CN107511442B - A kind of integrated metal bar for line automatic technology and assembly line - Google Patents
A kind of integrated metal bar for line automatic technology and assembly line Download PDFInfo
- Publication number
- CN107511442B CN107511442B CN201710800590.XA CN201710800590A CN107511442B CN 107511442 B CN107511442 B CN 107511442B CN 201710800590 A CN201710800590 A CN 201710800590A CN 107511442 B CN107511442 B CN 107511442B
- Authority
- CN
- China
- Prior art keywords
- steel band
- riveting
- guide plate
- punching machine
- line
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21G—MAKING NEEDLES, PINS OR NAILS OF METAL
- B21G3/00—Making pins, nails, or the like
- B21G3/005—Nails or pins for special purposes, e.g. curtain pins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21G—MAKING NEEDLES, PINS OR NAILS OF METAL
- B21G3/00—Making pins, nails, or the like
- B21G3/18—Making pins, nails, or the like by operations not restricted to one of the groups B21G3/12 - B21G3/16
- B21G3/26—Making pins, nails, or the like by operations not restricted to one of the groups B21G3/12 - B21G3/16 by cutting from strip or sheet material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21G—MAKING NEEDLES, PINS OR NAILS OF METAL
- B21G3/00—Making pins, nails, or the like
- B21G3/32—Feeding material to be worked to nail or pin making machines
Abstract
The present invention provides a kind of integrated metal bar for line automatic technology and assembly lines, successively comprise the following steps that: punching rushes shape, plug pin, riveting, rubberizing, cuts process；A kind of automatic process line of integrated metal bar for line includes being followed successively by steel band feed frame, punching machine, sprigging machine, riveting punching machine by steel band conveying direction and cutting punching machine.The automatic process line realizes a kind of full-automatic continuous productive process of integrated metal bar for line above-mentioned operation, substantially reduces human cost, improves working efficiency.
Description
Technical field
The present invention relates to the technical field of bar for line processing, specifically a kind of integrated metal bar for line automatic technologies
And assembly line.
Background technique
Bar for line is roughly divided into plastic, thermal-insulation nail on the market at present and aluminum bar for line, the hot property of aluminum bar for line are better than
Plastic, thermal-insulation is followed closely, and can only be processed using single machine realization to a process in existing aluminum bar for line mechanical manufacturing technology, one
A process goes to that next process is cumbersome, and whole process needs manual operation, and the degree of automation is low, and production efficiency is low, and waste is big
The manpower of amount, considerably increases cost.It is therefore desirable to integrate existing process equipment, research and develop one kind be able to achieve automatic production and
Integrated metal bar for line production line stable and reliable for performance.
Summary of the invention
Present invention seek to address that can only be realized using single machine in the prior art to the production operation of a process in product and
Production efficiency it is low the technical issues of, provide it is a kind of can be achieved the production of more specifications, highly-safe, high production efficiency bar for line from
Dynamic processing technology and assembly line.
To achieve the goals above, the present invention uses following technique: a kind of integral heat preservation nail automatic technology, including
Following steps:
Step 1 carries out punching press to steel band by punching station, forms an aperture and one centered on the aperture
Substrate；
Metal spike is inserted on the steel band in the aperture by step 2 by plug pin station；
Step 3 rivets the metal spike in the aperture by riveting station；
Step 4 carries out rubberizing to the steel band upper surface after riveting by rubberizing station；
Step 5 is cut the steel band after rubberizing by substrate by cutting station for minimum unit.
The shapes of substrates shaped on steel band in the step 1 is circle.
The metal spike length range described in the step 2 is 19mm~114mm.
Compared with prior art using a kind of integrated metal bar for line automatic technology of the present invention, have following excellent
Point:
Since a kind of integrated metal bar for line automatic technology of the present invention is integrating various processes, every procedure is by suitable
Sequence is sequentially completed processing, realizes automation, and labor intensity is small, and cost of labor is low, high production efficiency, furthermore passes through displacement punching
The mold of station is able to achieve the bar for line production of plurality of specifications.
