CN107373308A - A kind of method that novel red pigment is produced using pseudo-ginseng slag - Google Patents

A kind of method that novel red pigment is produced using pseudo-ginseng slag Download PDF

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CN107373308A
CN107373308A CN201710559473.9A CN201710559473A CN107373308A CN 107373308 A CN107373308 A CN 107373308A CN 201710559473 A CN201710559473 A CN 201710559473A CN 107373308 A CN107373308 A CN 107373308A
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pseudo
fermentation
ginseng
ginseng slag
slag
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CN107373308B (en
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谭显东
时金栋
曾琦
王程
郭旭晶
羊依金
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Chengdu University of Information Technology
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Chengdu University of Information Technology
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/40Colouring or decolouring of foods
    • A23L5/42Addition of dyes or pigments, e.g. in combination with optical brighteners
    • A23L5/43Addition of dyes or pigments, e.g. in combination with optical brighteners using naturally occurring organic dyes or pigments, their artificial duplicates or their derivatives
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

Abstract

The invention discloses a kind of method using pseudo-ginseng slag fermenting and producing novel red pigment.What the present invention was realized in:(1)Pseudo-ginseng slag is dried, crushed, sieves pretreatment;(2)Pseudo-ginseng slag, water and nitrogen source by pretreatment is well mixed by a certain percentage;(3)Well mixed material is subjected to steam sterilizing processing;(4)At least one of at least one monascus and aspergillus niger, Aspergillus usamii, Rhizopus oryzae are inoculated with material after sterilization and carries out mixed culture solid state fermentation;(5)Fermentation culture medium just obtains novel red element after drying.Using the method for the invention, pseudo-ginseng slag can be converted into novel red pigment.Pseudo-ginseng slag is carried out recycling by this method, is turned waste into wealth, and not only reduces its pollution on the environment, and and can provides a kind of novel red pigment for food and medicine industry.

Description

A kind of method that novel red pigment is produced using pseudo-ginseng slag
Technical field
The invention belongs to trade waste recycling field, is related to a kind of method that haematochrome is produced using pseudo-ginseng slag.
Background technology
With developing rapidly for China's traditional Chinese medicine, the discarded amount of Chinese medicine slag of the major herbal pharmaceutical factory in the whole nation increasingly increases Add.The processing of Chinese medicine slag often uses traditional processing method, such as burns, the stacking of landfill, FX, this not only needs to put into Substantial amounts of fund, it can also cause the waste of resource and serious environmental pollution.Therefore, how reasonably to dispose and utilize Chinese medicine slag It is to realize a unavoidable major issue in modernization of Chinese medicine process.The approach of recycling is carried out to Chinese medicine slag at present Mainly there is fermentation production of protein feedstuff, used as feed addictive, make organic fertilizer, prepare activated carbon, cracking production combustion gas Deng.
Pseudo-ginseng is China's tradition rare traditional Chinese medicine, and a kind of medical and edible dual purpose plant, its rhizome can be used as medicine, the master of pseudo-ginseng It is saponin(e to want Pharmaceutical ingredients, and the pseudo-ginseng slag after effective component extracting is disposed usually as discarded object.After extracted total saposins Pseudo-ginseng slag in still containing the nutriment such as starch, cellulose, protein, amino acid and various trace elements, as Fermentation substrate further develops, and can turn waste into wealth, and improves the utilization ratio of resource.Application No. 201010232573.9 Chinese invention patent disclose " it is a kind of with fermenting and distilling pseudo-ginseng root dregs prepare white wine and method ";Application No. 201110119291.2 Chinese invention patent discloses " a kind of method with pseudo-ginseng slag fermentation production of protein feedstuff ";Application number A kind of " side using pseudo-ginseng slag fermenting and producing trichoderma bio-control agent is disclosed for 201210196021.6 Chinese invention patent Method ";The Chinese invention patent of Application No. 201210521383.8 discloses " a kind of feeding compound using pseudo-ginseng slag fermenting and producing The method of enzyme preparation ";The Chinese invention patent of Application No. 201310437721.4 discloses " a kind of to mix bacterium hair using pseudo-ginseng slag The method that ferment produces medicinal fungal substance ";The Chinese invention patent of Application No. 201310437623.0 discloses " a kind of to utilize pseudo-ginseng The method that slag prepares red yeast rice mycoplasma ".
