting base 611, is installed on the cutting base 611
There are two cutting straight line be arrangeding in parallel guide rails 613, the bottom of the cutting Mobile base 612 is installed with multiple cuts with described
Cut the sliding block of the matching of line slideway 613.
The cutting Mobile base 612 is connected with cutting mobile drive deivce, and the cutting mobile drive deivce includes
The cutting leading screw support base 622 being fixedly mounted on the cutting base 611, described cut rotate peace on leading screw support base 622
Equipped with cutting leading screw 621, the bottom of the cutting Mobile base 612 is installed with what is be threadedly coupled with the cutting leading screw 621
Feed screw nut 623 is cut, one end of the cutting leading screw 621 is connected with mobile driving servomotor 624.The cutting moves
The rotating driving device of swing arm 63 is rotatablely equipped with dynamic seat 612, swing arm 63, institute are installed on the rotating driving device of swing arm 63
The rotation driving housing 641 that the rotating driving device of swing arm 63 includes being arranged on the cutting Mobile base 612 is stated, the rotation is driven
Rotation driving worm gear 642 and the rotation driving worm screw 643 of drive connection, the rotation driving worm screw are installed in dynamic housing 641
643 are rotatablely connected with the rotation driving housing 641, and rotation driving worm-wheel shaft is provided with the rotation driving worm gear 642
644, the both ends of the rotation driving worm-wheel shaft 644 are rotatablely connected with the rotation driving housing 641, the rotation driving worm gear
The both ends of axle 644 are stretched out out of described rotation driving housing 641 and are fixedly connected with the swing arm 63, the rotation driving worm screw
643 one end is stretched out out of described rotation driving housing 641 and is connected with angle adjustment servomotor 645, the swing arm
Cutting assembly is installed, the cutting assembly includes the cutting motor 651 being arranged in the swing arm 63, the cutting electricity on 63
The clutch end of machine 651 is provided with cutting sheet 652, and the outside of the cutting sheet 652 is provided with shield 653, and shield 653 is fixed
On cutting motor 651 or this swing arm 63, shield 653 does not rotate with cutting sheet 652.
During work, mobile driving servomotor 624 driving cutting leading screw 621 rotates, the cutting dragging cutting of feed screw nut 623
Mobile base 612 realizes horizontal shifting.Cut the front end of Mobile base 612 installation rotation driving housing 641, rotation driving housing
Installation rotation driving worm gear 642, rotation driving worm screw 643 and angle adjustment servomotor 645, rotation driving worm gear 642 in 641
On rotation driving worm-wheel shaft 644, rotation driving worm-wheel shaft 644 and rotation driving worm screw 643 and rotation driving housing 641
Between bearing is installed, one end connection angle adjustment servomotor 645 of rotation driving worm screw 643, rotation driving worm-wheel shaft 644
Swing arm 63 is installed in both sides, is locked by round nut, the front end of swing arm 63 installation cutting motor 651, on the power output shaft of cutting motor 651
Alloy cutting sheet 652 is installed, locked by clamp nut.
When cutter device does not work, as shown in Figure 60 2, angle adjustment servomotor 645 drives the He of rotation driving worm screw 643
Rotation driving worm gear 642, swing arm 63 is rotated, cutting head assembly is inverted to reset condition；When needing to cut constantly, angle is adjusted
Whole servomotor 645 drives worm and gear, and as shown in Figure 60 3 and Figure 60 4, cutting assembly is overturn to cutting position, mobile to drive
The dynamic driving of servomotor 624 cutting leading screw 621 rotates, and dragging cutting Mobile base 612 moves forward, and starts band cut roll and cuts, such as schemes
605 and Figure 60 6 show the state that cutting finishes；In cutting process, control angle adjustment servomotor 645 can realize cutting
Thickness is adjusted, and controls mobile driving servomotor 624 to realize cutting speed, and cutting head component recovery is to original shape after the completion of cutting
State.
