CN107670806B - Treatment equipment for waste ink box - Google Patents

Treatment equipment for waste ink box Download PDF

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Publication number
CN107670806B
CN107670806B CN201711030218.1A CN201711030218A CN107670806B CN 107670806 B CN107670806 B CN 107670806B CN 201711030218 A CN201711030218 A CN 201711030218A CN 107670806 B CN107670806 B CN 107670806B
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CN
China
Prior art keywords
ink box
lifting auger
fragments
shredder
ink
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CN201711030218.1A
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Chinese (zh)
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CN107670806A (en
Inventor
韩玉彬
成志强
黎磊
王蓬伟
李文喜
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Loyalty Equipment Making Sichuan Co ltd
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Loyalty Equipment Making Sichuan Co ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
    • B02C18/142—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers with two or more inter-engaging rotatable cutter assemblies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/0084—Disintegrating by knives or other cutting or tearing members which chop material into fragments specially adapted for disintegrating garbage, waste or sewage
    • B02C18/0092—Disintegrating by knives or other cutting or tearing members which chop material into fragments specially adapted for disintegrating garbage, waste or sewage for waste water or for garbage
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/10—Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/14—Separating or sorting of material, associated with crushing or disintegrating with more than one separator
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/02—Separating plastics from other materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/04—Disintegrating plastics, e.g. by milling
    • B29B17/0412—Disintegrating plastics, e.g. by milling to large particles, e.g. beads, granules, flakes, slices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C2201/00—Codes relating to disintegrating devices adapted for specific materials
    • B02C2201/06—Codes relating to disintegrating devices adapted for specific materials for garbage, waste or sewage
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/02—Separating plastics from other materials
    • B29B2017/0213—Specific separating techniques
    • B29B2017/0268—Separation of metals
    • B29B2017/0272—Magnetic separation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/04—Disintegrating plastics, e.g. by milling
    • B29B2017/0424—Specific disintegrating techniques; devices therefor
    • B29B2017/044—Knives
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/52—Mechanical processing of waste for the recovery of materials, e.g. crushing, shredding, separation or disassembly
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/62—Plastics recycling; Rubber recycling

Abstract

The invention provides a treatment device for waste ink boxes, which sequentially comprises a first conveyor, an ink box storage bin, a lifting auger, a two-shaft shredder, a reducing cleaning lifting auger, a first vibrating screen and a magnetic separator along a process line; the first conveyor conveys the ink box to be processed to an ink box bin, the ink box bin is in butt joint with a lifting auger, the lifting auger conveys the ink box to be processed to a two-shaft shredder for processing, the ink box fragments crushed by the two-shaft shredder are cleaned by the reducing cleaning lifting auger and then conveyed to a first vibrating screen, the first vibrating screen removes water from the ink box fragments, and the ink box fragments after the water removal and separation are conveyed to a magnetic separator for separating plastic fragments from metal materials; the scheme provides the treatment equipment for the waste ink box, which provides materials meeting the requirements for the subsequent process treatment, and achieves the effects of reasonable utilization and fine separation.

