CN107322684B - An intelligent molding production equipment - Google Patents

An intelligent molding production equipment Download PDF

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Publication number
CN107322684B
CN107322684B CN201710625747.XA CN201710625747A CN107322684B CN 107322684 B CN107322684 B CN 107322684B CN 201710625747 A CN201710625747 A CN 201710625747A CN 107322684 B CN107322684 B CN 107322684B
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piece
pick
finished product
driving
rod
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CN107322684A (en
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陈刚
肖海英
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Dongguan Huang Supplus Automation Equipment Co ltd
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Dongguan Huang Supplus Automation Equipment Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38Cutting-out; Stamping-out
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/18Means for removing cut-out material or waste
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27Means for performing other operations combined with cutting
    • B26D7/32Means for performing other operations combined with cutting for conveying or stacking cut product
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F19/00Apparatus or machines for carrying out printing operations combined with other operations
    • B41F19/02Apparatus or machines for carrying out printing operations combined with other operations with embossing
    • B41F19/06Printing and embossing between a negative and a positive forme after inking and wiping the negative forme; Printing from an ink band treated with colour or "gold"
    • B41F19/064Presses of the reciprocating type
    • B41F19/068Presses of the reciprocating type motor-driven

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Press Drives And Press Lines (AREA)

Abstract

The invention relates to the field of packaging material production equipment, and particularly discloses intelligent die pressing production equipment which comprises a rack, a feeding machine, a die pressing machine, a finished product conveying device, a waste bin, a pick-up piece for transferring materials, a material ejection piece for separating a finished product from waste and a driving device for driving the pick-up piece to move, wherein the feeding machine is used for feeding materials; the feeding machine, the molding press, the finished product conveying device and the waste bin are sequentially arranged in a production line; the pick-up piece is connected to the frame in a sliding manner; the ejector piece is detachably connected with the pick-up piece; the beneficial effects are that: through installing in intelligent press mold production facility and pick up the piece, accomplish the automatic material that adsorbs and transport the purpose of material to each workshop section to install the liftout piece that is used for separating waste material and finished product in picking up the piece, the effect of liftout piece makes all waste materials in the plate piece once only separate with the finished product, realizes intelligent production, reaches efficiently, liberates the purpose of labour.

Description

一种智能模压生产设备An intelligent molding production equipment

技术领域technical field

本发明涉及包装材料的生产设备领域,尤其公开了一种智能模压生产设备。The invention relates to the field of production equipment for packaging materials, and in particular discloses an intelligent molding production equipment.

背景技术Background technique

传动行业中对平板包材如纸类、皮类及塑胶类的模切压痕等操作,通常采用人工将单张平板包材放入膜压机内,膜压机完成模切压痕生产工序,模切压痕的生产工序结束后,再由人工将加工后的单张平板类包材取出,接着再将模切后的废料从平板包材中进行清除,最后将废料和成品进行分离,完成平板原材料的模切压痕加工流程,而这种流水线操作模式,需要大量的人员配置,效率低,人员能耗高并存在生产危险系数高的问题,这种落后的生产流水线方式已经不适应现代化批量生产的需求。In the transmission industry, for operations such as die-cutting and indentation of flat packaging materials such as paper, leather and plastics, a single flat packaging material is usually manually placed into a membrane press, and the membrane press completes the die-cutting and indentation production process After the production process of die-cutting and indentation is completed, the processed single-sheet flat packaging material is taken out manually, and then the waste after die-cutting is removed from the flat packaging material, and finally the waste material and the finished product are separated. Complete the die-cutting and indentation processing process of flat raw materials, and this kind of assembly line operation mode requires a large number of staffing, low efficiency, high energy consumption of personnel and high production risk factors. This backward production line method is no longer suitable The demands of modern mass production.

发明内容Contents of the invention

为了克服现有技术中存在的缺点和不足,本发明的目的在于提供一种智能膜压生产线,实现取料、转运料、下料、废料处理及成品收集全程自动化,减少人工的使用,提高生产效率。In order to overcome the disadvantages and deficiencies in the prior art, the purpose of the present invention is to provide an intelligent membrane pressing production line, which can realize the whole process of automation of retrieving, transferring, unloading, waste treatment and finished product collection, reduce the use of labor and improve production. efficiency.

为实现上述目的,本发明的技术方案为:一种智能模压生产设备,包括机架,还包括上料机、模压机、成品输送装置、废料箱、用于转运物料的拾取件、用于将成品与废料进行分离的顶料件及用于驱动拾取件移动的驱动装置;In order to achieve the above object, the technical solution of the present invention is: an intelligent molding production equipment, including a frame, and also includes a feeding machine, a molding machine, a finished product conveying device, a waste bin, a pick-up for transferring materials, and a The ejector for separating the finished product from the waste and the driving device for driving the movement of the picker;

所述拾取件滑动连接于机架;The pick-up piece is slidably connected to the frame;

所述顶料件可拆卸地连接于拾取件;The ejecting member is detachably connected to the pick-up member;

所述物料放置于上料机、拾取件将上料机内的物料转运至模压机、拾取件将模压机内的物料转运至成品输送装置、拾取件和顶料件将成品和废料进行分离、成品输送装置输送成品及拾取件将废料转运至废料箱。The material is placed on the feeder, the pick-up part transfers the material in the feeder to the molding machine, the pick-up part transfers the material in the molding machine to the finished product conveying device, the pick-up and the ejector separate the finished product from the waste, The finished product conveying device conveys the finished product and picks up the waste and transfers the waste to the waste bin.