Complete machine control, which is adopted, computerizeds control, and man machine operation interface, is equipped with laser, the sensor such as moment of torsion, gravity, photoelectricity,
Position, speed, angle, the Detection ＆ Controling of time, torsion, weight are realized, operation is provided with full-automatic, semi-automatic or manually adjusted
Pattern, possess fault detection capability, alarmed by acousto-optic hint, computer connects provided with output interface with teledata, can be with
Data output is realized, special-purpose software is equipped with and data progress form is collected, for example band is rolled up weight and changed with volume time etc., may be used also
So that remote data is sent to manager's cell phone application by wireless network.
The present invention winder 2, unload winding apparatus 3 and dress winding apparatus 4 have independent running gear, winder 2 is normal
During winding, unload winding apparatus 3 and be close to linkage locking with winder 2, as shown in Figure 70 1, ejecting gear unloads volume arm 331 all the time in receipts
Band volume is following, passes through laser tracking positioner with fashionable dress winding apparatus 4 and winder 2, ensures two axle center centerings, fills winding apparatus
4 apical axis 431 heads into synchronous rotary in the inverted draw cut of the lock shaft 241 of winder 2, and the winding main shaft 214 to winder 2 plays auxiliary
Supporting role (when especially coil diameter is big).When band, which is wound to, requires weight (or diameter), take-up bearing sensor 326
Send signal, computer control winder 2, which stops winding, simultaneously to be braked, and during braking, pressure zone Mobile base 341 moves to winder 2, makes
The holddown belt of pressure roller 342 volume is obtained, prevents strip from unclamping；After the winding main shaft 214 of winder 2 stops operating, as shown in Figure 70 2, this
When positioned at rising and holding band volume with rolling up the following volume arm 331 that unloads for unloading winding apparatus 3, move, release after filling the apical axis 431 of winding apparatus 4
Auxiliary support；Unload winding apparatus 3 and lift this band volume and first carry out transverse shifting, band is rolled up and taken off from the lock shaft 241 of core, then
Volume track base 311 being unloaded along longitudinal direction again and being moved rearwards arrival unload volume position, then will be with migration volume to area to be checked by lifting device.It is same with this
When for volume mechanism discharge a core 251, core 251 roll into dress winding apparatus 4 core bracket on, by laser sensor 424
Detection axiality in real time, then fill winding apparatus 4 and moved forward along the main-shaft axis direction of winder 2, core 251 is pushed into winding
On main shaft 214, then by core locking device core is locked, dress winding apparatus 4, which is moved rearwards, departs from winder 2, and winder 2 is along rail
Road moves forward to rapidly copper roller progress negative pressure of vacuum and grabs band, completes the automatic change of lap of amorphous thin ribbon.
General principle, principal character and the advantages of the present invention of the present invention has been shown and described above.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the simply explanation described in above-described embodiment and specification is originally
The principle of invention, without departing from the spirit and scope of the present invention, various changes and modifications of the present invention are possible, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its
Equivalent thereof.
Claims (10)
1. single full-automatic lap changing apparatus of take-up amorphous thin ribbon, it is characterised in that：It is described including the winder installed in twisted roll forming machine side
Winder includes winding track base, and winding base is slidably fitted with the winding track base, is provided with the winding base
Support is wound, winding spindle drum is installed on the winding support, winding main shaft, institute are rotatablely equipped with the winding spindle drum
The one end for stating winding main shaft is provided with core locking device, and core is provided with the core locking device；
Dress winding apparatus is installed, the core entrance side of the dress winding apparatus is supporting to be provided with confession on the outside of the core locking device
Winding apparatus；It is provided with rear side of the core and unloads winding apparatus, described unload is provided with blocking lock between winding apparatus and the winder
Tight device.
2. single full-automatic lap changing apparatus of take-up amorphous thin ribbon as claimed in claim 1, it is characterised in that：The winding spindle drive
Winding rotating driving device is connected with, the winding rotating driving device includes the winding driving being arranged on the winding support
Motor, the clutch end of the winding motor are installed with synchronous driving wheel, are fixedly mounted on the winding main shaft
There is synchronous driving wheel, timing belt is connected between the synchronous driving wheel and the synchronous driving wheel.