Food coloring is divided into two kinds of natural pigment and synthetic food color, because synthetic dyestuff has safety issue, mesh Preceding people more and more select natural pigment to be used as food additives.Haematochrome is a kind of natural pigment, from red The fermentating metabolism process of aspergillus, is widely used in food industry, is such as added to meat products, dairy produce, aquatic products, fruit, biscuit It is the good substitute of chemical synthesis pigment, market prospects are very wide etc. in various kinds of foods.The production of haematochrome can use Two kinds of techniques of liquid state fermentation and solid state fermentation, comparatively, the yield of solid state fermentation is more higher.Produced currently used for solid state fermentation The raw material of haematochrome mainly has the cereal crops such as rice, sorghum, corn and soybean, causes production cost higher, and be also consumed by A large amount of grains.The recycling of pseudo-ginseng slag can be realized by carrying out solid state fermentation production haematochrome as fermentation substrate using pseudo-ginseng slag, Natural red colouring matter product is obtained, reduces production cost.
Fermented and cultured is using subject matter existing for solid state fermentation of monascus abandoned biomass production haematochrome at present The color value of haematochrome is relatively low in thing, by taking pseudo-ginseng slag as an example, is fermented using monascus single bacterium, haematochrome color value in its fermentation culture medium Only 8.0 ~ 16.8u/g.In order to improve haematochrome color value in fermentation culture medium, the present invention uses aspergillus niger(Aspergillus niger3.1858), Aspergillus usamii(Aspergillus usamii3.2923), Rhizopus oryzae(Rhizopus oryzae 3.5842)In one kind and red monascus(Monascus ruber 3.549), monascus purpureus(Monascus purpureus 3.4577), M.pilosus(Monascus pilosus3.976)In a kind of carry out mixed fungus fermentation.Due to aspergillus niger, space Help U.S. aspergillus, Rhizopus oryzae has stronger saccharification capability, and have good mutualism relation with monascus, in mixed fungus fermentation During can promote the generation of haematochrome, and then significantly improve haematochrome color value in fermentation culture medium:Mixed fungus fermentation culture Middle haematochrome color value is generally up to 42.6 ~ 58.3u/g.
The content of the invention
It is an object of the invention to provide a kind of method that haematochrome is produced using pseudo-ginseng slag solid state fermentation.It is of the present invention It is as follows successively using the method for pseudo-ginseng slag solid state fermentation production haematochrome, its processing step:
1st, the pretreatment of pseudo-ginseng slag
It will be pulverized and sieved after wet pseudo-ginseng slag drying, select particle diameter 0.2-0.4mm pseudo-ginseng slag to be used for subsequent technique;
2nd, dispensing and batch mixing
Pseudo-ginseng slag, appropriate nitrogen source and water by pretreatment is well mixed, specific batching mode is as follows:
The mass ratio of pretreated 100 parts of pseudo-ginseng slag, nitrogen source 4-6 parts, solid material and water is 1:1.8-1:2.5;
First nitrogen source is added to the water during dispensing well mixed, then the solution prepared is well mixed with pseudo-ginseng slag;
3rd, sterilize
Compound is subjected to sterilization treatment using autoclaving:Steam pressure 1atm, 121 DEG C of temperature, the time is at least 30 minutes;
4th, ferment
Compound after sterilization treatment is subjected to mixed fungus fermentation, strain is inoculated with by 10%-20% inoculum concentration, fermentation condition: Pressure is normal pressure, and temperature is 28 DEG C -30 DEG C, and fermentation period is -14 days 10 days;
5th, dry
Fermentation culture medium is just turned into haematochrome product after 60 DEG C of drying.