进一步的,所述机架包括两个平行的立柱及连接两个立柱的横梁;Further, the frame includes two parallel columns and a beam connecting the two columns;

每个所述立柱的一端均安装有立柱固定座;A column fixing seat is installed at one end of each column;

所述拾取件的数量为三个,所述顶料件设置于一个拾取件;The number of the pick-up parts is three, and the ejector is arranged on one pick-up part;

所述驱动装置包括连接于横梁的一个横向驱动装置及分别连接于三个所述拾取件的三个纵向驱动装置,横向驱动装置用于驱动三个所述拾取件沿横梁来回滑动。The driving device includes a horizontal driving device connected to the beam and three longitudinal driving devices respectively connected to the three pick-up parts, and the horizontal drive device is used to drive the three pick-up parts to slide back and forth along the cross beam.

进一步的,所述上料机包括用于装载物料的箱体、用于承托物料的承托件、用于驱动承托件升降的上料机升降装置及用于感应物料的第一感应器,所述承托件连接于上料机升降装置,所述第一感应器安装于箱体的上端部。Further, the feeder includes a box for loading materials, a support for supporting materials, a lifting device for driving the support to lift up and down, and a first sensor for sensing materials , the supporting member is connected to the lifting device of the loading machine, and the first inductor is installed on the upper end of the box.

进一步的,所述第一感应器包括触头、推杆及支撑座,所述触头连接于推杆的一端,所述推杆滑动连接于支撑座,所述支撑座滑动连接于箱体上端部。Further, the first inductor includes a contact, a push rod and a support seat, the contact is connected to one end of the push rod, the push rod is slidably connected to the support seat, and the support seat is slidably connected to the upper end of the box department.

进一步的,所述模压机包括上模板、下模板、用于驱动上模板和下模板开合的合模驱动机构及用于对物料进行定位的定位机构,所述定位机构设置于下模板。Further, the molding machine includes an upper template, a lower template, a mold clamping drive mechanism for driving the upper template and the lower template to open and close, and a positioning mechanism for positioning materials, and the positioning mechanism is arranged on the lower template.

进一步的,所述定位机构包括设置于下模板的定位驱动组件、与定位驱动组件连接的传动组件、与传动组件连接并用于推动工件移动的推动件。Further, the positioning mechanism includes a positioning drive assembly arranged on the lower template, a transmission assembly connected to the positioning drive assembly, and a pusher connected to the transmission assembly and used to push the workpiece to move.

进一步的,所述拾取件包括用于吸附物料的若干吸盘及用于安装吸盘的支架,所述支架滑动连接于横梁。Further, the pick-up part includes several suction cups for absorbing materials and a bracket for installing the suction cups, and the bracket is slidably connected to the beam.

进一步的,所述支架包括两个互相平行的第一杆、五个互相平行第二杆及一个第三杆;Further, the bracket includes two first rods parallel to each other, five second rods parallel to each other and one third rod;

所述第三杆的一端滑动连接于横梁,所述第三杆的另一端连接第一杆;One end of the third rod is slidably connected to the beam, and the other end of the third rod is connected to the first rod;

每个所述第二杆均与每个所述第一杆滑动连接;each of the second rods is slidably connected with each of the first rods;

每个所述第二杆均连接至少两个吸盘。Each of the second rods is connected with at least two suction cups.

进一步的,所述顶料件包括顶杆、弹性件及套设于顶杆外侧的活动套,顶杆滑动连接于活动套,所述活动套与支架连接。Further, the ejector includes a push rod, an elastic member and a movable sleeve sleeved on the outside of the push rod, the push rod is slidably connected to the movable sleeve, and the movable sleeve is connected to the bracket.

进一步的,所述顶杆的一端设置有用于顶出成品件的顶针、设置于顶杆外侧的凸台及容设于弹性件内的长条杆;Further, one end of the ejector rod is provided with an ejector pin for ejecting the finished product, a boss arranged on the outside of the ejector rod and a long bar accommodated in the elastic member;

所述活动套套设于长条杆的远离顶针的一端的外侧;The movable sleeve is sleeved on the outside of the end of the long bar away from the thimble;

所述弹性件的一端抵接于凸台,所述弹性件的另一端抵接于活动套。One end of the elastic member abuts against the boss, and the other end of the elastic member abuts against the movable sleeve.

本发明的有益效果:通过在智能压膜生产设备中安装拾取件,完成自动吸附物料并转运物料至各个工段的目的,并在拾取件中安装用于分离废料和成品的顶料件,顶料件的作用使平板件中的所有废料一次性与成品进行分离,实现智能化生产,达到效率高,解放劳动力的目的。Beneficial effects of the present invention: by installing pick-up parts in the intelligent laminated film production equipment, the purpose of automatically absorbing materials and transferring materials to each section is achieved, and the pick-up parts are installed in the pick-up parts for separating waste materials and finished products. The role of the parts is to separate all waste materials in the flat parts from the finished products at one time, realize intelligent production, achieve high efficiency and liberate the labor force.

附图说明Description of drawings

图1为本发明的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;

图2为图1中A部分的局部放大示意图;Fig. 2 is a partial enlarged schematic diagram of part A in Fig. 1;

图3为本发明机架与拾取件的立体结构示意图;Fig. 3 is the schematic diagram of the three-dimensional structure of the rack and the picking part of the present invention;

图4为本发明的上料机结构拆分示意图;Fig. 4 is a schematic diagram of dismantling of the feeder structure of the present invention;

图5为图4中B部分的局部放大示意图;Fig. 5 is a partially enlarged schematic diagram of part B in Fig. 4;

图6为图4中C部分的局部放大示意图;Fig. 6 is a partially enlarged schematic diagram of part C in Fig. 4;

图7为本发明的模压机的立体结构示意图;Fig. 7 is the schematic diagram of the three-dimensional structure of the molding machine of the present invention;

图8为本发明的下模板与定位机构的立体结构示意图;Fig. 8 is a schematic diagram of the three-dimensional structure of the lower template and the positioning mechanism of the present invention;

图9为本发明的拾取件的立体结构示意图;Fig. 9 is a schematic diagram of the three-dimensional structure of the pick-up part of the present invention;

图10为本发明的部分拾取件的立体结构示意图;Fig. 10 is a schematic diagram of a three-dimensional structure of a part of the pick-up part of the present invention;

图11为本发明的顶料件的剖视图。Fig. 11 is a cross-sectional view of the ejector of the present invention.

