CN107511442A - A kind of integrated metal bar for line automatic technology and streamline - Google Patents
A kind of integrated metal bar for line automatic technology and streamline Download PDFInfo
- Publication number
- CN107511442A CN107511442A CN201710800590.XA CN201710800590A CN107511442A CN 107511442 A CN107511442 A CN 107511442A CN 201710800590 A CN201710800590 A CN 201710800590A CN 107511442 A CN107511442 A CN 107511442A
- Authority
- CN
- China
- Prior art keywords
- steel band
- riveting
- guide plate
- line
- metal bar
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21G—MAKING NEEDLES, PINS OR NAILS OF METAL
- B21G3/00—Making pins, nails, or the like
- B21G3/005—Nails or pins for special purposes, e.g. curtain pins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21G—MAKING NEEDLES, PINS OR NAILS OF METAL
- B21G3/00—Making pins, nails, or the like
- B21G3/18—Making pins, nails, or the like by operations not restricted to one of the groups B21G3/12 - B21G3/16
- B21G3/26—Making pins, nails, or the like by operations not restricted to one of the groups B21G3/12 - B21G3/16 by cutting from strip or sheet material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21G—MAKING NEEDLES, PINS OR NAILS OF METAL
- B21G3/00—Making pins, nails, or the like
- B21G3/32—Feeding material to be worked to nail or pin making machines
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Punching Or Piercing (AREA)
Abstract
The invention provides a kind of integrated metal bar for line automatic technology and streamline, comprise the following steps that successively：Shape, plug pin, riveting, rubberizing, cutting process are rushed in punching；A kind of automatic process line of integrated metal bar for line includes being followed successively by steel band feed frame, punching machine, sprigging machine, riveting punch press by steel band conveying direction and cuts punch press.The automatic process line realizes a kind of full-automatic continuous productive process of integrated metal bar for line above-mentioned operation, substantially reduces human cost, improves operating efficiency.
Description
Technical field
The present invention relates to the technical field of bar for line processing, specifically a kind of integrated metal bar for line automatic technology
And streamline.
Background technology
Bar for line is roughly divided into plastic, thermal-insulation nail on the market at present and aluminum bar for line, the hot property of aluminum bar for line are better than
Plastic, thermal-insulation is followed closely, and unit can only be used to realize in existing aluminum bar for line mechanical manufacturing technology a process is processed, and one
Individual process goes to that next process is cumbersome, and whole process needs manual operation, and automaticity is low, low production efficiency, wastes big
The manpower of amount, considerably increases cost.It is therefore desirable to integrate existing process equipment, research and development one kind can realize produce automatically and
Integrated metal bar for line production line stable and reliable for performance.
The content of the invention
Present invention seek to address that can only use in the prior art unit realize to the production operation of a process in product and
The technical problem of low production efficiency, there is provided a kind of achievable more specifications productions, the bar for line that safe, production efficiency is high are certainly
Dynamic processing technology and streamline.
To achieve these goals, the present invention uses following technique：A kind of integral heat preservation follows closely automatic technology, including
Following steps：
Step 1, punching press carried out to steel band by punching station, form an aperture and one centered on the aperture
Substrate；
Step 2, by plug pin station metal spike is inserted on the steel band in the aperture；
Step 3, by riveting station the metal spike in the aperture is riveted；
Step 4, by rubberizing station to after riveting the steel band upper surface carry out rubberizing；
Step 5, by cut station to the steel band after rubberizing by substrate be minimum unit cut.
The shapes of substrates shaped in the step 1 on steel band is circle.
The metal spike length range described in the step 2 is 19mm~114mm.
Using a kind of integrated metal bar for line automatic technology of the present invention compared with prior art, have following excellent
Point：
Because a kind of integrated metal bar for line automatic technology of the present invention is integrating each procedure, per procedure by suitable
Sequence is sequentially completed processing, realizes automation, and labor intensity is small, and cost of labor is low, and production efficiency is high, in addition by replacing punching
The mould of station, the bar for line production of plurality of specifications can be realized.
The present invention also technical problems to be solved are to provide a kind of automatic process line of integrated metal bar for line, use
To realize integrated metal bar for line automatic technology.
To provide a kind of automatic process line of integrated metal bar for line, it is wrapped another technical solution of the invention
Include：
Steel band feed frame, punching machine, sprigging machine, riveting punch press are followed successively by by steel band conveying direction and cut punch press.
