CN107647436B - A curved path continuous potato washing and peeling machine - Google Patents

Abstract

The invention discloses a curved path continuous potato cleaning and peeling integrated machine, which comprises a frame, a peeling mechanism, a power mechanism and a cleaning mechanism, wherein the peeling mechanism is rotatably arranged on the frame, the power mechanism and the cleaning mechanism are fixedly arranged on the frame, the peeling mechanism comprises at least two rollers and a brush, the at least two rollers are mutually fixed and sleeved, the brush is fixed on the inner wall of each roller for peeling, each roller is provided with a roller water outlet hole, the cleaning mechanism comprises a spray pipe, the spray pipe is positioned in each roller for cleaning potatoes, the power mechanism drives the at least two rollers to rotate relative to the frame so that the potatoes move in a curved manner in the at least two rollers, the peeling time of the potatoes in the rollers is effectively prolonged, the labor cost of workers is effectively saved, the peeling quality and efficiency of the potatoes can be improved, the loss rate is reduced, the added value of the potatoes is improved, and the peeling mode is convenient to popularize and apply.

Description

A curved path continuous potato washing and peeling machine

technical field

The invention relates to the field of agricultural machinery, in particular to a curved path continuous potato cleaning and peeling integrated machine.

Background technique

At present, the peeling methods of potatoes mainly include manual peeling, mechanical peeling, chemical peeling, steam and radiation peeling, etc. The effect of artificial peeling can be completely controlled by humans, but the production efficiency and labor cost are high; the essence of mechanical peeling is to use the dynamic friction between the potato and the mechanical parts with a rough structure on the surface to make the potato The chemical peeling method mainly uses chemical reagents with a special configuration ratio to soften the skin, and then uses high-pressure aqueous solution to wash it to achieve the effect of peeling; the steam and radiation peeling method is mainly to give potatoes an instant high temperature and high pressure. , using the principle of thermal expansion and cold contraction to make the potato skin loose and fall off. Mechanized peeling methods are generally used in my country at present.

But there is following defect in existing potato peeling device:

At present, most of the potato mechanical peeling methods adopt intermittent peeling methods. Peeling cannot be performed during the feeding and discharging stages. The continuous work performance is poor, and it cannot be compatible with other equipment. It is difficult to form a continuous processing line. Although a small number of peeling machines can work continuously, they still use the traditional linear motion peeling path to peel potatoes. The peeling effect is still not good and the machine needs to occupy a lot of space. The soil and residues produced are directly discharged, which wastes water resources and does not recycle and protect the potato residues. The actual utilization efficiency of the potato peeling machine is low, and the loss of potatoes is large.

Contents of the invention

In order to overcome the deficiencies in the prior art, the object of the present invention is to provide a kind of motion peeling trajectory that can make potatoes form an S shape in the drum, the peeling effect is good and efficient, and the curve of the potato peeling machine occupies a small place Path continuous potato washing and peeling machine.

The object of the present invention adopts following technical scheme to realize:

A curved path continuous potato washing and peeling integrated machine, including a frame, a peeling mechanism, a power mechanism and a cleaning mechanism, the peeling mechanism is rotatably mounted on the frame, the power mechanism and the cleaning mechanism are fixed Installed on the frame, the peeling mechanism includes at least two rollers and hair brushes, the at least two rollers are fixed and sheathed with each other, and the hair brushes are fixed on the inner wall of each roller for peeling, and each The cylinder is provided with a cylinder water outlet hole, and the cleaning mechanism includes a spray pipe, and the spray pipe is located inside each of the cylinders for cleaning potatoes, and the power mechanism drives the at least two cylinders to rotate relative to the frame The potatoes curve in the at least two drums.

Further, the at least two drums include a large drum, a middle drum and a small drum, the middle drum is accommodated inside the large drum and fixed with the large drum, and the small drum is partly housed inside the middle drum and Fixed on the middle drum, the peeling mechanism is provided with a discharge port, and the discharge port protrudes from the large drum.