附图标记包括:Reference signs include:

1—机架11—立柱12—横梁1—frame 11—column 12—beam

13—固定座2—上料机21—箱体13—fixed seat 2—feeder 21—cabinet

211—箱体底架212—箱体侧板22—承托件211—box chassis 212—box side panel 22—supporting piece

23—上料机升降装置231—第一电机232—第一主传动轴23—feeder lifting device 231—first motor 232—first main drive shaft

233—第一斜齿轮234—第二斜齿轮235—第二从动传动轴233—the first helical gear 234—the second helical gear 235—the second driven transmission shaft

236—链轮237—链条238—链条支撑板236—sprocket 237—chain 238—chain support plate

243—支撑座25—限位件26—间距调整组件243—support seat 25—limiting member 26—spacing adjustment assembly

27—箱体侧板推动组件 3—模压机31—上模板27—Propelling component of box side plate 3—Moulding machine 31—Upper template

32—下模板321—第一端面322—第二端面32—lower template 321—first end face 322—second end face

323—第三端面33—合模驱动机构34—定位机构323—third end surface 33—mold clamping drive mechanism 34—positioning mechanism

341—定位驱动组件342—传动组件343—推动件341—positioning drive assembly 342—transmission assembly 343—pushing member

4—成品输送装置5—废料箱6—拾取件4—finished product conveying device 5—waste bin 6—pickup

61—吸盘62—支架621—第一杆61—suction cup 62—bracket 621—first rod

6211—第一条形通孔622—第二杆6221—第二条形通孔6211—the first strip-shaped through hole 622—the second rod 6221—the second strip-shaped through hole

623—第三杆7—顶料件71—顶杆623—the third rod 7—the ejector 71—the ejector rod

711—顶针712—凸台713—长条杆711—thimble 712—boss 713—long bar

72—弹性件73—活动套8—驱动装置72—elastic part 73—movable sleeve 8—driving device

81—横向驱动装置82—纵向驱动装置100-物料。81—horizontal driving device 82—longitudinal driving device 100—material.

具体实施方式Detailed ways

为了便于本领域技术人员的理解,下面结合实施例及附图对本发明作进一步的说明,实施方式提及的内容并非对本发明的限定。In order to facilitate the understanding of those skilled in the art, the present invention will be further described below in conjunction with the embodiments and accompanying drawings, and the contents mentioned in the implementation modes are not intended to limit the present invention.

实施例一。Embodiment one.

本实施例完成模切压痕工序。This embodiment completes the die-cutting and creasing process.

请参阅图1、图2、图3和图9,本发明的一种智能模压生产设备,包括机架1,还包括上料机2、模压机3、成品输送装置4、废料箱5、用于转运物料的拾取件6、用于将成品与废料进行分离的顶料件7及用于驱动拾取件6移动的驱动装置8;Please refer to Fig. 1, Fig. 2, Fig. 3 and Fig. 9, a kind of intelligent molding production equipment of the present invention, comprises frame 1, also includes loading machine 2, molding machine 3, finished product conveying device 4, waste box 5, with The pick-up 6 for transferring materials, the ejector 7 for separating the finished product from the waste, and the driving device 8 for driving the pick-up 6 to move;

所述拾取件6滑动连接于机架1;The pick-up member 6 is slidably connected to the frame 1;

所述顶料件7可拆卸地连接于拾取件6;The ejecting member 7 is detachably connected to the pick-up member 6;

所述物料放置于上料机2、拾取件6将上料机2内的物料转运至模压机3、拾取件6将模压机3内的物料转运至成品输送装置4、拾取件6和顶料件7将成品和废料进行分离、成品输送装置4输送成品及拾取件6将废料转运至废料箱5;The material is placed on the feeder 2, the pick-up 6 transfers the material in the feeder 2 to the molding machine 3, the pick-up 6 transfers the material in the molding machine 3 to the finished product conveyor 4, the pick-up 6 and the ejector Part 7 separates the finished product from the waste, the finished product conveying device 4 conveys the finished product and the pick-up part 6 transfers the waste to the waste bin 5;

所述机架1包括两个平行的立柱11及连接两个立柱11的横梁12;The frame 1 includes two parallel columns 11 and a beam 12 connecting the two columns 11;

每个所述立柱11的一端均安装有立柱固定座13;One end of each column 11 is equipped with a column fixing seat 13;

所述拾取件6的数量为三个,所述顶料件7设置于一个拾取件6;The number of the pick-up parts 6 is three, and the ejector part 7 is arranged on one pick-up part 6;

所述驱动装置8包括连接于横梁12的一个横向驱动装置81及分别连接于三个所述拾取件6的三个纵向驱动装置82,横向驱动装置81用于驱动三个所述拾取件6沿横梁12来回滑动。The driving device 8 includes a transverse driving device 81 connected to the crossbeam 12 and three longitudinal driving devices 82 respectively connected to the three pick-up parts 6, and the transverse drive device 81 is used to drive the three pick-up parts 6 along the The beam 12 slides back and forth.

