CN107553697A - A kind of template and prefabricated components production method - Google Patents
A kind of template and prefabricated components production method Download PDFInfo
- Publication number
- CN107553697A CN107553697A CN201710957361.9A CN201710957361A CN107553697A CN 107553697 A CN107553697 A CN 107553697A CN 201710957361 A CN201710957361 A CN 201710957361A CN 107553697 A CN107553697 A CN 107553697A
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- China
- Prior art keywords
- plate body
- prefabricated components
- forming part
- matrix
- auxiliary section
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 230000003746 surface roughness Effects 0.000 claims abstract description 6
- 239000011159 matrix material Substances 0.000 claims description 31
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 7
- 238000009416 shuttering Methods 0.000 abstract description 4
- 239000004567 concrete Substances 0.000 description 6
- 238000007493 shaping process Methods 0.000 description 6
- 238000010276 construction Methods 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000011178 precast concrete Substances 0.000 description 2
- 238000007788 roughening Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Landscapes
- Moulds, Cores, Or Mandrels (AREA)
Abstract
The present invention relates to building field, in particular to a kind of template and prefabricated components production method.The invention provides a kind of template, and it is used to control prefabricated components combination surface roughness, including plate body, and forming part is provided with plate body, additionally includes the demoulding component for separating plate body and prefabricated components.The shuttering work is stable, and is required to obtain the surface of different roughness according to different prefabricated components, and surface quality controllability is strong.Present invention also offers a kind of prefabricated components production method, the prefabricated components that side possesses certain roughness surface can must be arrived using this method, the roughness on the prefabricated components surface meets industry regulation.
Description
Technical field
The present invention relates to building field, in particular to a kind of template and prefabricated components production method.
Background technology
It using concrete is stock in advance in building element made of factory that concrete prefabricated element, which is, including beam, plate,
Post and construction and decoration accessory etc..Needed because prefabricated components coordinate, need to be roughened in component faying face.
The roughening processing of precast concrete faying face generally comprises plucking, high-pressure water shot, stamp, dabbing etc. at present
Method.But prior art is not also controlled very well for mat surface bumps depth without the area of control and mat surface very well
System.
The content of the invention
It is an object of the present invention to provide a kind of template, and it is used to control prefabricated components combination surface roughness, including plate
Body, forming part is provided with plate body, additionally includes the demoulding component for separating plate body and prefabricated components.The shuttering work is steady
Determine, and be required to obtain the surface of different roughness according to different prefabricated components, surface quality controllability is strong.
Second purpose of the invention is, there is provided a kind of prefabricated components production method, one can be obtained using this method
Side possesses the prefabricated components on certain roughness surface, and the roughness on the prefabricated components surface meets industry regulation.
What embodiments of the invention were realized in：
A kind of template, for controlling prefabricated components combination surface roughness, it includes：
Plate body, auxiliary section is offered on plate body；
Forming part；Forming part is connected by auxiliary section with plate body；
It is stripped component；Demoulding component is configured for plate body and prefabricated components separation.
The shuttering work is stable, and is required to obtain the surface of different roughness, surface matter according to different prefabricated components
It is strong to measure controllability.
In a kind of embodiment of the present invention：
Forming part includes the first matrix and contact site being connected with each other；First matrix coordinates with auxiliary section, and contact site is located at
Plate body side.
In a kind of embodiment of the present invention：
The length that plate body is stretched out in auxiliary section is not less than 4mm.
In a kind of embodiment of the present invention：
Auxiliary section is some grooves opened up on plate body；Auxiliary section one end extends to one end of plate body；Forming part is with coordinating
Portion slidably coordinates.
In a kind of embodiment of the present invention：
Groove possesses first in vertical direction section and passes through space；First passes through space and the external world by space by second
Connection；First is more than the second area of section by space by the area of section in space.
In a kind of embodiment of the present invention：
Forming part also includes the second matrix；First matrix is connected by the second matrix with contact site；First matrix size with
First is adapted by space；Second matrix size is adapted with second by space.