Steel band is installed, the steel band can carry out roll type rolling on the steel band feed frame on the steel band feed frame；
The punching machine includes punching die component, and the first steel band guide plate is installed in described punching die component one end,
The other end installs the first Pneumatic feeder, and the steel band is from the first steel band guide plate, first Pneumatic feeder, described
Passed through in punching die component, piercing and shaping die is completed in the punching die component；
The sprigging machine includes base, the base upper mounting rail carrier base, and second is installed on the rail brackets seat
Steel band guide plate, the second Pneumatic feeder is installed on the second steel band guide plate, and second Pneumatic feeder drives punching
Steel band after shaping advances along the second steel band guide plate, spike vibrating disk is additionally provided with the base and described
Plug pin is completed on two steel band guide plates；
The riveting punch press includes riveting die set component, the 3rd Pneumatic feeder, the 3rd steel band guide plate, the 3rd gas
Dynamic feeder is installed on the 3rd steel band guide plate, and the 3rd Pneumatic feeder drives the steel band after plug pin to sequentially pass through
Riveting die set component, and riveting is completed in the riveting die set component；
Adhesive tape support is provided between the riveting punch press and cutting punch press, adhesive tape is installed on the adhesive tape support, and to riveting
The steel band upper surface after connecing carries out rubberizing；
The cutting punch press includes cutting die assembly, leads between the riveting die set component and the cutting die assembly
The 3rd steel band guide plate connection is crossed, the steel band after rubberizing reaches the cutting mould along the 3rd steel band guide plate
Tool component simultaneously is completed to cut.
Described cutting punch press one end sets finished product outlet frame, and the finished product, which goes out, sets casing on tank tower.
The finished product goes out on tank tower to be provided with sensor for countering and the automatically replaceable empty casing.
The first steel band guide plate, the second steel band guide plate, the 3rd steel band guide plate include adjustable lead, branch
Support wheel, guide clamping plate.
Steel band feed frame, punching machine, sprigging machine, riveting punch press and cutting punch press are controlled by switch board.
After above structure, a kind of automatic process line of integrated metal bar for line of the present invention and prior art phase
Than having advantages below：
Due to a kind of automatic process line of integrated metal bar for line of the present invention include steel band feed frame, punching machine,
Sprigging machine, riveting punch press and cutting punch press, whole piece steel band are complete by Pneumatic feeder and steel band guide plate between each equipment
Into transmission, and it is control core by using PLC, steel band feed frame, punching machine, sprigging machine, riveting punch press and cutting is rushed
The Automated condtrol of bed, therefore, a kind of automatic process line of integrated metal bar for line of the present invention can realize a kind of integral type
The automation process and assemble of metal heat preservation nail, can reduce labor intensity, ensure production security and improve production efficiency.
Brief description of the drawings
Fig. 1 is a kind of automatic process line structural representation of integrated metal bar for line of the present invention.
Fig. 2 is press machine structure enlargement diagram.
Fig. 3 is sprigging machine structure enlargement diagram.
Fig. 4 is riveting punch press and cuts punching machine structure enlarged diagram.
Fig. 5 is steel band guide board structure enlarged diagram.
Wherein, 1, steel band feed frame, 2, punching station, 3, plug pin station, 4, riveting station, 5, rubberizing station, 6, cut
Station, 7, switch board, 2.1 punching machines, 2.1.1, punching die component, 2.1.2, the first steel band guide plate, 2.1.3, first
Pneumatic feeder, 3.1, sprigging machine, 3.1.1, positioning cylinder, 3.1.2, press cylinder, 3.1.3, material folding cylinder, 3.1.4, spike
Vibrating disk, 3.1.5, escapement cylinder, 3.1.6, guiding mechanical finger, 3.1.7, nail pressing cylinder, 3.1.8, guide runner, 3.1.9,
Spike track, 3.2.0, base, 3.2.1, rail brackets seat, 3.2.2, the second steel band guide plate, 3.2.3, the second pneumatic feed,
4.1st, riveting punch press, 4.1.1, riveting die set component, 4.1.2, the 3rd steel band guide plate, 4.1.3, the 3rd Pneumatic feeder,
5.1st, adhesive tape support, 6.1, cut punch press, 6.1.1 cuts die assembly, and 6.1.2, finished product go out tank tower, 6.1.3, casing,
2.1.4, adjustable lead, 2.1.5, support wheel, 2.1.6, clamping plate.
