CN209425734U - A kind of template poured vertically for prefabricated panel - Google Patents
A kind of template poured vertically for prefabricated panel Download PDFInfo
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- CN209425734U CN209425734U CN201821331964.4U CN201821331964U CN209425734U CN 209425734 U CN209425734 U CN 209425734U CN 201821331964 U CN201821331964 U CN 201821331964U CN 209425734 U CN209425734 U CN 209425734U
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Abstract
The utility model provides a kind of template poured vertically for prefabricated panel, belong to technical field of buildings, pedestal and main template body including being equipped with sliding slot, main template body includes the end plate of 2 parallel arrangements and 2 side plates between end plate, side plate includes side plate main body and protrusion, protrusion is consistent with wallboard side view, side plate is equipped with several equally distributed to tie rod hole, several equally distributed glass resin plates are equipped in main template body, glass resin plate run through be equipped with to the corresponding through-hole in pull rod hole site, to being interspersed in tie rod hole and through-hole to pull rod, side plate is stretched out to the both ends of pull rod and is fixed with nut.Prefabricated components industrialized production is carried out with template provided by the utility model, occupied area is small, same smooth, the same set of template of high production efficiency, wallboard surfaces externally and internally can produce diversified size and cross-sectional shape wall, can reduce cost.
Description
Technical field
The utility model belongs to technical field of buildings, and in particular to a kind of template poured vertically for prefabricated panel.
Background technique
Prefabrication and assembly construction technology is applied to engineering construction and is constantly paid close attention to.Filled-in panel is due to can be used standardized shape
The advantages that shape size produces, simple with main structure connection type becomes a kind of common prefabricated components form.Wallboard passes through work
Factory is prefabricated, transports to construction site and assembles, it is possible to reduce field operation amount and various construction pollutions are accelerated construction progress, saved
Duration.
In the traditional processing technology of prefabricated panel, template is often horizontally arranged, and wall, which lies low, to be poured, and template generallys use steel
The forms such as template, plank sheathing or plastic formwork are placed on bridle iron and are poured.The form template construct letter of this flat die plate
It is single, it pours conveniently, using than wide.But 1 is had the disadvantage in that in actual application, to production site requirement height: wall
Board member is since size is larger, and the production site area occupied when placing that lies low is big, and due to gravity, guarantees when pouring
Wallboard thickness is uniform, pours and answers level levelling with the place stacked before demoulding, cannot there is greater obliquity；2, the material of template construct
And high labor cost: suitable for the wallboard of different buildings, size, joint form etc. are very different, for conventional flat die
Plate pours, and pours each type of wallboard and requires to remake template, causes very big material and artificial waste；3, wallboard
Flatness is difficult to control: flat die plate pours, wallboard plate face one side and template contacts, exposed on one side, exposed face since area is larger,
For can not Self-leveling pour material, surface smoothness is generally difficult to guarantee, two plate faces are difficult to flatness having the same；
4, production efficiency is low: when flat die plate pours, due to taking up a large area, single grouting port is typically only capable to pour a template simultaneously,
Template or grouting port is needed to shift after the completion of the template, elapsed time reduces production efficiency；5, it is cumbersome to stack maintenance work: wall
It needing to be lifted, transported and be deposited in fixed venue after plate demoulding to be conserved, every wallboard, which requires individually to transport, to be stacked,
Larger workload, Comparision are cumbersome.
Utility model content
The purpose of this utility model is to solve the deficiencies in the prior art, provides a kind of mould poured vertically for prefabricated panel
Plate carries out prefabricated components industrialized production using the template, and occupied area is small, high production efficiency, wallboard surfaces externally and internally are equally flat
Whole, same set of template can produce diversified size and cross-sectional shape wall, can reduce cost.