In a kind of embodiment of the present invention：
Template also includes baffle plate；Baffle plate opens up the separable cooperation in reeded one end with plate body.
In a kind of embodiment of the present invention：
Auxiliary section is screwed hole；First matrix outer peripheral face offers external screw thread；First matrix and auxiliary section are connected by screw thread
Connect.
In a kind of embodiment of the present invention：
Demoulding component includes eccentric wheel and connecting rod；Eccentric wheel is in plate body；Connecting rod is connected with eccentric wheel；Connecting rod is configured
Rotated into control eccentric.
A kind of prefabricated components production method, it comprises the following steps：
S1：Suitable forming part is selected, forming part is arranged in the auxiliary section on plate body；
S2：The side that forming part is provided with plate body is poured, and waits the prefabricated components poured out to be molded；
S3：Plate body and prefabricated components are separated using component is stripped, obtain the prefabricated components for possessing certain roughness to one end.
Can must arrive the prefabricated components that side possesses certain roughness surface using this method, the prefabricated components surface it is thick
Rugosity meets industry regulation.
Technical scheme at least possesses following beneficial effect：
The invention provides a kind of template, and it is used to control prefabricated components combination surface roughness, including plate body, on plate body
Provided with forming part, additionally include the demoulding component for separating plate body and prefabricated components.The shuttering work is stable, and according to difference
Prefabricated components are required to obtain the surface of different roughness, and surface quality controllability is strong.
Present invention also offers a kind of prefabricated components production method, using this method must can arrive side possess it is certain coarse
The prefabricated components on surface are spent, the roughness on the prefabricated components surface meets industry regulation.
Brief description of the drawings
In order to illustrate the technical solution of the embodiments of the present invention more clearly, below by embodiment it is required use it is attached
Figure is briefly described, it will be appreciated that the following drawings illustrate only certain embodiments of the present invention, therefore be not construed as pair
The restriction of scope, for those of ordinary skill in the art, on the premise of not paying creative work, can also be according to this
A little accompanying drawings obtain other related accompanying drawings.
Fig. 1 is the structural representation of template in the embodiment of the present invention 1；
Fig. 2 is the structural representation of auxiliary section and forming part in the embodiment of the present invention 1；
Fig. 3 is the structural representation of plate body in the embodiment of the present invention 1；
Fig. 4 is the structural representation that component is stripped in the embodiment of the present invention 1；
Fig. 5 is the structural representation of template in the embodiment of the present invention 2；
Fig. 6 is the structural representation of auxiliary section and forming part in the embodiment of the present invention 2.
In figure：100- templates；200- templates；110- plate bodys；111- baffle plates；120- forming parts；The matrixes of 121- first；123-
Contact site；The matrixes of 125- second；130- auxiliary sections；131- first passes through space；133- second passes through space；140- demoulding groups
Part；141- eccentric wheels；143- connecting rods.
Embodiment
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, below in conjunction with the embodiment of the present invention
In accompanying drawing, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is
Part of the embodiment of the present invention, rather than whole embodiments.The present invention implementation being generally described and illustrated herein in the accompanying drawings
The component of example can be configured to arrange and design with a variety of.
Therefore, below the detailed description of the embodiments of the invention to providing in the accompanying drawings be not intended to limit it is claimed
The scope of the present invention, but be merely representative of the present invention selected embodiment.It is common based on the embodiment in the present invention, this area
The every other embodiment that technical staff is obtained under the premise of creative work is not made, belong to the model that the present invention protects
Enclose.
It should be noted that：Similar label and letter represents similar terms in following accompanying drawing, therefore, once a certain Xiang Yi
It is defined, then it further need not be defined and explained in subsequent accompanying drawing in individual accompanying drawing.In addition, term " the
One ", " second " etc. is only used for distinguishing description, and it is not intended that instruction or hint relative importance.
