CN107706291A - The manufacture method and light-emitting diode chip for backlight unit of light-emitting diode chip for backlight unit - Google Patents

The manufacture method and light-emitting diode chip for backlight unit of light-emitting diode chip for backlight unit Download PDF

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Publication number
CN107706291A
CN107706291A CN201710610572.5A CN201710610572A CN107706291A CN 107706291 A CN107706291 A CN 107706291A CN 201710610572 A CN201710610572 A CN 201710610572A CN 107706291 A CN107706291 A CN 107706291A
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CN
China
Prior art keywords
chip
transparency carrier
light
emitting diode
backlight unit
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CN201710610572.5A
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Chinese (zh)
Inventor
冈村卓
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Disco Corp
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Disco Corp
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/005Processes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/58Optical field-shaping elements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/77Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
    • H01L21/78Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/52Encapsulations
    • H01L33/56Materials, e.g. epoxy or silicone resin
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2933/00Details relating to devices covered by the group H01L33/00 but not provided for in its subgroups
    • H01L2933/0008Processes
    • H01L2933/0033Processes relating to semiconductor body packages
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2933/00Details relating to devices covered by the group H01L33/00 but not provided for in its subgroups
    • H01L2933/0008Processes
    • H01L2933/0033Processes relating to semiconductor body packages
    • H01L2933/0058Processes relating to semiconductor body packages relating to optical field-shaping elements

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Led Devices (AREA)
  • Dicing (AREA)

Abstract

The manufacture method and light-emitting diode chip for backlight unit of light-emitting diode chip for backlight unit are provided, obtain sufficient brightness.The manufacture method of light-emitting diode chip for backlight unit has following process:Chip preparatory process, prepare following chip:There are laminate layers on crystal growth transparency carrier, be respectively formed with LED circuit in each region divided on the front of laminate layers by a plurality of segmentation preset lines that cross one another, the laminate layers are formed with including multiple semiconductor layers including luminescent layer;Transparency carrier manufacturing procedure, multiple grooves are correspondingly formed with each LED circuit of chip on the front and back in transparency carrier, the transparency carrier has multiple through holes in the region of entire surface;Integrated process, after transparency carrier manufacturing procedure is implemented, the front of transparency carrier is pasted and forms integrated chip on the backside of the wafer;And segmentation process, chip is cut off together with transparency carrier along segmentation preset lines and integrated chip is divided into each light-emitting diode chip for backlight unit.