具体的,本实施例设置有两个互相平行的立柱11,一个横梁12的两端分别连接立柱11,在每个立柱11的底端安装有用于稳固立柱11的固定座13,由立柱11、横梁12和固定座13组成机架1,上料机2、模压机3、成品输送装置4、及废料箱5依次放置呈流水线方式,并且与机架1的横梁12平行,在机架1的横梁安装有三个拾取件6,其中顶料件7可拆卸的连接于后工段的一个拾取件6中,驱动装置8包括用于驱动三个拾取件6同时横向运动的横向驱动装置81和用于驱动每个拾取件6纵向移动的纵向驱动装置82,横向驱动装置81安装于横梁12,每个拾取件6均安装一个纵向驱动装置82。Specifically, the present embodiment is provided with two mutually parallel columns 11, and the two ends of a beam 12 are respectively connected to the columns 11, and a fixing base 13 for stabilizing the columns 11 is installed at the bottom of each column 11, by the columns 11, The crossbeam 12 and the fixed seat 13 form the frame 1, and the feeder 2, the molding machine 3, the finished product conveying device 4, and the waste bin 5 are placed in an assembly line mode in sequence, and are parallel to the crossbeam 12 of the frame 1. The beam is equipped with three pickups 6, wherein the ejector 7 is detachably connected to a pickup 6 in the rear section, and the driving device 8 includes a lateral drive 81 for driving the three pickups 6 to move laterally at the same time and for The longitudinal driving device 82 that drives each picker 6 to move longitudinally, the transverse drive device 81 is installed on the beam 12 , and each picker 6 is equipped with a longitudinal drive device 82 .

拾取件6将上料机2中的单张物料100吸附后,纵向驱动装置82驱动拾取件6上升至合适位置,然后拾取件6在横向驱动装置81的驱动下水平移动,当拾取件6运动到模压机3的上方,纵向驱动装置82驱动拾取件6下降,拾取件6停止对物料100的吸附,物料100被放置于模压机3,物料100在模压机3的作用下完成模切加工工序,模切后的物料100被拾取件6吸附,接着在纵向驱动装置82作用下,带着物料100上升,接着在横向驱动装置81的作用下平移,当拾取件6平移至成品输送装置4时,拾取件6下降,将物料100被放在成品输送装置4,启动顶料件7,在顶料件7的作用下,废料与成品完成分离,分离后的废料被拾取件6吸附转运至废料箱8,成品则被成品输送装置4输送至成品处理生线,完成一个物料的上料、模切、废料与成品的分离、成品被输送及废料被收集的加工工序。After the pick-up piece 6 absorbs the sheet material 100 in the feeder 2, the longitudinal drive device 82 drives the pick-up piece 6 to rise to a suitable position, and then the pick-up piece 6 moves horizontally under the drive of the transverse drive device 81. When the pick-up piece 6 moves To the top of the molding machine 3, the longitudinal driving device 82 drives the pick-up piece 6 to descend, the pick-up piece 6 stops absorbing the material 100, the material 100 is placed on the molding machine 3, and the material 100 completes the die-cutting process under the action of the molding machine 3 , the material 100 after die-cutting is absorbed by the pick-up piece 6, and then under the action of the longitudinal drive device 82, the material 100 is lifted up, and then translated under the action of the transverse drive device 81, when the pick-up piece 6 translates to the finished product conveying device 4 , the picker 6 descends, the material 100 is placed on the finished product conveying device 4, the ejector 7 is started, and under the action of the ejector 7, the waste is separated from the finished product, and the separated waste is absorbed by the picker 6 and transported to the waste 8, the finished product is transported to the finished product processing production line by the finished product conveying device 4, and completes a processing procedure of material feeding, die cutting, separation of waste material and finished product, finished product being transported and waste material being collected.

有意效果:通过在智能压膜生产设备中安装拾取件,完成自动吸附物料并转运物料至各个工段的目的,并在拾取件中安装用于分离废料和成品的顶料件,顶料件的作用使平板件中的所有废料一次性与成品进行分离,实现智能化生产,达到效率高,解放劳动力的目的。Intended effect: By installing pick-up parts in the intelligent lamination production equipment, the purpose of automatically absorbing materials and transferring them to each section is achieved, and the pick-up parts are installed in the pick-up parts for separating waste and finished products. The function of the top material All the waste in the flat piece is separated from the finished product at one time, realizing intelligent production, achieving high efficiency and liberating labor force.

请参考图4和图5,所述上料机2包括用于装载物料的箱体21、用于承托物料的承托件22、用于驱动承托件22升降的上料机升降装置23及用于感应物料的第一感应器24,所述承托件22连接于上料机升降装置23,所述第一感应器24安装于箱体21的上端部。Please refer to FIG. 4 and FIG. 5 , the feeder 2 includes a box body 21 for loading materials, a supporting member 22 for supporting materials, and a loading machine lifting device 23 for driving the supporting member 22 to lift up and down. And a first sensor 24 for sensing materials, the support member 22 is connected to the lifting device 23 of the loader, and the first sensor 24 is installed on the upper end of the box body 21 .