The utility model provides the following technical solution:
A kind of template poured vertically for prefabricated panel, the pedestal including being equipped with sliding slot, the pedestal is equipped with can be
The main template body slided in the sliding slot, the main template body include the end plate of 2 parallel arrangements and between the end plate 2
A side plate, the side plate include side plate main body and the protrusion set on the side plate body inner surface, the raised and wallboard side
Shape is consistent, and the side plate is equipped with several equally distributed to tie rod hole, and several is uniformly distributed is equipped in the main template body
Glass resin plate, the glass resin plate run through be equipped with described to the corresponding through-hole in pull rod hole site, it is described to tie rod hole
It is interspersed with in the through-hole to pull rod, the both ends to pull rod are stretched out the side plate and fixed with nut.
Preferably, the end plate includes chassis body and the stupefied item of the frame intersected in length and breadth in the chassis body,
The bottom of the end plate is equipped with fixed block, and fixed block is for main template body to be fixed on the base.
Preferably, the two sides of the end plate are equipped with pull rod fixed ear, are provided with pull rod fixation hole in the pull rod fixed ear, and 2
It is interspersed with pull rod in the pull rod fixation hole of a end plate, which can be used for fixed side panel, easy to operate.
Preferably, the inner surface of the end plate is equipped with groove, and the side plate is equipped with the fin to fasten with the groove,
It is limited for the position of end plate and side plate and fixed, improves formwork stability.
Preferably, the side plate is equipped with steam curing hole and is connected with steam generating equipment, convenient for being steamed when construction
Vapour maintenance.
Preferably, vibration device being installed in the main template body, vibratory compaction is carried out when for constructing.
Preferably, the end plate is steel end plate, and the side plate is color steel side plate, long service life.
A kind of mold method of the template poured vertically for prefabricated panel, comprising the following steps:
S1: pedestal for placed adjusts the interval of end plate and end plate is fixed on to the cunning of pedestal according to the quantity of wallboard to be poured
In slot, side plate, and the position of fixed side panel are placed between end plate；
S2: using wallboard thickness as spacing, it is successively vertically put into glass resin plate along side plate direction, is often put into one piece of glass tree
Rouge plate, to pass through the through-hole reserved to tie rod hole and glass resin plate corresponding position to pull rod, and outside side plate is to tie rod hole
The fixed position to fix glass resin plate in side.
A kind of construction technology based on the template poured vertically for prefabricated panel, comprising the following steps:
D1: carrying out template formwork, and multiple template constitutes formwork erection group, fixed pre- according to arrangement of reinforcement assembling reinforcement net inside wallboard
Embedded part, and framework of steel reinforcement is hung in each pouring area of formwork erection group；
D2: Grouting Pipe is respectively put into each cavity separated by glass resin plate, synchronizes and pours, with slurry
The raising hoisting grouting pipe of height opens simultaneously vibration device and carries out vibratory compaction, and it is high to cover glass resin plate to slurry height
Stop slip casting after degree, surface is smoothed out to the height of glass resin plate；
D3: interior for 24 hours after the completion of construction to be conserved；
D4: when demoulding, first removing end plate, then will successively extract to pull rod, is detached from glass resin plate, and wallboard is de-
Mould.
Preferably, in the step D1 after template formwork erection, the coating release agent inside template.
Preferably, the maintenance process of the step D3 is to stand maintenance, or be passed through steam into cavity and conserved, or adopt
With sprinkling maintenance, it is no less than daily twice.
The beneficial effects of the utility model are:
(1) it is vertically poured using template provided by the utility model, single wallboard occupied area is small, to ground level
It is low with smooth degree requirement, it is small to production site area requirements.
(2) by the form assembly of multiple the type at formwork erection group, side plate can individually add according to different wall plate piecing forms
Work, the height of wallboard, width, thickness can be controlled by adjusting the length of glass resin plate, width and spacing, without each
Production all makes new template, and the template of the personalized customized production of wallboard is at low cost.
(3) formwork erection group can integral hoisting, transport and maintenance, optimize production process, improve production efficiency, be suitble to extensive raw
It produces.
(4) form of construction work provided by the utility model wallboard produced, surfaces externally and internally are contacted with glass resin plate, tool
There is identical smooth degree.