In the description of embodiment of the present invention, it is necessary to explanation, term " interior ", " on " etc. instruction orientation or position
Relation be based on orientation shown in the drawings or position relationship, or the invention product using when the orientation or position usually put
Relation, it is for only for ease of and describes the present invention and simplify description, rather than indicates or imply that signified device or element must have
There is specific orientation, with specific azimuth configuration and operation, therefore be not considered as limiting the invention.
It using concrete is stock in advance in building element made of factory that concrete prefabricated element, which is, including beam, plate,
Post and construction and decoration accessory etc..Needed because prefabricated components coordinate, need to be roughened in component faying face.
The roughening processing of precast concrete faying face generally comprises plucking, high-pressure water shot, stamp, dabbing etc. at present
Method.But prior art is not also controlled very well for mat surface bumps depth without the area of control and mat surface very well
System.
For the deficiencies in the prior art, there is provided detailed description below：
Embodiment 1
It is a kind of template 100 of the present embodiment offer in figure, the template 100 is used to control prefabricated components to combine with reference to figure 1
The roughness in face.Prefabricated components are cast in the top of template 100, after prefabricated components shaping, it separated with template 100, you can
The surface of certain roughness requirement is obtained close to one end of template 100 in prefabricated components.And if template 100 is provided with dry forming
Portion 120, using the spacing between different size forming parts 120 and control forming part 120, realize prefabricated components surface roughness
It is controllable.
With reference to Fig. 2 and Fig. 3, template 100 includes plate body 110, some forming parts 120 and demoulding component 140.Forming part
120 are used to be needed to set varying number and different length according to roughness.Therefore auxiliary section 130, forming part are provided with plate body 110
120 are connected by auxiliary section 130 with plate body 110.Forming part 120 and auxiliary section 130 can be fixedly connected or removable
Connect with unloading.Template 100 reuse and prefabricated components roughness requirements not for the moment, by changing the size sum of forming part 120
Amount, in the case where being changed without template 100, to make prefabricated components surface obtain different roughness.
With reference to figure 2, forming part 120 includes the first matrix 121 and contact site 123 being connected with each other, and the first matrix 121 is used for
Coordinate with auxiliary section 130, forming part 120 is fixed on plate body 110.Contact site 123 is the part for actually pouring middle shaping,
When forming part 120 is connected with plate body 110, contact site 123 is located at the side of plate body 110.
Further, due to《Code for design of concrete structures》The Hes of GB50010-2010《Prefabricated concrete structure skill
Art code》There is following requirement in JGJ1：" the mat surface bumps depth of prefabricated board is no less than 4mm, prefabricated beam-ends, prefabricated styletable,
The mat surface bumps depth at dry wall end is no less than 6mm ".Therefore in the present embodiment, contact site 123 stretches out the length of plate body 110
Degree should be not less than 4mm, take 5mm herein.In addition, in other specific and embodiments, according to actual needs, such as manufacture
Prefabricated beam-ends, prefabricated styletable, dry wall end mat surface when, contact site 123, which stretches out the length of plate body 110, should be not less than 6mm, can be with
For 6mm, 7mm or more.
It is arranged in order that forming part 120 is easier on auxiliary section 130, auxiliary section 130 is plate body in the present embodiment
Some grooves opened up on 110.Parallel to each other between groove, groove can be opened up by the one end of plate body 110 to another close to plate body 110
Side, the groove can also be groove.Forming part 120 loads from one end of plate body 110, and is slidably matched with auxiliary section 130.Root
Some forming parts 120 are set in groove according to needs, ensure the roughness requirements of actual production.
Further, to avoid forming part 120 from being uprooped in the demoulding, in the present embodiment, groove is in vertical side
Possess first to upper section to be connected with the external world by space 133 by second by space 131 by space 131, first, first
Second area of section by space 133 is more than by the area of section in space 131.I.e. the groove is similar inverted T-shaped slot structure.
It should be noted that in other embodiments, above-mentioned groove can also be the structures such as dovetail groove.