Embodiment
The invention will be further described with reference to the accompanying drawings and detailed description.
Refer to shown in Fig. 1, the present invention uses following technique：A kind of integrated metal bar for line automatic technology, bag
Include following steps：
Step 1, punching press carried out to steel band by punching station 2, form an aperture and one centered on the aperture
Substrate；
Step 2, by plug pin station 3 metal spike is inserted on steel band in aperture；
Step 3, by riveting station 4 metal spike in aperture is riveted；
Step 4, by rubberizing station 5 to after riveting steel band upper surface carry out rubberizing；
Step 5, by cut station 6 to the steel band after rubberizing by substrate be minimum unit cut.
The shapes of substrates shaped in the step 1 on steel band is circle.
Metal spike length range is 19mm~114mm in the step 2.
Refer to shown in Fig. 1 to 5, a kind of automatic process line of integrated metal bar for line of the present invention, it includes：
Steel band feed frame 1, punching machine 2.1, sprigging machine 3.1, riveting punch press 4.1 are followed successively by by steel band conveying direction and are cut out
Cut punch press 6.1.
Steel band is installed, steel band can carry out roll type rolling on steel band feed frame 1, in the present embodiment on steel band feed frame 1
Distribution box is also added, steel band feed frame 1 realizes automatic rolling function.
Punching of the steel band sent from steel band feed frame 1 along the first steel band guide plate 2.1.2 to punching machine 2.1
Punching molding procedure, in order to prevent steel band from misplacing, the first Pneumatic feeder 2.1.3 pressure are completed in die assembly 2.1.1
Expect cylinder-pressing, the first Pneumatic feeder 2.1.3 material folding cylinder loosens and retreat, then the first Pneumatic feeder 2.1.3
Press cylinder is loosened, and the first Pneumatic feeder 2.1.3 material folding cylinder is compressed and advanced, and dragging steel band marches forward.Pass through replacing
Punching die component 2.1.1, plurality of specifications integrated metal bar for line can be achieved and produce automatically.In the present embodiment, punching machine
2.1 use 6.3 tons of punch presses.
The positioning cylinder 3.1.1 locking steel band apertures of sprigging machine 3.1, it is ensured that with being sent into distance, second is pneumatic for plug pin position
The press cylinder 3.1.2 of feeder loosens, and material folding cylinder 3.1.3 is compressed and advanced, and positioning cylinder 3.1.1 pin will pass through steel
Band aperture insertion positioning lockhole is positioned, and is dragged the steel band after punching and is advanced, the spike vibrating disk being installed on sprigging machine 3.1
3.1.4 the spike in is pushed into spike track successively by escapement cylinder 3.1.5, the spike warp come out from spike track 3.1.9
Guide runner 3.1.8 is clamped by the guiding mechanical finger 3.1.6 being installed on the second steel band guide plate, and nail pressing cylinder 3.1.7 will
One piece of spike is pressed into steel band aperture along guiding mechanical finger 3.1.6 tracks.
The pressure of the 3rd Pneumatic feeder 4.1.3 between riveting die set component 4.1.1 and cutting die assembly 6.1.1
Material cylinder 4.1.4 loosens, and material folding cylinder 4.1.5 is compressed and advanced, and drags the steel band after plug pin along the 3rd steel band guide plate 4.1.2
The riveting die set component 4.1.1 advanced on riveting punch press 4.1, completes staking process, and the steel band after riveting is pneumatic via the 3rd
Feeder 4.1.3 is dragged to the lower section of the adhesive tape support 5.1 progress rubberizing for being provided with adhesive tape, then reaches the sanction cut on punch press 6.1
Shear mould component 6.1.1, complete cutting process and obtain finished product and drop down onto in the casing 6.1.3 that finished product goes out on tank tower 6.1.2 to complete
Finished product is collected.
Further optimization, finished product, which goes out on tank tower 6.1.2, is provided with sensor for countering, for counting default finished product number
Amount, after casing 6.1.3 collections finished product quantity reaches preset value, the outlet cylinder on finished product outlet frame 6.1.2 pushes the casing
Forward, automatic change is completed in casing 6.1.3 position before empty casing 6.1.3 is slided to automatically.