(5) template, mold method and the construction technology provided by the utility model poured vertically for prefabricated panel, is applicable in
Fairly simple in shape and the prefabricated panel component that requires two sides smooth industrialized production.
Detailed description of the invention
Attached drawing is used to provide a further understanding of the present invention, and constitutes part of specification, practical with this
Novel embodiment is used to explain the utility model together, does not constitute limitations of the present invention.In the accompanying drawings:
Fig. 1 is the schematic perspective view of template in the utility model；
Fig. 2 is the structural schematic diagram of end plate；
Fig. 3 is the cross-sectional view in the direction A-A1 in Fig. 2；
Fig. 4 is the sectional view of side plate.
In the figure, it is marked as 1, pedestal；2, end plate；3, side plate；4, pull rod；5, to pull rod；6, glass resin plate；7, frame master
Body；8, the stupefied item of frame；9, pull rod fixed ear；10, fixed block；11, groove；12, side plate main body；13, raised；14, to tie rod hole；
15, sliding slot.
Specific embodiment
Embodiment 1
As shown in Figures 1 to 4, a kind of template poured vertically for prefabricated panel, the pedestal 1 including being equipped with sliding slot 15,
Pedestal 1 is equipped with the main template body that can slide in sliding slot 15, and main template body includes the end plate 2 of 2 parallel arrangements and is set to end
2 side plates 3 between plate 2, the two sides of end plate 2 are equipped with pull rod fixed ear 9, and pull rod fixation hole, 2 ends are provided in pull rod fixed ear 9
Pull rod 4 is interspersed in the pull rod fixation hole of plate 2.Side plate 3 includes side plate main body 12 and the protrusion set on 12 inner surface of side plate main body
13, protrusion is 13 consistent with wallboard side view, and side plate 3 is set in main template body equipped with several equally distributed to tie rod hole 14
Have several equally distributed glass resin plates 6, glass resin plate 6 run through be equipped with to the corresponding through-hole in 14 position of tie rod hole, it is right
It is interspersed in tie rod hole 14 and through-hole to pull rod 5, side plate 3 is stretched out to the both ends of pull rod 5 and is fixed with nut.
End plate 2 includes chassis body 7 and the stupefied item 8 of the frame intersected in length and breadth in chassis body 7, the bottom of end plate 2
Equipped with fixed block 10, fixed block 10 is used to main template body being fixed on pedestal 1.The inner surface of end plate 2 is equipped with groove 11, side plate
3 are equipped with the fin to fasten with groove 11, for the limitation of the position of end plate 2 and side plate 3 and fixed, raising formwork stability.
Side plate 3 is equipped with steam curing hole and is connected with steam generating equipment, convenient for carrying out steam curing when construction.Pacify in main template body
Equipped with vibration device, vibratory compaction is carried out when for constructing.End plate is steel end plate, and side plate is color steel side plate, long service life.
A kind of mold method of the template poured vertically for prefabricated panel, comprising the following steps:
S1: pedestal for placed adjusts the interval of end plate and end plate is fixed on to the cunning of pedestal according to the quantity of wallboard to be poured
In slot, side plate is placed between end plate, the fin on side plate is stuck in the groove on end plate, is fixed with pull rod across pull rod
Hole, and sidespin enters bung flange with the position of fixed side panel inside and outside pull rod fixation hole；
S2: using wallboard thickness as spacing, it is successively vertically put into glass resin plate along side plate direction, is often put into one piece of glass tree
Rouge plate, to pass through the through-hole reserved to tie rod hole and glass resin plate corresponding position to pull rod, and outside side plate is to tie rod hole
Side is fixed with nut, thus the position of fixed glass resin plate；
S3: setting steam curing hole on side plate and connects steam generating equipment, and vibration device is equipped in main template body.
