CN107700858B - A kind of wall-building machine with automatic charging function - Google Patents

A kind of wall-building machine with automatic charging function Download PDF

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Publication number
CN107700858B
CN107700858B CN201710859201.0A CN201710859201A CN107700858B CN 107700858 B CN107700858 B CN 107700858B CN 201710859201 A CN201710859201 A CN 201710859201A CN 107700858 B CN107700858 B CN 107700858B
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wall
building
plate
discharging
material transfer
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CN107700858A (en
Inventor
曹丽美
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Shi Yiye construction group Co., Ltd
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Shi Yiye Construction Group Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/14Conveying or assembling building elements
    • E04G21/16Tools or apparatus
    • E04G21/22Tools or apparatus for setting building elements with mortar, e.g. bricklaying machines
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/14Conveying or assembling building elements
    • E04G21/16Tools or apparatus
    • E04G21/20Tools or apparatus for applying mortar
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/14Conveying or assembling building elements
    • E04G21/16Tools or apparatus
    • E04G21/20Tools or apparatus for applying mortar
    • E04G21/202Hoses specially adapted therefor

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)

Abstract

The purpose of the present invention is to provide a kind of wall-building machine with automatic charging function, the technical issues of for solving automatic charging during building a wall and building a wall.A kind of wall-building machine with automatic charging function, including rack, vertical feeding system, lateral material transfer system, airframe systems of building a wall, hopper system, delivery system of building a wall, build a wall execution system and control system.The invention has the advantages that: the present invention can have material (brick) lower section to be automatically transmitted to top, and switchable and transverse shifting, and then transfers the material into specified position of building a wall, and has greatly saved manpower, and improves feeding and efficiency of building a wall.The present invention can be realized intelligence and build a wall, high-efficient, high reliablity of building a wall, time saving and energy saving.

Description

A kind of wall-building machine with automatic charging function
Technical field
The present invention relates to building machinery technical field, specifically a kind of wall-building machine with automatic charging function.
Background technique
In current building trade, builds a wall and carried out mostly by manual type.Build a wall low efficiency, and the labour of worker at This is higher.With the increasingly quickening of China's modernization construction process, construction wall is carried out by manpower merely, does not meet current hair The needs of exhibition.In the prior art, there are some building auxiliary equipments.But the most intelligence degree of these equipment is low, reliability Also not high.
Summary of the invention
The purpose of the present invention is to provide a kind of wall-building machines with automatic charging function, for solving during building a wall Automatic charging and the technical issues of build a wall.
The technical scheme adopted by the invention to solve the technical problem is that:
A kind of wall-building machine with automatic charging function, including rack, vertical feeding system, lateral material transfer system, build a wall Airframe systems, hopper system, delivery system of building a wall, build a wall execution system and control system;
The rack includes left frame, right shelf, cradle, transverse shifting frame and elevating mechanism, and the cradle laterally moves The both ends of moving frame are slidably mounted on respectively in left frame and right shelf, and elevating mechanism is separately mounted to cradle and transverse shifting frame Lower section;The lower section of the cradle is equipped with upper limit magnetic switch, and the lower part of the left frame is equipped with lower limit magnetic switch;
The vertical feeding system includes vertical lifting mechanism and bunker mechanism, and the vertical lifting mechanism is vertically installed On the left frame, including Worm gear feed screw elevator and hoisting frame, the cabinet of hoisting frame and the Worm gear feed screw elevator are fixed Connection;The upper surface of hoisting frame is equipped with limiting slot, and hoisting frame, which is equipped with, promotes permanent magnet, promoted permanent magnet respectively with it is described upper Limit magnetic switch and lower limit magnetic switch are correspondingly arranged;The bunker mechanism includes bearing material bucket and hopper chassis, the material Bucket chassis is mounted on the bottom of the bearing material bucket, and the lower end of hopper chassis is equipped with limit plate, and the limit plate is slidably pacified In the limiting slot;
The lateral material transfer system includes lateral material transfer power mechanism and lateral material transfer shedding mechanism, lateral material transfer power The power output end of mechanism includes lateral material transfer sliding block, and the bottom end of lateral material transfer sliding block is slidably mounted on the cradle On, the upper end of lateral material transfer sliding block is equipped with discharging driving chamber;The transverse direction material transfer shedding mechanism includes lateral material transfer plate and discharging Hydraulic cylinder, lateral material transfer plate are mounted on the top of lateral material transfer sliding block, and the inside of lateral material transfer plate and lateral material transfer sliding block are hinged; Discharging hydraulic cylinder is mounted in the discharging driving chamber, the bottom of the power output end of discharging hydraulic cylinder and the lateral material transfer plate End connection;The front end of the transverse direction material transfer plate is equipped with material transfer plate, and material transfer plate is correspondingly arranged with the hopper chassis;
The airframe systems of building a wall include building a wall body with moving drive mechanism of building a wall, and body bottom end of building a wall is slidable It is mounted on the transverse shifting frame;The moving drive mechanism of building a wall is mounted on the top of transverse shifting frame side, The power output end of moving drive mechanism of building a wall is connect with the body of building a wall;