Description

The manufacture method and light-emitting diode chip for backlight unit of light-emitting diode chip for backlight unit
Technical field
The present invention relates to the manufacture method of light-emitting diode chip for backlight unit and light-emitting diode chip for backlight unit.
Background technology
, should formed with laminate layers on the front of the crystal growth substrate such as sapphire substrate, GaN substrate, SiC substrate Laminate layers, will be on the laminate layers by the way that n-type semiconductor layer, luminescent layer and p-type semiconductor layer laminated multi-layer are formed Formed with multiple LED (Light Emitting Diode in the region marked off by a plurality of segmentation preset lines intersected:Luminous two Pole pipe) etc. luminescent device chip along segmentation preset lines cut-out and be divided into each light-emitting device chip, split obtained hair Optical device chip is widely used in the various electronic equipments such as mobile phone, personal computer, lighting apparatus.
Due to there is isotropism from the light of the luminescent layer of light-emitting device chip injection, thus light can also be irradiated to crystal into The inside of length substrate and also projected from the back side of substrate and side.However, in the light of inside of substrate is irradiated to, due to base The incidence angle of the interface of plate and air layer occurs total reflection on interface for light more than critical angle and is held in inside substrate, Outside will not be injected to from substrate, so the problem of in the presence of the luminance-reduction for causing light-emitting device chip.
In order to solve the problem, following light emitting diode has been recorded in Japanese Unexamined Patent Publication 2014-175354 publications (LED):In order to suppress to be held in the inside of substrate from the light that luminescent layer projects, by transparent component paste on the back of the substrate and Realize the raising of brightness.
Patent document 1:Japanese Unexamined Patent Publication 2014-175354 publications
However, in the light emitting diode disclosed in patent document 1, there are the following problems:Although by by transparent component It is pasted onto the back side of substrate and slightly increases brightness, but sufficient brightness can not be obtained.
The content of the invention
The present invention be in view of such point and complete, its object is to, there is provided the luminous of sufficient brightness can be obtained The manufacture method and light-emitting diode chip for backlight unit of diode chip for backlight unit.
According to the invention described in technical scheme 1, there is provided the manufacture method of light-emitting diode chip for backlight unit, it is characterised in that the hair The manufacture method of luminous diode chip has following process:Chip preparatory process, prepare following chip:The chip is in crystal There are laminate layers on growth transparency carrier, drawn on the front of the laminate layers by a plurality of segmentation preset lines to cross one another Point each region in be respectively formed with LED circuit, wherein, the laminate layers comprising multiple including luminescent layer formed with partly leading Body layer;Transparency carrier manufacturing procedure is more in being correspondingly formed on the front and back with each LED circuit of the chip for transparency carrier Individual groove, wherein, the transparency carrier has multiple through holes in the region of entire surface;Integrated process, it is saturating implementing this After bright substrate manufacturing procedure, the front of the transparency carrier is pasted onto on the back side of the chip and forms integrated chip;With And segmentation process, the chip is cut off together with the transparency carrier along the segmentation preset lines and is divided into the integrated chip Each light-emitting diode chip for backlight unit.
It is preferred that the cross sectional shape of the groove formed in transparency carrier manufacturing procedure is in triangle, quadrangle or semicircle Arbitrary shape.It is preferred that the groove formed in transparency carrier manufacturing procedure by cutting tool, etch, sandblast and laser in appoint Meaning mode is formed.
It is preferred that the transparency carrier is formed by any materials in crystalline ceramics, optical glass, sapphire and transparent resin, The transparency carrier is bonded on chip by transparent adhesive in the integrated process.
According to the invention described in technical scheme 5, there is provided light-emitting diode chip for backlight unit, wherein, the light-emitting diode chip for backlight unit has: Light emitting diode, it is on front formed with LED circuit;And transparent component, it is pasted onto on the back side of the light emitting diode, Formed with multiple through holes on the transparent component, in the transparent component on the front and back formed with groove.
On the light-emitting diode chip for backlight unit of the present invention, there are multiple insertions due to being pasted on the LED transparent component at the back side Hole and at it on the front and back formed with groove, so the surface area increase of transparent component, and irradiated from LED luminescent layer And the light for inciding transparent component intricately reflects in slot part, and a part for the light projected from transparent component to outside exists Slot part intricately reflects, therefore can reduce entering for when light projects from the transparent component interface of transparent component and air layer Firing angle is the ratio of light more than critical angle, and the amount of the light projected from transparent component increases and makes the brightness of light-emitting diode chip for backlight unit Improve.
Brief description of the drawings
Fig. 1 is the face side stereogram of optical device wafer.
Fig. 2 (A) is the stereogram for showing transparency carrier manufacturing procedure, and Fig. 2 (B)~Fig. 2 (D) is to show to be formed Groove shape sectional view.