A kind of construction technology based on the template poured vertically for prefabricated panel, comprising the following steps:
D1: carrying out template formwork, the coating release agent inside template, and multiple template constitutes formwork erection group, is matched according to wallboard inside
Muscle assembling reinforcement net in the fixed built-in fitting of specific position, and framework of steel reinforcement is hung in each pouring area of formwork erection group；
D2: Grouting Pipe is respectively put into each cavity separated by glass resin plate, synchronizes and pours, with slurry
The raising hoisting grouting pipe of height opens simultaneously vibration device and carries out vibratory compaction, and it is high to cover glass resin plate to slurry height
Stop slip casting after degree, surface is smoothed out to the height of glass resin plate；
D3: after the completion of construction for 24 hours in conserved, maintenance process be stand maintenance, or be passed through into cavity steam into
Row maintenance, or sprinkling maintenance is used, daily no less than twice；
D4: when demoulding, first removing end plate, then will successively extract to pull rod, is detached from glass resin plate, and wallboard is de-
Mould.
Embodiment 2
The prefabricated filled-in panel of foamed concrete is made with template provided by the utility model, mold method and construction technology,
Wallboard is having a size of 2400mmx600mmx150mm, and plate stitch uses c-type seam, and one column of formwork erection group setting, pouring sum is 10 pieces.
As shown in Figures 1 to 4, template required for the prefabricated filled-in panel of foamed concrete, the bottom including being equipped with sliding slot 15
Seat 1, pedestal 1 are equipped with the main template body that can be slided in sliding slot 15, and main template body includes the end plate 2 of 2 parallel arrangements and sets
2 side plates 3 between end plate 2, the two sides of end plate 2 are equipped with pull rod fixed ear 9, are provided with pull rod fixation hole in pull rod fixed ear 9, and 2
Pull rod 4 is interspersed in the pull rod fixation hole of a end plate 2.Side plate 3 is including side plate main body 12 and set on 12 inner surface of side plate main body
Protrusion 13, protrusion 13 is consistent with wallboard side view, and side plate 3 is equipped with several equally distributed to tie rod hole 14, main template body
Interior to be equipped with several equally distributed glass resin plates 6, glass resin plate 6 runs through to be equipped with and lead to 14 position of tie rod hole is corresponding
Hole is stretched out side plate 3 to the both ends of pull rod 5 and is fixed with nut to being interspersed in tie rod hole 14 and through-hole to pull rod 5.
End plate 2 includes chassis body 7 and the stupefied item 8 of the frame intersected in length and breadth in chassis body 7, the bottom of end plate 2
Equipped with fixed block 10, fixed block 10 is used to main template body being fixed on pedestal 1.The inner surface of end plate 2 is equipped with groove 11, side plate
3 are equipped with the fin to fasten with groove 11, for the limitation of the position of end plate 2 and side plate 3 and fixed, raising formwork stability.
End plate is steel end plate, and side plate is color steel side plate, long service life.
The specific preparation method of the prefabricated filled-in panel of foamed concrete the following steps are included:
1) protrusion of color steel side plate is rolled according to plate stitch shape, side plate is about 1600mm, highly consistent with end plate；Make glass
Glass resin plate, thick 10mm, wide 600mm, high 2400mm；Color steel side plate and glass resin plate drill in corresponding position, for across
The fixation of glass resin plate is carried out to pull rod.
2) formwork erection.
S1: pedestal for placed adjusts the interval of end plate and end plate is fixed in the sliding slot of pedestal, side is placed between end plate
Fin on side plate is stuck in the groove on end plate by plate, passes through pull rod fixation hole with pull rod, and the outside in pull rod fixation hole
Bung flange is screwed in the position of fixed side panel；
S2: using wallboard thickness as spacing, it is successively vertically put into glass resin plate along side plate direction, is often put into one piece of glass tree
Rouge plate, to pass through the through-hole reserved to tie rod hole and glass resin plate corresponding position to pull rod, and outside side plate is to tie rod hole
Side is fixed with nut, thus the position of fixed glass resin plate.
3) it constructs.