具体的,本实施例中,箱体21放置物料100,箱体21包括箱体底架211、滑动连接于箱体底架211的两个箱体侧板212,在两个箱体侧板212的内侧壁安装有承托件22及用于驱动承托件22升降的上料机升降装置23,上料机升降装置23包括第一电机231、与第一电机231输出轴连接的第一主传动轴232,键连接于第一主传动轴232的第一斜齿轮233、与第一斜齿轮233啮合的第二斜齿轮234、键连接于第二斜齿轮234的第二从动传动轴235、键连接于第二从动传动轴235两端的链轮236、与链轮236连接的链条237及用于支撑链条237的链条支撑板238。Specifically, in this embodiment, the box body 21 places the material 100, and the box body 21 includes a box body bottom frame 211, two box body side plates 212 slidingly connected to the box body bottom frame 211, and two box body side plates 212 The inner side wall of the inner wall is equipped with a supporting part 22 and a loading machine lifting device 23 for driving the supporting part 22 to go up and down. Transmission shaft 232, the first helical gear 233 keyed to the first main transmission shaft 232, the second helical gear 234 meshed with the first helical gear 233, the second driven transmission shaft 235 keyed to the second helical gear 234 , the sprocket 236 keyed to the two ends of the second driven transmission shaft 235 , the chain 237 connected to the sprocket 236 and the chain support plate 238 for supporting the chain 237 .

其中,链条支撑板238的数量为四个,两两固定安装在箱体侧板212的内侧,在每个链条支撑板238的两端均安装有链轮236,第二从动传动轴235键连接同侧的两个链轮236,两个链轮236位于第二从动传动轴235的同侧,在第一电机231的驱动下,第一主传动轴232转动,同时带动键连接于第一主传动轴232的第一斜齿轮233转动,同时第二从动传动轴235转动,带动链轮236转动,啮合于链轮236的链条237转动,从而带动承托件22升降,实现物料100的送料目的。Wherein, the quantity of chain support plate 238 is four, and two pairs are fixedly installed on the inner side of box body side plate 212, and sprocket wheel 236 is all installed at the two ends of each chain support plate 238, and the second driven transmission shaft 235 keys Connect the two sprockets 236 on the same side. The two sprockets 236 are located on the same side of the second driven transmission shaft 235. Driven by the first motor 231, the first main transmission shaft 232 rotates and drives the key to be connected to the second driven transmission shaft 235. The first helical gear 233 of a main transmission shaft 232 rotates, and at the same time, the second driven transmission shaft 235 rotates, driving the sprocket 236 to rotate, and the chain 237 meshed with the sprocket 236 to rotate, thereby driving the supporting member 22 to lift and realize the material 100 delivery purpose.

本实施例中,采用链传动的方式实现承托件的升降,当然,本领域的技术人员还可以通过齿轮齿条、带传动及丝杠螺母传动等实现承托件的升降。In this embodiment, the lifting of the supporting member is achieved by means of chain transmission. Of course, those skilled in the art can also realize the lifting of the supporting member through rack and pinion, belt transmission and screw nut transmission.

请参考图6,所述第一感应器24包括触头241、推杆242及支撑座243,所述触头241连接于推杆242的一端,所述推杆242滑动连接于支撑座243,所述支撑座243滑动连接于箱体21上端部。Please refer to FIG. 6, the first sensor 24 includes a contact 241, a push rod 242 and a support base 243, the contact 241 is connected to one end of the push rod 242, and the push rod 242 is slidably connected to the support base 243, The support base 243 is slidably connected to the upper end of the box body 21 .

具体的,本实施例中,在箱体21的上横杆安装有第一感应器24,第一感应器24包括用于与物料100接触的触头241,触头241连接于推杆242,推杆242可滑动连接于支撑座243,用于调整触头241的空间位置,方便感应不同规格的物料,支撑座243滑动连接于上横杆,进一步调整触头241的空间位置,提高第一感应器24使用的灵活性。Specifically, in this embodiment, a first inductor 24 is installed on the upper crossbar of the box body 21, the first inductor 24 includes a contact 241 for contacting with the material 100, the contact 241 is connected to the push rod 242, The push rod 242 is slidably connected to the support seat 243, and is used to adjust the spatial position of the contact 241, which is convenient for sensing materials of different specifications. Flexibility of use of the sensor 24.

 还设置有用于防止物料偏移的两个限位件25及用于调整限位件25间距的间距调整组件26,限位件25安装于箱体1,间距调整组件26的驱动源安装于箱体侧板212,间距调整组件26与限位件25连接。There are also two stoppers 25 used to prevent material offset and a spacing adjustment assembly 26 for adjusting the spacing of the stoppers 25. The stoppers 25 are installed on the box body 1, and the driving source of the spacing adjustment assembly 26 is installed on the box body. The body side plate 212 is connected with the distance adjusting component 26 and the limiting member 25 .

还设置有用于驱动箱体侧板212移动的箱体侧板推动组件27,使箱体侧板212移动Also be provided with and be used for driving the box body side plate pushing assembly 27 that the box body side plate 212 moves, make the box body side plate 212 move

至合适位置,进一步提高箱体21使用灵活性。To a suitable position, the flexibility of use of the box body 21 is further improved.

请参考图7和图8,所述模压机3包括上模板31、下模板32、用于驱动上模板31和下模板32开合的合模驱动机构33及用于对物料进行定位的定位机构34,所述定位机构34设置于下模板32。Please refer to FIG. 7 and FIG. 8, the molding press 3 includes an upper template 31, a lower template 32, a mold clamping drive mechanism 33 for driving the upper template 31 and the lower template 32 to open and close, and a positioning mechanism for positioning materials 34 , the positioning mechanism 34 is set on the lower template 32 .

所述定位机构34包括设置于下模板32的定位驱动组件341、与定位驱动组件341连接的传动组件342、与传动组件342连接并用于推动工件移动的推动件343。The positioning mechanism 34 includes a positioning drive assembly 341 disposed on the lower template 32 , a transmission assembly 342 connected to the positioning drive assembly 341 , and a pusher 343 connected to the transmission assembly 342 and used to push the workpiece to move.