The hopper system includes that hopper, discharging lifting body and auxiliary discharging mechanism, the hopper upper end are equipped with Material mouth and feed inlet, the discharge outlet are equipped with reclaiming plate;The discharging lifting body is mounted on the bottom end of hopper, auxiliary discharging Mechanism is mounted on the upper end of discharging lifting body;Assist discharging mechanism include auxiliary discharging bottom plate, auxiliary discharging driving mechanism and Auxiliary discharging top plate, the auxiliary discharging bottom plate are mounted on the top of the discharging lifting body, the upper end of auxiliary discharging bottom plate Multiple buphthalmos bearings are installed, auxiliary discharging driving mechanism is mounted on auxiliary discharging bottom plate, auxiliary discharging driving at the periphery of face Mechanism uses cam mechanism, and the power output end and auxiliary discharging top plate of auxiliary discharging driving mechanism are hinged;
The delivery system of building a wall includes delivery lumen, delivers adjustment plate and deliver driving mechanism, after the delivery lumen Installation corresponding with the reclaiming plate is held, reclaiming plate is located in the rear end cavity of delivery lumen;The bottom end of delivery lumen is equipped with delivering and drives Dynamic chamber, delivers driving chamber and the delivering driving mechanism is used cooperatively;Before the delivering adjustment plate is mounted on delivery lumen Above portion, delivers and be equipped with the gap for allowing material to pass through between adjustment plate and the upper end of the delivering driving mechanism;
The execution system of building a wall includes building a wall to execute chair mechanisms and system for compacting of building a wall, and builds a wall and executes chair mechanisms packet It includes to build a wall and limits clamping plate and build a wall and execute case, building a wall to limit clamping plate and be mounted on to build a wall executes the lower end two sides of case;It builds a wall and holds Row case is equipped with chamber of building a wall, and chamber of building a wall is connected to the delivery lumen;The system for compacting of building a wall is mounted on build a wall and execute case before End, including build a wall be compacted mounting plate, build a wall be compacted driving motor, build a wall compacting driving cam, building a wall is compacted drive link and block Wall squeeze board;Described build a wall is compacted driving motor and is mounted on to build a wall be compacted on mounting plate, the power for compacting driving cam of building a wall Input terminal is connect with the power output end for being compacted driving motor of building a wall;It is described build a wall be compacted mounting plate front end face be equipped with build a wall Be compacted sliding slot, the two sides of the squeeze board of building a wall, which are equipped with to build a wall, is compacted sliding rail, build a wall be compacted sliding rail be slidably mounted on it is described Build a wall and be compacted in sliding slot;It is described build a wall be compacted drive link one end and the described compacting driving cam of building a wall it is hinged, build a wall The other end and the squeeze board of building a wall for being compacted drive link are hinged;
The control system respectively with the upper limit magnetic switch, lower limit magnetic switch, elevating mechanism, vertical Hoisting mechanism, lateral material transfer power mechanism, discharging hydraulic cylinder, moving drive mechanism of building a wall, discharging lifting body, delivering driving machine Structure and system for compacting of building a wall electrical connection.
Further, the vertical feeding system includes hopper self-locking mechanism;The bottom end of the limiting slot is equipped with lower lock Chamber, the lower part of the limit plate are equipped with locking chamber, and locking chamber is correspondingly arranged with lower lock chamber;The hopper self-locking mechanism includes self-locking Soft magnet, self-lock pin and self-locking spring, the self-locking soft magnet are mounted on the intracavitary bottom end of the lower lock, and the top of lower lock chamber is set There is the space for allowing the self-lock pin to be inserted into, be wound with coil outside the self-locking soft magnet, the coil automatically controlled is opened by self-locking Pass is connect with AC power source, and the signal input part of the self-locking electric-controlled switch is electrically connected with the control system;It is described self-locking Spring is mounted on the intracavitary top of the locking, and the self-lock pin is mounted on the lower end of the self-locking spring, and is located at locking It is intracavitary.
Further, the elevating mechanism includes lifting hydraulic cylinder and hydraulic station, and lifting hydraulic cylinder is separately mounted to institute The both ends lower part of cradle and transverse shifting frame is stated, lifting hydraulic cylinder passes through lifting electric control valve and pipeline and the hydraulic station Connection, lifting electric control valve are electrically connected with the control system.
Further, the hopper chassis includes multiple rectangular tubes.
Further, the upper surface of the auxiliary discharging top plate uses inclined-plane, assists the minimum of the upper surface of discharging top plate End is correspondingly arranged with the discharge port on the hopper;The periphery of the auxiliary discharging top plate is equipped with bumper ring.
Further, the cross sectional dimensions of the delivery lumen, which is gradually tapered up by rear end to front end, narrows.
Further, multiple runners are equipped on the inner sidewall of the delivery lumen side by side.
Further, the execution system of building a wall further includes bonded material spraying mechanism, and bonded material spraying mechanism includes Bonded material spray head, bonded material spraying mounting base and bonded material spray pipe, the bonded material spray head pass through bonding Material spraying mounting base is mounted on described building a wall and executes on case, the inner end of bonded material spray head and the chamber company of building a wall Logical, the outer end of the bonded material spray head is connected to bonded material spray pipe.
The effect provided in summary of the invention is only the effect of embodiment, rather than invents all whole effects, above-mentioned A technical solution in technical solution have the following advantages that or the utility model has the advantages that
The present invention can have material (brick) lower section to be automatically transmitted to top, and switchable and transverse shifting, and then will Material is transferred to specified position of building a wall, and has greatly saved manpower, and improves feeding and efficiency of building a wall.The present invention can be realized Intelligence is built a wall, high-efficient, high reliablity of building a wall, time saving and energy saving.