Fig. 3 (A) is that the transparency carrier for showing to have the multiple grooves extended along the 1st direction on the front and back is pasted The stereogram of the integrated process of integration is carried out on the backside of the wafer, and Fig. 3 (B) is the stereogram of integrated chip.
Fig. 4 is to show on the front and back to have along the 1st direction and 2nd direction vertical with the 1st direction to extend The transparency carrier of multiple grooves is pasted on the backside of the wafer and carries out the stereogram of the integrated process of integration.
Fig. 5 is the solid of supporting process for showing to support integrated chip using ring-shaped frame by dicing tape Figure.
Fig. 6 is the stereogram for showing integrated chip being divided into the segmentation process of light-emitting diode chip for backlight unit.
Fig. 7 be show segmentation process terminate after integrated chip stereogram.
Fig. 8 is the stereogram of the light-emitting diode chip for backlight unit of embodiment of the present invention.
Label declaration
10:Cutting unit;11:Optical device wafer (chip);13:Sapphire substrate;14:Cutting tool;15:Layered product Layer;17:Split preset lines;19:LED circuit;21:Transparency carrier;21A:Transparent component;23、23A、23B:Groove;25:Integration Chip;27:Cutting groove;29:Through hole;31:Light-emitting diode chip for backlight unit.
Embodiment
Hereinafter, embodiments of the present invention are described in detail referring to the drawings.Reference picture 1, show optical device crystalline substance The face side stereogram of piece (below, sometimes referred to simply as chip) 11.
Optical device wafer 11 is configured to be laminated with gallium nitride (GaN) homepitaxy layer (laminate layers) on sapphire substrate 13 15.Optical device wafer 11, which has, is laminated with the back side 11b that the positive 11a and sapphire substrate 13 of epitaxial layer 15 are exposed.
Here, in the optical device wafer 11 of present embodiment, crystal growth base is used as using sapphire substrate 13 Plate, but sapphire substrate 13 can also be replaced and use GaN substrate or SiC substrate etc..
Laminate layers (epitaxial layer) 15 be by make electronics be majority carrier n-type semiconductor layer (for example, n-type GaN Layer), the semiconductor layer (for example, InGaN layer) as luminescent layer, hole for majority carrier p-type semiconductor layer (for example, p-type GaN layer) in order epitaxial growth and formed.
Sapphire substrate 13 is for example with 100 μm of thickness, and laminate layers 15 are for example with 5 μm of thickness.In layered product Divided on layer 15 by being formed as a plurality of segmentation preset lines 17 of clathrate and formed with multiple LED circuits 19.Chip 11 has The back side 11b that positive 11a and sapphire substrate 13 formed with LED circuit 19 are exposed.
According to the manufacture method of the light-emitting diode chip for backlight unit of embodiment of the present invention, first, implement chip preparatory process, it is accurate Optical device wafer 11 shown in standby Fig. 1.And then implement transparency carrier preparatory process, prepare in the region of entire surface formed with The transparency carrier of multiple through holes.
Then, transparency carrier manufacturing procedure is implemented, in the front of the transparency carrier 21 for the back side 11b for being pasted on chip 11 21a is upper to be correspondingly formed multiple grooves with LED circuit 19.For example, processed using well known topping machanism to implement the transparency carrier Process.
As shown in Fig. 2 (A), the cutting unit 10 of topping machanism includes:Main shaft shell 12;Main shaft (not shown), its with The mode that can be rotated is inserted into main shaft shell 12;And cutting tool 14, it is arranged on the front end of main shaft.
The electroforming grinding tool that the cutting edge of cutting tool 14 secures diamond abrasive grain for example by nickel plating is formed, before it End is shaped as triangle, quadrangle or semicircle.
The generally part of cutting tool 14 is covered by cutter hood (wheel cover) 16, is equipped with cutter hood 16 in bite The inboard of tool 14 and nearby a pair of (illustrate only 1) cooling nozzles 18 of side horizontal extension.
In transparency carrier manufacturing procedure, multiple grooves 23 are formed on the positive 21a and back side 21b of transparency carrier 21, it is first First, attracting holding is carried out to the back side 21b of transparency carrier 21 using the chuck table of topping machanism (not shown).
Then, cutting tool 14 is made to be rotated at a high speed according to arrow R directions while cutting transparent base with defined depth The positive 21a of plate 21, the transparency carrier 21 being maintained on chuck table (not shown) is processed on arrow X1 directions Feeding, thus, the groove 23 extended along the 1st direction is formed on positive 21a by cutting.
While to transparency carrier 21 according to the spacing of the segmentation preset lines 17 of chip 11 in the side vertical with arrow X1 directions Index feed is carried out upwards, while cut the positive 21a of transparency carrier 21, so as to shape successively as shown in Figure 3 Into the multiple grooves 23 extended along the 1st direction.
Then, attraction guarantor is carried out to the positive 21a of transparency carrier 21 using the chuck table of topping machanism (not shown) Hold.Then, cutting tool 14 is made to be rotated at a high speed according to arrow R directions while cutting transparency carrier 21 with defined depth Back side 21b, and the transparency carrier 21 to being maintained on chuck table (not shown) is processed feeding on arrow X1 directions, Thus, the groove 23 extended along the 1st direction is overleaf formed by cutting on 21b.
While to transparency carrier 21 according to the spacing of the segmentation preset lines 13 of chip 11 in the side vertical with arrow X1 directions Index feed is carried out upwards, while cutting the back side 21b of transparency carrier 21, so as to overleaf sequentially form edge on 21b Multiple grooves 23 of 1st direction elongation.Here, as shown in Fig. 2 (B), positive 21a and the back side of transparency carrier 21 are preferably formed in 21b groove 23 stagger as defined in distance and formed.