3. single full-automatic lap changing apparatus of take-up amorphous thin ribbon as claimed in claim 1, it is characterised in that：
The core locking device includes the lock shaft for being fixedly mounted on described winding main shaft one end, is provided with the lock shaft
Multiple axially extending negative pressure of vacuum hole slots, the core are set with the lock shaft, between the core and the lock shaft
Stopping means and the outer stopping means of core in core are installed, the outer stopping means of the core is connected with the spacing control dress of core
Put；
Stopping means includes multiple circumferentially fixed ball studs on the lock shaft in the core；Limited outside the core
Position device includes being arranged on the locking sliding sleeve inside the lock shaft, and it is oblique to be circumferentially provided with multiple arcs on the locking sliding sleeve
Groove, it is circumferentially provided with the lock shaft multiple with the one-to-one spacing ball mounting hole of the arc skewed slot, each limit
A guide pin bushing is installed in the ball mounting hole of position, spacing ball is installed in the guide pin bushing, two are set with the lock shaft and is located at
The spacing ball both sides prevent the spacing jump ring that it is skidded off；It is provided between the locking sliding sleeve and the lock shaft described in preventing
Lock the sliding sleeve guider that sliding sleeve rotates；The sliding sleeve guider includes the guide groove being arranged on the locking sliding sleeve,
The guide finger stretched into the guide groove free end is correspondingly installed on the lock shaft；The both ends of the core are circumferentially disposed
There are multiple spacing shrinkage pools matched respectively with the ball stud and the spacing ball, set between the two neighboring spacing shrinkage pool
There is guiding tip；
The core limit control include with the push rod that be connected of locking sliding sleeve, the push rod with it is described lock sliding sleeve it
Between rolling bearing is installed, the other end of the push rod is connected with locking power cylinder, the locking power cylinder include cylinder,
Hydraulic cylinder or electric cylinder.
4. single full-automatic lap changing apparatus of take-up amorphous thin ribbon as claimed in claim 1, it is characterised in that：On the winding spindle drum
It is provided with rolling up cutter device, the band volume cutter device includes being fixedly mounted on the cutting base at the top of the winder, institute
State and cutting Mobile base is slidably fitted with cutting base, the cutting Mobile base is connected with cutting mobile drive deivce, institute
State and be rotatablely equipped with swing arm rotating driving device on cutting Mobile base, swing arm is installed on the swing arm rotating driving device, institute
State and cutting assembly is installed in swing arm, the cutting assembly includes the cutting motor being arranged in the swing arm, the cutting electricity
The clutch end of machine is provided with cutting sheet；
The cutting mobile drive deivce includes the cutting leading screw support base being fixedly mounted on the cutting base, the cutting
Cutting leading screw is rotatablely equipped with leading screw support base, the bottom of the cutting Mobile base is installed with and the cutting leading screw spiral shell
The cutting feed screw nut of line connection, one end of the cutting leading screw are connected with mobile driving servomotor；
The swing arm rotating driving device includes the rotation driving housing being arranged on the cutting Mobile base, the rotation driving
Rotation driving worm gear and the rotation driving worm screw of drive connection are installed, the rotation driving worm screw drives with the rotation in housing
Dynamic housing into rotation connection, is provided with rotation driving worm-wheel shaft on the rotation driving worm gear, and the two of the rotation driving worm-wheel shaft
End is connected with the rotation driving housing into rotation, and the both ends of the rotation driving worm-wheel shaft are stretched out out of described rotation driving housing
And it is fixedly connected with the swing arm, the interior stretching and the company of transmission of one end of the rotation driving worm screw from the rotation driving housing
It is connected to angle adjustment servomotor.