Description

Treatment equipment for waste ink box
Technical Field
The invention relates to ink box processing equipment, in particular to processing equipment for waste ink boxes.
Background
At present, the recycling of electronic wastes belongs to an emerging industry in the world, and waste electrical products in China enter the peak period of elimination. Various waste copiers and printers have a large number of ink cartridges to be processed, and materials of the ink cartridges include plastics, metal materials, magnetism, aluminum, copper sheets, soft materials and ink. The ink powder used in the ink box contains carbon black, oxidized metal materials and polyester, and also contains a plurality of metal dust such as nickel, cobalt and mercury harmful to human bodies, and the contents of different products are different. To effectively recycle the ink box and avoid the damage of the toner in the ink box to the user, a scientific and environment-friendly ink box treatment device is needed, and the ink box treatment device is effectively recycled.
Disclosure of Invention
The invention aims to solve the technical problems that: aiming at the problems in the prior art, the treatment equipment for the waste ink box is provided, and materials meeting the requirements are provided for the subsequent process treatment, so that the effects of reasonable utilization and fine separation are achieved.
The technical problems to be solved by the invention are realized by adopting the following technical scheme:
the equipment sequentially comprises a first conveyor, an ink box bin, a lifting auger, a two-shaft shredder, a reducing cleaning lifting auger, a first vibrating screen and a magnetic separator along a process line; the first conveyor conveys the ink box to be processed to the ink box storage bin, the ink box storage bin is in butt joint with the lifting auger, the lifting auger conveys the ink box to be processed to the two-shaft shredder for processing, the ink box fragments crushed by the two-shaft shredder are conveyed to the first vibrating screen after being cleaned by the reducing cleaning lifting auger, the first vibrating screen removes water from the ink box fragments, and the ink box fragments after the water removal are conveyed to the magnetic separator for separating plastic fragments from metal materials.
As a further improvement of the scheme, the magnetic separator consists of a frame, a conveyor belt, a recovery basket, a magnetic separation roller and a magnetic system part; the magnetic system part utilizes the magnetic force generated by the metal materials under the action of electromagnetic force, the magnetic force of the metal materials and the magnetic separation roller generates mutual exclusion, the metal materials are thrown out, the separation of metal fragments and nonmetal fragments is realized, and the recovery basket is used for collecting the separated metal materials.
As a further improvement of the scheme, the device also comprises a second conveyor, a single-shaft plastic shredder and a second vibrating screen; the second conveyor is in butt joint with the conveyor belt of the magnetic separator and is used for conveying plastic fragments to the single-shaft plastic shredder, and the fragments processed by the single-shaft plastic shredder are conveyed to the second vibrating screen to be air-dried and subjected to bulk cargo processing.
As a further improvement of the scheme, the two-shaft shredder is composed of a first blade and a second blade which are staggered with each other, the first blade and the second blade are respectively arranged on the first motor and the second motor, the first blade is located in the shredder shell, the shredder shell is provided with a feeding port, and the feeding port is in butt joint with the discharging port of the lifting auger.
As a further improvement of the scheme, the crushing mechanism formed by the first blade and the second blade crushes the ink box into fragments with the diameter of 4-5 cm.
As a further improvement of the scheme, the reducing cleaning and lifting auger is formed by connecting two sections of lifting augers with different pipe diameters.
As a further improvement of the scheme, the lower end of the reducing cleaning and lifting auger is provided with a lifting auger with the pipe diameter of 50mm, and the pipe diameter of the upper end of the reducing cleaning and lifting auger is provided with a lifting auger with the pipe diameter of 150 mm.
As a further improvement of the scheme, the lower end of the reducing type cleaning and lifting auger is provided with an ink outlet perpendicular to the ground, a row of spraying devices are arranged at the upper end of the inner wall of the lifting auger with the pipe diameter of 150mm and used for cleaning the broken ink box, and a cleaning water outlet is arranged at the lower end of the lifting auger with the pipe diameter of 150 mm.
As a further improvement of the scheme, the single-shaft plastic shredder breaks the materials into materials with the size of 1 cm through the secondary breaking of the shredding blades fixed on the inner cutter shaft.
As the further improvement of this scheme, reducing formula washs the pan feeding mouth and the discharge gate that promote the auger all are provided with sealed lid, and whole washing and transportation process go on under sealed state, and sealed lid is opened when the piece is carried to the discharge gate, and the piece gets into next process.
Compared with the prior art, the invention has the beneficial effects that: the method adopts the physical separation method, so that the waste ink box is crushed and effectively separated, and the separated product is directly used as raw material without processing. In the whole treatment process, since the ink cartridge contains ink and cleaning water generated during the treatment process, in order to prevent the ink and the cleaning water from polluting the environment, the ink and the cleaning water are collected first and treated by another device.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic structural view of the variable diameter cleaning and lifting auger of the present invention.
FIG. 3 is a schematic view of the structure of the single-shaft plastic shredder of the present invention.
FIG. 4 is a schematic view of a two-shaft shredder of the present invention.
Fig. 5 is a schematic structural view of a magnetic separator according to the present invention.