Detailed description of the invention
Fig. 1 is the overall structure longitudinal direction stagewise cutaway view schematic diagram of the embodiment of the present invention;
Fig. 2 is partial enlarged view at A in Fig. 1;
Fig. 3 is partial enlarged view at B in Fig. 1;
Fig. 4 is partial enlarged view at C in Fig. 3;
Fig. 5 is partial enlarged view at D in Fig. 1;
Fig. 6 is partial enlarged view at E in Fig. 5;
Fig. 7 is partial enlarged view at F in Fig. 5;
Fig. 8 is longitudinal schematic cross-sectional view of delivery lumen in Fig. 5;
In figure: 1. left framves;2. right shelf;3. cradle;301. feeding lifting sliders;4. feeding goes up and down sliding slot;5. material transfer is led Rail;7. upper limit magnetic switch;8. feeding lifting hydraulic cylinder;9. being fed frame;10. feed conveyor belt;11. being fed driving pulley; 12. being fed driven pulley;13. lower limit magnetic switch;14. Worm gear feed screw elevator;15. hoisting frame;18. limiting slot;Under 19. Lock chamber;20. promoting permanent magnet;21. bearing material bucket;22. hopper chassis;23. limit plate;24. chamber of locking;25. self-locking soft magnet; 26. self-lock pin;27. self-locking spring;28. lateral material transfer motor;29. lateral material transfer screw rod;30. lateral material transfer screw;31. laterally Material transfer sliding block;310. discharging driving chambers;32. lateral material transfer pedestal;33. lateral material transfer plate;34. discharging hydraulic cylinder;35. material transfer is inserted Plate;36. control cabinet;53. transverse shifting frame;Sliding slot is gone up and down 54. building a wall;55. lifting slider of building a wall;56. transverse shifting guide rail; 57. lifting hydraulic cylinder of building a wall;58. body of building a wall;59. sliding slot of building a wall;60. mobile driving motor of building a wall;61. mobile driving of building a wall Screw rod;62. mobile driving screw of building a wall;63. mobile driving pedestal of building a wall;64. hopper;65. feed inlet;66. discharge port;67. Feedboard;68. reclaiming plate;69. discharging jacking hydraulic cylinder;70. auxiliary discharging bottom plate;71. auxiliary discharging top plate;72. buphthalmos axis It holds;73. auxiliary discharging driving motor;74. auxiliary discharging cam;75. auxiliary discharging drive link;76. bumper ring;77. delivering Chamber;78. delivering adjustment plate;79. delivering driving chamber;80. runner;81. delivering driving band;82. delivering driving driving pulley;83. Delivering driving driven pulley;Clamping plate is limited 84. building a wall;Case is executed 85. building a wall;86. idler wheel;87. chamber of building a wall;88. binding Expect spray head;89. bonded material spray pipe;Mounting plate is compacted 90. building a wall;Driving motor is compacted 91. building a wall;92. compacting of building a wall Drive cam;Drive link is compacted 93. building a wall;94. squeeze board of building a wall;Sliding rail is compacted 95. building a wall;Sliding slot is compacted 96. building a wall.
Specific embodiment
In order to clearly illustrate the technical characterstic of this programme, below by specific embodiment, and its attached drawing is combined, to this Invention is described in detail.It should be noted that illustrated component is not drawn necessarily to scale in the accompanying drawings.Present invention omits right Known assemblies and technical description are to avoid being unnecessarily limiting the present invention.
As shown in Figures 1 to 8, a kind of wall-building machine with automatic charging function, including rack, feeding system, it is vertical on Material system, lateral material transfer system, airframe systems of building a wall, hopper system, delivery system of building a wall, execution system of building a wall and control system System.
The rack is mainly used for carrying and installing the effect of other components, and rack integrally uses " H " type structure.Rack Including left frame 1, right shelf 2, cradle 3, transverse shifting frame 53 and elevating mechanism, the left frame 1 and right shelf 2 are located at rack Two sides, and connected by cradle 3 and transverse shifting frame 53, transverse shifting frame 53 is located at the lower section of 3 inside of cradle;It rises Descending mechanism moving up and down on the rack for realizing cradle 3 and transverse shifting frame 53, it is convenient to transmit material in different height With work of building a wall.The left frame 1 and right shelf 2 are respectively adopted rectangular box structure, and the lower end of left frame 1 and right shelf 2 is respectively equipped with three Leg support, when in use, three leg supports can be embedded in below ground, and three leg supports are for improving rack and surface-mounted stabilization Property;It is respectively equipped with feeding lifting sliding slot 4 on the inside of left frame 1 and right shelf 2 and builds a wall and goes up and down sliding slot 54;Feeding goes up and down sliding slot 4 and uses In with the described cooperation of cradle 3, build a wall go up and down sliding slot 54 for and the cooperation of transverse shifting frame 53.The cradle 3 Both ends be equipped with feeding lifting slider 301, the feeding lifting slider 301 can be slidably mounted at the feeding above and below It goes up and down in sliding slot 4;The cradle 3 is equipped with material transfer guide rail 5, and material transfer guide rail 5 is used cooperatively with the lateral material transfer system; Upper limit magnetic switch 7, upper limit magnetic switch are equipped with below one end that the cradle 3 is used cooperatively with vertical feeding system 7 for detecting whether vertical feeding system is moved to upper limit position, and transmits a signal to control system, and then controls laterally Material transfer system realizes splicing and lateral material transfer work.The transverse shifting frame 53 includes the purlin of two longitudinal side-by-side parallel settings Frame, there are the working spaces for building a wall between two truss;The both ends of the transverse shifting frame 53 are equipped with lifting slider of building a wall 55, the lifting slider 55 of building a wall can be slidably mounted at described building a wall above and below and go up and down in sliding slot 54;The transverse shifting The upper surface of frame 53 is equipped with transverse shifting guide rail 56, and transverse shifting guide rail 56 is used cooperatively with the wall-building machine system system, For transverse shifting during building a wall.
The elevating mechanism includes feeding lifting hydraulic cylinder 8, build a wall lifting hydraulic cylinder 57 and hydraulic station, the feeding Lifting hydraulic cylinder 8 is separately mounted to the both ends lower part of the cradle 3, and lifting hydraulic cylinder 57 of building a wall is separately mounted to the transverse direction The both ends lower part of movable stand 53;Feeding lifting hydraulic cylinder and lifting hydraulic cylinder 57 of building a wall are respectively by lifting electric control valve and pipeline It is connected to the hydraulic station, lifting electric control valve is electrically connected with the control system.
The feeding system is used to feed material (brick) to the vertical feeding system, and feeding system is located at described The outside of left 1 lower part of frame, feeding system include feed frame 9 and feed conveyor belt 10, the inner end of feed frame 9 connect with left frame 1 with Prevent the movement of feed frame 9.The outer end of the feed frame 9 is equipped with feed driving pulley 11, and feed driving pulley 11 is connected with It is fed motor, feed motor is electrically connected with the control system, and the inner end of feed frame 9 is equipped with feed driven pulley 12, and feed passes Band 10 is sent to be mounted between the feed driving pulley 11 and feed driven pulley 12.When feed, material is placed on feed and is passed It send on band 10, it then will be in material transmission to vertical feeding system by feed conveyor belt 10.The left frame 1 and feed frame 9 Junction, the lower part of left frame 1 is equipped with lower limit magnetic switch 13, lower limit magnetic switch 13 and control system electricity Connection;Lower limit magnetic switch 13 is for detecting whether vertical feeding system is moved to lower limit position, when vertical feeding system After dropping to designated position, it is mobile that control system stops vertical feeding system.