The present invention also technical problems to be solved are to provide a kind of automatic process line of integrated metal bar for line, use
To realize integrated metal bar for line automatic technology.
Another technical solution of the invention is to provide a kind of automatic process line of integrated metal bar for line, it is wrapped
It includes:
Steel band feed frame, punching machine, sprigging machine, riveting punching machine are followed successively by by steel band conveying direction and cut punching machine.
Steel band is installed, the steel band can carry out roll type rolling on the steel band feed frame on the steel band feed frame；
The punching machine includes punching die component, and the first steel band guide plate is installed in punching die component one end,
The other end installs the first Pneumatic feeder, and the steel band is from the first steel band guide plate, first Pneumatic feeder, described
It is passed through in punching die component, completes piercing and shaping die in the punching die component；
The sprigging machine includes pedestal, the pedestal upper mounting rail carrier base, installs second on the rail brackets seat
Steel band guide plate, the second Pneumatic feeder is installed on the second steel band guide plate, and second Pneumatic feeder drives punching
Steel band after forming advances along the second steel band guide plate, spike vibrating disk is additionally provided on the pedestal and described
Plug pin is completed on two steel band guide plates；
The riveting punching machine includes riveting die set component, third Pneumatic feeder, third steel band guide plate, the third gas
Dynamic feeder is installed on the third steel band guide plate, and third Pneumatic feeder drives the steel band after plug pin to sequentially pass through
Riveting die set component, and riveting is completed in the riveting die set component；
It is equipped with adhesive tape support between the riveting punching machine and cutting punching machine, adhesive tape is installed on the adhesive tape support, and to riveting
The steel band upper surface after connecing carries out rubberizing；
The cutting punching machine includes cutting die assembly, is led between the riveting die set component and the cutting die assembly
The third steel band guide plate connection is crossed, the steel band after rubberizing reaches the cutting mould along the third steel band guide plate
Tool component simultaneously is completed to cut.
Finished product outlet frame is arranged in described cutting punching machine one end, and the finished product, which goes out, is arranged cabinet on tank tower.
The finished product goes out on tank tower to be equipped with the cabinet of sensor for countering and automatically replaceable sky.
The first steel band guide plate, the second steel band guide plate, third steel band guide plate include adjustable guide post, branch
Support wheel, guide clamping plate.
Steel band feed frame, punching machine, sprigging machine, riveting punching machine and cutting punching machine are controlled by control cabinet.
After using the above structure, a kind of automatic process line of integrated metal bar for line of the present invention and prior art phase
Than having the advantage that
Due to a kind of automatic process line of integrated metal bar for line of the present invention include steel band feed frame, punching machine,
Sprigging machine, riveting punching machine and cutting punching machine, whole steel band are complete by Pneumatic feeder and steel band guide plate between each equipment
It is control core at transmission, and by using PLC, to steel band feed frame, punching machine, sprigging machine, riveting punching machine and cuts punching
The automation control of bed, therefore, a kind of automatic process line of integrated metal bar for line of the present invention can realize a kind of integral type
The automation process and assemble of metal heat preservation nail, can reduce labor intensity, guarantee production security and improve production efficiency.
Detailed description of the invention
Fig. 1 is a kind of automatic process line structural schematic diagram of integrated metal bar for line of the present invention.
Fig. 2 is press machine structure enlargement diagram.
Fig. 3 is sprigging machine structure enlargement diagram.
Fig. 4 is riveting punching machine and cutting punching machine structure enlarged diagram.
Fig. 5 is steel band guide board structure enlarged diagram.