Further, the large drum, the middle drum and the small drum are all provided with drum water outlet holes, and the spray pipe is located inside the small drum.

Further, the peeling mechanism also includes a baffle, the baffle is rotatably mounted on the frame, the large drum is provided with a discharge port, and the baffle is located on one side of the discharge port. The degree of tightness between the baffle and the frame is adjustable so as to control the discharge of the potatoes.

Further, the cleaning mechanism also includes a slag water collecting device and a water tank, the slag water collecting device is located under the at least two drums, the water tank is located under the slag water collecting device, and the slag water collecting device is equipped with A slag discharge pipe, the slag discharge pipe communicates with the water tank to transport the collected slag water generated by the peeling mechanism to the water tank.

Further, the cleaning mechanism also includes a double water circulation filter system, the double water circulation filter system includes a filter baffle and a rotatable fixing piece, and the detachable filter baffle is installed on the water tank through the rotatable fixing piece .

Further, the water tank is provided with a slag water drainage valve, and the slag water drainage valve is located below the filter baffle.

Further, the double water circulation filtration system also includes a sloping plate, a filter and a filter box, the sloping plate and the filter box are installed in the water tank, the filter is installed in the filter box and connected to the The water tank is connected.

Further, the water tank is provided with a filtered water outlet, and the filtered water outlet is located below the filter box.

Further, the power mechanism includes a frequency converter, a motor and a transmission structure, the frequency converter and the motor are fixedly installed on the frame, the output end of the frequency converter is connected to the input end of the motor, and the The output end is connected with the fixed chain on the outer wall of the drum through the transmission structure.

Compared with the prior art, the peeling mechanism of the continuous potato cleaning and peeling integrated machine with curved path of the present invention includes at least two rollers and hair brushes, at least two rollers are fixed and sleeved with each other, and the hair brushes are fixed on the inner wall of each roller for peeling. , each cylinder is provided with a cylinder water outlet hole, the cleaning mechanism includes a spray pipe, and the spray pipe is located inside each cylinder to clean the potatoes, and the power mechanism drives at least two cylinders to rotate relative to the frame to make the potatoes move in a curve in at least two cylinders, effectively Prolong the peeling time of potatoes in the drum, effectively save water and labor costs, improve the quality and efficiency of potato peeling, reduce the loss rate, increase the added value of potatoes, etc. The peeling method is convenient for popularization and application.

Description of drawings

Fig. 1 is a three-dimensional view of the continuous type potato cleaning and peeling all-in-one machine with curved path of the present invention;

Fig. 2 is another three-dimensional view of the continuous potato washing and peeling integrated machine with curved path in Fig. 1;

Fig. 3 is a schematic structural view of a peeling mechanism of the continuous potato cleaning and peeling integrated machine with curved path in Fig. 1;

Fig. 4 is a schematic diagram of an internal structure of the continuous potato cleaning and peeling integrated machine with curved path in Fig. 1;

Fig. 5 is an enlarged view of A of the continuous potato cleaning and peeling integrated machine with curved path in Fig. 4;

Fig. 6 is a schematic diagram of the internal structure of a water tank of the continuous potato washing and peeling integrated machine with curved path in Fig. 1 .

In the figure: 100, curved path continuous potato washing and peeling integrated machine; 10, frame; 11, main body; 12, support wheels; 13, top cover; 14, anchor bolts; 20, peeling mechanism; 21, large Drum; 210, drum water outlet; 212, discharge port; 22, middle drum; 23, small drum; 230, feed inlet; 24, drum outer wall fixed chain; 25, support fixed column; 26, baffle plate; 27, Brush; 30, power mechanism; 31, motor; 32, transmission structure; 320, transmission chain; 322, driving gear; 324, first driven gear; 326, rotating shaft; 328, second driven gear; 33, Inverter; 40, cleaning mechanism; 41, water tank; 410, filter outlet; 412, slag water drain valve; 42, flushing structure; 420, water delivery pipe; 421, water pump; 422, water inlet pipe; 423, spray pipe; 43, slag water collection device; 430, slag discharge pipe; 44, double water circulation filter system; 440, filter baffle; 441, rotatable fixing piece; 442, inclined plate;