Accordingly, forming part 120 also includes the second matrix 125.First matrix 121 passes through the second matrix 125 and contact site
123 connections；The area of section of first matrix 121 in the horizontal direction is more than the section face of the second matrix 125 in the horizontal direction
Product.The size of first matrix 121 is adapted with first by space 131, and the size of the second matrix 125 passes through the phase of space 133 with second
Adapt to.It should be noted that in other embodiments, according to actual needs, forming part 120 can also be other
Structure.
Template 100 also includes baffle plate 111 in the present embodiment, and baffle plate 111 sets reeded one end with plate body 110 and separated
Cooperation, after by the device auxiliary sections 130 of forming part 120, baffle plate 111 and plate body 110 are coordinated, forming part 120 is closed, kept away
Exempt from forming part 120 to move or drop out, ensure being smoothed out for processing.When needing to change forming part 120, by baffle plate 111 and mould
Plate 100 is separated, and forming part 120 can be taken out replacing by open ended by auxiliary section 130.It should be noted that in other tools
In body embodiment, according to actual needs, above-mentioned baffle plate 111 can be not provided with.
With reference to figure 3 and Fig. 4, demoulding component 140 is used for after prefabricated components shaping, and prefabricated components are separated with template 100
Device.In the present embodiment, demoulding component 140 includes eccentric wheel 141 and connecting rod 143.Eccentric wheel 141 is located in plate body 110,
In pouring, eccentric wheel 141 and the flush of plate body 110.After completion prefabricated components shaping is poured, operator utilizes connecting rod
143 control eccentrics 141 rotate, and eccentric wheel 141 stretches out plate body 110 and separates prefabricated components with plate body 110.Need what is illustrated
It is that in other embodiments, according to actual needs, multiple demoulding components 140 can be set in template 100,
In addition, above-mentioned demoulding component 140 can also be other structures.
Template 100 in the present embodiment so works：
According to actual roughness needs, forming part 120 is arranged in auxiliary section 130, and by baffle plate 111 by forming part
120 fix.Poured in template 100, after pouring manufactured prefabricated components close to the one side of template 100 in forming part 120
In the presence of, form certain roughness.Operator is by controls connecting rod 143, using eccentric wheel 141 by prefabricated components and template
100 separation, complete the manufacture of prefabricated components.
The working stability of template 100, it is required to obtain the surface of different roughness, surface matter according to different prefabricated components
It is strong to measure controllability, and roughness is controllable.
Embodiment 2
It is a kind of template 200 that the present embodiment provides with reference to figure 5 and Fig. 6, Fig. 5, similar to Example 1, it includes plate body
110th, forming part 120 and demoulding component 140.Forming part 120 is used to be needed to set varying number and different length according to roughness.
Therefore auxiliary section 130 is provided with plate body 110, forming part 120 is connected by auxiliary section 130 with plate body 110.Forming part 120 is with matching somebody with somebody
Conjunction portion 130 can be fixedly connected or detachably connected.Forming part 120 includes the first matrix 121 being connected with each other
With contact site 123, the first matrix 121 is used to coordinate with auxiliary section 130, forming part 120 is fixed on plate body 110.Contact
Portion 123 is the part for actually pouring middle shaping, and when forming part 120 is connected with plate body 110, contact site 123 is located at plate body 110
Side.
Demoulding component 140 includes eccentric wheel 141 and connecting rod 143.Eccentric wheel 141 is in plate body 110, in pouring, partially
Heart wheel 141 and the flush of plate body 110.After completion prefabricated components shaping is poured, operator utilizes the control eccentric of connecting rod 143
141 rotate, and eccentric wheel 141 stretches out plate body 110 and separates prefabricated components with plate body 110.