As shown in Fig. 3 (A), multiple grooves 23 for being formed at the positive 21a and back side 21b of transparency carrier 21 can be only edge The mode of one direction elongation, or can also be as shown in figure 4, forming edge on the positive 21a and back side 21b of transparency carrier 21 1st direction and multiple grooves 23 of 2nd direction vertical with the 1st direction elongation.
The groove for being formed at the positive 21a and back side 21b of transparency carrier 21 can be the section triangle shown in Fig. 2 (B) Groove 23 or Fig. 2 (C) shown in section quadrangle groove 23A or Fig. 2 (D) shown in the semicircular groove 23B in section in Arbitrary groove.
Transparency carrier 21 is formed by any materials in transparent resin, optical glass, sapphire and crystalline ceramics.In this reality Apply in mode, transparency carrier 21 is formed by having the transparent resins such as the makrolon of durability, propylene than optical glass.Separately Outside, as formed groove method, can also use sandblast, etch, laser.
Multiple grooves 23,23A, 23B transparent base are formed on the positive 21a and back side 21b implemented in transparency carrier 21 After plate manufacturing procedure, implement integrated process, transparency carrier 21 is pasted onto on the back side 11b of chip 11 and forms integration Chip 25.
In the integrated process, as shown in Fig. 3 (A), the back side 11b of chip 11 is adhered to by transparent adhesive On the front of transparency carrier 21 formed with the multiple grooves 23 extended along the 1st direction on positive 21a and back side 21b, such as Fig. 3 (B) shown in, chip 11 and the integration of transparency carrier 21 are formed into integrated chip 25.
, can also be as shown in figure 4, the back side 11b of chip 11 be bonded by transparent adhesive as instead of embodiment Extended to having on the positive 21a and back side 21b of transparency carrier 21 along the 1st direction and 2nd direction vertical with the 1st direction Multiple grooves 23 transparency carrier 21 positive 21a on and by chip 11 and the integration of transparency carrier 21.Here, it is formed at transparent The spacing of the positive 21a and back side 21b of substrate 21 groove 23 is corresponding with the spacing of the segmentation preset lines 17 of chip 11.
After integrated process is implemented, as shown in figure 5, implementing supporting process, by the transparent base of integrated chip 25 Plate 21 is pasted onto peripheral part and is glued on ring-shaped frame F dicing tape T and forms frame unit, is utilized by dicing tape T Ring-shaped frame F supports to integrated chip 25.
After supporting process is implemented, implement segmentation step, frame unit is put into topping machanism, utilizes cutting Device is cut integrated chip 25 and is divided into each light-emitting diode chip for backlight unit.Reference picture 6 is carried out to the segmentation step Explanation.
In segmentation step, by integrated chip 25 across frame unit dicing tape T attracting holdings in topping machanism On chuck table 20, ring-shaped frame F is clamped and fixed by fixture (not shown).
Then, cutting tool 14 is made to be rotated according to arrow R directions while cutting the front end of cutting tool 14 at a high speed The segmentation preset lines 17 of chip 11 are until reaching dicing tape T, and while from cooling nozzles 18 towards cutting tool 14 and chip 11 processing stand provides cutting fluid, while feeding is processed on arrow X1 directions to integrated chip 25, thus, along crystalline substance The segmentation preset lines 17 of piece 11 form the cutting groove 27 for cutting off chip 11 and transparency carrier 21.
While carry out index feed in the Y-axis direction to cutting unit 10, while along the segmentation extended on the 1st direction Preset lines 17 sequentially form same cutting groove 27.Then, after chuck table 20 is rotated by 90 °, along with the 1st side The whole segmentation preset lines 17 extended on to the 2nd vertical direction form same cutting groove 27 and turn into the shape shown in Fig. 7 State, so as to which integrated chip 25 to be divided into the light-emitting diode chip for backlight unit 31 shown in Fig. 8.
In the above-described embodiment, although integrated chip 25 is divided into each light emitting diode using topping machanism Chip 31, but can also be along the sharp of segmentation preset lines 13 wavelength with permeability for chip 11 and the irradiation of transparency carrier 21 Light beam and the inside through-thickness in chip 11 and transparency carrier 21 forms multilayer modification layer, then, to integrated chip 25 Apply external force and integrated chip 25 is divided into each light-emitting diode chip for backlight unit 31 as segmentation starting point to modify layer.
In the light-emitting diode chip for backlight unit 31 shown in Fig. 8, there is the LED 13A of LED circuit 19 on the back side on front It is pasted with transparent component 21A.And then on transparent component 21A positive 21a and back side 21b formed with groove 23 and formed with Multiple through holes.
Therefore, in the light-emitting diode chip for backlight unit 31 shown in Fig. 8, transparent component 21A surface area increase.And then from hair The LED circuit 19 of luminous diode chip 31 projects and incides a part for transparent component 21A light in some of complex of groove 23 Entered after refraction in transparent component 21A.
Also, a part for the light projected from transparent component 21A to outside is multiple in the groove 23A parts for being formed at back side 21b Reflect and projected to outside miscellaneously.Therefore, it is possible to reduce the transparent component when light projects from transparent component 21A to outer refractive The incidence angle of the interface of 21A and air layer is the ratio of light more than critical angle, and the amount of the light projected from transparent component 21A increases Greatly, the brightness of light-emitting diode chip for backlight unit 31 improves.