Detailed ways

The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

It should be noted that when a component is said to be "fixed" to another component, it can be directly on the other component or there can also be an intervening component. When a component is said to be "connected" to another component, it may be directly connected to the other component or there may be intervening components at the same time. When a component is said to be "set on" another component, it may be set directly on the other component or there may be an intervening component at the same time. The terms "vertical," "horizontal," "left," "right," and similar expressions are used herein for purposes of illustration only.

Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of the invention. The terms used herein in the description of the present invention are for the purpose of describing specific embodiments only, and are not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

Please refer to FIG. 1 to FIG. 6 , a curved path continuous potato washing and peeling integrated machine 100 includes a frame 10 , a peeling mechanism 20 , a power mechanism 30 and a cleaning mechanism 40 .

The frame 10 includes a main body 11 , supporting wheels 12 , a top cover 13 and anchor bolts 14 . The supporting wheels 12 , the top cover 13 and the anchor bolts 14 are fixedly mounted on the main body 11 .

The peeling mechanism 20 includes a large drum 21 , a middle drum 22 , a small drum 23 , a fixed chain 24 on the outer wall of the drum, a supporting fixed column 25 , a baffle plate 26 and a hair brush 27 . The large drum 21 , the middle drum 22 and the small drum 23 are all provided with drum outlet holes 210 . The brushes 27 are fixed on the inner walls of the large cylinder 21 , the middle cylinder 22 and the small cylinder 23 . The middle drum 22 is fixed inside the large drum 21 through the supporting and fixing columns 25 and is completely accommodated in the large drum 21 . The small drum 23 is fixed in the middle drum 22 through the supporting and fixing columns 25 and partially accommodated in the middle drum 22 . The small drum 23 is provided with a feed port 230 . The large drum 21 is provided with a discharge port 212 , and the discharge port 212 protrudes from the large drum 21 . The drum outer wall fixing chain 24 is fixed on the outer wall of the large drum 21 .

The baffle 26 is rotatably mounted on the main body 11 and is adjustable in tightness with the main body 11 . The baffle 26 is located on one side of the discharge port 212 . The large drum 21 is installed on the support wheel 12 of the main body 11 .

The power mechanism 30 includes a motor 31 , a transmission structure 32 and a frequency converter 33 . The frequency converter 33 and the motor 31 are fixedly installed on the main body 11 of the frame 10 . The output end of the frequency converter 33 is connected to the input end of the motor 31 . The transmission structure 32 includes a transmission chain 320 , a driving gear 322 , a first driven gear 324 , a rotating shaft 326 and a second driven gear 328 . The driving gear 322 is fixed on the output end of the motor 31 . The rotating shaft 326 is rotatably mounted on the main body 11 of the frame 10 . The first driven gear 324 and the second driven gear 328 are respectively fixed on opposite ends of the rotating shaft 326 . The transmission chain 320 is sheathed on the driving gear 322 and the first driven gear 324 . The second driven gear 328 meshes with the fixed chain 24 on the outer wall of the drum.

The cleaning mechanism 40 includes a water tank 41 , a flushing structure 42 , a slag water collecting device 43 and a double water circulation filtering system 44 .

The water tank 41 is provided with a filtered water outlet 410 and a slag water drain valve 412 . The flushing structure 42 includes a water delivery pipe 420 , a water pump 421 , a water inlet pipe 422 and a spray pipe 423 . The water pump 421 is fixedly installed on the main body 11 of the frame 10 . One end of the water delivery pipe 420 communicates with the filtered water outlet 410 , and the other end communicates with the water inlet of the water pump 421 . One end of the water inlet pipe 422 communicates with the water outlet of the water pump 421 , and the other end communicates with the water inlet of the spray pipe 423 . The shower pipe 423 is located in the small drum 23 .