It is with the difference of embodiment 1：
Auxiliary section 130 is screwed hole in the present embodiment, and screwed hole is uniformly opened on plate body 110.Forming part 120
The outer peripheral face of first matrix 121 offers external screw thread.First matrix 121 is connected through a screw thread with auxiliary section 130.Poured
Before, forming part 120 is arranged on auxiliary section 130 as needed, it is necessary to illustrate, if the non-installation forming portion in partial threads hole
120, to avoid influenceing molded surface in pouring, therefore it other devices can be used to carry out the auxiliary section 130 in non-installation forming portion 120
Filling is drawn off loading forming part 120 when needed.
Template 200 in the present embodiment so works：
According to roughness needs.Forming part 120 and auxiliary section 130 are connected through a screw thread, poured in template 200
Fill, manufactured prefabricated components form certain roughness close to the one side of template 200 in the presence of forming part 120 after pouring
Surface.
Template 200 in the present embodiment is easy to use, is required to obtain different roughness according to different prefabricated components
Surface, surface quality controllability is strong, and roughness is controllable.
A kind of prefabricated components production method, it utilizes above-mentioned template 200 production prefabricated components.Prefabricated components production method bag
Include following steps：
S1：Suitable forming part 120 is selected, forming part 120 is arranged in the auxiliary section 130 on plate body 110；
S2：The side that the forming part 120 is provided with plate body 110 is poured, and wait the prefabricated components that pour out into
Type；
S3：The plate body 110 and the prefabricated components are separated using component 140 is stripped, obtains to one end and possesses necessarily slightly
The prefabricated components of rugosity.
Can must arrive the prefabricated components that side possesses certain roughness surface using this method, the prefabricated components surface it is thick
Rugosity meets industry regulation.It should be noted that in other embodiments, it is according to actual needs, above-mentioned prefabricated
Component production method can also utilize a kind of template in embodiment 1.
The preferred embodiments of the present invention are the foregoing is only, are not intended to limit the invention, for the skill of this area
For art personnel, the present invention can have various modifications and variations.Within the spirit and principles of the invention, that is made any repaiies
Change, equivalent substitution, improvement etc., should be included in the scope of the protection.
Claims (10)
- A kind of 1. template, for controlling prefabricated components combination surface roughness, it is characterised in that including：Plate body, auxiliary section is offered on the plate body；Forming part；The forming part is connected by the auxiliary section with the plate body；It is stripped component；The demoulding component is configured for the plate body and prefabricated components separation.
- A kind of 2. template according to claim 1, it is characterised in that：The forming part includes the first matrix and contact site being connected with each other；First matrix coordinates with the auxiliary section, institute State contact site and be located at the plate body side.
- A kind of 3. template according to claim 2, it is characterised in that：The length that the plate body is stretched out in the auxiliary section is not less than 4mm.
- A kind of 4. template according to claim 2, it is characterised in that：The auxiliary section is some grooves opened up on the plate body；Described auxiliary section one end extends to one end of the plate body； The forming part slidably coordinates with the auxiliary section.
- A kind of 5. template according to claim 4, it is characterised in that：The groove possesses first in vertical direction section and passes through space；Described first by space by second by space with External world's connection；Described first is more than the described second area of section by space by the area of section in space.
- A kind of 6. template according to claim 5, it is characterised in that：The forming part also includes the second matrix；First matrix is connected by second matrix with the contact site；Institute The first matrix size is stated to be adapted by space with described first；The second matrix size is mutually fitted with described second by space Should.
- A kind of 7. template according to claim 4, it is characterised in that：The template also includes baffle plate；The baffle plate offers the separable cooperation in one end of the groove with the plate body.
- A kind of 8. template according to claim 2, it is characterised in that：The auxiliary section is screwed hole；The first matrix outer peripheral face offers external screw thread；First matrix and the cooperation Portion is connected through a screw thread.
- A kind of 9. template according to claim 1, it is characterised in that：The demoulding component includes eccentric wheel and connecting rod；The eccentric wheel is in the plate body；The connecting rod and the bias Wheel connection；The connecting rod is configured to control the eccentric wheel to rotate.
