CN107361983A - 一种手术床的绝缘层 - Google Patents

一种手术床的绝缘层 Download PDF

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CN107361983A
CN107361983A CN201710762181.5A CN201710762181A CN107361983A CN 107361983 A CN107361983 A CN 107361983A CN 201710762181 A CN201710762181 A CN 201710762181A CN 107361983 A CN107361983 A CN 107361983A
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parts
insulating barrier
operation table
standby
taken
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罗嘉妤
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Abstract

本发明公开一种手术床的绝缘层，所述绝缘层由按重量份数配比的高岭土28‑30份、硅橡胶12‑16份、氢氧化铝16‑20份、硫酸钡12‑18份、硅酸钙10‑16份、氯铂酸16‑20份、二甲苯酚10‑12份、硅酸钠8‑12份、苯乙烯10‑18份、聚酰亚胺8‑16份、二茂铁12‑16份、甲壳素8‑12份、琥珀酸钠12‑16份、二甲基甲酰胺10‑16份和间苯二甲胺12‑18份制成；应用该绝缘层的手术床成本低、强度大、舒适度高和具有温度调节功能。

Description

一种手术床的绝缘层
技术领域
本发明涉及一种手术床的绝缘层。
背景技术
手术床(也有一种叫法手术台)是医生在手术过程中必要的工具。是安置病人让医生更方便提供手术环境最重要的工具。手术床主要有电动手术床和液压手术床。如果按用途分的话多功能手术床，妇科手术床，骨科手术床等多种分法。
现有的手术床存在成本高、强度低、舒适度低和不具有温度调节功能的缺点。
发明内容
本发明要解决的技术问题是提供一种绝缘性能好的手术床的绝缘层。
为解决上述技术问题，本发明采用如下技术方案：
一种手术床的绝缘层，所述绝缘层由按重量份数配比的高岭土28-30份、硅橡胶12-16份、氢氧化铝16-20份、硫酸钡12-18份、硅酸钙10-16份、氯铂酸16-20份、二甲苯酚10-12份、硅酸钠8-12份、苯乙烯10-18份、聚酰亚胺8-16份、二茂铁12-16份、甲壳素8-12份、琥珀酸钠12-16份、二甲基甲酰胺10-16份和间苯二甲胺12-18份制成。
绝缘层的制造方法，包括有以下步骤：
1)取高岭土28-30份送入煅烧炉中，煅烧温度从700℃逐渐升到800℃，升温速率为10℃/min，然后在800℃下再煅烧2小时，保温1小时，自然冷却出料，备用；
2)将步骤1)中得到的原料送入气流粉碎机，制得平均粒径在300nm以下的粉末，备用；
3)取硅橡胶12-16份、氢氧化铝16-20份、硫酸钡12-18份和硅酸钙10-16份，放入加热器中，温度升至90-100℃，持续20-30min，备用；
4)取氯铂酸16-20份、二甲苯酚10-12份、硅酸钠8-12份、苯乙烯10-18份、聚酰亚胺8-16份和二茂铁12-16份，放入搅拌机中，搅拌均匀，静置15-20min；
5)将步骤4)中制得的材料放入加热器中，温度升至80-90℃，加热20-30min，备用；
6)将步骤2)、步骤3)和步骤4)中制得的材料放入熔融炉中，再添加甲壳素8-12份、琥珀酸钠12-16份、二甲基甲酰胺10-16份和间苯二甲胺12-18份，温度升至800-900℃，制得熔融物；
7)将步骤6)中制得的熔融物注入模中浇注养护12小时脱模，再常温养护三天，即可制得绝缘层。
附图说明
图1为本发明一种手术床的绝缘层的结构示意图。
具体实施方式
实施例一：
参照图1所示，一种使用该绝缘层的手术床，包括有主板1、头板2、腿板3和底座12，所述主板1分别与头板2和腿板3铰链连接，所述主板1、头板2和腿板3内部均设置有面层7、铝蜂窝层5和底层4，所述面层7、铝蜂窝层5和底层4由上至下排列，所述主板1的面层7和铝蜂窝层5之间设置有绝缘层6，所述主板1的面层7内部设置有电热丝8，所述电热丝8上设置有接线盒9，所述接线盒9上连有温控装置10，所述温控装置10上连有电源线11，所述主板1与底座12之间设置有主板升降器14，所述头板2与底座12之间设置有头板升降器13，所述腿板3与底座12之间设置有腿板升降器15。
所述面层7的厚度为2-3cm。
所述铝蜂窝层5的厚度为5-8cm。
所述底层4的厚度为2-3cm。
所述绝缘层6的厚度为0.5-1cm。
所述底座12的厚度为10-12cm。
所述底座12底部设置有滚轮(未图示)，方便搬运。
绝缘层6的制造方法，包括有以下步骤：
1)取高岭土28份送入煅烧炉中，煅烧温度从700℃逐渐升到800℃，升温速率为10℃/min，然后在800℃下再煅烧2小时，保温1小时，自然冷却出料，备用；
2)将步骤1)中得到的原料送入气流粉碎机，制得平均粒径在300nm以下的粉末，备用；
3)取硅橡胶16份、氢氧化铝20份、硫酸钡18份和硅酸钙16份，放入加热器中，温度升至90-100℃，持续20-30min，备用；
4)取氯铂酸20份、二甲苯酚12份、硅酸钠12份、苯乙烯18份、聚酰亚胺16份和二茂铁16份，放入搅拌机中，搅拌均匀，静置15-20min；