Claims (5)

1. a kind of manufacture method of light-emitting diode chip for backlight unit, it is characterised in that the manufacture method of the light-emitting diode chip for backlight unit has Following process:
Chip preparatory process, prepare following chip:The chip has laminate layers on crystal growth transparency carrier, at this LED circuit is respectively formed with each region divided on the front of laminate layers by a plurality of segmentation preset lines to cross one another, its In, the laminate layers are formed with including multiple semiconductor layers including luminescent layer;
Transparency carrier manufacturing procedure is more in being correspondingly formed on the front and back with each LED circuit of the chip for transparency carrier Individual groove, wherein, the transparency carrier has multiple through holes in the region of entire surface;
Integrated process, after the transparency carrier manufacturing procedure is implemented, the front of the transparency carrier is pasted onto the chip The back side on and form integrated chip;And
Segmentation process, the chip is cut off together with the transparency carrier along the segmentation preset lines and splits the integrated chip Into each light-emitting diode chip for backlight unit.
2. the manufacture method of light-emitting diode chip for backlight unit according to claim 1, wherein,
The cross sectional shape of the groove formed in the transparency carrier manufacturing procedure is in triangle, quadrangle and semicircle Arbitrary shape.
3. the manufacture method of light-emitting diode chip for backlight unit according to claim 1, wherein,
In the transparency carrier manufacturing procedure, by cutting tool, etch, sandblast and laser in any-mode to be formed State groove.
4. the manufacture method of light-emitting diode chip for backlight unit according to claim 1, wherein,
The transparency carrier is formed by any materials in crystalline ceramics, optical glass, sapphire and transparent resin, in the one The transparency carrier is pasted on this wafer using transparent adhesive in chemical industry sequence.
5. a kind of light-emitting diode chip for backlight unit, wherein,
The light-emitting diode chip for backlight unit has:
Light emitting diode, it is on front formed with LED circuit;And
Transparent component, it is pasted onto on the back side of the light emitting diode, formed with multiple through holes on the transparent component,
In the transparent component on the front and back formed with groove.
CN201710610572.5A 2016-08-08 2017-07-25 The manufacture method and light-emitting diode chip for backlight unit of light-emitting diode chip for backlight unit Pending CN107706291A (en)

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JP2016155416A JP2018026386A (en) 2016-08-08 2016-08-08 Manufacturing method of light-emitting diode chip and light-emitting diode chip
JP2016-155416 2016-08-08

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CN114695606A (en) * 2022-04-18 2022-07-01 东莞市中麒光电技术有限公司 Light-emitting chip manufacturing method and light-emitting chip

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TW201824592A (en) 2018-07-01
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Application publication date: 20180216