In methods described, during dispensing nitrogen source used be dusty yeast, the one or more in urea, peptone, ammonium sulfate;
In methods described, strain used comprises at least aspergillus niger during fermentation(Aspergillus niger3.1858), space assistant U.S. aspergillus(Aspergillus usamii3.2923), Rhizopus oryzae(Rhizopus oryzae 3.5842)In one kind and Red monascus(Monascus ruber 3.549), monascus purpureus(Monascus purpureus3.4577), feathering red yeast rice It is mould(Monascus pilosus3.976)In one kind;
The invention has the advantages that:
(1)Using the method for the invention, pseudo-ginseng slag is converted into haematochrome, it is possible to achieve the recycling of pseudo-ginseng slag, drop The production cost of low haematochrome.
(2)The red produced by haematochrome prepared by the method for the invention with existing monascus single bacterium zymotechnique Element is compared, and color value has significant raising.
(3)Compared with liquid state fermentation, the solid-state fermentation process that uses of the present invention has that production equipment is simple, energy consumption is low, production Raw waste residue, the advantage such as waste water is few, environmental pollution is small, contribute to manufacturing enterprise to realize energy-saving and emission-reduction and clean manufacturing.
Embodiment
The present embodiment of embodiment 1 is using pseudo-ginseng slag as raw material, red monascus(Monascusruber3.549)/ black song It is mould(Aspergillus niger3.1858)Mixed culture solid state fermentation, which is carried out, for strain produces haematochrome.Comprise the following steps that:
1st, the pretreatment of pseudo-ginseng slag
Pseudo-ginseng slag is dried at normal pressure, 60 DEG C with baking oven first, the time is limited with the pseudo-ginseng dregs of a decoction in easy crushing state.Will Dried pseudo-ginseng slag grinding and sieving, particle diameter 0.2-0.3mm pseudo-ginseng slag is selected to be used for subsequent technique;
2nd, dispensing and batch mixing
First 4g dusty yeasts are added in 250g water, are well mixed, then again by the solution and the 100g pseudo-ginseng by pretreatment Ground-slag is well mixed;
3rd, sterilize
Compound is subjected to sterilization treatment using autoclaving:Steam pressure 1atm, 121 DEG C of temperature, the time is at least 30 minutes;
4th, ferment
Fermented using synchronous vaccination ways, red monascus is accessed in the compound after sterilization treatment (Monascusruber3.549)And aspergillus niger(Aspergillus niger3.1858)Fermented, red monascus (Monascusruber3.549)And aspergillus niger(Aspergillus niger3.1858)Inoculation compare for 1:1, total inoculum concentration For 15%, fermentation condition:Fermentation period is 14 days, and pressure is normal pressure, and temperature is 30 DEG C;
5th, dry
Product after fermentation just obtains haematochrome product through baking oven after normal pressure, 60 DEG C of dryings, and haematochrome color value is in the product 58.3u/g。
The present embodiment of embodiment 2 is using pseudo-ginseng slag as raw material, monascus purpureus(Monascus purpureus3.4577)/ Rhizopus oryzae(Rhizopus oryzae 3.5842)Mixed culture solid state fermentation, which is carried out, for strain produces haematochrome.Comprise the following steps that:
1st, the pretreatment of pseudo-ginseng slag
Pseudo-ginseng slag is dried at normal pressure, 60 DEG C with baking oven first, the time is limited with the pseudo-ginseng dregs of a decoction in easy crushing state.Will Dried pseudo-ginseng slag grinding and sieving, particle diameter 0.3-0.4mm pseudo-ginseng slag is selected to be used for subsequent technique;
2nd, dispensing and batch mixing
First 6g ammonium sulfate is added in 180g water, is well mixed, then again by the solution and the 100g pseudo-ginseng by pretreatment Ground-slag is well mixed;
3rd, sterilize
Compound is subjected to sterilization treatment using autoclaving:Steam pressure 1atm, 121 DEG C of temperature, the time is at least 30 minutes;