5. single full-automatic lap changing apparatus of take-up amorphous thin ribbon as claimed in claim 1, it is characterised in that：
The dress winding apparatus includes the longitudinal direction dress volume track base being be arranged in parallel with the winding track base, the longitudinal direction dress volume guide rail
Laterally dress volume base is slidably fitted with seat, dress volume support, the dress volume support are slidably fitted with the laterally dress volume base
Top be slidably fitted with core positioner, the top of the dress volume support is also slidably fitted with and the winding main shaft coordinates
Top-shaft mechanism；
The core positioner includes the dress volume slide unit being slidably mounted on the dress volume support, and the volume slide unit that fills is towards institute
The one end for stating winder is installed with core bracket；
The core bracket includes the arc pallet matched with the external diameter of the core, and multirow axle is provided with the arc pallet
To the roller of distribution, the laser concentric with the winding main shaft for adjusting the core is installed on the arc pallet
Sensor；
The top-shaft mechanism includes the apical axis support above the core bracket and the dress volume slide unit, the apical axis support
Both sides be slidably connected with the dress volume support, be rotatablely equipped with apical axis in the apical axis support, it is fixed on the dress volume slide unit
Apical axis mobile cylinder with apical axis support drive connection is installed；One end of the apical axis towards the winder is provided with
Conical head, it is provided with the apical axis and blows bits stomata, the tail end of the apical axis is provided with the valve being connected with blowning installation.
6. single full-automatic lap changing apparatus of take-up amorphous thin ribbon as claimed in claim 5, it is characterised in that：
The confession coil rest body for including being fixedly mounted on the laterally dress volume base for winding apparatus, the top for coil rest body
The core storehouse that bottom wall is obliquely installed and the port of export is low is installed, it is described for being provided with coil rest body for volume rotating shaft, it is described to turn for volume
Axle is connected with for volume drive device, described for being symmetrically installed with least two clamps, the bottom in the core storehouse in volume rotating shaft
It is provided with wall and is stretched into the one-to-one Card trough of the clamp, the top of the clamp in the Card trough, the clamp
On be provided with respectively positioned at it is described for roll up rotating shaft both sides and alternately reached out of described Card trough above the core orlop wall
Preceding core block and rear core block；
It is described to include for volume drive device with described for being fixedly connected in the middle part of volume rotating shaft for volume rocking arm, it is described for the another of volume rocking arm
It is hinged between one end and the confession coil rest body for volume drive cylinder；It is described to supply on coil rest body to be installed with for volume gas cylinder branch
Frame, it is described to be hinged for volume drive cylinder with described for volume gas jar support.
7. single full-automatic lap changing apparatus of take-up amorphous thin ribbon as claimed in claim 1, it is characterised in that：
The winding apparatus that unloads includes unloading volume track base with the longitudinal direction that the winding track base be arranged in parallel, and volume guide rail is unloaded in the longitudinal direction
Be slidably fitted with seat and unload volume base, it is described unload to be slidably fitted with volume base unload volume casing, described unload is provided with volume casing
Pulling force thermomechanical components, the top for unloading volume casing, which is rotatablely equipped with, unloads volume arm, described one end for unloading volume arm and the pulling force unit
The clutch end connection of part, the other end for unloading volume arm are provided with the core bracket coordinated with the core；It is described to unload volume
The top of arm is slidably fitted with belt pressing device；
The top for unloading volume casing is installed with volume arm support base, and volume arm support shaft is provided with the volume arm support base,
The both ends of the volume arm support shaft are rotatablely connected by a bearing and the volume arm that unloads respectively；
The pulling force thermomechanical components include being arranged on the pulling force fixed seat unloaded in volume casing, and the both ends of the pulling force fixed seat lead to
Cross bearing to be connected with the volume body pivot that unloads, worm reduction gear, the worm reduction gear are installed in the pulling force fixed seat
Power intake be connected with and unload volume motor, the clutch end of the worm reduction gear is provided with pull bar, described to unload on volume arm
Pulling force frame is installed, the both ends of the pulling force frame and described unload are provided with rolling bearing between volume arm, and the pull bar upwardly extends
And top is fixedly connected with the bottom wall of the pulling force frame, take-up load-bearing is installed between the bottom wall of the pull bar and the pulling force frame
Sensor；
The belt pressing device includes being slidably mounted on the pressure zone Mobile base for unloading volume arm top, the front end of the pressure zone Mobile base
It is installed with towards the pressure roller with volume.
The side for unloading volume arm is provided with winding thickness control device, and the winding thickness control device is included installed in described
The thickness regulation slide rail on volume arm is unloaded, laser sensor is slidably fitted with the thickness regulation slide rail, it is described to unload edge on volume arm
The thickness regulation slide rail is provided with scale.