D1: being constituted formwork erection group with multiple template, pre-buried in specific position fixation according to arrangement of reinforcement assembling reinforcement net inside wallboard
Part, and framework of steel reinforcement is hung in each pouring area of formwork erection group；
D2: Grouting Pipe is respectively put into each cavity separated by glass resin plate, synchronizes and pours, with slurry
The raising hoisting grouting pipe of height opens simultaneously vibration device and carries out vibratory compaction, and it is high to cover glass resin plate to slurry height
Stop slip casting after degree, surface is smoothed out to the height of glass resin plate；
D3: foamed concrete Self-leveling carries out standing maintenance；
D4: end plate is first removed, then will successively be extracted to pull rod by demoulding after casting 3 days, is detached from glass resin plate,
Wallboard demoulding, and lifted, conserved and transported.
The prefabricated filled-in panel of the foamed concrete that the present embodiment is poured, two side flatness are good, and pouring quality is high, consumption
When it is short.
The above descriptions are merely preferred embodiments of the present invention, is not intended to limit the utility model, although ginseng
The utility model is described in detail according to previous embodiment, it for those skilled in the art, still can be with
It modifies the technical solutions described in the foregoing embodiments or equivalent replacement of some of the technical features.It is all
Within the spirit and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in practical
Within novel protection scope.
Claims (6)
1. a kind of template poured vertically for prefabricated panel, which is characterized in that the pedestal including being equipped with sliding slot, on the pedestal
Equipped with the main template body that can be slided in the sliding slot, the main template body includes the end plate of 2 parallel arrangements and is set to described
2 side plates between end plate, the side plate include side plate main body and the protrusion set on the side plate body inner surface, the protrusion with
Wallboard side view is consistent, and the side plate is equipped with several equally distributed to tie rod hole, is equipped in the main template body several
Equally distributed glass resin plate, the glass resin plate, which runs through, to be equipped with described to the corresponding through-hole in pull rod hole site, described
To being interspersed in tie rod hole and the through-hole to pull rod, the both ends to pull rod are stretched out the side plate and are fixed with nut.
2. a kind of template poured vertically for prefabricated panel according to claim 1, which is characterized in that the end plate packet
Chassis body and the stupefied item of the frame intersected in length and breadth in the chassis body are included, the bottom of the end plate is equipped with fixed block.
3. a kind of template poured vertically for prefabricated panel according to claim 1, which is characterized in that the end plate
Two sides are equipped with pull rod fixed ear, are provided with pull rod fixation hole in the pull rod fixed ear, wear in the pull rod fixation hole of 2 end plates
It is inserted with pull rod.
4. a kind of template poured vertically for prefabricated panel according to claim 1, which is characterized in that the end plate
Inner surface is equipped with groove, and the side plate is equipped with the fin to fasten with the groove.
5. a kind of template poured vertically for prefabricated panel according to claim 1, which is characterized in that on the side plate
Equipped with steam curing hole and it is connected with steam generating equipment.
6. a kind of template poured vertically for prefabricated panel according to claim 1, which is characterized in that the template master
Vibration device is installed on body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821331964.4U CN209425734U (en) | 2018-08-17 | 2018-08-17 | A kind of template poured vertically for prefabricated panel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821331964.4U CN209425734U (en) | 2018-08-17 | 2018-08-17 | A kind of template poured vertically for prefabricated panel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209425734U true CN209425734U (en) | 2019-09-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201821331964.4U Active CN209425734U (en) | 2018-08-17 | 2018-08-17 | A kind of template poured vertically for prefabricated panel |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109049296A (en) * | 2018-08-17 | 2018-12-21 | 南京东垚建筑科技研究院有限公司 | A kind of template poured vertically for prefabricated panel, mold method and construction technology |
-
2018
- 2018-08-17 CN CN201821331964.4U patent/CN209425734U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109049296A (en) * | 2018-08-17 | 2018-12-21 | 南京东垚建筑科技研究院有限公司 | A kind of template poured vertically for prefabricated panel, mold method and construction technology |
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