The vertical feeding system is erected for delivering the material that lower section feeding system transmits to the cradle 3 It include vertical lifting mechanism, bunker mechanism and hopper self-locking mechanism to feeding system.The vertical lifting mechanism is mounted vertically in On the left frame 1, including Worm gear feed screw elevator 14 and hoisting frame 15, the upper and lower side difference of the screw rod of Worm gear feed screw elevator 14 It is connect by connecting plate with the left frame 1;The power intake of Worm gear feed screw elevator 14 is connected with promotion motor, described to mention Lifting motor is electrically connected to the control system;The hoisting frame 15 is fixedly connected with the cabinet of the Worm gear feed screw elevator 14;Work When, drive hoisting frame 15 to move up and down by promoting motor.Hoisting frame 15 uses Rectangular Plate Structure, and the upper surface of hoisting frame 15 is set There is limiting slot 18, the limiting slot 18 is used cooperatively with bunker mechanism;The bottom end of the limiting slot 18 is equipped with lower lock chamber 19, under Lock chamber 19 is used cooperatively with the hopper self-locking mechanism;The inner end of the hoisting frame 15, which is equipped with, promotes permanent magnet 20, is promoted forever Magnet 20 respectively with below 3 end of cradle the upper limit magnetic switch 7 and 1 lower part of left frame setting lower limit magnetic Control switch 13 is correspondingly arranged.The bunker mechanism includes bearing material bucket 21 and hopper chassis 22, and the hopper chassis 22 is fixedly mounted In the bottom of the bearing material bucket 21, for holding the material of the transmission of feed conveyor belt 10 of feeding system in bearing material bucket 21;Hopper Chassis 22 includes multiple rectangular tubes.The lower end of the hopper chassis 22 is equipped with limit plate 23, and the limit plate 23 is slidable It is mounted in the limiting slot 18.The lower part of the limit plate 23 is equipped with locking chamber 24, locking chamber 24 and the lower lock chamber 19 are correspondingly arranged, and locking chamber 24 is used cooperatively with the hopper self-locking mechanism.The hopper self-locking mechanism is used for hopper machine Structure is locked on the hoisting frame 15, while facilitating the separation of bunker mechanism Yu hoisting frame 15.The hopper self-locking mechanism packet Self-locking soft magnet 25, self-lock pin 26 and self-locking spring 27 are included, the self-locking soft magnet 25 is mounted on the bottom in the lower lock chamber 19 End, the top of lower lock chamber 19 are equipped with the space for allowing the self-lock pin 26 to be inserted into, are wound with coil outside the self-locking soft magnet 25, The coil is connect by self-locking electric-controlled switch with AC power source, the signal input part of the self-locking electric-controlled switch and the control System electrical connection processed.The self-locking spring 27 is mounted on the top in the locking chamber 24, and the self-lock pin 26 is mounted on The lower end of the self-locking spring 27, and be located in locking chamber 24.When self-locking spring 27 is under reset state, self-lock pin 26 is by certainly The effect of lock spring 27 is fully retracted in locking chamber 24.Vertically expect in the system feeding course of work, for bunker mechanism With the fixation of hoisting frame 15;The self-locking electric-controlled switch is in closed state, self-locking soft magnetism under the control system Iron 25 generates magnetic force and attracts self-lock pin 26, under the lower part insertion of self-lock pin 26 in the top of lock chamber 19, bunker mechanism and hoisting frame 15 lockings.It is run up with vertical feeding system, the upper limit magnetic switch 7 below 3 end of cradle detects When the promotion permanent magnet 20 of 15 end of hoisting frame;It is out of service that control system will control vertical feeding system, and control cross It runs to material transfer system to progress splicing at bunker mechanism.
The lateral material transfer system is used for the material of vertical feeding system of transferring, and by material transportation to the hopper system The top of system, and material is poured onto hopper system.Lateral material transfer system includes lateral material transfer power mechanism and lateral material transfer Shedding mechanism, lateral material transfer power mechanism include lateral material transfer motor 28, lateral material transfer screw rod 29, lateral material transfer screw 30, cross To material transfer sliding block 31 and lateral material transfer pedestal 32.The lateral material transfer pedestal 32 is mounted on material transfer on the cradle 3 and leads The both ends at the both ends of rail 5, the transverse direction material transfer screw rod 29 are rotatably mounted on the lateral material transfer pedestal 32;The cross To on the lateral material transfer pedestal 32 of the installation of material transfer motor 28 at one end, the power output end of lateral material transfer motor 28 and the transverse direction The power intake of material transfer screw rod 29 connects, and lateral material transfer motor 28 uses stepper motor, lateral material transfer motor 28 with it is described Control system electrical connection.Lateral material transfer screw 30 matching is threaded on the lateral material transfer screw rod 29, described Lateral material transfer sliding block 31 be fixedly mounted on lateral material transfer screw 30, it is sliding that the bottom end of lateral material transfer sliding block 31 is equipped with lateral material transfer Slot, lateral material transfer sliding slot are slidably mounted on the material transfer guide rail 5 on the cradle 3;The transverse direction material transfer sliding block 31 Upper end is equipped with discharging driving chamber 310, and the discharging driving chamber 310 is used cooperatively with the lateral material transfer shedding mechanism.Institute The lateral material transfer shedding mechanism stated is used for the bunker mechanism of transferring, and the material contained in bunker mechanism is poured onto described In hopper system.Lateral material transfer shedding mechanism includes lateral material transfer plate 33 and discharging hydraulic cylinder 34, and the transverse direction material transfer plate 33 is pacified Mounted in the top of the lateral material transfer sliding block 31, the inside of lateral material transfer plate 33 and lateral material transfer sliding block 31 are hinged;Described unloads Feed liquid cylinder pressure 34 is mounted in the discharging driving chamber 310, the power output end of discharging hydraulic cylinder 34 and the lateral material transfer The bottom end of plate 33 connects;The discharging hydraulic cylinder 34 is connect by discharging electric control valve and pipeline with hydraulic station;The discharging electricity Control valve is electrically connected with the control system.The front end of the transverse direction material transfer plate 33 is equipped with material transfer plate 35, material transfer plate 35 It is correspondingly arranged with the hopper chassis 22.