5)将步骤4)中制得的材料放入加热器中，温度升至80-90℃，加热20-30min，备用；
6)将步骤2)、步骤3)和步骤4)中制得的材料放入熔融炉中，再添加甲壳素12份、琥珀酸钠16份、二甲基甲酰胺16份和间苯二甲胺18份，温度升至800-900℃，制得熔融物；
7)将步骤6)中制得的熔融物注入模中浇注养护12小时脱模，再常温养护三天，即可制得绝缘层6。
实施例二：
参照图1所示，一种使用该绝缘层的手术床，包括有主板1、头板2、腿板3和底座12，所述主板1分别与头板2和腿板3铰链连接，所述主板1、头板2和腿板3内部均设置有面层7、铝蜂窝层5和底层4，所述面层7、铝蜂窝层5和底层4由上至下排列，所述主板1的面层7和铝蜂窝层5之间设置有绝缘层6，所述主板1的面层7内部设置有电热丝8，所述电热丝8上设置有接线盒9，所述接线盒9上连有温控装置10，所述温控装置10上连有电源线11，所述主板1与底座12之间设置有主板升降器14，所述头板2与底座12之间设置有头板升降器13，所述腿板3与底座12之间设置有腿板升降器15。
所述面层7的厚度为2-3cm。
所述铝蜂窝层5的厚度为5-8cm。
所述底层4的厚度为2-3cm。
所述绝缘层6的厚度为0.5-1cm。
所述底座12的厚度为10-12cm。
所述底座12底部设置有滚轮(未图示)，方便搬运。
绝缘层6的制造方法，包括有以下步骤：
1)取高岭土28-30份送入煅烧炉中，煅烧温度从700℃逐渐升到800℃，升温速率为10℃/min，然后在800℃下再煅烧2小时，保温1小时，自然冷却出料，备用；
2)将步骤1)中得到的原料送入气流粉碎机，制得平均粒径在300nm以下的粉末，备用；
3)取硅橡胶12-16份、氢氧化铝16-20份、硫酸钡12-18份和硅酸钙10-16份，放入加热器中，温度升至90-100℃，持续20-30min，备用；
4)取氯铂酸16-20份、二甲苯酚10-12份、硅酸钠8-12份、苯乙烯10-18份、聚酰亚胺8-16份和二茂铁12-16份，放入搅拌机中，搅拌均匀，静置15-20min；
5)将步骤4)中制得的材料放入加热器中，温度升至80-90℃，加热20-30min，备用；
6)将步骤2)、步骤3)和步骤4)中制得的材料放入熔融炉中，再添加甲壳素8-12份、琥珀酸钠12-16份、二甲基甲酰胺10-16份和间苯二甲胺12-18份，温度升至800-900℃，制得熔融物；
7)将步骤6)中制得的熔融物注入模中浇注养护12小时脱模，再常温养护三天，即可制得绝缘层6。
实施例三：
参照图1所示，一种使用该绝缘层的手术床，包括有主板1、头板2、腿板3和底座12，所述主板1分别与头板2和腿板3铰链连接，所述主板1、头板2和腿板3内部均设置有面层7、铝蜂窝层5和底层4，所述面层7、铝蜂窝层5和底层4由上至下排列，所述主板1的面层7和铝蜂窝层5之间设置有绝缘层6，所述主板1的面层7内部设置有电热丝8，所述电热丝8上设置有接线盒9，所述接线盒9上连有温控装置10，所述温控装置10上连有电源线11，所述主板1与底座12之间设置有主板升降器14，所述头板2与底座12之间设置有头板升降器13，所述腿板3与底座12之间设置有腿板升降器15。
所述面层7的厚度为2-3cm。
所述铝蜂窝层5的厚度为5-8cm。
所述底层4的厚度为2-3cm。
所述绝缘层6的厚度为0.5-1cm。
所述底座12的厚度为10-12cm。
所述底座12底部设置有滚轮(未图示)，方便搬运。
绝缘层6的制造方法，包括有以下步骤：
1)取高岭土30份送入煅烧炉中，煅烧温度从700℃逐渐升到800℃，升温速率为10℃/min，然后在800℃下再煅烧2小时，保温1小时，自然冷却出料，备用；
2)将步骤1)中得到的原料送入气流粉碎机，制得平均粒径在300nm以下的粉末，备用；
3)取硅橡胶12份、氢氧化铝16份、硫酸钡12份和硅酸钙10份，放入加热器中，温度升至90-100℃，持续20-30min，备用；
4)取氯铂酸16份、二甲苯酚10份、硅酸钠8份、苯乙烯10份、聚酰亚胺8份和二茂铁12份，放入搅拌机中，搅拌均匀，静置15-20min；
5)将步骤4)中制得的材料放入加热器中，温度升至80-90℃，加热20-30min，备用；
6)将步骤2)、步骤3)和步骤4)中制得的材料放入熔融炉中，再添加甲壳素8份、琥珀酸钠12份、二甲基甲酰胺10份和间苯二甲胺12份，温度升至800-900℃，制得熔融物；
7)将步骤6)中制得的熔融物注入模中浇注养护12小时脱模，再常温养护三天，即可制得绝缘层6。
实验例：
实验对象：选用使用该绝缘层的手术床和两种普通的手术床，分别分为实验组、对照组1和对照组2。
实验方法：随机抽取90个病人体验手术床的舒适度，每组30人分配，并测试三组手术床的硬度性能。
实验结果
由此可见，使用该绝缘层的手术床不但硬度高，而且舒适度好，与普通的手术床相比，性能上具有显著进步。
本发明的有益效果为：使用该绝缘层的手术床通过采用了铝蜂窝层，不仅成本低，而且强度大；通过主板升降器、头板升降器和腿板升降器的配合设置，可以根据人体需要进行调节，以达到最佳舒适度；通过设置有电热丝，可以起到加热的功能，温控装置可以调节电热丝加热到适合的温度；该绝缘层在各原料的相互配合之下，具有很好的绝缘性能。
典型案例：
某医院购买了一批手术床，在病人使用期间，该手术床不能根据人体需要调节，而且手术床的温度较低，严重影响了病人的舒适感，后来医院采用了本发明的手术床，病人普遍感到舒适，本发明的手术床还具有调节温度的功能，能使病人手术过程中更加暖和。
以上所述，仅为本发明的具体实施方式，但本发明的保护范围并不局限于此，任何不经过创造性劳动想到的变化或替换，都应涵盖在本发明的保护范围内。