Further optimization, the first steel band guide plate 2.1.2, the second steel band guide plate 3.2.2, the 3rd steel band guide plate
4.1.2 support wheel 2.1.5, guide clamping plate 2.1.6, adjustable lead 2.1.4 are included, two support wheel 2.1.5 height are wrong
Turn up the soil and be installed between two pieces of guide clamping plate 2.1.6, steel band passes through between two support wheel 2.1.5, and support wheel 2.1.5 is to steel
Band tow sides carry out spacing, the guarantee straight advance of steel band；Two adjustable leads on guide clamping plate 2.1.6
2.1.4 can width of steel band direction carry out linear slide, for regulation two pieces of guide clamping plate 2.1.6 between gap width,
To adapt to the steel band of different in width.
Further optimize, switch board 7 is using PLC as control core, to steel band feed frame 1, punching machine 2.1, plug pin
Machine 3.1, riveting punch press 4.1 and cutting punch press 6.1 are controlled, and realize manual, semi-automatic, Automatic Control.
Preferred embodiments of the present invention are described above, but are not to be construed as limiting the scope of the invention.This hair
Bright to be not only limited to above example, its concrete structure allows to change, all institutes in the protection domain of demand for independence of the present invention
The various change of work is within the scope of the present invention.
Claims (8)
- A kind of 1. integrated metal bar for line automatic technology, it is characterised in that：Comprise the following steps：Step 1, punching press carried out to steel band by punching station (2), form an aperture and one centered on the aperture Substrate；Step 2, by plug pin station (3) metal spike is inserted on the steel band in the aperture；Step 3, by riveting station (4) metal spike in the aperture is riveted；Step 4, by rubberizing station (5) to after riveting the steel band upper surface carry out rubberizing；Step 5, by cut station (6) to the steel band after rubberizing by substrate be minimum unit cut.
- A kind of 2. integrated metal bar for line automatic technology according to claim 1, it is characterised in that：In the step The shapes of substrates shaped in rapid 1 on steel band is circle.
- A kind of 3. integrated metal bar for line automatic technology according to claim 1, it is characterised in that：In the step Metal spike length range described in rapid 2 is 19mm~114mm.
- A kind of 4. automatic process line of integrated metal bar for line, it is characterised in that：Including being followed successively by by steel band conveying direction Steel band feed frame (1), punching machine (2.1), sprigging machine (3.1), riveting punch press (4.1) and cutting punch press (6.1).Steel band is installed, the steel band can carry out roll type rolling on the steel band feed frame on the steel band feed frame (1)；The punching machine (2.1) includes punching die component (2.1.1), punching die component (2.1.1) one end installation First steel band guide plate (2.1.2), the other end install the first Pneumatic feeder (2.1.3), and the steel band is from first steel band Passed through in guide plate (2.1.2), first Pneumatic feeder (2.1.3), the punching die component (2.1.1), described Piercing and shaping die is completed in punching die component (2.1.1)；The sprigging machine (3.1) includes base (3.2.0), base (3.2.0) the upper mounting rail carrier base (3.2.1), institute State and the second steel band guide plate (3.2.2) is installed on rail brackets seat (3.2.1), pacify on the second steel band guide plate (3.2.2) Fill the second Pneumatic feeder (3.2.3), second Pneumatic feeder (3.2.3) drives the steel band after piercing and shaping die along described Second steel band guide plate (3.2.2) advances, and spike vibrating disk (3.1.4) is additionally provided with the base (3.2.0), and described Plug pin is completed on second steel band guide plate (3.2.2)；The riveting punch press (4.1) includes riveting die set component (4.1.1), the 3rd Pneumatic feeder (4.1.3), the 3rd steel band and led To plate (4.1.2), the 3rd Pneumatic feeder (4.1.3) is installed on the 3rd steel band guide plate (4.1.2), the 3rd gas Dynamic feeder (4.1.3) drives the steel band after plug pin to sequentially pass through riveting die set component (4.1.1), and in the riveting die Have and riveting is completed in component (4.1.1)；Described rivet is provided with adhesive tape support (5.1) between punch press (4.1) and cutting punch press (6.1), on the adhesive tape support (5.1) Adhesive tape is installed, and rubberizing is carried out to the steel band upper surface after riveting；The cutting punch press (6.1) includes cutting die assembly (6.1.1), the riveting die set component (4.1.1) and the sanction Connected between shear mould component (6.1.1) by the 3rd steel band guide plate (4.1.2), the steel band after rubberizing is along institute The 3rd steel band guide plate (4.1.2) is stated to reach the cutting die assembly (6.1.1) and complete to cut.