Wherein, 1, steel band feed frame, 2, punching station, 3, plug pin station, 4, riveting station, 5, rubberizing station, 6, cutting
Station, 7, control cabinet, 2.1 punching machines, 2.1.1, punching die component, 2.1.2, the first steel band guide plate, 2.1.3, first
Pneumatic feeder, 3.1, sprigging machine, 3.1.1, positioning cylinder, 3.1.2, press cylinder, 3.1.3, material folding cylinder, 3.1.4, spike
Vibrating disk, 3.1.5, escapement cylinder, 3.1.6, guidance mechanical finger, 3.1.7, nail pressing cylinder, 3.1.8, guide runner,
3.1.9, spike track, 3.2.0, pedestal, 3.2.1, rail brackets seat, 3.2.2, the second steel band guide plate, 3.2.3, the second gas
Dynamic feeding, 4.1, riveting punching machine, 4.1.1, riveting die set component, 4.1.2, third steel band guide plate, 4.1.3, third are pneumatically sent
Material machine, 5.1, adhesive tape support, 6.1, cutting punching machine, 6.1.1 cut die assembly, and 6.1.2, finished product go out tank tower, 6.1.3, case
Body, 2.1.4, adjustable guide post, 2.1.5, support wheel, 2.1.6, clamping plate.
Specific embodiment
Present invention will be further explained below with reference to the attached drawings and specific embodiments.
Refering to Figure 1, the present invention uses a kind of following technique: integrated metal bar for line automatic technology, packet
Include following steps:
Step 1 carries out punching press to steel band by punching station 2, forms an aperture and one centered on the aperture
Substrate；
Metal spike is inserted on steel band in aperture by step 2 by plug pin station 3；
Step 3 rivets the metal spike in aperture by riveting station 4；
Step 4 carries out rubberizing by the steel band upper surface after 5 pairs of rubberizing station rivetings；
Step 5 is cut the steel band after rubberizing by substrate by cutting station 6 for minimum unit.
The shapes of substrates shaped on steel band in the step 1 is circle.
Metal spike length range is 19mm~114mm in the step 2.
It please refers to shown in Fig. 1 to 5, a kind of automatic process line of integrated metal bar for line of the present invention, it includes:
Steel band feed frame 1, punching machine 2.1, sprigging machine 3.1, riveting punching machine 4.1 are followed successively by by steel band conveying direction and are cut out
Cut punching machine 6.1.
Steel band is installed, steel band can carry out roll type rolling on steel band feed frame 1, in the present embodiment on steel band feed frame 1
Distribution box is also added, steel band feed frame 1 realizes automatic scrolling function.
Punching of the steel band sent from steel band feed frame 1 along the first steel band guide plate 2.1.2 to punching machine 2.1
Punching molding procedure is completed in die assembly 2.1.1, steel band misplaces in order to prevent, the pressure of the first Pneumatic feeder 2.1.3
Expect cylinder-pressing, the material folding cylinder of the first Pneumatic feeder 2.1.3 loosens and retreat, then the first Pneumatic feeder 2.1.3
Press cylinder is loosened, and the material folding cylinder of the first Pneumatic feeder 2.1.3 compresses and advances, and dragging steel band marches forward.Pass through replacement
Punching die component 2.1.1 is, it can be achieved that plurality of specifications integrated metal bar for line produces automatically.In the present embodiment, punching machine
2.1 use 6.3 tons of punching machines.
The positioning cylinder 3.1.1 of sprigging machine 3.1 locks steel band aperture, it is ensured that plug pin position and feeding distance, second is pneumatic
The press cylinder 3.1.2 of feeder loosens, and material folding cylinder 3.1.3 is compressed and advanced, and the pin of positioning cylinder 3.1.1 passes through steel
Band aperture insertion positioning lockhole is positioned, and the steel band after dragging punching advances, the spike vibrating disk being installed on sprigging machine 3.1
3.1.4 the spike in is successively pushed into spike track by escapement cylinder 3.1.5, the spike warp come out from spike track 3.1.9
Guide runner 3.1.8 is clamped by the guidance mechanical finger 3.1.6 being installed on the second steel band guide plate, and nail pressing cylinder 3.1.7 will
One piece of spike is pressed into steel band aperture along guidance mechanical finger 3.1.6 track.