4th, ferment
Fermented using asynchronous vaccination ways, first access Rhizopus oryzae in the compound after sterilization treatment(Rhizopus oryzae 3.5842), then monascus purpureus is accessed again after fermenting 48 hours(Monascus purpureus3.4577)Enter Row fermentation, Rhizopus oryzae(Rhizopus oryzae 3.5842)And monascus purpureus(Monascus purpureus3.4577)'s Inoculation is than being 1:1, total inoculum concentration is 10%, fermentation condition:Fermentation period is 10 days, and pressure is normal pressure, and 2 days temperature are before fermentation 28 DEG C, until fermentation ends since fermenting the 3rd day, temperature is 30 DEG C;
5th, dry
Product after fermentation just obtains haematochrome product through baking oven after normal pressure, 60 DEG C of dryings, and haematochrome color value is in the product 42.6u/g。
The present embodiment of embodiment 3 is using pseudo-ginseng slag as raw material, M.pilosus(Monascuspilosus3. 976)/ space Help U.S. aspergillus(Aspergillus usamii3.2923)Mixed culture solid state fermentation, which is carried out, for strain produces haematochrome.Specific steps It is as follows:
1st, the pretreatment of pseudo-ginseng slag
Pseudo-ginseng slag is dried at normal pressure, 60 DEG C with baking oven first, the time is limited with the pseudo-ginseng dregs of a decoction in easy crushing state.Will Dried pseudo-ginseng slag grinding and sieving, particle diameter 0.2-0.4mm pseudo-ginseng slag is selected to be used for subsequent technique;
2nd, dispensing and batch mixing
First 6g peptones are added in 265g water, are well mixed, then again by the solution and the 100g pseudo-ginseng by pretreatment Ground-slag is well mixed;
3rd, sterilize
Compound is subjected to sterilization treatment using autoclaving:Steam pressure 1atm, 121 DEG C of temperature, the time is at least 30 minutes;
4th, ferment
Fermented using synchronous vaccination ways, M.pilosus is synchronously accessed in the compound after sterilization treatment (Monascuspilosus3. 976)And Aspergillus usamii(Aspergillus usamii3.2923)Fermented, feathering is red Aspergillus(Monascuspilosus3. 976)And Aspergillus usamii(Aspergillus usamii3.2923)Inoculation compare and be 1:1, total inoculum concentration is 20%, fermentation condition:Fermentation period is 12 days, and pressure is normal pressure, and fermentation temperature is 29 DEG C;
5th, dry
Product after fermentation just obtains haematochrome product through baking oven after normal pressure, 60 DEG C of dryings, and haematochrome color value is in the product 57.8u/g。
The present embodiment of embodiment 4 is using pseudo-ginseng slag as raw material, monascus purpureus(Monascus purpureus3.4577)/ Aspergillus niger(Aspergillus niger3.1858)Mixed culture solid state fermentation, which is carried out, for strain produces haematochrome.Specific steps are such as Under:
1st, the pretreatment of pseudo-ginseng slag
Pseudo-ginseng slag is dried at normal pressure, 60 DEG C with baking oven first, the time is limited with the pseudo-ginseng dregs of a decoction in easy crushing state.Will Dried pseudo-ginseng slag grinding and sieving, particle diameter 0.2-0.3mm pseudo-ginseng slag is selected to be used for subsequent technique;
2nd, dispensing and batch mixing
First 4g ammonium sulfate is added in 240g water, is well mixed, then again by the solution and the 100g pseudo-ginseng by pretreatment Ground-slag is well mixed;
3rd, sterilize
Compound is subjected to sterilization treatment using autoclaving:Steam pressure 1atm, 121 DEG C of temperature, the time is at least 30 minutes;
4th, ferment
Fermented using synchronous vaccination ways, monascus purpureus is accessed in the compound after sterilization treatment(Monascus purpureus3.4577)And aspergillus niger(Aspergillus niger3.1858)Fermented, monascus purpureus(Monascus purpureus3.4577)And aspergillus niger(Aspergillus niger3.1858)Inoculation compare for 1:1, total inoculum concentration is 20%, fermentation condition:Fermentation period is 12 days, and pressure is normal pressure, and temperature is 30 DEG C;
5th, dry
Product after fermentation just obtains haematochrome product through baking oven after normal pressure, 60 DEG C of dryings, and haematochrome color value is in the product 57.1u/g。
The present embodiment of embodiment 5 is using pseudo-ginseng slag as raw material, monascus purpureus(Monascus purpureus3.4577)/ Aspergillus usamii(Aspergillus usamii3.2923)Mixed culture solid state fermentation, which is carried out, for strain produces haematochrome.Specific step It is rapid as follows:
1st, the pretreatment of pseudo-ginseng slag
Pseudo-ginseng slag is dried at normal pressure, 60 DEG C with baking oven first, the time is limited with the pseudo-ginseng dregs of a decoction in easy crushing state.Will Dried pseudo-ginseng slag grinding and sieving, particle diameter 0.3-0.4mm pseudo-ginseng slag is selected to be used for subsequent technique;
2nd, dispensing and batch mixing
First 6g urea is added in 255g water, is well mixed, then again by the solution and the 100g pseudo-ginseng slags by pretreatment Powder is well mixed;
3rd, sterilize
Compound is subjected to sterilization treatment using autoclaving:Steam pressure 1atm, 121 DEG C of temperature, the time is at least 30 minutes;
4th, ferment
Fermented using asynchronous vaccination ways, first access Aspergillus usamii in the compound after sterilization treatment (Aspergillus usamii3.2923), then monascus purpureus is accessed again after fermenting 24 hours(Monascus purpureus3.4577)Fermented, Aspergillus usamii(Aspergillus usamii3.2923)And monascus purpureus (Monascus purpureus3.4577)Inoculation compare for 1:1, total inoculum concentration is 10%, fermentation condition:Fermentation period is 14 My god, pressure is normal pressure, and fermentation temperature is 28 DEG C;
5th, dry
Product after fermentation just obtains haematochrome product through baking oven after normal pressure, 60 DEG C of dryings, and haematochrome color value is in the product 55.7u/g。
The present embodiment of embodiment 6 is using pseudo-ginseng slag as raw material, monascus purpureus(Monascus purpureus3.4577)/ M.pilosus(Monascuspilosus3. 976)/ Aspergillus usamii(Aspergillus usamii3.2923)/ black song It is mould(Aspergillus niger3.1858)Mixed culture solid state fermentation, which is carried out, for strain produces haematochrome.Comprise the following steps that:
1st, the pretreatment of pseudo-ginseng slag
Pseudo-ginseng slag is dried at normal pressure, 60 DEG C with baking oven first, the time is limited with the pseudo-ginseng dregs of a decoction in easy crushing state.Will Dried pseudo-ginseng slag grinding and sieving, particle diameter 0.3-0.4mm pseudo-ginseng slag is selected to be used for subsequent technique;
2nd, dispensing and batch mixing
First 6g dusty yeasts are added in 255g water, are well mixed, then again by the solution and the 100g pseudo-ginseng by pretreatment Ground-slag is well mixed;
3rd, sterilize
Compound is subjected to sterilization treatment using autoclaving:Steam pressure 1atm, 121 DEG C of temperature, the time is at least 30 minutes;
4th, ferment
Fermented using asynchronous vaccination ways, first access Aspergillus usamii in the compound after sterilization treatment (Aspergillus usamii3.2923)And aspergillus niger(Aspergillus niger3.1858), it is then small in fermentation 24 Shi Houzai accesses monascus purpureus(Monascus purpureus3.4577)And M.pilosus(Monascuspilosus3. 976)Fermented, monascus purpureus(Monascus purpureus3.4577), M.pilosus(Monascuspilosus3. 976), Aspergillus usamii(Aspergillus usamii3.2923), aspergillus niger(Aspergillus niger3.1858)'s Inoculation is than being 1:1:1:1, total inoculum concentration is 20%, fermentation condition:Fermentation period is 12 days, and pressure is normal pressure, fermentation temperature 28 ℃;
5th, dry
Product after fermentation just obtains haematochrome product through baking oven after normal pressure, 60 DEG C of dryings, and haematochrome color value is in the product 54.8u/g。
The present embodiment of embodiment 7 is using pseudo-ginseng slag as raw material, monascus purpureus(Monascus purpureus3.4577)/ Red monascus(Monascus ruber 3.549)/ Rhizopus oryzae(Rhizopus oryzae 3.5842)Mixed bacterium is carried out for strain Solid state fermentation produces haematochrome.Comprise the following steps that:
1st, the pretreatment of pseudo-ginseng slag
Pseudo-ginseng slag is dried at normal pressure, 60 DEG C with baking oven first, the time is limited with the pseudo-ginseng dregs of a decoction in easy crushing state.Will Dried pseudo-ginseng slag grinding and sieving, particle diameter 0.3-0.4mm pseudo-ginseng slag is selected to be used for subsequent technique;
2nd, dispensing and batch mixing
First 5g peptones are added in 250g water, are well mixed, then again by the solution and the 100g pseudo-ginseng by pretreatment Ground-slag is well mixed;
3rd, sterilize
Compound is subjected to sterilization treatment using autoclaving:Steam pressure 1atm, 121 DEG C of temperature, the time is at least 30 minutes;
4th, ferment
Fermented using asynchronous vaccination ways, Rhizopus oryzae is synchronously accessed in the compound after sterilization treatment(Rhizopus oryzae 3.5842), monascus purpureus(Monascus purpureus3.4577), red monascus(Monascus ruber 3.549)Fermented, Rhizopus oryzae(Rhizopus oryzae 3.5842), monascus purpureus(Monascus purpureus 3.4577), red monascus(Monascus ruber 3.549)Inoculation compare for 1:1:1, total inoculum concentration is 15%, and ferment bar Part:Fermentation period is 13 days, and pressure is normal pressure, and fermentation temperature is 29 DEG C;
5th, dry
Product after fermentation just obtains haematochrome product through baking oven after normal pressure, 60 DEG C of dryings, and haematochrome color value is in the product 57.6u/g。

Claims (4)

1. one kind passes through the method for mixed culture solid state fermentation technique productions haematochrome, its concrete technology feature using pseudo-ginseng slag as raw material It is as follows:
(1)The pretreatment of pseudo-ginseng slag
It will be pulverized and sieved after wet pseudo-ginseng slag drying, select particle diameter 0.2-0.4mm pseudo-ginseng slag to be used for subsequent technique;
(2)Dispensing and batch mixing
Pseudo-ginseng slag, appropriate nitrogen source and water by pretreatment is well mixed, specific batching mode is as follows:
The mass ratio of pretreated 100 parts of pseudo-ginseng slag, nitrogen source 4-6 parts, solid material and water is 1:1.8-1:2.5;
First nitrogen source is added to the water during dispensing well mixed, then the solution prepared is well mixed with pseudo-ginseng slag;
(3)Sterilizing
Compound is subjected to sterilization treatment using autoclaving:Steam pressure 1atm, 121 DEG C of temperature, the time is at least 30 minutes;
(4)Fermentation
Compound after sterilization treatment is subjected to mixed fungus fermentation, strain is inoculated with by 10%-20% inoculum concentration, fermentation condition: Pressure is normal pressure, and temperature is 28 DEG C -30 DEG C, and fermentation period is -14 days 10 days;
(5)Dry
Fermentation culture medium is just turned into haematochrome product after 60 DEG C of drying.
2. according to the method for claim 1, it is characterised in that during dispensing nitrogen source used be dusty yeast, urea, peptone, One or more in ammonium sulfate.
3. according to the method for claim 1, it is characterised in that the strain used during fermentation comprises at least aspergillus niger (Aspergillus niger3.1858), Aspergillus usamii(Aspergillus usamii3.2923), Rhizopus oryzae (Rhizopus oryzae 3.5842)In one kind and red monascus(Monascus ruber 3.549), monascus purpureus (Monascus purpureus3.4577), M.pilosus(Monascus pilosus3.976)In one kind.
4. the haematochrome that a kind of one of claim 1-3 methods described obtains.
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CN108936705B (en) * 2018-07-30 2021-06-04 金华职业技术学院 Deep processing method of phyllanthus emblica and phyllanthus emblica kernel removing device

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