The slag water collecting device 43 is installed on the main body 11 of the frame 10 and is located below the peeling mechanism 20 . The slag water collecting device 43 includes a slag discharge water pipe 430 . The slag discharge pipe 430 communicates with the water tank 41 . The dual water circulation filter system 44 includes a filter baffle 440 , a rotatable fixing member 441 , a sloping plate 442 , a filter 443 and a filter box 444 . The detachable filter baffle 440 is mounted on the water tank 41 through a rotatable fixing member 441 . The slag water drain valve 412 is located below the filtering baffle 440 . The inclined plate 442 and the filter box 444 are installed in the water tank 41 . The filtered water outlet 410 is located below the filter box 444 . The filter 443 is located in the filter box 444 and communicates with the water tank 41 below the filter box 444 .

When using the curved path continuous potato washing and peeling integrated machine 100, the electric control box and the frequency converter 33 are turned on to start the motor 31, and then the driving gear 322 drives the transmission chain 320 so that the first driven gear 324 rotates. The first driven gear 324 drives the second driven gear 328 to rotate through the rotating shaft 326 . The second driven gear 328 meshes with the fixed chain 24 on the outer wall of the large drum 21 to drive the large drum 21 to rotate. The large drum 21 drives the middle drum 22 and the small drum 23 to rotate through the supporting fixed column 25 . At the same time, the support wheel 12 supports the drum to assist the rotation of the drum. The frequency converter 33 is used to adjust the speed of the motor 31, and then the speed of the entire drum can be adjusted. The frequency converter 33 can realize the controllable acceleration function, so that smooth acceleration can be performed according to the demand, the starting current of the motor can be controlled, and the starting current can be fully reduced. The wear of the mechanical transmission parts is reduced, thereby providing system stability, so that the speed regulation of the motor 31 is more accurate and convenient to operate. And because there is no defect of elastic sliding in the chain drive and it is not easy to slip, it can maintain an accurate average transmission ratio to accurately control the drum speed; the transmitted power is large, and the tension is small, the transmission efficiency is high, and it can operate at low speed, heavy load and high temperature , humid, dusty, polluted and other harsh environments.

The water pump 421 pumps the water in the water tank 41 to the spray pipe 423 through the delivery pipe 420, and the spray pipe 423 carries out high-pressure washing to the potatoes in the small drum 23. Potatoes enter the small drum 23 from the feed port 230 for peeling, during which the high-pressure water is continuously washed. Finally, along with the continuous feeding of potatoes, the potatoes are peeled from the small drum 23 and enter the middle drum 22 for peeling, and then to the large drum 21 for peeling. Large drum 21, middle drum 22, and small drum 23 constantly rotate during the period, and random dynamic friction is generated between potatoes and hairbrush 27 as well as a plurality of potatoes, thereby rubbing and peeling in the drum, and in small drum 23, middle drum 22 and An S-shaped peeling trajectory is formed in the large drum 21, which effectively prolongs the peeling time of potatoes in the drum, effectively saves water and labor costs, improves the quality and efficiency of potato peeling, and reduces the loss rate. Finally, the potatoes are discharged through the discharge port 212, and the tightness of the bolts of the baffle plate 26 can be adjusted to control the peeling residence time of the potatoes in the drum.

During peeling, the potato slag water enters the slag water collecting device 43 through the water outlet hole 210 of the drum, and then enters the water tank 41 through the slag discharge water pipe 430 . The slag water entering the water tank 41 is filtered through the filter baffle 440 , the clear water overflows, and the residue remains in the water tank 41 , and the filtered slag water enters the filter box 444 through the inclined plate 442 . The slag water is further filtered by the filter 443, and a small amount of residue remains in the filter box 444. The slag water filtered for the second time is extracted by the water pump 421 through the filter outlet 410 of the water tank 41 through the filter 443 for recycling.