The pressure of third Pneumatic feeder 4.1.3 between riveting die set component 4.1.1 and cutting die assembly 6.1.1
Material cylinder 4.1.4 loosens, and material folding cylinder 4.1.5 is compressed and advanced, and the steel band after dragging plug pin is along third steel band guide plate 4.1.2
The riveting die set component 4.1.1 on riveting punching machine 4.1 is advanced to, staking process is completed, the steel band after riveting is pneumatic via third
Feeder 4.1.3, which is dragged to be equipped with below the adhesive tape support 5.1 of adhesive tape, carries out rubberizing, then reaches the sanction cut on punching machine 6.1
Shear mould component 6.1.1 completes cutting process and obtains finished product and drop down onto the cabinet 6.1.3 that finished product goes out on tank tower 6.1.2 to complete
Finished product is collected.
Further optimization, finished product, which goes out on tank tower 6.1.2, is equipped with sensor for countering, for counting preset finished product number
Amount, after cabinet 6.1.3 collection finished product quantity reaches preset value, the outlet cylinder on finished product outlet rack 6.1.2 pushes the cabinet
Forward, automatic replacement is completed in the position of cabinet 6.1.3 before empty cabinet 6.1.3 is slided to automatically.
Further optimization, the first steel band guide plate 2.1.2, the second steel band guide plate 3.2.2, third steel band guide plate
It 4.1.2 include support wheel 2.1.5, guide clamping plate 2.1.6, adjustable guide post 2.1.4, two support wheel 2.1.5 height are wrong
It is installed on opening between two pieces of guide clamping plate 2.1.6, steel band is passed through between two support wheel 2.1.5, and support wheel 2.1.5 is to steel
Band tow sides are limited, and guarantee the straight advance of steel band；Two adjustable guide posts on guide clamping plate 2.1.6
2.1.4 can strip width direction carry out linear slide, for adjust two pieces of guide clamping plate 2.1.6 between gap width,
To adapt to the steel band of different in width.
Further optimize, control cabinet 7 is using PLC as control core, to steel band feed frame 1, punching machine 2.1, plug pin
Machine 3.1, riveting punching machine 4.1 and cutting punching machine 6.1 are controlled, and realize manual, semi-automatic, Automatic Control.
Preferred embodiments of the present invention are described above, but are not to be construed as limiting the scope of the invention.This hair
Bright to be not only limited to above embodiments, specific structure is allowed to vary, all institutes in the protection scope of demand for independence of the present invention
The various change of work is within the scope of the invention.
Claims (8)
1. a kind of automatic process line of integrated metal bar for line, it is characterised in that: including being followed successively by by steel band conveying direction
Steel band feed frame (1), punching machine (2.1), sprigging machine (3.1), riveting punching machine (4.1) and cutting punching machine (6.1)；
Steel band is installed, the steel band can carry out roll type rolling on the steel band feed frame on the steel band feed frame (1)；
The punching machine (2.1) includes punching die component (2.1.1), punching die component one end (2.1.1) installation
First steel band guide plate (2.1.2), the other end install the first Pneumatic feeder (2.1.3), and the steel band is from first steel band
Guide plate (2.1.2), first Pneumatic feeder (2.1.3) pass through in the punching die component (2.1.1), described
Piercing and shaping die is completed in punching die component (2.1.1)；
The sprigging machine (3.1) includes pedestal (3.2.0), pedestal (3.2.0) the upper mounting rail carrier base (3.2.1), institute