- A kind of 5. automatic process line of integrated metal bar for line according to claim 4 or 7, it is characterised in that：Institute State and cut punch press (6.1) one end setting finished product outlet frame (6.1.2), the finished product, which goes out on tank tower (6.1.2), sets casing (6.1.3)。
- A kind of 6. automatic process line of integrated metal bar for line according to claim 8, it is characterised in that：It is described into Product go out on tank tower (6.1.2) to be provided with sensor for countering and the automatically replaceable empty casing (6.1.3).
- A kind of 7. automatic process line of integrated metal bar for line according to claim 4, it is characterised in that：Described One steel band guide plate (2.1.2), the second steel band guide plate (3.2.2), the 3rd steel band guide plate (4.1.2) include adjustable lead To post (2.1.4), support wheel (2.1.5), guide clamping plate (2.1.6).
- A kind of 8. automatic process line of integrated metal bar for line according to claim 4, it is characterised in that：Switch board (7) (1) frame, punching machine (2.1), sprigging machine (3.1), riveting punch press (4.1) are fed to steel band and cuts punch press (6.1) progress Control.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710800590.XA CN107511442B (en) | 2017-09-07 | 2017-09-07 | A kind of integrated metal bar for line automatic technology and assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710800590.XA CN107511442B (en) | 2017-09-07 | 2017-09-07 | A kind of integrated metal bar for line automatic technology and assembly line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107511442A true CN107511442A (en) | 2017-12-26 |
| CN107511442B CN107511442B (en) | 2019-03-12 |
Family
ID=60725117
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710800590.XA Active CN107511442B (en) | 2017-09-07 | 2017-09-07 | A kind of integrated metal bar for line automatic technology and assembly line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107511442B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113477854A (en) * | 2021-07-02 | 2021-10-08 | 浙江贝思特钉业有限公司 | Full-automatic fence nail production equipment |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3913180A (en) * | 1974-06-10 | 1975-10-21 | Flexible Steel Lacing Co | Riveting system and nail and rivet assembly therefor |
| CN101117974A (en) * | 2006-08-01 | 2008-02-06 | 上海银鼎工程技术有限公司 | Thermal insulation nail |
| DE102012010715A1 (en) * | 2012-05-30 | 2012-12-06 | Daimler Ag | Blind rivet element for connecting e.g. steel and aluminum body parts, of motor car in automotive industry, has hole pattern-nail tip or flow hole-forming tip arranged on mandrel head that is integrally connected with riveting mandrel |
| CN105665506A (en) * | 2016-02-29 | 2016-06-15 | 浙江飞力科技股份有限公司 | Assembly line machining method for sofa rack |
| CN106002175A (en) * | 2016-06-13 | 2016-10-12 | 南京工程学院 | Automatic assembly device for heat preservation nail |
-
2017
- 2017-09-07 CN CN201710800590.XA patent/CN107511442B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3913180A (en) * | 1974-06-10 | 1975-10-21 | Flexible Steel Lacing Co | Riveting system and nail and rivet assembly therefor |
| CN101117974A (en) * | 2006-08-01 | 2008-02-06 | 上海银鼎工程技术有限公司 | Thermal insulation nail |
| DE102012010715A1 (en) * | 2012-05-30 | 2012-12-06 | Daimler Ag | Blind rivet element for connecting e.g. steel and aluminum body parts, of motor car in automotive industry, has hole pattern-nail tip or flow hole-forming tip arranged on mandrel head that is integrally connected with riveting mandrel |
| CN105665506A (en) * | 2016-02-29 | 2016-06-15 | 浙江飞力科技股份有限公司 | Assembly line machining method for sofa rack |
| CN106002175A (en) * | 2016-06-13 | 2016-10-12 | 南京工程学院 | Automatic assembly device for heat preservation nail |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113477854A (en) * | 2021-07-02 | 2021-10-08 | 浙江贝思特钉业有限公司 | Full-automatic fence nail production equipment |
| CN113477854B (en) * | 2021-07-02 | 2023-03-14 | 浙江贝思特钉业有限公司 | Full-automatic fence nail production equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107511442B (en) | 2019-03-12 |
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