- 10. a kind of prefabricated components production method, it is characterised in that comprise the following steps：S1：The suitable forming part of selection, forming part is arranged in the auxiliary section on the plate body；S2：The side that the forming part is provided with the plate body is poured, and waits the prefabricated components poured out to be molded；S3：The plate body and the prefabricated components are separated using the demoulding component, obtains to one end and possesses certain roughness The prefabricated components.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710957361.9A CN107553697A (en) | 2017-10-16 | 2017-10-16 | A kind of template and prefabricated components production method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710957361.9A CN107553697A (en) | 2017-10-16 | 2017-10-16 | A kind of template and prefabricated components production method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107553697A true CN107553697A (en) | 2018-01-09 |
Family
ID=60985888
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710957361.9A Pending CN107553697A (en) | 2017-10-16 | 2017-10-16 | A kind of template and prefabricated components production method |
Country Status (1)
| Country | Link |
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| CN (1) | CN107553697A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112518955A (en) * | 2020-10-28 | 2021-03-19 | 中建科技武汉有限公司 | One-step forming construction method for rough surface of precast concrete member |
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| JPH08277629A (en) * | 1995-04-04 | 1996-10-22 | Hiroyasu Ooka | Corrugated core panel for forming concrete surface irregularities |
| CN2381457Y (en) * | 1999-06-08 | 2000-06-07 | 朱其聪 | Multifunctional cement brick mould |
| CN2501954Y (en) * | 2001-09-18 | 2002-07-24 | 付杰斌 | Building pattern board |
| CN201609924U (en) * | 2009-12-18 | 2010-10-20 | 北京中铁房山桥梁有限公司 | Roughening device of prestressing anchor recess of railway track plate |
| CN103660024A (en) * | 2013-11-20 | 2014-03-26 | 山东乾元泽孚科技有限公司 | Integrated production line for non-autoclaved self-thermal-insulation wallboard |
| CN104594500A (en) * | 2015-01-26 | 2015-05-06 | 济南轨道交通集团有限公司 | Integrated beam-slab-column formwork structural system and construction method |
| CN205400034U (en) * | 2016-02-26 | 2016-07-27 | 上海市城市建设设计研究总院 | Exempt from chisel hair template |
| CN206083833U (en) * | 2016-08-25 | 2017-04-12 | 天能集团江苏特种电源有限公司 | Slug mould with thimble |
| CN207290426U (en) * | 2017-10-16 | 2018-05-01 | 四川省建筑科学研究院 | A kind of template and prefabricated components process units |
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2017
- 2017-10-16 CN CN201710957361.9A patent/CN107553697A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08277629A (en) * | 1995-04-04 | 1996-10-22 | Hiroyasu Ooka | Corrugated core panel for forming concrete surface irregularities |
| CN2381457Y (en) * | 1999-06-08 | 2000-06-07 | 朱其聪 | Multifunctional cement brick mould |
| CN2501954Y (en) * | 2001-09-18 | 2002-07-24 | 付杰斌 | Building pattern board |
| CN201609924U (en) * | 2009-12-18 | 2010-10-20 | 北京中铁房山桥梁有限公司 | Roughening device of prestressing anchor recess of railway track plate |
| CN103660024A (en) * | 2013-11-20 | 2014-03-26 | 山东乾元泽孚科技有限公司 | Integrated production line for non-autoclaved self-thermal-insulation wallboard |
| CN104594500A (en) * | 2015-01-26 | 2015-05-06 | 济南轨道交通集团有限公司 | Integrated beam-slab-column formwork structural system and construction method |
| CN205400034U (en) * | 2016-02-26 | 2016-07-27 | 上海市城市建设设计研究总院 | Exempt from chisel hair template |
| CN206083833U (en) * | 2016-08-25 | 2017-04-12 | 天能集团江苏特种电源有限公司 | Slug mould with thimble |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112518955A (en) * | 2020-10-28 | 2021-03-19 | 中建科技武汉有限公司 | One-step forming construction method for rough surface of precast concrete member |
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Application publication date: 20180109 |