8. single full-automatic lap changing apparatus of take-up amorphous thin ribbon as claimed in claim 7, it is characterised in that：
The linkage locking device includes being arranged on the linkage locking guide holder unloaded on volume base, and the linkage locking is oriented to
One end is installed towards the linkage locking latch of the winding base, the other end drive connection of the linkage locking latch in seat
There is linkage locking cylinder, the blocking lock mandrel group coordinated with the linkage locking latch is installed on the winding base.
9. single full-automatic lap changing apparatus of take-up amorphous thin ribbon as claimed in claim 1, it is characterised in that：
Also include scratch tape processing unit, the scratch tape processing unit includes Longitudinal extending between being arranged on winder and filling volume machine
Sunk type dicang, it is provided with the dicang positioned at amorphous thin ribbon to be reeled and with rolling up longitudinally extending below scratch tape conveying
Band, the discharge end lower section of the scratch tape conveyer belt are provided with scratch tape collection device, the discharging opening lower section of the scratch tape collection device
Scratch tape lifting device is provided with, scratch tape cuber is provided with below the top of the scratch tape lifting device；
Distributing installation has multiple baffle plates vertical with the length direction of the conveyer belt on the scratch tape conveyer belt；
The scratch tape collection device includes scratch tape orlop frame, and scratch tape storehouse bracket, the scratch tape are provided with the scratch tape orlop frame
Take-up bearing sensor is installed between orlop frame and scratch tape storehouse bracket, scratch tape caching is provided with the bracket of the scratch tape storehouse
Storehouse, the side of the scratch tape buffering chamber towards the scratch tape lifting device are provided with electronic hatch door, the bottom of the scratch tape buffering chamber
Wall tilts down setting from feed end to the electronic hatch door；
The scratch tape lifting device includes tilting upward the lifting inclined ladder extended to more than ground, the lifting inclined from the dicang
Hoisting frame is slidably fitted with ladder, elevator bucket is hinged with the hoisting frame, the elevator bucket, which has towards scratch tape cuber, to be turned
The dynamic free degree, the top of the lifting inclined ladder are symmetrically installed with the driving lever for driving the elevator bucket rotation, the elevator bucket face
Be provided with to the side of the scratch tape cuber be easy to topple over scratch tape extend out formula side wall, the center of gravity of the elevator bucket is located at hinge
Close to the side of the scratch tape collection device centered on contact；
The scratch tape cuber includes the briquetting box of top end opening, and two vertically disposed side pressures are provided with the briquetting box
Plate, each side guide are connected with a side pressure oil cylinder, are provided with above the briquetting box and the briquetting box
The top board of top end opening matching, the top board are connected with compressing cylinder.
10. single full-automatic lap changing apparatus of take-up amorphous thin ribbon as described in claim 1 to 9 any claim, it is characterised in that：
Running gear is installed, the running gear includes being fixedly mounted between the winding base and the winding track base
Winding line slide rail on the winding track base, it is fixed on the winding base to be equipped with and the winding line slide rail coordinates
Base walking sliding block is wound, the winding sliding tooth being be arranged in parallel with the winding line slide rail is installed on the winding track base
Bar, described wind are installed with winding travel driving motor on base, the clutch end of the winding travel driving motor
Winding drive gear is connected with, the winding drive gear drives rack drive connection with the winding；The winding is driven
Carry-over bar is using vertical toothing bar.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711249552.6A CN107738942B (en) | 2017-12-01 | 2017-12-01 | Single-take-up amorphous thin belt full-automatic reel changer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711249552.6A CN107738942B (en) | 2017-12-01 | 2017-12-01 | Single-take-up amorphous thin belt full-automatic reel changer |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107738942A true CN107738942A (en) | 2018-02-27 |
| CN107738942B CN107738942B (en) | 2024-02-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711249552.6A Active CN107738942B (en) | 2017-12-01 | 2017-12-01 | Single-take-up amorphous thin belt full-automatic reel changer |
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| CN108840142A (en) * | 2018-06-29 | 2018-11-20 | 广东仕诚塑料机械有限公司 | A kind of thin film winder unloads film automatically and wears core device |
| CN109205401A (en) * | 2018-09-19 | 2019-01-15 | 山东理工大学 | The adjustable cooling belt pressing device of amorphous thin ribbon pocket builder |
| CN110436241A (en) * | 2019-08-12 | 2019-11-12 | 梅州雁中实业有限公司 | It is a kind of integration cloth on roll up shear |
| CN112919188A (en) * | 2021-02-03 | 2021-06-08 | 赣州逸豪新材料股份有限公司 | Copper foil winding device capable of automatically cutting off and discharging |
| CN113666162A (en) * | 2021-09-03 | 2021-11-19 | 江苏国能合金科技有限公司 | Automatic amorphous thin strip compounding equipment for amorphous transformer |
| CN113666163A (en) * | 2021-09-03 | 2021-11-19 | 江苏国能合金科技有限公司 | Amorphous thin strip winding and changing device for amorphous transformer |
| CN114212589A (en) * | 2021-12-07 | 2022-03-22 | 山东格瑞泰新材料有限公司 | Automatic winding device is used in sound proof cloth production |
| WO2022241959A1 (en) * | 2021-05-21 | 2022-11-24 | 海南赛诺实业有限公司 | Roller removal apparatus for removing and mounting roll |
| CN117719925A (en) * | 2024-02-18 | 2024-03-19 | 新永胜科技(深圳)有限公司 | Weighing device for nylon knitted fabric |
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| KR101171173B1 (en) * | 2011-01-27 | 2012-08-20 | 주식회사 신광엔지니어링 | Surface winder and winding method using the same |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108840142B (en) * | 2018-06-29 | 2024-04-09 | 广东仕诚塑料机械有限公司 | Automatic film unloading and paper core penetrating device of film winding machine |
| CN108840142A (en) * | 2018-06-29 | 2018-11-20 | 广东仕诚塑料机械有限公司 | A kind of thin film winder unloads film automatically and wears core device |
| CN109205401B (en) * | 2018-09-19 | 2024-02-13 | 山东理工大学 | Adjustable cooling belt pressing device for amorphous thin belt making machine |
| CN109205401A (en) * | 2018-09-19 | 2019-01-15 | 山东理工大学 | The adjustable cooling belt pressing device of amorphous thin ribbon pocket builder |
| CN110436241B (en) * | 2019-08-12 | 2020-05-19 | 梅州雁中实业有限公司 | Integrated cloth up-rolling shearing device |
| CN110436241A (en) * | 2019-08-12 | 2019-11-12 | 梅州雁中实业有限公司 | It is a kind of integration cloth on roll up shear |
| CN112919188A (en) * | 2021-02-03 | 2021-06-08 | 赣州逸豪新材料股份有限公司 | Copper foil winding device capable of automatically cutting off and discharging |
| WO2022241959A1 (en) * | 2021-05-21 | 2022-11-24 | 海南赛诺实业有限公司 | Roller removal apparatus for removing and mounting roll |
| CN113666162A (en) * | 2021-09-03 | 2021-11-19 | 江苏国能合金科技有限公司 | Automatic amorphous thin strip compounding equipment for amorphous transformer |
| CN113666163A (en) * | 2021-09-03 | 2021-11-19 | 江苏国能合金科技有限公司 | Amorphous thin strip winding and changing device for amorphous transformer |
| CN114212589A (en) * | 2021-12-07 | 2022-03-22 | 山东格瑞泰新材料有限公司 | Automatic winding device is used in sound proof cloth production |
| CN114212589B (en) * | 2021-12-07 | 2024-04-09 | 山东永利新材料有限公司 | Automatic winding device for production of sound-proof cloth |
| CN117719925A (en) * | 2024-02-18 | 2024-03-19 | 新永胜科技(深圳)有限公司 | Weighing device for nylon knitted fabric |
| CN117719925B (en) * | 2024-02-18 | 2024-04-19 | 新永胜科技(深圳)有限公司 | Weighing device for nylon knitted fabric |
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| CN107738942B (en) | 2024-02-23 |
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