具体的,本实施中,下模板32包括用于放置物料100及推动件343的第一端面321、用于放置定位驱动组件341的第二端面322及用于放置传动组件342的第三端面323,第一端面321、第二端面322及第三端面323彼此互相垂直;Specifically, in this implementation, the lower template 32 includes a first end surface 321 for placing the material 100 and the pusher 343, a second end surface 322 for placing the positioning drive assembly 341, and a third end surface 323 for placing the transmission assembly 342. , the first end surface 321, the second end surface 322 and the third end surface 323 are perpendicular to each other;

所述推动件343与第一端面321间隙设置,定位驱动组件341驱动推动件343平行于第一端面321移动。The pusher 343 is provided with a gap with the first end surface 321 , and the positioning drive assembly 341 drives the pusher 343 to move parallel to the first end surface 321 .

在模压机下模板32的第二端面322固定安装第二电机,在下模板32的第三端面323安装有第一丝杠和第二丝杆,第一丝杆和第二丝杆通过联轴器连接,其中第一丝杆设置有左旋螺纹,第二丝杆设置有右旋螺纹,第一螺母与第一丝杆配合,第二螺母与第二丝杠配合,第二丝杆远离联轴器的一端键连接从动轮,从动轮通过皮带连接于伺服电机的输出端,通过伺服电机的动力输出,平稳带动第一丝杆和第二丝杆的转动。The second motor is fixedly installed on the second end surface 322 of the lower template 32 of the molding machine, and the first screw and the second screw are installed on the third end surface 323 of the lower template 32, and the first screw and the second screw pass through the coupling connection, wherein the first screw is provided with a left-handed thread, the second screw is provided with a right-handed thread, the first nut cooperates with the first screw, the second nut cooperates with the second screw, and the second screw is far away from the coupling One end of the key is connected to the driven wheel, and the driven wheel is connected to the output end of the servo motor through a belt, and the rotation of the first screw mandrel and the second screw mandrel is stably driven by the power output of the servo motor.

在第一螺母和第二螺母的一端分别连接推动件343,两个推动件343为长条杆,其中每个长条杆的一端连接于第一螺母和第二螺母,通过第一丝杆和第二丝杆的转动,带动第一螺母和第二螺母同时相对运动或相向运动,同时安装于第一螺母和第二螺母的推动件343做相对运动或相向运动,调整两个推动件343之间的间距大小,满足放置不同规格工件于两个推动件343之间的目的,同时也满足同一规格工件放置下模板32位置的一致性。One end of the first nut and the second nut is respectively connected with a pusher 343, and the two pushers 343 are long rods, wherein one end of each long rod is connected to the first nut and the second nut, through the first screw rod and the second nut. The rotation of the second screw rod drives the first nut and the second nut to move relative to each other or move towards each other at the same time. The distance between them meets the purpose of placing workpieces of different specifications between the two pushers 343, and also satisfies the consistency of the position of the lower template 32 for workpieces of the same specification.

通过在模压机的下模板安装定位机构,根据待加工工件的规格,设置定位机构中推动件在下模板的位置,使统一规格的工件放置下模板的位置是固定的,提高成品的合格率,代替人工调整工件在下模板的具体位置,提高生产效率并提高生产的安全性,减少人工的使用,降低生产成本。By installing the positioning mechanism on the lower template of the molding machine, according to the specifications of the workpiece to be processed, the position of the pusher in the positioning mechanism on the lower template is set, so that the position of the lower template for workpieces with uniform specifications is fixed, and the qualified rate of finished products is improved. Manually adjust the specific position of the workpiece on the lower template, improve production efficiency and improve production safety, reduce the use of labor, and reduce production costs.

请参考图1、图9、图10和图11,所述拾取件6包括用于吸附物料的若干吸盘61及用于安装吸盘61的支架62,所述支架62滑动连接于横梁12。Please refer to FIG. 1 , FIG. 9 , FIG. 10 and FIG. 11 , the pickup 6 includes a number of suction cups 61 for absorbing materials and a bracket 62 for installing the suction cups 61 , and the bracket 62 is slidably connected to the beam 12 .

所述支架62包括两个互相平行的第一杆621、五个互相平行第二杆622及一个第三杆623;The bracket 62 includes two first bars 621 parallel to each other, five second bars 622 parallel to each other and a third bar 623;

所述第三杆623的一端滑动连接于横梁12,所述第三杆623的另一端连接第一杆621;One end of the third rod 623 is slidingly connected to the beam 12, and the other end of the third rod 623 is connected to the first rod 621;

每个所述第二杆622均与每个所述第一杆621滑动连接;Each of the second rods 622 is slidingly connected with each of the first rods 621;

每个所述第二杆622均连接至少两个吸盘61。Each of the second rods 622 is connected to at least two suction cups 61 .

具体的,本实施例中,支架62包括第一杆621、第二杆622及第三杆623,其中第一杆621的数量为两个,第二杆622的数量为五个,两个第一杆621平行放置,五个第二杆622平行放置且于第一杆621呈相交方式,五个第二杆622分别与两个第一杆621固定连接,每个第二杆622连接有四个吸盘62,其中第二杆622设置有第二条形通孔6221,方便调整吸盘62在第二杆622的位置,相应的,第一杆621设置有第一条形通孔6211,方便第二杆622与第一杆621的连接,实现吸盘62空间位置的进一步调整,提高设备使用灵活性,作为技术的同等置换,图中的第一条形通孔6211及第二条形通孔6221,做成凹槽状或者其他可任意调整吸盘位置的方式均在本发明保护范围内。Specifically, in this embodiment, the bracket 62 includes a first rod 621, a second rod 622 and a third rod 623, wherein the number of the first rod 621 is two, the number of the second rod 622 is five, and the number of the two second rods 622 One rod 621 is placed in parallel, five second rods 622 are placed in parallel and intersect with the first rod 621, and the five second rods 622 are respectively fixedly connected with two first rods 621, and each second rod 622 is connected with four A suction cup 62, wherein the second rod 622 is provided with a second strip-shaped through hole 6221, which is convenient for adjusting the position of the suction cup 62 on the second rod 622. Correspondingly, the first rod 621 is provided with a first strip-shaped through hole 6211, which is convenient for the second The connection between the second rod 622 and the first rod 621 realizes the further adjustment of the spatial position of the suction cup 62 and improves the flexibility of the equipment. As an equivalent replacement of the technology, the first strip-shaped through hole 6211 and the second strip-shaped through-hole 6221 in the figure , made into a groove shape or other modes that can adjust the position of the suction cup arbitrarily are all within the protection scope of the present invention.