When lateral material transfer system needs bunker mechanism of transferring, control system controls lateral material transfer power mechanism to bunker mechanism Place's movement, and then the material transfer plate 35 is inserted into the hopper chassis 22, then control system controls vertical feeding system System slightly moves down, and bunker mechanism will be fallen on material transfer plate 35, i.e. bunker mechanism and the hoisting frame 15 separation, material transfer is inserted Plate 35 will carry bunker mechanism completely.The control system control lateral material transfer power mechanism reverse movement, until hopper machine Structure is passed to the designated position on cradle 3.Then control system control discharging hydraulic cylinder 34 work elongation, and then pass through biography Expect that plate 35 drives the bunker mechanism hopper system tilt into cradle 3 at side-lower together, the material in bearing material bucket 21 after And be poured onto hopper system, feeding and unloading work are completed.After the completion of unloading work, control system controls discharging hydraulic cylinder 34 work are shunk, and material transfer plate 35 drives bunker mechanism to be returned to horizontality together, and then control system controls lateral material transfer Power mechanism work drives bunker mechanism to stopping above the hoisting frame 15 of vertical feeding system.Then control system control It makes vertical feeding system and is slightly upwardly moved to upper limit position, bunker mechanism will be fallen in again on the hoisting frame 15, meanwhile, Hopper self-locking mechanism locks bunker mechanism and hoisting frame 15;Control system controls lateral material transfer power mechanism reverse movement, passes Material plate 35 is separated with bunker mechanism.In turn, control system controls vertical feeding system and drop at lower limit, repeat on Material process.
The airframe systems of building a wall are mainly used for installing and fixing other functional components of building a wall, and realize in the transverse direction Spacing on movable stand 53 is built a wall movement, and airframe systems of building a wall include build a wall body 58 and moving drive mechanism of building a wall.The block The bottom end of wall telephone body 58 is monosymmetric to be equipped with sliding slot 59 of building a wall, and sliding slot 59 of building a wall is slidably mounted on the transverse shifting On guide rail 56.The moving drive mechanism of building a wall drives screw rod 61 including mobile driving motor 60 of building a wall, movement of building a wall, builds a wall Mobile driving screw 62, build a wall mobile drive connection plate and mobile driving pedestal 63 of building a wall.The mobile driving bottom of building a wall Seat 63 is mounted on the both ends of the transverse shifting frame 53, and the both ends for building a wall mobile driving screw rod 61 are rotatably mounted on institute That states builds a wall on mobile driving pedestal 63, and mobile driving screw rod 61 of building a wall is located at the top of 53 side of transverse shifting frame;The block The movement of building a wall of the mobile installation of driving motor 60 of wall at one end drives on pedestal 63, the power for mobile driving motor 60 of building a wall Output end is connect with the power intake for building a wall mobile driving screw rod 61, and mobile driving motor 60 of building a wall is using stepping electricity Machine, mobile driving motor 60 of building a wall are electrically connected with the control system.The mobile driving screw 62 of building a wall matches screw thread It is connected to the movement of building a wall to drive on screw rod 61, the mobile plate that is drivingly connected of building a wall is fixedly mounted on mobile drive of building a wall On dynamic screw 62, the mobile plate that is drivingly connected of building a wall is connect with the side for building a wall body 58, to drive body of building a wall 58 is mobile.
The hopper system is used to receive the material of the lateral material transfer system transmission and temporarily contains material (brick Block), and by material transferring to building a wall in delivery system, hopper system is mounted on the rear end of the body 58 of building a wall, hopper system Including hopper 64, discharging lifting body and auxiliary discharging mechanism.The hopper 64 uses cylindrical cavity structure, hopper 64 it is upper End is respectively equipped with feed inlet 65 and discharge port 66;Feedboard 67 is equipped at the feed inlet 65, feedboard 67 is to outside hopper 64 The upward installation settings of skew back, feedboard 67 is corresponding with the bearing material bucket 21 when lateral material transfer system discharging, facilitate bearing material bucket 21 to Brick smoothly slides to hopper 64 when feeding intake in hopper 64.Reclaiming plate 68 is equipped at the discharge port 66, reclaiming plate 68 is to material The outside of case 64 installation settings obliquely facilitates the brick in hopper 64 to slide to enter and build a wall in delivery system.Hopper 64 to During delivery system of building a wall conveys material, the discharging lifting body for gradually jacking up the auxiliary discharging machine upwards Structure makes to assist the brick above discharging mechanism, gradually slide from the reclaiming plate 68 of 64 upper end of hopper to building a wall in delivery system.Out Expect that lifting body includes discharging jacking hydraulic cylinder 69, discharging jacking hydraulic cylinder 69 is mounted on the bottom end of the hopper 64, discharging top The auxiliary discharging mechanism of the power output end and top that rise hydraulic cylinder 69 connects;The discharging jacking hydraulic cylinder 69 is by going out Material jacking electric control valve and pipeline are connect with hydraulic station;Discharging jacking electric control valve is electrically connected with the control system.Institute Brick above it, is gradually moved to by rocking vibration mode and is built a wall in delivery system by the auxiliary discharging mechanism stated, auxiliary Discharging mechanism includes auxiliary discharging bottom plate 70, auxiliary discharging driving mechanism and auxiliary discharging top plate 71.The auxiliary discharging bottom plate 70 are mounted on the top of the discharging jacking hydraulic cylinder 69, are equipped with multiple buphthalmos at the upper surface periphery of auxiliary discharging bottom plate 70 Bearing 72, the buphthalmos bearing 72 facilitate movement of the auxiliary discharging top plate 71 on auxiliary discharging bottom plate 70.Described Auxiliary discharging driving mechanism is used to drive the shaking of auxiliary discharging top plate 71, it includes auxiliary discharging driving motor 73, assists out Expect cam 74 and auxiliary discharging drive link 75;The auxiliary discharging driving motor 73 is mounted in auxiliary discharging bottom plate 70, auxiliary Discharging driving motor 73 is helped to be electrically connected to the control system;The auxiliary discharging cam 74 is mounted on the upper of auxiliary discharging bottom plate 70 The power input shaft of side, auxiliary discharging cam 74 is connect with the power output shaft of auxiliary discharging driving motor 73;It assists out Expect drive link 75 one end and auxiliary discharging cam 74 edge it is hinged, auxiliary discharge drive link 75 the other end with it is described The bottom end of auxiliary discharging top plate 71 is hinged.Auxiliary discharging top plate 71 is located at the top of the auxiliary discharging bottom plate 70, auxiliary discharging The bottom end of top plate 71 is located at on the buphthalmos bearing 72 of the auxiliary discharging 70 upper end of bottom plate, and buphthalmos bearing 72 can be convenient auxiliary The movement of discharging top plate 71;The top of the auxiliary discharging top plate 71 is for carrying brick, the upper surface of auxiliary discharging top plate 71 Using inclined-plane, the least significant end of the upper surface of auxiliary discharging top plate 71 is correspondingly arranged with the discharge port 66 on the hopper 64;It is described The periphery of auxiliary discharging top plate 71 is equipped with bumper ring 76, and the bumper ring 76 uses air bag or rubber ring, and bumper ring 76 is used Discharging top plate 71 is assisted to touch when shaking with hopper 64 in buffering.Auxiliary discharging driving mechanism passes through to auxiliary discharging top plate 71 reciprocally swinging driving realizes that the brick of 71 top of auxiliary discharging top plate is gradually fallen into discharge port 66, then passes through discharging Plate 68 enters described build a wall in delivery system.