It states and the second steel band guide plate (3.2.2) is installed on rail brackets seat (3.2.1), pacify on the second steel band guide plate (3.2.2)
It fills the second Pneumatic feeder (3.2.3), the steel band after the second Pneumatic feeder (3.2.3) drive piercing and shaping die is along described
Second steel band guide plate (3.2.2) advances, and is additionally provided with spike vibrating disk (3.1.4) on the pedestal (3.2.0), and described
Plug pin is completed on second steel band guide plate (3.2.2)；
The riveting punching machine (4.1) includes that riveting die set component (4.1.1), third Pneumatic feeder (4.1.3), third steel band are led
To plate (4.1.2), the third Pneumatic feeder (4.1.3) is installed on the third steel band guide plate (4.1.2), third gas
Dynamic feeder (4.1.3) drives the steel band after plug pin to sequentially pass through riveting die set component (4.1.1), and in the riveting die
Have and completes riveting in component (4.1.1)；
Adhesive tape support (5.1) are equipped between the riveting punching machine (4.1) and cutting punching machine (6.1), on the adhesive tape support (5.1)
Adhesive tape is installed, and rubberizing is carried out to the steel band upper surface after riveting；
The cutting punching machine (6.1) includes cutting die assembly (6.1.1), the riveting die set component (4.1.1) and the sanction
It is connected between shear mould component (6.1.1) by the third steel band guide plate (4.1.2), the steel band after rubberizing is along institute
Third steel band guide plate (4.1.2) is stated to reach the cutting die assembly (6.1.1) and complete to cut.
2. a kind of automatic process line of integrated metal bar for line according to claim 1, it is characterised in that: the sanction
Punching machine (6.1) one end setting finished product outlet frame (6.1.2) is cut, the finished product goes out setting cabinet (6.1.3) on tank tower (6.1.2).
3. a kind of automatic process line of integrated metal bar for line according to claim 2, it is characterised in that: it is described at
Product go out on tank tower (6.1.2) to be equipped with the cabinet (6.1.3) of sensor for countering and automatically replaceable sky.
4. a kind of automatic process line of integrated metal bar for line according to claim 1, it is characterised in that: described
One steel band guide plate (2.1.2), the second steel band guide plate (3.2.2), third steel band guide plate (4.1.2) include adjustable lead
Xiang Zhu (2.1.4), support wheel (2.1.5), guide clamping plate (2.1.6).
5. a kind of automatic process line of integrated metal bar for line according to claim 1, it is characterised in that: control cabinet
(7) steel band feed frame (1), punching machine (2.1), sprigging machine (3.1), riveting punching machine (4.1) and cutting punching machine (6.1) are carried out
Control.
6. the processing carried out using the automatic process line of integrated metal bar for line described in any one of Claims 1 to 55
Technique, it is characterised in that: the following steps are included:
Step 1 carries out punching press to steel band by punching station (2), forms an aperture and one centered on the aperture
Substrate；
Metal spike is inserted on the steel band in the aperture by step 2 by plug pin station (3)；
Step 3 rivets the metal spike in the aperture by riveting station (4)；
Step 4 carries out rubberizing to the steel band upper surface after riveting by rubberizing station (5)；
Step 5 is cut the steel band after rubberizing by substrate by cutting station (6) for minimum unit.
7. processing technology according to claim 6, it is characterised in that: the substrate shape shaped on steel band in the step 1
Shape is circle.