所述顶料件7包括顶杆71、弹性件72及套设于顶杆71外侧的活动套73,顶杆71滑动连接于活动套73,所述活动套73与支架62连接;所述顶杆71的一端设置有用于顶出成品件的顶针711、设置于顶杆71外侧的凸台712及容设于弹性件72内的长条杆713;The ejector 7 includes a push rod 71, an elastic member 72 and a movable sleeve 73 sleeved on the outside of the push rod 71, the push rod 71 is slidably connected to the movable sleeve 73, and the movable sleeve 73 is connected with the bracket 62; One end of the rod 71 is provided with an ejector pin 711 for ejecting the finished product, a boss 712 arranged outside the ejector rod 71 and a long bar 713 accommodated in the elastic member 72;

所述活动套73套设于长条杆713的远离顶针71的一端的外侧;The movable sleeve 73 is sleeved on the outside of the end of the long bar 713 away from the thimble 71;

所述弹性件72的一端抵接于凸台712,所述弹性件72的另一端抵接于活动套73。One end of the elastic member 72 abuts against the boss 712 , and the other end of the elastic member 72 abuts against the movable sleeve 73 .

具体的,本实施例中,将模切后的物料100输送至成品输送装置4的上表面,根据物料100中废料的具体数量及位置,调整吸盘61在拾取件6中支架62的相应位置,在垂直方向使吸盘61与废料相对应,并且顶料件7的位置与物料100中成品部位相对应,当拾取件6垂直下降移动时,吸盘62与废料部位对应,顶料件7与成品部位对应,当拾取件6升起时,吸盘61吸住废料,顶料7顶柱物料100的成品部分,成品部分为留在工作台,实现成品与废料的分离。Specifically, in this embodiment, the die-cut material 100 is conveyed to the upper surface of the finished product conveying device 4, and the corresponding position of the suction cup 61 on the bracket 62 in the pick-up piece 6 is adjusted according to the specific quantity and position of waste in the material 100, In the vertical direction, the sucker 61 corresponds to the scrap, and the position of the ejector 7 corresponds to the finished product in the material 100. When the pick-up 6 moves vertically, the sucker 62 corresponds to the scrap, and the ejector 7 corresponds to the finished product. Correspondingly, when the pick-up piece 6 rises, the suction cup 61 sucks the waste material, and the finished product part of the ejector material 100 is lifted by the ejector 7, and the finished product part stays on the workbench to realize the separation of the finished product and the waste material.

顶料件7包括顶杆71,顶杆71的一端是顶针711,顶针711一端连接有凸台712,凸台712连接长条杆713,弹性件72采用常规弹簧,将弹簧套设于长条杆713,弹簧的一端连接凸台712,在长条杆713的另一端套设活动套73,活动套73与长条杆713间隙设置,可沿长条杆713的轴向方向移动,活动套73的一端连接弹簧,活动套于第二杆622固定连接,实现顶料件7的移动并完成顶料的目的。The ejector 7 includes a push rod 71, one end of the push rod 71 is a thimble 711, and one end of the thimble 711 is connected with a boss 712, and the boss 712 is connected with a strip rod 713, and the elastic member 72 adopts a conventional spring, and the spring is sleeved on the strip Rod 713, one end of spring is connected with boss 712, and movable sleeve 73 is sheathed at the other end of strip rod 713, and movable sleeve 73 and strip rod 713 gap are set, can move along the axial direction of strip rod 713, and movable sleeve One end of 73 is connected to a spring, and the movable sleeve is fixedly connected to the second rod 622 to realize the movement of the ejector 7 and complete the ejection purpose.

请参考图1,所述废料箱5的机构同上料机2的结构原理相同,这里不在赘述。Please refer to FIG. 1 , the mechanism of the waste bin 5 is the same as that of the feeder 2 , and will not be repeated here.

完成废料与成品分离后的工序,废料被吸附转运至废料箱5,成品输送装置4转运成品至下一加工工序,完成模切加工工序。After completing the process of separating the waste from the finished product, the waste is adsorbed and transferred to the waste bin 5, and the finished product conveying device 4 transfers the finished product to the next processing process to complete the die-cutting process.

实施例二。Embodiment two.

本实施例完成烫金工序。This embodiment completes the bronzing process.

在模压机3安装烫金模并且拆除顶料件7,完成烫金加工工序。The hot stamping mold is installed on the molding press 3 and the ejector 7 is removed to complete the hot stamping process.

本实施例的其余部分与实施例一相同,在本实施例中未解释的特征,均采用实施例一的解释,这里不再进行赘述。The rest of this embodiment is the same as that of Embodiment 1, and the features not explained in this embodiment are explained in Embodiment 1, and will not be repeated here.

以上内容仅为本发明的较佳实施例,对于本领域的普通技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本发明的限制。The above content is only a preferred embodiment of the present invention. For those of ordinary skill in the art, according to the idea of the present invention, there will be changes in the specific implementation and application scope. limits.