The marks in the figure: the device comprises a first conveyor, an 11-ink outlet, a 12-spraying device, a 13-cleaning water outlet, a 15-cutter shaft, a 2-ink box bin, a 3-lifting auger, a 4-two-shaft shredder, a 41-motor I, a 42-motor II, a 43-blade I, a 44-blade II, a 5-reducing cleaning lifting auger, a 6-first vibrating screen, a 7-magnetic separator, a 71-conveyor belt, a 72-frame, a 73-recycling basket, an 8-second conveyor, a 9-single-shaft plastic shredder and a 10-second vibrating screen.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in detail with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
As shown in fig. 1-5:
the equipment for treating the waste ink boxes sequentially comprises a first conveyor 1, an ink box storage bin 2, a lifting auger 3, a two-shaft shredder 4, a reducing cleaning lifting auger 5, a first vibrating screen 6 and a magnetic separator 7 along a process line; the first conveyor 1 conveys ink cartridges to be processed to the ink cartridge bin 2, the ink cartridge bin 2 is in butt joint with the lifting auger 3, the lifting auger 3 conveys the ink cartridges to be processed into the two-shaft shredder 4 for processing, the broken ink cartridge fragments of the two-shaft shredder 4 are conveyed to the first vibrating screen 6 after being cleaned by the reducing cleaning lifting auger 5, the first vibrating screen 6 removes water from the ink cartridge fragments, and the ink cartridge fragments after the water removal and separation are conveyed to the magnetic separator 7 for separating plastic fragments and metal materials.
The vibrating screen is used for shaking the cleaning water on the ink box fragments conveyed by the auger.
As a further improvement of the present embodiment, the magnetic separator 7 is composed of a frame 72, a conveyor belt 71, a recovery basket 73, a magnetic separation drum, and a magnetic system part; the magnetic system part utilizes the magnetic force generated by the metal materials under the action of electromagnetic force, the magnetic force of the metal materials and the magnetic separation roller generates mutual exclusion, the metal materials are thrown out, the separation of metal fragments and nonmetal fragments is realized, and the recovery basket is used for collecting the separated metal materials; the device also comprises a second conveyor 8, a single-shaft plastic shredder 9 and a second vibrating screen 10; the second conveyor 8 is in butt joint with a conveyor belt 71 of the magnetic separator 7 and is used for conveying plastic fragments to the single-shaft plastic shredder 9, and the fragments processed by the single-shaft plastic shredder 9 are conveyed to the second vibrating screen 10 for air drying and bulk material processing.
As a further improvement of the embodiment, the two-shaft shredder 4 is composed of a first blade 43 and a second blade 44 which are staggered with each other, the first blade 43 and the second blade 44 are respectively arranged on the first motor 41 and the second motor 42, the first blade 43 and the second blade 44 are positioned in a shredder housing, a feeding port 45 is formed in the shredder housing, and the feeding port 45 is in butt joint with a discharging port of the lifting auger 3; the crushing mechanism formed by the first blade 43 and the second blade 44 crushes the ink box into fragments with the diameter of 5 cm; the reducing cleaning and lifting auger 5 is formed by connecting two sections of lifting augers with different pipe diameters; the lower end of the reducing cleaning and lifting auger 5 is provided with a lifting auger with the pipe diameter of 50mm, and the upper end of the reducing cleaning and lifting auger is provided with a lifting auger with the pipe diameter of 150 mm; the lower end of the reducing cleaning and lifting auger 5 is provided with an ink outlet 11 vertical to the ground, the upper end of the inner wall of the lifting auger with the pipe diameter of 150mm is provided with a row of spraying devices 12 for cleaning the crushed ink box, and the lower end of the lifting auger with the pipe diameter of 150mm is provided with a cleaning water outlet 13; the feeding port and the discharging port of the reducing cleaning and lifting auger 5 are respectively provided with a sealing cover, the whole cleaning and conveying process is carried out in a sealing state, when fragments are conveyed to the discharging port, the sealing covers are opened, and the fragments enter the next working procedure; the single-shaft plastic shredder 9 breaks materials into materials with the size of 1 cm through secondary breaking by using a shredding blade fixed on an inner cutter shaft 15.
Description of the workflow:
the waste ink box is sequentially placed on a first conveyor 1, chips on the ink box are disassembled manually, the disassembled ink box is conveyed to an inlet of an ink box storage bin 2 by the first conveyor 1, the ink box is thrown into the ink box storage bin 2 manually, the lower end of the ink box storage bin 2 is continuously conveyed to a feed inlet 45 of a two-shaft shredder 4 by a lifting auger 3, the ink box is crushed by two rows of blades, namely a blade two 43 and 44, in the crushing process, the ink box is crushed into about 5 cm, the lower end of the two-shaft shredder 4 is connected with a reducing cleaning lifting auger 5 with the lower end of 50mm and the upper end of 150mm, an ink outlet 11 is arranged at the lower end of the reducing cleaning lifting auger 5 vertical to the ground, a row of spraying devices 12 are arranged at the upper end of the inner wall of the reducing cleaning lifting auger 5 with the lower end of 50mm and are used for cleaning the crushed ink box, the lower end of the lifting auger with the pipe diameter of 150mm is provided with a cleaning water outlet 13, the diameter-variable cleaning lifting auger 5 conveys the crushed ink box to the first vibrating screen 6, the cleaned water is removed through the first vibrating screen 6, the ink box adhered together during crushing is subjected to dispersed material treatment, the crushed material is conveyed to the magnetic separator 7 through the first vibrating screen 6, when the crushed material passes through the magnetic separator 7, the conveying belt 71 on the magnetic separator 7 separates iron from plastic under the action of magnetic force, the iron is conveyed into the recycling basket 73, other materials are conveyed into the single-shaft plastic shredder 9 through the second conveyor 8, the materials are crushed into about 1 cm of materials through the shredding blade fixed on the inner cutter shaft 15, and the materials are subjected to air drying and dispersed material treatment through the second vibrating screen 10.
The foregoing description of the preferred embodiment of the invention is not intended to be limiting, but rather to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.

Claims (6)

1. A treatment facility for old and useless ink horn, characterized by: the equipment sequentially comprises a first conveyor (1), an ink box bin (2), a lifting auger (3), a two-shaft shredder (4), a reducing cleaning lifting auger (5), a first vibrating screen (6) and a magnetic separator (7) along a process line; the first conveyor (1) conveys the ink box to be processed to the ink box bin (2), the ink box bin (2) is in butt joint with the lifting auger (3), the lifting auger (3) conveys the ink box to be processed to the two-shaft shredder (4) for processing, the ink box fragments crushed by the two-shaft shredder (4) are conveyed to the first vibrating screen (6) after being cleaned by the variable-diameter cleaning lifting auger (5), the first vibrating screen (6) removes water from the ink box fragments, the ink box fragments after the water removal and separation are conveyed to the magnetic separator (7) for separating plastic fragments from metal materials, the variable-diameter cleaning lifting auger (5) is formed by connecting two sections of lifting augers with different pipe diameters, the lower extreme of reducing cleaning lifting auger (5) is the lifting auger that the pipe diameter is 50mm, its upper end pipe diameter is 150 mm's lifting auger, the lower extreme of lifting auger that the pipe diameter is 50mm is provided with ink export (11) on perpendicular ground, lifting auger inner wall upper end that the pipe diameter is 150mm has one row of spray set (12), be used for wasing the ink horn after the breakage, lifting auger lower extreme that the pipe diameter is 150mm has a washing water export (13), the pan feeding mouth and the discharge gate of reducing cleaning lifting auger (5) all are provided with sealed lid, whole cleaning and conveying process goes on under sealed state, open sealed lid when the piece is carried to the discharge gate, the piece gets into next process.
2. A process apparatus for a waste ink cartridge as claimed in claim 1, wherein: the magnetic separator (7) consists of a frame (72), a conveyor belt (71), a recovery basket (73), a magnetic separation roller and a magnetic system part; the magnetic system part utilizes the magnetic force generated by the metal materials under the action of electromagnetic force, the magnetic force of the metal materials and the magnetic separation roller generates mutual exclusion, the metal materials are thrown out, the separation of metal fragments and nonmetal fragments is realized, and the recovery basket is used for collecting the separated metal materials.
3. A process unit for waste cartridges as claimed in claim 2, wherein: the device also comprises a second conveyor (8), a single-shaft plastic shredder (9) and a second vibrating screen (10); the second conveyor (8) is in butt joint with a conveyor belt (71) of the magnetic separator (7) and is used for conveying plastic fragments to the single-shaft plastic shredder (9), and the fragments processed by the single-shaft plastic shredder (9) are conveyed to the second vibrating screen (10) for air drying and bulk cargo processing.
4. A process apparatus for a waste ink cartridge as claimed in claim 1, wherein: the two-shaft shredder (4) is composed of a first cutter blade (43) and a second cutter blade (44) which are staggered with each other, the first cutter blade (43) and the second cutter blade (44) are respectively arranged on the first motor (41) and the second motor (42), the first cutter blade (43) and the second cutter blade (44) are positioned in a shredder shell, a feeding port (45) is formed in the shredder shell, and the feeding port (45) is in butt joint with a discharging port of the lifting auger (3).
5. A process unit for waste cartridges as claimed in claim 4, wherein: the crushing mechanism formed by the blade I (43) and the blade II (44) crushes the ink box into fragments with the diameter of 4-5 cm.
6. A process unit for waste cartridges as claimed in claim 3, wherein: the single-shaft plastic shredder (9) is used for carrying out secondary crushing through the shredding blade fixed on the inner cutter shaft (15) to crush the materials into the materials with the size of 1 cm.
CN201711030218.1A 2017-10-30 2017-10-30 Treatment equipment for waste ink box Active CN107670806B (en)

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Application Number Priority Date Filing Date Title
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CN107670806B true CN107670806B (en) 2023-06-30

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