8. processing technology according to claim 6, it is characterised in that: the metal spike length model described in the step 2
It encloses for 19mm~114mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710800590.XA CN107511442B (en) | 2017-09-07 | 2017-09-07 | A kind of integrated metal bar for line automatic technology and assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710800590.XA CN107511442B (en) | 2017-09-07 | 2017-09-07 | A kind of integrated metal bar for line automatic technology and assembly line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107511442A CN107511442A (en) | 2017-12-26 |
| CN107511442B true CN107511442B (en) | 2019-03-12 |
Family
ID=60725117
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710800590.XA Active CN107511442B (en) | 2017-09-07 | 2017-09-07 | A kind of integrated metal bar for line automatic technology and assembly line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107511442B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113477854B (en) * | 2021-07-02 | 2023-03-14 | 浙江贝思特钉业有限公司 | Full-automatic fence nail production equipment |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3913180A (en) * | 1974-06-10 | 1975-10-21 | Flexible Steel Lacing Co | Riveting system and nail and rivet assembly therefor |
| CN101117974A (en) * | 2006-08-01 | 2008-02-06 | 上海银鼎工程技术有限公司 | Thermal insulation nail |
| DE102012010715A1 (en) * | 2012-05-30 | 2012-12-06 | Daimler Ag | Blind rivet element for connecting e.g. steel and aluminum body parts, of motor car in automotive industry, has hole pattern-nail tip or flow hole-forming tip arranged on mandrel head that is integrally connected with riveting mandrel |
| CN105665506A (en) * | 2016-02-29 | 2016-06-15 | 浙江飞力科技股份有限公司 | Assembly line machining method for sofa rack |
| CN106002175A (en) * | 2016-06-13 | 2016-10-12 | 南京工程学院 | Automatic assembly device for heat preservation nail |
-
2017
- 2017-09-07 CN CN201710800590.XA patent/CN107511442B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3913180A (en) * | 1974-06-10 | 1975-10-21 | Flexible Steel Lacing Co | Riveting system and nail and rivet assembly therefor |
| CN101117974A (en) * | 2006-08-01 | 2008-02-06 | 上海银鼎工程技术有限公司 | Thermal insulation nail |
| DE102012010715A1 (en) * | 2012-05-30 | 2012-12-06 | Daimler Ag | Blind rivet element for connecting e.g. steel and aluminum body parts, of motor car in automotive industry, has hole pattern-nail tip or flow hole-forming tip arranged on mandrel head that is integrally connected with riveting mandrel |
| CN105665506A (en) * | 2016-02-29 | 2016-06-15 | 浙江飞力科技股份有限公司 | Assembly line machining method for sofa rack |
| CN106002175A (en) * | 2016-06-13 | 2016-10-12 | 南京工程学院 | Automatic assembly device for heat preservation nail |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107511442A (en) | 2017-12-26 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN201613327U (en) | Automatic riveting machine | |
| CN108258861A (en) | A kind of new energy electrical-coil molding machine | |
| CN102205481B (en) | Method for automatically forming encircling plate of refrigerator | |
| CN207255667U (en) | Rack of solar water heater production line | |
| CN104492908B (en) | A kind of for making the automatic clicker of clutch coil housing | |
| CN102610978A (en) | Method and device for machining motor carbon brush carrier | |
| CN104289594A (en) | T-shaped lamp section production device and method | |
| CN107511442B (en) | A kind of integrated metal bar for line automatic technology and assembly line | |
| CN102364765A (en) | Automatic stamping device | |
| US11110508B2 (en) | Automatic precision clinching system for manufacturing sheet metal tubes | |
| CN203109584U (en) | Full-automation stator short circuit ring inserting device | |
| CN204777866U (en) | Tractor compresses tightly guider | |
| CN201537745U (en) | Connection pipe cutting machine tool in compact size | |
| CN208433883U (en) | A kind of new energy electrical-coil molding machine | |
| CN213856633U (en) | One-time forming stamping die of trapezoidal float valve | |
| CN210157058U (en) | New energy automobile PMSM hairpin type stator multistation assembly line | |
| CN209156909U (en) | Radiator discharge window side stand stamping die | |
| CN204867222U (en) | Wire rope high accuracy autoloading cutting machine | |
| CN202155702U (en) | Battery metal cover plate manufacturing device | |
| CN202010959U (en) | Abrasive cloth flapwheel automatic machine inserting head | |
| CN210547427U (en) | Automatic forming die for pipe pressure | |
| CN211360220U (en) | Bending piece machining mechanism and automatic equipment | |
| CN201256238Y (en) | Full automatic riveter for threading terminal | |
| CN210996054U (en) | Easy-open end punching and hemming glue injection production line | |
| CN204353272U (en) | A kind of automatic clicker for making clutch coil housing |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |