CN107503485A - 人造无机石材装饰板及其制备方法 - Google Patents
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Abstract
本发明公开了一种人造无机石材装饰板，所述人造无机石材装饰板包括装饰层和基层；所述装饰层位于所述基层表面；所述基层为无机装饰板的基板。在所述装饰层上涂覆有一层保护薄膜。为保障产品上墙粘贴时的牢固稳定性，对传统的粘锚法进行了技术改进，在装饰板面上横向方向边缘开设边槽，用固定件实现托、挂固定在墙体上，保证了施工的安全性。
Description
需要说明的是，所述在装饰板的边缘横向方向开设边槽，边槽的宽度为4mm，深度为7mm，用铝合金挂件安装，起到托、挂，固定、湿贴为一体的作用，提高了施工的安全性和可靠性。
需要进一步说明的是：
1、所述的装饰层配方材料为：
(1)胶凝材料为：包括硅酸盐水泥、铝酸盐水泥的任意一种。
(2)矿物掺和料：包括粉煤灰、矿粉、石粉、火山灰、硅粉、燃烧煤矸石、彩砂、尾矿砂中的任意一种或是几种的混合物。
(3)功能添加剂：包括聚羧酸减水剂，可再分散性乳胶粉、木质素、纤维素、纤维素醚、触变润滑剂的任意一种或几种的混合物。
(4)颜料：无机氧化铁颜料
(5)水
2、所述的基层材料为：硅酸钙板、水泥纤维压力板、陶粒中的任意一种，选用这些板材既可以有效的作为涂层的承载基面，又可以作为整个一体板的承力支架，具有良好的抗弯、抗压、抗折效果。
3.所述无机石材装饰板的制备方法如下：
S1：将基板上的灰层处理干净；
S2：对步骤S1处理后的基板进行整版预湿，预湿后将基板表面的存水处理掉，将预制好的装饰层面料加水搅拌均匀后喷涂在基板上；或在基板上喷涂一层面料后，根据装饰效果喷涂1-2种点料，再喷涂一层面料覆盖。
S3：喷涂结束后，将板材上架分层蒸养护24-48小时，温度25-35℃，相对湿度在80％及以上。
S4：蒸养结束后，将板材放置到常温下12-24小时，即可对表面进行处理。处理方式有：打磨、喷砂、抛丸、抛光、酸洗中的任意一种或是几种处理方法的组合处理方式。
S5：待表面工艺处理结束后，将表面灰尘处理干净并涂覆一层保护薄膜；根据定制要求对成品板进行切割开设边槽，边槽的宽度为4mm，深度为7mm。
4.如权利要求3所述的保温装饰一体板的制备方法，其特征在于：所述水泥基装饰层的施工方法为喷涂，其中，喷头气压调节控制在0.4-0.6MPa，流量在1-3公斤/min之间，喷头与待喷面角度调节为90 度，喷头与待喷面距离为40-45cm之间，喷幅在1.25-1.3m之间进行喷涂。这样的喷涂方式既可以满足涂层从较平的面到凸起的面的喷涂，达到良好的喷涂效果，又可以减少原料的浪费。
本发明有益效果在于：
1、解决同批次天然石材颜色不一致，以及表面效果处理相对困难和费用较高的问题。(无机石材装饰板饰面层可任意调配颜色，并用先进的表面处理工艺来实现天然石材的效果，而且可塑性强，除了可以模仿天然石材的质感和纹理，还可以根据客户需求进行质感纹理的定制)；
2.解决天然石材施工工期长，综合成本高，安全性差的问题。(保温装饰一体板采用湿贴加固法：革命性降低了施工成本；节省了埋板和龙骨两道主要工序，节省工期一半；湿贴加挂件的安装方法，双保险彻底消除了传统干挂石材幕墙单一依靠挂件连接的安全隐患)；
3.解决了天然石材的重量问题。
4、材料中加入工业矿渣、尾矿砂等，将工业废物变废为宝，符合绿色环保和可持续发展的方向，可以提高资源利用效率，节约能源，保护环境，实现了环境效益、社会效益和经济效益；
5、为保障产品上墙粘贴时的牢固稳定性，对传统的粘锚法进行了技术改进，在人造无机石材装饰板的横向边缘开设边槽，一般边槽的宽度为4mm，深度为7mm。使用铝合金挂件，起到托、挂固定湿贴为一体的作用，提高了安装的安全性和可靠性。
附图说明
图1为本发明的结构示意图；
具体实施方式
如图1所示，本发明为一种无机石材保温装饰一体板，包括1、基层2.装饰层。
需要进一步说明的是：
1、所述的装饰层配方材料为：
(1)胶凝材料：包括硅酸盐水泥、铝酸盐水泥的任意一种。
(2)矿物掺和料：包括粉煤灰、矿粉、石粉、火山灰、硅粉、燃烧煤矸石、彩砂、尾矿砂中的任意一种或是几种的混合物。
(3)功能添加剂：包括聚羧酸减水剂、可再分散性乳胶粉、木质纤维、纤维素、纤维素醚、触变润滑剂的任意一种或几种的混合物。
(4)颜料：无机氧化铁颜料
(5)水
2、所述基板材料为：硅酸钙板、水泥纤维压力板、陶粒板中的任意一种。
实施例1：
一种无机石材保温装饰一体板的制备方法，该保温装饰一体板是喷涂水泥装饰砂浆、基板为10mm硅酸钙板。
制备方法如下：
(1)基板处理：将10mm硅酸钙板上的灰尘用喷枪吹干净。
(2)将处理干净的硅酸钙板放置流水线上对表面进行喷水或洒水。
(3)制作装饰层：在步骤(2)处理后的基板上利用玻璃刮洗器将基板上多余的水刮除，以免有残留的水稀释面层。
S1：首先喷涂装饰面的面层，面层的颜色调为乳白色，砂子组成为： 80-120目24％，20-40目46％，10-20目30％。
S2：再喷涂装饰面的两个点料，点料1颜色调为黄色，砂子组成为：20-40 目42％，10-20目58％。点料2颜色调为灰色，砂子组成为：20-40目60％， 10-20目40％。
S3：点料喷涂完成后，喷涂面层覆盖，面层砂浆组成同S1。
S4：喷头气压调节控制在0.4MPa，流量在2.5公斤/min之间，喷头与待喷面角度调节为90度，喷头与待喷面距离为43cm，喷幅在1.25m进行喷涂。传送带的速度为1.46m/min。将喷涂好的板材放置在架子上，蒸养24-48 小时，温度在25-35℃，相对湿度在80％及以上。
(4)蒸养结束后，将板材放置在常温下12-24小时。
(5)静养结束后，对板材表面进行抛丸处理。并将板材表面清扫干净。
(6)涂层上覆膜：待步骤(5)结束后用覆膜机覆上一层0.3mm厚，且一侧有不干胶的珍珠棉。根据定制要求对成品板进行切割开设边槽，边槽的宽度为4mm，深度为7mm。
实施例2：一种保温装饰一体板的制备方法，该保温装饰一体板是喷涂水泥装饰砂浆，基板为10mm水泥纤维板。
制备方法如下：
(1)基板处理：将10mm水泥纤维压力板的灰尘用喷枪吹干净。
(2)将处理干净的水泥纤维压力板放置在水中浸泡30-40分钟。
(3)制作装饰层：在步骤(2)处理后的基板上利用玻璃刮洗器将基板上多余的水刮除，以免有残留的水稀释面层。喷涂装饰面的面层，面层的颜色调为土黄色，砂子组成为：80-120目70％，20-40目20％，10-20目10％。喷涂气压控制在0.5Mpa，流量控制在3公斤/min，传送带走速为1.5M/min。将喷涂好的板材放置在架子上，蒸养24-48小时，温度在25-35℃，湿度在 80％RH及以上。
(4)蒸养结束后，将板材放置在常温下12-24小时。
(5)静养结束后，对板材表面进行抛丸处理。并将板材表面清扫干净。
(6)涂层上覆膜：待步骤(5)结束后用覆膜机覆上一层0.3mm厚，且一侧有不干胶的珍珠棉。根据定制要求对成品板进行切割开设边槽，边槽的宽度为4mm，深度为7mm。
对于本领域的技术人员来说，可根据以上描述的技术方案以及构思，做出其它各种相应的改变以及变形，而所有的这些改变以及变形都应该属于本发明权利要求的保护范围之内。
Claims (6)
1.人造无机石材装饰板，其特征在于：包括基层、装饰层；
所述基层上表面喷涂一层水泥砂浆装饰层；
在所述装饰层上涂覆有一层保护薄膜。
2.如权利要求1所述的人造无机石材装饰板，特征在于：所述保护薄膜为聚乙烯不干胶膜、聚丙烯不干胶膜、珍珠棉和海绵中的任意一种。
3.如权利要求1所述的人造无机石材装饰板，特征在于：所述基层为硅酸钙板、水泥纤维压力板、陶粒板中的任意一种。
4.如权利要求1所述的人造无机石材装饰板，特征在于：所述装饰层由水泥、无机氧化铁颜料、添加剂、彩砂、矿物掺合料按一定比例调配而成。
5.一种制备权利要求1所述人造无机石材装饰板的方法，其特征在于：具体步骤如下：
S1：将基板上的灰层处理干净；
S2：对步骤S1处理后的基板进行整版预湿，预湿后将基板表面的存水处理掉，将预制好的装饰层面料加水搅拌均匀后喷涂在基层上；或在基层上喷涂一层面料后，根据装饰效果喷涂1-2种点料，再喷涂一层面料覆盖；
S3：喷涂结束后，将板材上架分层蒸养，养护时间为24-48小时，温度25-35℃，相对湿度在80％及以上；
S4：蒸养结束后，将板材放置到常温下12-24小时，即可对表面进行处理。处理方式有：打磨、喷砂、抛丸、抛光、酸洗中的任意一种或是几种处理方法的组合处理方式；
S5：待表面处理结束后，将表面灰尘处理干净并涂覆一层保护薄膜；根据定制要求对成品板进行切割开设边槽，边槽的宽度为4mm，深度为7mm。
6.如权利要求5所述的人造无机石材装饰板的制备方法，其特征在于：所述水泥基装饰层的施工方法为喷涂，其中，喷头气压调节控制在0.4-0.6MPa，流量在1-3公斤/min之间，喷头与待喷面角度调节为90度，喷头与待喷面距离为40-45cm之间，喷幅在1.25-1.3m之间进行喷涂。
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| CN110357523A (zh) * | 2019-07-02 | 2019-10-22 | 河北大自然石材有限公司 | 一种装饰板涂料及其制备方法和具有其的装饰板的制备方法 |
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