The delivery system of building a wall is located at the front of the hopper system, and delivery system of building a wall is mounted on described build a wall On body 58, for by brick be delivered to it is described build a wall in execution system, delivery system of building a wall includes that delivery lumen 77, delivering are adjusted Whole plate 78 and delivering driving mechanism.The rear end of the delivery lumen 77 is mounted at the discharge port 66, and reclaiming plate 68 is located at In the rear end cavity of the delivery lumen 77;The bottom end of delivery lumen 77 is equipped with delivering driving chamber 79, and delivering driving chamber 79 is used for and institute The delivering driving mechanism stated is used cooperatively;The cross sectional dimensions of delivery lumen 77, which is gradually tapered up by rear end to front end, is narrowed brick Width dimensions, realizing allows gradually passing through for single brick;The front end of delivery lumen 77 and described building a wall execute system connectivity;It passs It send and is equipped with multiple runners 80 on the inner sidewall of chamber 77 side by side, the runner 80 can prevent brick from conveying in delivery lumen 77 Journey it is stuck.The delivering driving mechanism is installed on the lower section of the delivering driving chamber 79, for driving brick in delivery lumen It being moved in 77, delivering driving mechanism includes delivering driving band 81, delivers driving driving pulley 82 and delivering driving driven pulley 83, The delivering driving driving pulley 82 and delivering driving driven pulley 83 are rotatably mounted on the body 58 of building a wall respectively On, and it is located at the front and rear of delivery lumen 77;The power intake installation of delivering driving driving pulley 82 is equipped with delivering Driving motor, delivering driving motor are electrically connected with the control system;The delivering driving band 81 is mounted on described pass It send on driving driving pulley 82 and delivering driving driven pulley 83, delivering driving band 81 is mobile in the lower section of delivery lumen 77, is used for Transmit brick.The delivering adjustment plate 78 is mounted on the front upper of delivery lumen 77, deliver the lower end of adjustment plate 78 with it is described The distance between the upper end of delivering driving band 81 is slightly larger than the thickness of brick, but is less than the width and length of brick;It is such to set Meter, the brick for only allowing to tile pass through delivery lumen 77;After barrier effect of the brick of setting by delivering adjustment plate 78, helped Power acts on and toppling over becomes tiled state, then passes through delivery lumen 77 again.By the brick of delivery lumen 77, the block will be entered It builds a wall in wall execution system.
The execution system of building a wall is located at the front of the delivery system of building a wall, for realizing work of building a wall, including bonding Material spraying mechanism, building a wall executes chair mechanisms and system for compacting of building a wall.It is described build a wall execute chair mechanisms be mounted on it is described It builds a wall on body 58, including builds a wall and limit clamping plate 84 and build a wall and execute case 85, build a wall to limit clamping plate 84 and be mounted on to build a wall and hold The lower end two sides of row case 85, the wall puzzled for being stuck in lower section, the inside for limiting clamping plate 84 of building a wall is equipped with idler wheel 86, being in rolling contact for clamping plate 84 and lower section wall is limited for realizing building a wall.Described build a wall executes case 85 and is located below Top through the wall puzzled, building a wall executes case 85 and is located at below the front end of the delivery lumen 77, and building a wall executes case 85 and be equipped with It builds a wall chamber 87, chamber 87 of building a wall is built a wall up and down executes case 85.Build a wall chamber 87 cross sectional dimensions be slightly larger than brick size, use In the brick that undertaking is exported out of delivery lumen 77, then brick falls in the upper end of lower section wall by chamber 87 of building a wall.Described is viscous It closes material spraying mechanism to be mounted on to build a wall and executes the rear portion of case 85, for the wall downwards before brick falls into and builds a wall chamber 87 Upper surface adhesive-coating material (such as concrete), to realize that brick is bonded in the upper end of lower section wall.Bonded material spraying mechanism Including bonded material spray head 88, bonded material spraying mounting base and bonded material spray pipe 89, the bonded material spraying First 88, which by bonded material spray mounting base, is mounted on described building a wall and executes on case 85, the inner end of bonded material spray head 88 with The connection of chamber 87 of building a wall, the outer end of the bonded material spray head 88 pass through bonded material spray pipe 89 and external binding Expect feeding device connection, the bonded material spray pipe 89 uses hose.Bonded material is sprayed by bonded material spray head 88 It is coated in and builds a wall in chamber 87, the upper end of lower wall body is then fallen in by chamber 87 of building a wall.Further, described build a wall executes case 85 On also mountable bonded material storage case, for containing bonded material, the outer end of bonded material spray head 88 passes through bonded material Spray pipe 89 is connected to bonded material storage case.The system for compacting of building a wall is mounted on described build a wall and executes the front of case 85, During the present apparatus is mobile from front direction rear, for the compacting to brick and bonded material.The system for compacting of building a wall Including build a wall be compacted mounting plate 90, build a wall be compacted driving motor 91, build a wall compacting driving cam 92, building a wall is compacted drive link 93 With squeeze board 94 of building a wall;Described build a wall is compacted mounting plate 90 and is mounted vertically in described build a wall to execute the nock of case 85, institute Building a wall of stating is compacted driving motor 91 and is mounted on to build a wall be compacted on mounting plate 90, builds a wall and is compacted driving motor 91 and the control System electrical connection, power intake and the power output end for being compacted driving motor 91 of building a wall for compacting driving cam 92 of building a wall connect It connects;Described build a wall is compacted the front end face of mounting plate 90 and is equipped with and builds a wall and be compacted sliding slot 96, and the two sides for building a wall squeeze board 94 are set It builds a wall and is compacted sliding rail 95, build a wall and be compacted sliding rail 95 and be slidably mounted on described building a wall be compacted in sliding slot 96;It is described to build a wall One end and the compacting driving cam 92 of building a wall for being compacted drive link 93 are hinged, build a wall and are compacted the other end of drive link 93 It is hinged with the squeeze board 94 of building a wall;Build a wall squeeze board 94 build a wall be compacted driving motor 91 drive under move up and down, into And there is the bottom end for squeeze board 94 of building a wall to be compacted brick;Further, the bottom end of the squeeze board 94 of building a wall is equipped with rubber block, with It reduces and the hardness of brick is hit.
The control system includes that control cabinet 36, controller and manipulation plate, the controller are mounted on control cabinet 36 Interior, the manipulation plate is mounted on control cabinet 36, and control cabinet 36 is mounted on the lower part of the right shelf 2 of the rack.The control Device uses PLC, and manipulation plate is electrically connected with the signal input part of controller, and manipulation plate is equipped with multiple corresponding control keys, is used for Control the work of the present apparatus.In addition, the signal input part of the controller respectively with the upper limit magnetic switch 7, the upper limit Position magnetic switch 7 is electrically connected;The signal output end of the controller respectively with the lifting electric control valve, feed motor, mention Lifting motor, self-locking electric-controlled switch, lateral material transfer motor 28, discharging electric control valve electricity, mobile driving motor 60 of building a wall, discharging jacking Electric control valve assists discharging driving motor 73, delivering driving motor and builds a wall to be compacted the electrical connection of driving motor 91.
This have the advantage that: the present invention can have material (brick) lower section to be automatically transmitted to top, and Switchable and transverse shifting, and then transfer the material into specified position of building a wall, has greatly saved manpower, and improve feeding and It builds a wall efficiency.The present invention can be realized intelligence and build a wall, high-efficient, high reliablity of building a wall, time saving and energy saving.
Except for the technical features described in the specification, it all is technically known to those skilled in the art.
Above-mentioned, although the foregoing specific embodiments of the present invention is described with reference to the accompanying drawings, not protects model to the present invention The limitation enclosed, based on the technical solution of the present invention, those skilled in the art, which do not need to pay for creative labor, to be done Various modifications or changes out are still within the scope of the present invention.

Claims (8)

1. a kind of wall-building machine with automatic charging function, characterized in that including rack, vertical feeding system, lateral material transfer system It unites, airframe systems of building a wall, hopper system, delivery system of building a wall, build a wall execution system and control system;
The rack includes left frame, right shelf, cradle, transverse shifting frame and elevating mechanism, the cradle, transverse shifting frame Both ends be slidably mounted in left frame and right shelf respectively, elevating mechanism is separately mounted under cradle and transverse shifting frame Side;The lower section of the cradle is equipped with upper limit magnetic switch, and the lower part of the left frame is equipped with lower limit magnetic switch;
The vertical feeding system includes vertical lifting mechanism and bunker mechanism, and the vertical lifting mechanism is mounted vertically in institute It states on left frame, including Worm gear feed screw elevator and hoisting frame, hoisting frame is fixedly connected with the cabinet of the Worm gear feed screw elevator; The upper surface of hoisting frame be equipped with limiting slot, hoisting frame be equipped with promoted permanent magnet, promoted permanent magnet respectively with the upper limit Magnetic switch and lower limit magnetic switch are correspondingly arranged;The bunker mechanism includes bearing material bucket and hopper chassis, the hopper bottom Frame is mounted on the bottom of the bearing material bucket, and the lower end of hopper chassis is equipped with limit plate, and the limit plate is slidably mounted on In the limiting slot;
The lateral material transfer system includes lateral material transfer power mechanism and lateral material transfer shedding mechanism, lateral material transfer power mechanism Power output end include lateral material transfer sliding block, the bottom end of lateral material transfer sliding block is slidably mounted on the cradle, horizontal Discharging driving chamber is equipped with to the upper end of material transfer sliding block;The transverse direction material transfer shedding mechanism includes that lateral material transfer plate and discharging are hydraulic Cylinder, lateral material transfer plate are mounted on the top of lateral material transfer sliding block, and the inside of lateral material transfer plate and lateral material transfer sliding block are hinged;Discharging Hydraulic cylinder is mounted in the discharging driving chamber, and the bottom end of the power output end of discharging hydraulic cylinder and the lateral material transfer plate connects It connects;The front end of the transverse direction material transfer plate is equipped with material transfer plate, and material transfer plate is correspondingly arranged with the hopper chassis;
The airframe systems of building a wall include build a wall body and moving drive mechanism of building a wall, and body bottom end of building a wall slidably is installed On the transverse shifting frame;The moving drive mechanism of building a wall is mounted on the top of transverse shifting frame side, builds a wall The power output end of moving drive mechanism is connect with the body of building a wall;
The hopper system includes that hopper, discharging lifting body and auxiliary discharging mechanism, the hopper upper end are equipped with discharge port And feed inlet, the discharge outlet are equipped with reclaiming plate;The discharging lifting body is mounted on the bottom end of hopper, assists discharging mechanism It is mounted on the upper end of discharging lifting body;Assisting discharging mechanism includes auxiliary discharging bottom plate, auxiliary discharging driving mechanism and auxiliary Discharge top plate, and the auxiliary discharging bottom plate is mounted on the top of the discharging lifting body, the upper surface week of auxiliary discharging bottom plate Multiple buphthalmos bearings are installed, auxiliary discharging driving mechanism is mounted on auxiliary discharging bottom plate, auxiliary discharging driving mechanism at side Using cam mechanism, the power output end and auxiliary discharging top plate of auxiliary discharging driving mechanism are hinged;
The delivery system of building a wall include delivery lumen, delivering adjustment plate and delivering driving mechanism, the rear end of the delivery lumen with The corresponding installation of the reclaiming plate, reclaiming plate are located in the rear end cavity of delivery lumen;The bottom end of delivery lumen is equipped with delivering driving chamber, Delivering driving chamber and the delivering driving mechanism are used cooperatively;The delivering adjustment plate is mounted on the front of delivery lumen Side delivers and is equipped with the gap for allowing material to pass through between adjustment plate and the upper end of the delivering driving mechanism;
The execution system of building a wall includes building a wall to execute chair mechanisms and system for compacting of building a wall, and building a wall and executing chair mechanisms includes building It wall limit clamping plate and builds a wall and executes case, building a wall to limit clamping plate and be mounted on to build a wall executes the lower end two sides of case;It builds a wall and executes case It is equipped with chamber of building a wall, chamber of building a wall is connected to the delivery lumen;The system for compacting of building a wall, which is mounted on to build a wall, executes the front end of case, packet Include build a wall be compacted mounting plate, build a wall be compacted driving motor, build a wall compacting driving cam, building a wall is compacted drive link and compacting of building a wall Plate;Described build a wall is compacted driving motor and is mounted on to build a wall be compacted on mounting plate, the power intake for compacting driving cam of building a wall The power output end for being compacted driving motor is connect with building a wall;Described build a wall is compacted the front end face of mounting plate and is equipped with and builds a wall and be compacted slide Slot, the two sides of the squeeze board of building a wall, which are equipped with to build a wall, is compacted sliding rail, and building a wall is compacted sliding rail and is slidably mounted on described build a wall It is compacted in sliding slot;Described build a wall is compacted one end of drive link and described builds a wall that compacting driving cam is hinged, and compacting of building a wall is driven The other end and the squeeze board of building a wall of dynamic connecting rod are hinged;
The control system respectively with the upper limit magnetic switch, lower limit magnetic switch, elevating mechanism, vertical lifting Mechanism, lateral material transfer power mechanism, discharging hydraulic cylinder, moving drive mechanism of building a wall, discharging lifting body, delivering driving mechanism with And system for compacting electrical connection of building a wall.
2. a kind of wall-building machine with automatic charging function according to claim 1, characterized in that the vertical feeding System includes hopper self-locking mechanism;The bottom end of the limiting slot is equipped with lower lock chamber, and the lower part of the limit plate is equipped with locking chamber, on Lock chamber is correspondingly arranged with lower lock chamber;The hopper self-locking mechanism includes self-locking soft magnet, self-lock pin and self-locking spring, described self-locking Soft magnet is mounted on the intracavitary bottom end of the lower lock, and the top of lower lock chamber is equipped with the space for allowing the self-lock pin to be inserted into, described Coil is wound with outside self-locking soft magnet, the coil is connect by self-locking electric-controlled switch with AC power source, described self-locking automatically controlled to open The signal input part of pass is electrically connected with the control system;The self-locking spring is mounted on the intracavitary top of the locking, institute The self-lock pin stated is mounted on the lower end of the self-locking spring, and it is intracavitary to be located at locking.
3. a kind of wall-building machine with automatic charging function according to claim 1, characterized in that the elevating mechanism Including lifting hydraulic cylinder and hydraulic station, lifting hydraulic cylinder is separately mounted to the both ends lower part of the cradle and transverse shifting frame, Lifting hydraulic cylinder is connected to by lifting electric control valve and pipeline with the hydraulic station, lifting electric control valve and the control system System electrical connection.
4. a kind of wall-building machine with automatic charging function according to claim 1, characterized in that the hopper chassis packet Include multiple rectangular tubes.
5. a kind of wall-building machine with automatic charging function according to claim 1, characterized in that auxiliary discharging top The upper surface of plate uses inclined-plane, and the least significant end of the upper surface of auxiliary discharging top plate is correspondingly arranged with the discharge port on the hopper; The periphery of the auxiliary discharging top plate is equipped with bumper ring.
6. a kind of wall-building machine with automatic charging function according to claim 1, characterized in that the cross of the delivery lumen Sectional dimension, which is gradually tapered up by rear end to front end, to narrow.
7. a kind of wall-building machine with automatic charging function according to claim 1, characterized in that the delivery lumen it is interior Multiple runners are equipped on side wall side by side.
8. a kind of wall-building machine with automatic charging function according to claim 1, characterized in that described build a wall executes system System further includes bonded material spraying mechanism, and bonded material spraying mechanism includes bonded material spray head, bonded material spraying installation Seat and bonded material spray pipe, the bonded material spray head are mounted on described building a wall by bonded material spraying mounting base and hold On row case, the inner end of bonded material spray head is connected to the chamber of building a wall, the outer end of the bonded material spray head and bonding The connection of material spray pipe.
CN201710859201.0A 2017-09-21 2017-09-21 A kind of wall-building machine with automatic charging function Active CN107700858B (en)

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CN109162294A (en) * 2018-10-24 2019-01-08 陕西中达公路技术服务有限公司 A kind of truss-like builds by laying barricade device
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CN111195574B (en) * 2020-01-10 2020-12-15 佛山市鼎科科技发展有限公司 Material rack for aluminum alloy spraying based on internet

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US5284000A (en) * 1992-11-30 1994-02-08 Redwall Engineering Corp. Automating bricklaying
CN204311767U (en) * 2014-12-11 2015-05-06 长安大学 A kind of automatic wall building machine
CN105257008B (en) * 2015-11-23 2017-11-21 杨义华 Wall-building machine
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