Claims (9)

1. The utility model provides an intelligence mould pressing production facility, includes frame (1), its characterized in that: the device also comprises a feeding machine (2), a molding press (3), a finished product conveying device (4), a waste box (5), a pick-up piece (6) for transferring materials, a material ejection piece (7) for separating finished products from waste materials and a driving device (8) for driving the pick-up piece (6) to move;
the pick-up piece (6) is connected with the frame (1) in a sliding way;
the ejector (7) is detachably connected with the pick-up piece (6);
the material is placed in the feeding machine (2), the picking-up piece (6) transfers the material in the feeding machine (2) to the molding press (3), the picking-up piece (6) transfers the material in the molding press (3) to the finished product conveying device (4), the picking-up piece (6) and the ejection piece (7) separate the finished product from the waste, the finished product conveying device (4) conveys the finished product and the picking-up piece (6) transfers the waste to the waste bin (5);
the feeding machine (2) comprises a box body (21) for loading materials, a supporting piece (22) for supporting the materials, a feeding machine lifting device (23) for driving the supporting piece (22) to lift and a first sensor (24) for sensing the materials, wherein the supporting piece (22) is connected to the feeding machine lifting device (23), and the first sensor (24) is arranged at the upper end part of the box body (21);
the box body (21) comprises a bottom frame (211) and two box body side plates (212) which are connected with the bottom frame (211) in a sliding manner; the inner side walls of the two box body side plates (212) are provided with a bearing (22) and a feeder lifting device (23) for driving the bearing (22) to lift;
the device is also provided with two limiting pieces (25) for preventing the material from shifting and a spacing adjusting assembly (26) for adjusting the spacing of the limiting pieces (25), wherein the limiting pieces (25) are arranged on the box body (21), a driving source of the spacing adjusting assembly (26) is arranged on a side plate (212) of the box body, and the spacing adjusting assembly (26) is connected with the limiting pieces (25);
a box side plate pushing assembly (27) for driving the box side plate (212) to move is also arranged.
2. The intelligent molded production apparatus of claim 1, wherein: the frame (1) comprises two parallel upright posts (11) and a cross beam (12) connected with the two upright posts (11);
one end of each upright post (11) is provided with an upright post fixing seat (13);
the number of the pick-up pieces (6) is three, and the ejection pieces (7) are arranged on one pick-up piece (6);
the driving device (8) comprises a transverse driving device (81) connected to the cross beam (12) and three longitudinal driving devices (82) respectively connected to the three pick-up pieces (6), and the transverse driving device (81) is used for driving the three pick-up pieces (6) to slide back and forth along the cross beam (12).
3. The intelligent molded production apparatus of claim 1, wherein: the first inductor (24) comprises a contact (241), a push rod (242) and a supporting seat (243), wherein the contact (241) is connected to one end of the push rod (242), the push rod (242) is slidably connected to the supporting seat (243), and the supporting seat (243) is slidably connected to the upper end of the box body (21).
4. The intelligent molded production apparatus of claim 1, wherein: the molding press (3) comprises an upper die plate (31), a lower die plate (32), a die clamping driving mechanism (33) for driving the upper die plate (31) and the lower die plate (32) to open and close, and a positioning mechanism (34) for positioning materials, wherein the positioning mechanism (34) is arranged on the lower die plate (32).
5. The intelligent molded production apparatus of claim 4, wherein: the positioning mechanism (34) comprises a positioning driving assembly (341) arranged on the lower die plate (32), a transmission assembly (342) connected with the positioning driving assembly (341), and a pushing piece (343) connected with the transmission assembly (342) and used for pushing the workpiece to move.
6. The intelligent molded production apparatus of claim 1, wherein: the pick-up piece (6) comprises a plurality of suckers (61) for adsorbing materials and a bracket (62) for installing the suckers (61), and the bracket (62) is connected to the cross beam (12) in a sliding mode.
7. The intelligent molded production apparatus of claim 6, wherein: the bracket (62) comprises two first rods (621) which are parallel to each other, five second rods (622) which are parallel to each other and a third rod (623);
one end of the third rod (623) is connected with the cross beam (12) in a sliding way, and the other end of the third rod (623) is connected with the first rod (621);
each of the second bars (622) is slidably connected to each of the first bars (621);
each second rod (622) is connected with at least two suckers (61).
8. The intelligent molded production apparatus of claim 6, wherein: the material ejection part (7) comprises a push rod (71), an elastic part (72) and a movable sleeve (73) sleeved on the outer side of the push rod (71), wherein the push rod (71) is connected to the movable sleeve (73) in a sliding mode, and the movable sleeve (73) is connected with the bracket (62).
9. The intelligent molded production apparatus of claim 8, wherein: one end of the ejector rod (71) is provided with an ejector pin (711) for ejecting a finished product, a boss (712) arranged on the outer side of the ejector rod (71) and a long rod (713) accommodated in the elastic piece (72);
the movable sleeve (73) is sleeved on the outer side of one end, far away from the thimble (711), of the long rod (713);
one end of the elastic piece (72) is abutted against the boss (712), and the other end of the elastic piece (72) is abutted against the movable sleeve (73).
CN201710625747.XA 2017-07-27 2017-07-27 An intelligent molding production equipment Active CN107322684B (en)

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Denomination of invention: An intelligent molding production equipment

Granted publication date: 20230428

Pledgee: China Co. truction Bank Corp Dongguan branch

Pledgor: DONGGUAN HUANG SUPPLUS AUTOMATION EQUIPMENT Co.,Ltd.

Registration number: Y2024980046229