The dual water circulation filter system 44 effectively filters the residues, silt, etc. produced during the potato peeling process, so that the potato peeling residue water can be recycled, and what adopts is a detachable filter baffle 440 and filter 443, which can be removed according to different conditions. Peeling situation is replaced with the filter screen hole that other diameters are different, and after potato peeling and cleaning finishes, filter part is disassembled, thereby makes things convenient for water tank 41 to clean.

Anchor bolt 14 then can adjust the inclination of cylinder, conveniently changes the inclination of cylinder flexibly according to actual conditions, has increased the operability of potato peeling machine.

Those skilled in the art can make various other corresponding changes and deformations according to the above-described technical solutions and concepts, and all these changes and deformations should fall within the protection scope of the claims of the present invention.

Claims (7)

1. The utility model provides a curve path continuous type potato washs peeling machine, includes frame, peeling mechanism, power unit and wiper mechanism, peeling mechanism rotate install in the frame, power unit with wiper mechanism fixed mounting in the frame, its characterized in that: the peeling mechanism comprises at least two rollers and a brush, the at least two rollers are mutually fixed and sleeved, the brush is fixed on the inner wall of each roller for peeling, each roller is provided with a roller water outlet, the cleaning mechanism comprises a spray pipe, the spray pipe is positioned in each roller for cleaning potatoes, and the power mechanism drives the at least two rollers to rotate relative to the frame so that the potatoes move in a curve manner in the at least two rollers;

the peeling mechanism is provided with a discharge hole, and the discharge hole extends out of the large roller;

the large roller, the middle roller and the small roller are respectively provided with a roller water outlet hole, and the spray pipe is positioned in the small roller;

the peeling mechanism further comprises a baffle, the baffle is rotatably arranged on the frame, the large roller is provided with a discharge hole, the baffle is positioned on one side of the discharge hole, and the tightness of the baffle and the frame is adjustable so as to control the discharge of the potatoes.

2. The curved path continuous potato washing and peeling integrated machine of claim 1, wherein: the cleaning mechanism further comprises a slag water collecting device and a water tank, wherein the slag water collecting device is located below the at least two rollers, the water tank is located below the slag water collecting device, the slag water collecting device is provided with a slag water pipe, and the slag water pipe is communicated with the water tank to convey collected slag water generated by the peeling mechanism to the water tank.

3. The curved path continuous potato washing and peeling integrated machine of claim 2, wherein: the cleaning mechanism further comprises a double water circulation filtering system, the double water circulation filtering system comprises a filtering baffle and a rotatable fixing piece, and the detachable filtering baffle is installed in the water tank through the rotatable fixing piece.

4. A curved path continuous potato washing and peeling integrated machine as claimed in claim 3, wherein: the water tank is provided with a slag water drain valve, and the slag water drain valve is positioned below the filtering baffle.

5. A curved path continuous potato washing and peeling integrated machine as claimed in claim 3, wherein: the double water circulation filtering system further comprises an inclined plate, a filter and a filtering box, wherein the inclined plate and the filtering box are installed in the water tank, and the filter is installed in the filtering box and communicated with the water tank.

6. The curved path continuous potato washing and peeling integrated machine as set forth in claim 5, wherein: the water tank is provided with a filtering water outlet, and the filtering water outlet is positioned below the filtering box.

7. The curved path continuous potato washing and peeling integrated machine of claim 1, wherein: the power mechanism comprises a frequency converter, a motor and a transmission structure, wherein the frequency converter and the motor are fixedly arranged on the frame, the output end of the frequency converter is connected with the input end of the motor, and the output end of the motor is in transmission connection with the fixed chain of the outer wall of the roller through the transmission structure.