Claims (2)

1.一种手术床的绝缘层，其特征在于：所述绝缘层由按重量份数配比的高岭土28-30份、硅橡胶12-16份、氢氧化铝16-20份、硫酸钡12-18份、硅酸钙10-16份、氯铂酸16-20份、二甲苯酚10-12份、硅酸钠8-12份、苯乙烯10-18份、聚酰亚胺8-16份、二茂铁12-16份、甲壳素8-12份、琥珀酸钠12-16份、二甲基甲酰胺10-16份和间苯二甲胺12-18份制成。
2.根据权利要求1所述手术床的绝缘层，其特征在于：绝缘层的制造方法，包括以下步骤：
1)取高岭土28-30份送入煅烧炉中，煅烧温度从700℃逐渐升到800℃，升温速率为10℃/min，然后在800℃下再煅烧2小时，保温1小时，自然冷却出料，备用；
2)将步骤1)中得到的原料送入气流粉碎机，制得平均粒径在300nm以下的粉末，备用；
3)取硅橡胶12-16份、氢氧化铝16-20份、硫酸钡12-18份和硅酸钙10-16份，放入加热器中，温度升至90-100℃，持续20-30min，备用；
4)取氯铂酸16-20份、二甲苯酚10-12份、硅酸钠8-12份、苯乙烯10-18份、聚酰亚胺8-16份和二茂铁12-16份，放入搅拌机中，搅拌均匀，静置15-20min；
5)将步骤4)中制得的材料放入加热器中，温度升至80-90℃，加热20-30min，备用；
6)将步骤2)、步骤3)和步骤4)中制得的材料放入熔融炉中，再添加甲壳素8-12份、琥珀酸钠12-16份、二甲基甲酰胺10-16份和间苯二甲胺12-18份，温度升至800-900℃，制得熔融物；
7)将步骤6)中制得的熔融物注入模中浇注养护12小时脱模，再常温养护三天，即可制得绝缘层。
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